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GT2012-69450
ABSTRACT tact. For safety reasons, designers must ensure that such inter-
In the present paper, a Harmonic Balance Method (HBM) actions cannot have serious consequences. When an accurate
coupled with a pseudo-arc length continuation algorithm is pre- prediction of the system response is required, it is insufficient to
sented for the prediction of the steady state behaviour of a rotor- consider the linear response of the system alone. When nonlin-
stator contact problem. The ability of the HBM to reproduce the earities are considered, highly complex dynamic behaviours are
four most common phenomena encountered during rotor to sta- revealed, even for very simple rotor models. The simplest rotor
tor contact situations (i.e. ’no-rub’, ’full annular rub’, ’partial model encountered in the literature is the Jeffcott rotor. Although
rub’ and ’backward whirl/whip’) is investigated. A modified Jef- this model has only one node, with two degrees of translational
fcott rotor model is used and results of the proposed algorithm freedom (one for each radial direction), it may exhibit a rich va-
are compared with traditional time marching solutions and ana- riety of phenomena, due to the presence of nonlinearities. Ed-
lytical predictions. The advantages and limitations of the HBM wards [1] studied a Jeffcott rotor with an additional degree of
for this kind of problem are analyzed. It is shown that the HBM is torsional freedom, when subjected to a mass imbalance and con-
orders of magnitude faster than transient simulations, and pro- tact with a circular, rigid, fixed stator. The contact was modelled
vides very accurate results. However, in its current form it is using a penalty method with a Coulomb friction law. The system
unable to predict quasi-periodic behaviour. Detailed analysis of of equations was solved by numerical integration (Runge-Kutta).
the transient solutions yields valuable information for the future Edwards showed that even when the rotor is excited by a periodic
extension of the HBM to efficient quasi-periodic simulations. force (i.e. an imbalance force) only, this relatively simple system
can exhibit periodic as well as chaotic forms of behaviour.
2 Copyright
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where:
K − m21 ω 2 M
m1 ωC
Z = diag K, ,...,
−m1 ωC K − m21 ω 2 M
K − m2N ω 2 M
mN ωC
(6)
−mN ωC K − m2N ω 2 M
3 Copyright
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the inner surface of the stator. This movement is a self-
excited phenomenon and its frequency does not necessarily
depend on the rotor’s rotational speed. As a consequence,
the movement is a priori quasi-periodic.
4 Copyright
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rub
nn ular
F ull a
No rub
No rub
ΩSN=0.993
Ωu=0.854
Ωl=0.155
5 Copyright
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Curves unpredictable by HBM
whip
Backward
l r ub
Partia
nular
Full an
rub
rub No rub
Ωu=0.854
No
ΩDW =0.458
ΩHP=0.290
Ωl=0.155
ΩDW =0.41
ΩDF=0.042
ΩDF=0.04 ΩHP=0.28
6 Copyright
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FIGURE 12. FAST FOURIER TRANSFORM OF THE NONLIN-
FIGURE 10. BACKWARD WHIP ORBIT AT Ω = 0.33. THE EAR CONTACT FORCE SIGNAL DURING BACKWARD WHIP Ω =
ROTOR ECCENTRICITY IS ONE ORDER OF MAGNITUDE 0.33. ONLY TWO PEAKS CAN BE SEEN.
GREATER THAN THE CLEARANCE (TIME TRANSIENT RE-
SULT).
ilar to those observed for µ = 0.1. The no-rub motion is the
first to be observed, and is very close to the HBM prediction.
Then, beyond Ωl ≈ 0.15, the full annular rub regime starts. Here
again, the results are very close to those found with the HBM
simulations. However, beyond ΩHP ≈ 0.289, the time transient
line deviates from that predicted by the HBM, and the rotor mo-
tion becomes quasi-periodic. The rotor orbit computed using the
time transient technique at Ω = 0.33 is shown Fig. 9. It can be
seen that the rotor does not remain in permanent contact with the
stator, which corresponds to the ’partial rub’ motion predicted
by Jiang. During this movement, the maximum rotor eccen-
tricity is greater than that predicted during full annular rub. At
ΩDW ≈ 0.460, it can be observed that the eccentricity suddenly
increases by a factor of ten. Although slightly different from the
value found by Jiang (≈ 0.41), the latter value of Ω is coherent
with this author’s prediction. In this regime, referred to as back-
ward dry whip, the rotor’s orbit is almost circular, as shown in
Fig. 10. The rotor can be seen to remain in the backward whip
FIGURE 11. FAST FOURIER TRANSFORM OF THE NONLIN- regime until the end of the sweep up.
