Spare Parts List: Hydraulic Breaker

HB HB 2500 / HB 2500 DP
Spare parts list

Hydraulic breaker
© 2007 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2007-01-26
HB 2500 / HB 2500 DP Contents
Table of contents
General note...................................................................................................................... 5
Percussion unit................................................................................................................. 7
Percussion unit................................................................................................................. 9
Percussion unit DustProtector version..........................................................................11
Percussion unit DustProtector version......................................................................... 13
Hydraulic breaker HB 2500............................................................................................. 15
Hydraulic breaker HB 2500 DustProtector.................................................................... 17
Hydraulic breaker HB 2500 DustProtector.................................................................... 19
Connecting kit for ContiLube® II..................................................................................... 21
Hydraulic hoses for HB 2500 / HB 2500 DP.................................................................. 21
Optional equipment......................................................................................................... 21
StartSelect - AutoStart or AutoStop............................................................................... 22
Seal set 3363 0946 05...................................................................................................... 23
Working tools................................................................................................................... 24
Dimensions HB 2500....................................................................................................... 25
Dimensions HB 2500 DustProtector.............................................................................. 26
Spare parts list HB 2500 / HB 2500 DP
HB 2500 / HB 2500 DP Spare parts list
General note
These spare parts list applies to the following hydraulic tools:
Order No Description
3363 0926 91 Hydraulic breaker HB 2500

3363 0938 71 Hydraulic breaker HB 2500 DustProtector
Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by
Warranty or Product Liability.
Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to
trademarks, model denominations, part numbers and drawings.
Instructions for use

This spare parts list contains no safety regulations and is merely intended to assist in the ordering of spare parts.
For information on operating, servicing or repairing the hydraulic tool, the relevant operating manual must be
consulted at all costs.
Please observe the safety regulations listed in the relevant operating manual!
Instructions of ordering
It is essential to indicate the serial number of the hydraulic tool when ordering spare parts!
Please note the full identification number of your hydraulic tool. This code can be found on the cylinder.
Determine the quantity of individual parts which are required and need to be ordered.
The order must indicate the following details:
■ full identification code of the hydraulic tool
■ required quantity
■ ordering No
■ description
A = Cylinder number
B = Type
C = Serial number
Percussion unit
No. Ordering No Quantity Description
3363 0977 01 1 Percussion unit HB 2500

1 3363 0977 13 4 Tensioning bolt
2 3363 0936 51 4 Washer
3 3362 2681 85 2 Locking pin
4 3363 0946 00 1 Percussion piston
10 3363 0946 04 1 Tensioning bolt with parts no. 1 + 2
100 3363 0946 01 1 Cylinder cover
101 3363 0977 15 1 Control valve
102 3363 0977 17 1 Cap
103* 3360 3143 75 1 O-ring
104 3360 1037 76 6 Cylindrical bolt
105 3363 0354 53 1 Valve
106 3363 0354 25 1 Screw plug
107* 3360 3143 70 2 O-ring
108 - 1 Valve**)
109 3363 0870 86 1 Screw plug
110* 3363 0870 85 1 Back-up ring
111 3363 0870 87 1 Plug
112 3363 0695 85 1 Accumulator HP
114 3361 3337 03 6 Pair of locking rings
115* 3361 8505 29 1 Back-up ring
116* 3361 0319 12 1 O-ring
117* 3361 0319 90 1 O-ring
118 3362 2699 99 2 Swivel joint with part no 150 - 155
119* 3360 3143 73 2 O-ring
120 3361 3534 89 2 Dust cap
122 3361 8546 57 1 Connecting screw
123* 3360 4781 71 1 O-ring
124 3360 4337 74 1 Grease nipple
125 3361 8545 11 1 Non-return valve
126 3363 0872 86 1 Filling valve with part no. 127 - 161
127* 3360 1751 25 1 O-ring
128* 3360 4780 79 1 O-ring
150 3362 2698 61 2 Adapter
151 3361 3566 43 2 Adapter
152* 3361 8462 82 4 O-ring
153* 3361 8462 81 4 Back-up ring
154 3361 3566 45 2 Washer
155 3360 0282 00 2 Snapring
156 3361 8441 13 1 Sieve disk
157 3361 8441 15 1 Threaded plug
*) Parts marked with * are subject to wear in the course of normal operations.
**) Only in exchange for the part to be replaced. Please contact the Customer Centre/ dealer responsible for your region.
Percussion unit
158 3361 0319 89 6 Threaded insert

