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PARTS CATALOG
FOR
AIRCRAFT ENGINES
FOR R E F E R E N C E O N L Y
This illustrated parts catalog is provided as a reference for non-production
Teledyne Continental Motors (TCM) aircraft engines. Part numbers cited in this
catalog may have been superseded by a later part number.
1. Locate the figure representing your installed engine specification to
determine the part number(s) required.
2. Contact the local authorized TCM Parts Distributor or Teledyne Continental
Motors Customer Service to check the part number supersedure history.
This catalog applies only to the engine model specifications listed below. For all
other engine models, refer to www.tcmlink.com.
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I n t e n t i o n a l l y Left B l a n k
1
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SECTION I
TABLE OF CONTENTS
SECTION I
INTRODUCTION 3
LIST OF A B B R E V I A T I O N S 4
USABLE ON CODE 4
ACCESSORY MANUFACTURERS 4
S E C T I O N II
Figure 1 - Crankcase Studding Assembly 5
Figure 2 - C r a n k c a s e A t t a c h i n g Parts 6
Figure 3 - Crankcase Associated Parts 8
Figure 4 - Crankshaft Assembly 10
Figure 5 - Connecting Rod Assembly 12
Figure 6 - Camshaft Assembly 12
Figure 7 - Piston and Rings Assembly 13
Figure 8 - Cylinder Assembly 14
Figure 9 - Crankcase Cover Assembly 16
F i g u r e 10 - Crankcase Cover Assembly 18
F i g u r e 11 - Oil S u m p Assembly 20
F i g u r e 12 - Oil Cooler Equipment 21.
F i g u r e 13 - Carburetor and Intake Assembly
F i g u r e 14 - Ignition System, Scintilla S6LN-21 Magneto 24
F i g u r e 15 - Ignition System, Slick-Electro No. 664 M a g n e t o 26
F i g u r e 16 - Ignition System, Slick-Electro No. 664 M a g n e t o (old style harness) 28
F i g u r e 17 - Ignition System, Scintilla S6LN-21 and SF6LN-12 Magneto 30
F i g u r e 18 - Starter, G e n e r a t o r a n d Regulator 32
F i g u r e 19 - Fuel P u m p Equipment 33
F i g u r e 20 - Starter and Starter Adapter Assembly 34
S E C T I O N III
OVERSIZE A N D UNDERSIZE PARTS LIST 35
S E C T I O N IV
REPAIR PARTS SETS A N D MATERIALS 38
SECTION V
N U M E R I C A L PARTS LIST 39
2
INTRODUCTION
1-1. In this edition, currently available parts are listed for "NOT SOLD" order the smallest assembly containing the
Models C125, C145 and 0-300-A, B, C & D. If accessories part (listed above, with name beginning one column to
or parts attached to any engine installed in an aircraft manu- left). To replace any assembly "NOT SOLD", order what-
factured in the United States under a production model ever subassemblies and detail parts (listed below it, with
number do not appear in this catalog, determine whether names indented) that are in need of replacement.
they are available from the aircraft manufacturer before
placing an order with a Teledyne Continental Authorized 1-4. Quantities of parts, as listed in Section II, are for
Distributor. specific application in one assembly. Total quantities of
all parts are listed in Section V. Similar assemblies listed
1-2. Section II contains 20 figures, in each of which, one in Section II are combined, and quantities of sub-parts are
of the major assemblies or groups of the engine is illustrated for one assembly. Application code letters in the last
in "exploded" form. Each figure has its own set of index column indicate on which models assemblies and sub-parts
numbers to indicate the sub-parts. The list of parts in the are used. Sub-parts have the same code letter as their
assembly or group appears on the same page with the illus- parent assembly. An explanation of the application code
tration or on an adjacent page. The first column of each for this catalog appears on page 4.
assembly group list contains the figure number (not re-
peated on all lines) and, following a dash, the index num- 1-5. Oversize and undersize parts are listed in Section III.
bers of the sub-parts in numerical order. Do not order These parts must be ordered by the numbers listed herein,
parts by index number. Use the part number, which ap- with correct descriptions, to avoid errors. Corresponding
pears in the second column. Use the name of the part standard size part numbers in Section II are preceded by a
which appears in the column under the title "DESCRIP- symbol ( t ) to indicate the availability of the non-standard
TION". size. (Refer to list of abbreviations and symbols.)