EAR CONTACT FORCE SIGNAL DURING PARTIAL RUB AT Ω = A substantially different behaviour is observed during the
0.33. PEAKS AT LINEAR COMBINATIONS OF THE TWO INCOM- sweep down. The rotor starts in the no-rub regime, until Ωu ≈
MENSURABLE FREQUENCIES ARE VISIBLE. 0.86, at which a sudden increase in eccentricity occurs, transfer-
ring the rotor motion to the backward whip regime. The rotor
remains in this regime until a very small value of ΩDF ≈ 0.045 is
achieve this response, due to its instability. The value of ΩHP ob- reached, at which the eccentricity suddenly drops, leading to the
tained with the HBM is very consistent with the value predicted no rub regime. This value of ΩDF is also in good agreement with
by Jiang (see Fig. 8). Jiang’s prediction (see Fig. 8).
Conversely, the transient simulation results presented here From the preceding description, it can be seen that the HBM
are quite different to those previously observed. During the is able to predict only a portion of the time transient simulations.
’sweep up’ simulation, the time transient results are initially sim- However, stability analysis can detect unstable solutions, such
7 Copyright
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TABLE 1. fn0 AND fn1 CALCULATED FOR THE FIRST FOUR This predominant frequency does not correspond to the rota-
VALUES OF n FOR THE PARTIAL RUB MOTION AT Ω = 0.33. tional speed of the rotor, but rather to the backward whip fre-
HERE, f1 = 1 × Ω AND f2 ≈ 1.08 × Ω. quency. The rotational frequency of the rotor f1 has a compara-
tively small amplitude, because the backward whip phenomenon
is self-excited. Our computations show that the backward whip
n fn0 (×Ω) fn1 (×Ω) frequency has little to no dependence on Ω. For Ω ≤ 0.5 the
backward whip frequency increases slightly when Ω increases
0 1 2.08 (from 0.75 × ω2 at Ω = 0.045 to 1 × ω2 at Ω = 0.5). For Ω ≥ 0.5
1 4.08 5.16 the backward whip frequency is constant and equal to ω2 . This
type of backward whip frequency behaviour is frequently re-
2 7.16 8.24 ported in the literature, as for example in [12].
3 10.2 11.3 Other simulations were made for a large set of values of
µ. For each value tested, good agreement was found between
the HBM, the time transient computations, and Jiang’s predic-
tion. Unfortunately, Jiang’s predictions are limited to Jeffcott ro-
that the DF curve can be determined in addition to the Ωl and Ωu tor models. Nonetheless, the HBM and time transient tools can
lines. The DW and DF lines cannot be predicted by the HBM in be used for more complex models, such as finite element rotor
its current form. Nonetheless, the HBM technique could be ex- models, with no need for any further developments.
tended to quasi-periodic analysis [19, 20], theoretically allowing
the partial rub and backward whip regimes to be predicted.
Transient simulations can provide valuable information con-
cerning the nature of the quasi-periodic regimes. A fast Fourier CONCLUSION
transform of the nonlinear contact force, during partial rub at The applicability of the Harmonic Balance Method (HBM),
Ω = 0.33, is shown Fig. 11. By analyzing this diagram, it can be with pseudo arc-length continuation and stability assessment, to
concluded that the peaks are present for linear combinations of the computation of the steady-state behaviour of a rotor to sta-
two incommensurable frequencies. The lowest frequency (noted tor contact problem, has been investigated. The HBM results
f1 ) is naturally the rotational frequency of the rotor (1 × Ω). The have been compared with classical time marching solutions and
second frequency (noted f2 ) cannot be accurately determined, analytical results [10]. The rotor model was that of a simple Jef-
since it is not commensurable with f1 . However, it can be ap- fcott rotor, with a circular, rigid, static stator. It has been demon-
proximated, for this value of Ω, to approximately 1.08 × Ω. strated that although the rotor is submitted to imbalance only,
Spectral analysis of the contact force during partial rub for sev- there are four possible kinds of solution: two of these are pe-
eral values of Ω show that, even though f1 is naturally always riodic solutions (no-rub motion and full annular rub), whereas
equal to the rotating frequency ( f1 = 1 × Ω), the second fre- the remaining two are quasi-periodic (partial rub and backward
quency f2 is related to f1 ( f2 = f ( f1 )). Although we noted that whip). The HBM is shown to be capable (at speeds orders of
this second frequency f2 decreases when Ω increases, no trivial magnitude faster than those given by time marching analysis) of
relationship could be found relating them to each other. It was accurately predicting the two periodic solutions. The HBM can
verified that, for every simulated partial rub movement, spectral also predict the initiation of the quasi-periodic partial rub regime,
peaks appeared in the contact force power spectrum, at linear which corresponds to a loss of stability of the periodic solution.