160 3363 0669 63 1 Threaded plug
161 3360 4784 26 1 Threaded plug
200 3363 0977 11 1 Seal bushing
201* 3363 0977 45 1 Tension ring
202* 3362 3281 26 1 O-ring
203* 3363 0946 23 2 Back-up ring
204* 3363 0946 24 1 Seal
205* 3363 0977 47 2 Sealing
206* 3360 0977 49 2 Back-up ring
220* 3363 0946 41 2 Seal set with part no. 205 + 206
300 3363 0946 02 1 Cylinder with part no. 301 - 304
301 3363 0977 55 1 Valve piston
302 3363 0977 31 1 Sleeve
303 3363 0825 93 1 Plug
304* 3363 0832 45 1 O-ring
305* 3362 2675 83 4 Seal
306* 3362 2675 85 5 Seal
307* 3362 2675 81 8 Seal
308* 3363 0977 51 2 Sealing
309* 3363 0977 53 2 Back-up ring
310* 3363 0946 25 1 Stripper
320* 3363 0946 40 1 Seal set with part no. 308 + 309
400 3363 0946 03 1 Lower hammer part with part no. 420 - 423, 2 x 402 + 424
401* 3360 9819 27 2 Retainer bar
402* 3361 8543 47 4 Bolt
403* 3362 2629 25 4 Plug
404* 3363 0854 71 1 Dust cap
420* 3363 0977 21 1 Buffer ring
421* 3363 0977 23 1 Wear bush
422* 3363 0977 25 1 Wear bush (Bronze, standard)
422* 3363 0977 27 1 Wear bush (Steel, option)
423* 3361 8543 63 4 Locking bush
-* 3362 2616 47 1 Diaphragm with part no. 112
10 © 2007 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2007-01-26
Percussion unit DustProtector version

3363 0977 01 1 Percussion unit HB 2500 DustProtector

1 3363 0977 13 4 Tensioning bolt
2 3363 0936 51 4 Washer
3 3362 2681 85 2 Locking pin
4 3363 0946 00 1 Percussion piston
10 3363 0946 04 1 Tensioning bolt with parts no. 1 + 2
100 3363 0946 01 1 Cylinder cover
101 3363 0977 15 1 Control valve
102 3363 0977 17 1 Cap
103* 3360 3143 75 1 O-ring
105 3363 0354 53 1 Valve
106 3363 0354 25 1 Screw plug
107* 3360 3143 70 2 O-ring
108 - 1 Valve**)
109 3363 0870 86 1 Screw plug
110* 3363 0870 85 1 Back-up ring
111 3363 0870 87 1 Plug
112 3363 0695 85 1 Accumulator HP
115* 3361 8505 29 1 Back-up ring
116* 3361 0319 12 1 O-ring
117* 3361 0319 90 1 O-ring
118 3362 2699 99 2 Swivel joint with part no 150 - 155
119* 3360 3143 73 2 O-ring
120 3361 3534 89 2 Dust cap
122 3361 8546 57 1 Connecting screw
123* 3360 4781 71 1 O-ring
124 3360 4337 74 1 Grease nipple
125 3361 8545 11 1 Non-return valve
126 3363 0872 86 1 Filling valve with part no. 127 - 161
127* 3360 1751 25 1 O-ring
128* 3360 4780 79 1 O-ring
150 3362 2698 61 2 Adapter
151 3361 3566 43 2 Adapter
152* 3361 8462 82 4 O-ring
153* 3361 8462 81 4 Back-up ring
154 3361 3566 45 2 Washer
155 3360 0282 00 2 Snapring
156 3361 8441 13 1 Sieve disk
157 3361 8441 15 1 Threaded plug
**) Only in exchange for the part to be replaced. Please contact the Customer Centre/ dealer responsible for your region.
© 2007 Atlas Copco Construction Tools GmbH | No. 3390 7191 01 | 2007-01-26 11
Percussion unit DustProtector version