1-3. Do not order any parts listed herein when "NO 1-6. Sets of parts listed in Section IV are usually wanted
NUMBER" appears on the same line in the part number in such groups for overhaul work and should be ordered by
column or when "NOT SOLD" (herein abbreviated as set part numbers.
"NS") appears in the "UNITS PER ASSY" column, be-
cause these parts are not suitable for installation without 1-7. Section V contains a list of part numbers arranged in
factory equipment, or they are major parts of assemblies numerical order in the first column. If the number of any
and are more economically supplied in the assembled desired part is known the name may be located by referring
condition, or they are assemblies which would have to be to the figure and index number in Section II, which is listed
disassembled for installation. To replace any detail part opposite the part number in Section V.
3
LIST O F A B B R E V I A T I O N S A N D SYMBOLS
U S E A B L E ON CODE
MODEL CODE
CI 25-2 A
C145-2 B
C145-2H C
0-300-A D
0-300-B E
0-300-C F
0-300-D G
ACCESSORY MANUFACTURERS
ACCESSORY M F C S NO. NAME ADDRESS
4
SECTION i;
GROUP ASSEMBLY PARTS LIST
5
FIGURE 2. CRANKCASE ATTACHING PARTS.
6
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
NOTES:
O Old plate must be returned before new plate can be furnished. If not legible, also supply
Model and Serial Number. See Service B u l l e t i n M 7 5 - 1 0
© These parts supplied for replacement in No. 6643A1 crankcase. They were installed in positions of
present crankcase tie bolts (2 & 3), long stud (29) and "O" Ring (1).
9
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
ft
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON C O D E
12
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
7 -1 40327 t Piston, 6 . 3 t o 1 C o m p r e s s i o n R a t i o 6 A
-2 530348 t Piston, 7.0 t o 1 C o m p r e s s i o n Ratio 6 BCDEFG
-3 638109 f ^ > " 9 - T o p Groove 6 A"
-3 640296 © Ring, T o p G r o o v e 6 All
-4 638110 t Ring, S e c o n d Groove 6 All
-4 640296 © Ring, Second G r o o v e 6 All
-5 638110 t Ring, T h i r d G r o o v e 6 All
-5 640297 © Ring, T h i r d G r o o v e 6 All
-6 638111 t Ring, O i l C o n t r o l s 6 All
-6 640298 © Ring, Oil C o n t r o l 6
-7 530830 © t Pin and Plug A s s e m b l y , Piston 6 All
NOTES:
© F o r use w i t h C h r o m e Plate Cylinders.
1*3
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
* * * *
14
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
NOTE
(2) C u r r e n t p r o d u c t i o n cylinders use the 3 0 ° 6 4 1 7 9 2 Valve and t h e 6 4 1 7 9 3 seat. See Service Bulletin M76-8.
© F o r replacement use same t y p e installed in original assembly. Removal and installation of bronze
insert requires heating c y l i n d e r .
15
FIGURE 9. CRANKCASE COVER ASSEMBL Y.
16
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
17
FIGURE 10. CRANKCASE COVER ASSEMBLY. (NEWSTYLE)
-7 401809 • S t u d , 5 / 1 6 x 1 3 / 8 in. Ig 3
-8 401963 • S t u d , 1/4 x 1 in. Ig 3
-9 401824 . S t u d , 5 / 1 6 x 1 1/2 in. Ig 3
-10 401824 • S t u d , 5 / 1 6 x 1 '/? in. Ig 4
-11 627762 • Bushing, S p l i t 2
-12 MS122162 • Insert, Helical Coil 2
-13 MS122122 • Insert, Helical Coil 1
-14 532432 - P^S, Machine Thread 2
-15 AN900-10 . Gasket 2
18
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
NOTES:
* Parts C a n n o t b e u s e d o n o l d c r a n k c a s e c o v e r s t u d d i n g a s s e m b l y .