combinations of the two incommensurable frequencies, as de- However, the partial rub and backward whip motions cannot be
scribed by the following formulae: described by means of the HBM in the presented form. An exten-
sion of this method to the treatment of quasi-periodic solutions
is mandatory [19, 20], and is currently under study. Our detailed
fn0 = (2n + 1) f 1 + (n + 0) f 2 for n ∈ N (11) analysis of the partial rub and backward whip regimes, using time
marching algorithms, has provided clues for the implementation
of this extension.
fn1 = (2n + 1) f 1 + (n + 1) f 2 for n ∈ N (12)
The peaks indeed occur in pairs, and decrease in amplitude with ACKNOWLEDGMENT
n (see Fig. 11). The values of fn0 and fn1 are given in Table 1 for This work was partially supported by the French National
increasing values of n, (to be compared with Fig. 11). Agency (ANR) in the framework of its Technological Research
The spectral analysis provided in Fig. 12 shows that the ro- COSINUS program (IRINA, project ANR 09 COSI 008 01
tor movement has one main frequency during backward whip. IRINA)
8 Copyright
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9 Copyright
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Appendix A: Response to the questions of the review- the reason why there is this difference as Jiang’s analytical de-
ers. velopments are fairly complex. This is the largest difference we
Firstly we would like to thank the reviewers for their interest found between our simulations and Jiang’s predictions. The two
in our work and constructive comments. In the following, we methods are not mathematically equivalent as Jiang’s analytical
provide answers to some of their questions. predictions require more simplifying assumptions than we do.
Reviewer 1: These remarks have been added to the script.
Please use a spell-checker - there are numerous misspellings in Reviewer 3:
the paper. There are also some odd word choices (e.g. “pulsa- It is recommended to accept the paper for publication, provided
tion should be ”frequency“, ”equation of movement“ should be the orthographic errors in the paper are corrected.
”equation of motion”). See above.
The whole script has been proofread and corrected by a native The authors should try to include more numbers on relative com-
English speaker. putational efficiency, comparing time marching and HBM.
Please use larger font sizes in your figures to make them easier Comparing computational efficiency is a delicate task as both
to read. In Figure 6, you left off the legend (indicating HBM or time marching and HBM techniques rely on several control pa-
time-marching) rameters that can greatly influence on relative computational ef-
All figures have been modified accordingly. ficiency while maintaining good accuracy. Moreover, HBM and
Is there something inherent about the harmonic balance method time marching techniques provide results of different natures.
that makes finding the quasi-periodic solutions more difficult or The HBM solves an algebraic system of equations and yields
impossible ? Are you planning to modify your analysis such that Fourier coefficients as a result while the time marching technique
it can find quasi-periodic solutions ? What are you planning to solves a partial differential system of equations and yields, as a
do next ? result, an evolution of the system in time domain. All things con-
The extension of the HBM to the study of quasi-periodic solu- sidered, the HBM was in our study about 500 times faster than
tions is not difficult provided that the relationship between the the time marching technique. This number was added to the text.
two incommensurate fundamental frequencies is known (ω2 =
α × ω1 where α ∈ R\Q is known). This situation is frequently
encountered, for instance, in bi-rotor situations where the ratio
between the rotating speeds of the two shafts is determined by a
geared system. Our software is already capable of handling such
situations. The fact that α is a priori unknown is what makes the
extension more difficult in the context of this paper. ω2 is thus
considered as an unknown of the problem and a new equation (or
procedure) must be elaborated in order to determine it. This is
currently under study.
Reviewer 2:
There are some typos that need to be corrected. For example,
’interested’ instead of ’interrested’.
See above.
The authors mentioned that HBM can be used on finite element
models. Are there any previous work that can be used to compare
with HBM ?
In [8] Qin and al. study a finite element model which has the
same kind of nonlinearity that in our case but the simulation is
carried out using a Newmark time integration scheme. We al-
though didn’t try to match their results.
When Jeffcott rotor models are used, the HBM results perfectly
match Jiang’s results. Did author find out a situation that these
two methods actually give different results ? If not, are the two
methods mathematically equivalent ?
The value of Ω for which the backward whip movement is trig-
gered by imbalance is slightly different in our simulations than
in Jiang’s predictions. We found ΩDW ≈ 0.46 in our simulation
while Jiang’s prediction is ΩDW ≈ 0.41. We do not know exactly
10 Copyright
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