160 3363 0669 63 1 Threaded plug
161 3360 4784 26 1 Threaded plug
200 3363 0977 11 1 Seal bushing
201* 3363 0977 45 1 Tension ring
202* 3362 3281 26 1 O-ring
203* 3363 0946 23 2 Back-up ring
204* 3363 0946 24 1 Seal
205* 3363 0977 47 2 Sealing
206* 3363 0977 49 2 Back-up ring
220* 3363 0946 41 2 Set of sealings with part no. 205 + 206
300 3363 0946 02 1 Cylinder with part no. 301 - 304
301 3363 0977 55 1 Bolt
302 3363 0977 31 1 Sleeve
303 3363 0825 93 1 Threaded plug
304* 3363 0832 45 1 O-ring
305* 3362 2675 83 4 Seal
306* 3362 2675 85 5 Seal
307* 3362 2672 81 8 Seal
308* 3363 0977 51 2 Sealing
309* 3363 0977 53 2 Back-up ring
310* 3363 0946 25 1 Stripper
320* 3363 0946 40 1 Set of sealings with part no. 308 + 309
400 3363 0946 03 1 Lower hammer part with part no. 420 - 423, 2 x 402 + 424
401* 3363 9819 27 2 Retainer bar
402* 3361 8543 47 4 Bolt
403* 3362 2629 25 4 Plug
404* 3363 0854 71 1 Dust cap
420* 3363 0977 21 1 Buffer ring
421* 3363 0977 23 1 Wear bush
422* 3363 0977 25 1 Wear bush (Bronze, standard)
422* 3363 0977 27 1 Wear bush (Steel, option)
423* 3361 8543 63 4 Locking bush
425* 3363 0977 33 1 Base for stripper
426* 3363 0977 41 1 Stripper
-* 3362 2616 47 1 Diaphragm with part no. 112
Note
When ordering a percussion unit or a lower hammer part (no. 400) for DustProtector version it is imperative to
order additionally the stripper (no. 426) (ordering no. 3363 0977 41) and the base for stripper (no. 425) (ordering
no. 3363 0977 33).
Hydraulic breaker HB 2500

3363 0926 91 1 Hydraulic breaker HB 2500

50 3363 0671 23 1 ContiLube® II (see separate operating instructions)
51 3363 0912 65 1 Connecting kit for ContiLube® II (see page 21)
Hammer box HB 2500
100 3363 0926 51 1 Hammer box
102* 3363 0938 79 1 Elastic pad
103* 3361 3569 25 2 Damping element
104* 3363 0884 53 2 Guide plate
105* 3362 2640 51 2 Guide plate
106* 3363 0938 77 1 Plate
121 3362 2616 97 1 Transport safety device
124 3360 1032 54 2 Nut
* 3363 0914 67 1 Set of plastic parts with parts no 102 - 106
3363 0918 72 1 Sticker transport safety device
Parts for hammer box (additional parts for VibroSilenced system)
201* 3363 0926 89 1 Plate
204* 3363 0860 15 12 Plug
205* 3362 2678 93 1 Plug
206* 3363 0311 81 2 Cover
207 3363 0884 43 2 Cap
210* 3363 0926 97 1 Cover
Contained in the adapter
Stickers HB 2500
3363 0943 99 1 Set of stickers HB 2500
Note
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
breaker plus hammer box (not including adapter and tool).
After the hydraulic breaker and the hammer box have been assembled the CE nameplate should be attached to
the front of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
Hydraulic breaker HB 2500 DustProtector