19
FIGURE 11. OIL SUMP ASSEMBL Y.
NOTES: (*) To order an oil gauge rod assembly, supply engine model, airplane model and date airplane was
manufactured. We will determine the correct oil gauge rod upon receipt of this information.
(+) Crankcase cover No. 530007A1 must be installed with this sump.
20
1 3 2
16 15 18 17
' L i m i t e d availability
21
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
NOTE: (*) For C125-2 Engine installed in Globe Swift Aircraft use A40793 intake assembly, 22719 adapter and
23401 stud in place of parts listed above.
23
FIGURE 14. IGNITION SYSTEM, SCINTILLA S6LN-21 MAGNETO.
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
NO TES: (*) For old type Scintilla Magneto No. 50400 use gasket No. 530879.
(**) Applicable to all cable assemblies.
(***) Applicable to cable and plate assembly No. 625407 a/so.
25
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
NOTES:
© This is a new style harness assembly. For old style see Figure 16.
© Replacement leads are sold in one length less spark plug nut and magneto end hardware, and must be cut to appropriate
lengths.
© Index # s 24-35 are applicable to all ignition leads.
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
NOTES:
© This is an old style harness assembly no longer serviced by TCM. For new style harness see Figure 15.
29
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
NOTES: n For Texas Eng. & Mfg. Co. Aircraft with No. 50484 Scintilla Magnetos. Optional plugs
available; see applicable service bulletin.
For Aeronca and Texas Eng. & Mfg. Co. Aircraft with No. 50400 Scintilla SF6LN-12 Magnetos.
For Cessna Aircraft with No. 50400 Scintilla SF6LN-12 Magnetos.
( For Aeronca Aircraft.
@ Parts no longer available from Teledyne Continental Product Support Center.
FIGURE 18. STARTER, GENERATOR AND REGULATOR.
@ N o t available.
32
FIGURE 19. FUEL PUMP EQUIPMENT.
33
FIGURE20. STARTER AND STARTER ADAPTER ASSEMBLY.
34
FIG. & PART USABLE
INDEX NUMBER DESCRIPTION QTY. ON CODE
-38 MS9021-038 $ 1 G
-39 628482 Starter, 12 V o l t (Delco-Remy N o . 1 1 0 9 6 9 4 ) 1 G
ATTACHING PARTS
-40 539058 Washer, Plain 2 G
-41 2441 N u t , Plain 2 G
* * * *
35
S E C T I O N III
O V E R S I Z E A N D UNDERS1ZE F A R T S L I S T
PART NO. NAME OVERSIZE PART NO. NAME OVERSIZE
36
P A R T NO. NAME OVERSIZE P A R T NO. NAME OVERSIZE
NOTES:
(2) If engine has crankcase cover assembly ( N o . 6 4 1 7 9 9 A 3 o r 6 4 1 8 0 0 A 2 ) y o u w i l l also need t o purchase a gasket
(No. 6 4 2 2 4 5 ) .
® N o t supplied in . 0 1 0 i n c h oversize.