3363 0938 71 1 Hydraulic breaker HB 2500 DustProtector

50 3363 0671 23 1 ContiLube® II (see separate operating instructions)
51 3363 0912 65 1 Connection set for ContiLube® II (see page 21)
Hammer box HB 2500 DustProtector
100 3363 0933 67 1 Hammer box
102* 3363 0938 79 1 Elastic pad
103* 3361 3569 25 2 Damping element
104* 3363 0884 53 2 Guide plate
105* 3362 2640 51 2 Guide plate
106* 3363 0938 77 1 Plate
111* 3363 0977 35 1 Floating ring (Tribolid, standard)
111* 3363 0977 37 1 Floating ring (Steel, option)
112* 3363 0337 23 1 Counter ring
113* 3363 0337 19 1 Guide ring
114* 3363 0706 43 2 Bolt
115* 3361 8543 63 2 Locking bush
118* 3363 0977 33 1 Base for stripper
119* 3363 0977 41 1 Stripper
121 3362 2616 97 1 Transport safety device
124 3360 1032 54 2 Nut
* 3363 0914 67 1 Set of plastic parts with parts no 102 - 106
3363 0918 72 1 Sticker transport safety device
Parts for hammer box (additional parts for VibroSilenced system)
201* 3363 0926 89 1 Plate
204* 3363 0860 15 12 Plug
205* 3362 2678 93 1 Plug
206* 3363 0311 81 2 Cover
207 3363 0884 43 2 Cap
210* 3363 0926 97 1 Cover
Hydraulic breaker HB 2500 DustProtector

Contained in the adapter

Sticker HB 2500
3363 0980 01 1 Set of stickers HB 2500 DustProtector
Note
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
breaker plus hammer box (not including adapter and tool).
After the hydraulic breaker and the hammer box have been assembled the CE nameplate should be attached to
the front of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
Connecting kit for ContiLube® II

50 3363 0671 23 1 ContiLube® II

3363 0912 65 1 Connecting kit for ContiLube® II
53 3363 0668 87 1 - Adapter
54 3363 0662 33 1 - Fitting
55* 3363 0875 83 1 - Hose
56 3363 0687 45 1 - Adapter
57 3363 0662 34 1 - Fitting
58* 3363 0838 77 1 - Hose
59* 3363 0669 51 2 - Seal
60 3363 0926 95 1 - Support
61 3360 1037 50 9 - Cylindrical bolt
62 3361 8505 96 9 - Pair of locking rings
63 3363 0871 85 1 - Fitting
64 3363 0871 86 1 - Fitting
* 3361 0316 66 1 Loctite 243
3363 0917 32 1 Seal set
Note
Secure the threads on parts 53, 54, 55, 56, 57, 58, 61 and 63 with Loctite.
Route the hydraulic hoses 55 and 58 as shown on the drawing. It must be ensured that the hydraulic hoses can
move freely and are not in contact at any point.
Hydraulic hoses for HB 2500 / HB 2500 DP

* 3363 0311 90 2 Hose, I.D. 25, both ends 1 5/8” JIC, length 2300 mm
* 3363 0311 91 2 Hose, I.D. 25, both ends 1 5/8” JIC, length 2800 mm
Optional equipment
- 3363 0912 00 1 Chisel paste 500 g (1.1 lbs) for ContiLube® II (carton of 12 pieces)
- 3363 0345 67 1 Grease gun for cartridge ContiLube® II
- 3363 0898 44 1 Service Box No. I (with nitrogen cylinder 2 l)
- 3363 0949 40 1 Service Box No. III (without nitrogen cylinder)
- 3363 0905 31 1 Adapter kit for underwater applications
StartSelect - AutoStart or AutoStop

301 3363 0977 55 1 Valve piston

302 3363 0977 31 1 Sleeve
303 3363 0825 93 1 Threaded plug
304* 3363 0832 45 1 O-ring
205* 3362 2678 93 1 Plug
Settings
I = AutoStop setting
II = AutoStart setting (standard setting on delivery)
A = Port bore in cylinder
B = Wall of hammer box
C = M 10 thread (both ends) for mounting
Note
The position of the StartSelect unit is shown on the percussion mechanism illustrations.
Seal set 3363 0946 05

* 3363 0946 05 1 Seal set

103* 3360 3143 75 1 - O-ring
107* 3360 3143 70 2 - O-ring
110* 3363 0870 85 1 - Back-up ring
115* 3361 8505 29 1 - Back-up ring
116* 3361 0319 12 1 - O-ring
117* 3361 0319 90 1 - O-ring
119* 3360 3143 73 2 - O-ring
123* 3360 4781 71 1 - O-ring
127* 3360 1751 25 1 - O-ring
128* 3360 4780 79 1 - O-ring
152* 3361 8462 82 4 - O-ring
153* 3361 8462 81 4 - Back-up ring
161* 3360 4784 26 1 - Threaded plug
202* 3362 3281 26 1 - O-ring
203* 3363 0946 23 2 - Back-up ring
204* 3363 0946 24 1 - Seal
205* 3363 0977 47 2 - Sealing
206* 3363 0977 49 2 - Back-up ring
304* 3363 0832 45 1 - O-ring
305* 3362 2675 83 4 - Seal
306* 3362 2675 85 5 - Seal
307* 3362 2672 81 8 - Seal
308* 3363 0977 51 2 - Sealing
309* 3363 0977 53 2 - Back-up ring
310* 3363 0946 25 1 - Stripper
Working tools
Tool Tool width (A) Useful length [mm] Weight Ordering No Description
[mm] HB 2500 HB 2500 DP [kg]
1 155 485 440 147 3363 0946 13 Moil point

1 155 685 640 177 3363 0946 14 Moil point
2 155 485 440 154 3363 0946 16 Flat chisel, transverse
2 155 685 640 184 3363 0946 17 Flat chisel, transverse
3 155 485 440 166 3363 0946 11 Blunt steel
3 155 685 640 196 3363 0977 43 Blunt steel
Note
Working tools will be subject to wear in the normal course of operations.
Dimensions HB 2500
Dimensions HB 2500 DustProtector
| No. 3390 7191 01 | 2007-01-26
© 2007 Atlas Copco Construction Tools GmbH, Essen, Germany
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
www.atlascopco.com

Spare Parts List: Hydraulic Breaker

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Spare Parts List: Hydraulic Breaker

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HB HB 2500 / HB 2500 DP

Spare parts list

Percussion unit DustProtector version..........................................................................11

Percussion unit DustProtector version......................................................................... 13

Hydraulic breaker HB 2500............................................................................................. 15

Hydraulic breaker HB 2500 DustProtector.................................................................... 17

Hydraulic breaker HB 2500 DustProtector.................................................................... 19

Connecting kit for ContiLube® II..................................................................................... 21

Hydraulic hoses for HB 2500 / HB 2500 DP.................................................................. 21

StartSelect - AutoStart or AutoStop............................................................................... 22

Seal set 3363 0946 05...................................................................................................... 23

Dimensions HB 2500 DustProtector.............................................................................. 26

3363 0926 91 Hydraulic breaker HB 2500

Instructions for use

3363 0977 01 1 Percussion unit HB 2500

158 3361 0319 89 6 Threaded insert

Percussion unit DustProtector version

3363 0977 01 1 Percussion unit HB 2500 DustProtector

Percussion unit DustProtector version

158 3361 0319 89 6 Threaded insert

Hydraulic breaker HB 2500

3363 0926 91 1 Hydraulic breaker HB 2500

Hydraulic breaker HB 2500 DustProtector

3363 0938 71 1 Hydraulic breaker HB 2500 DustProtector

Hydraulic breaker HB 2500 DustProtector

Contained in the adapter

Connecting kit for ContiLube® II

50 3363 0671 23 1 ContiLube® II

Hydraulic hoses for HB 2500 / HB 2500 DP

StartSelect - AutoStart or AutoStop

301 3363 0977 55 1 Valve piston

Seal set 3363 0946 05

* 3363 0946 05 1 Seal set

1 155 485 440 147 3363 0946 13 Moil point

Dimensions HB 2500 DustProtector

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