38
SECTION V
NUMERICAL PARTS LIST
40
FIGURE QTY FIGURE QTY
PART NUMBER & PER PART NUMBER & PER
INDEX ASSY INDEX ASSY
24759 13-9 2 36025 3-26 1
24769 4-4 1 10-29 4
24770 4-5 1 36050 13-24 1
24771 4-27 8 36100 9-16 1
24794 3-21 2 18-9 RF
24804 5-4 2 36151N 13-8 12
24878 2-7 2 36170 4-16 2
2-8 2 36171 4-15 6
24879 2-20 1 36219 14-21 1
24897 19-7 1 17-23 1
24898 19-6 1 3875 12-2 1
24945 19-3 2 3923 8-6 1
24969 19-2 2 40043 3-29 2
2500 3-39 1 40044 3-20 2
25102 20-32 1 401507 4-26 8
25145 15-40 2 401800 9-7 3
16-32 2 401801 1-12 14
25149 4-21 1 401804 1-7 18
25150 4-23 1 401809 1-13 3
25164 2-21 3 9-8 3
25201 17-27 1 10-7 3
25202 17-28 1 401824 9-6 3
25302 14-16 1 9-9 4
25312 17-22 1 10-9 3
14-20 1 10-10 4
25314 14-7 1 401836 .1-1i 1
25315 14-8 2 401870 8-13 2
25316 14-9 1 9-7 3
25317 14-10 1 401885 1-13 4
25318 14-11 1 401895 1-14 2
25320 17-15 8 401926 9-6 3
25321 17-14 8 401945 1-9 8
25328 2-13 19 401963 10-8 3
25369 5-2 1 20-31 4
25387 17-25 1 402032 12-13 1
14-19 1 402040 1-4 12
25388 14-18 1 402044 9-8 3
2555 14-3 4 402127 20-7 2
15-3 4 402151 1-6 2
2600 12-19 1 8-12 2
2848 12-8 1 20-8 1
2849 12-7 1 402439 1-14 2
35016 4-29 1 402711 13-20 4
352030 18-16 1 402805 4-13 8
352068 18-14 1 40327 7-1 1
352078 17-20 1 40366 13-16 1
352179 18-1 1 40479 13-2 2
35342 9-18 1 40480 13-3 4
35343 9-24 1 40585 19-1 1
35562 4-17 2 40689 13-25 1
35563 4-18 2 40762 8-30 1
35954 4-25 1 501867 20-15 1
35955 4-24 1 502287 20-22 1
FIGURE QTY FIGURE QTY
PART NUMBER & PER PART NUMBER & PER
INDEX ASSY INDEX ASSY
50309 18-2 1 531016 4-9 4
50484 14-2 1 531017A1 4- 1
520112 8-7 2 531062 17-2 Opt.
530003 9-26 1 531062A1 17- Opt.
10-41 1 531077 12-17 1
530007A1 9- 1 531077A1 12- 1
530011 9-1 1 531079 12-12 1
530162 8-29 1 531080 12-14 1
530163 3-8 6 531113 4-1 1
530184A2 5- 6 531116 17-17
530192 5-2 1 531143 13- 1
530213 5-3 2 531211 2-14
530264 12-1 1 531212 2-17
530348 7-2 1 531325 18-19 1
530406 18-15 1 532432 9-34 1
530407 18-18 1 10-14 1
530412 18-20 1 10-43 1
530487 2- 2 11-12 1
530489 2- 8 12-10 1
530516 4-16 2 533067 14-26 1
530517 3-41 1 15-42 1
530520 3-33 1 533965 3-3 1
530523 3-36 1 534111 18-12 1
530535 6-7 1 534112 18-22 1
530603 14-6 1 534208 18- 1
15-6 1 534471 8-31 6
530642 3-2 1 535063 9-10 1
530659 3-38 1 535091 8-33 6
530698 12-22 1 535324 14-1 2
530699 12-20 1 15-1 2
530763A1 11- 1 536388-1.25 3-10 12
530764 17- Opt. 536552 20-18 1
530803 6-6 1 537297 1-15 1
530830 7-7 1 537299 1-16 1
530851 6-2 1 537465 2-12 2
530852 13-23 1 537466 2-15 2
530860 4-1 1 537629 13-13 6
530863 4-2 2 537744 11-10 1
530866 4-7 4 537870 8-34 12
530868 4-12 8 537961 9-5 5
530886 14-22 2 10-6 5
16-11 1 538999 16-3 2
17-11 2 539058 20-40 2
530899 11-1 1 539242 4-20 1
530917 4- 1 539378 1- 1
530928 3-7 6 539379 1- 1
530940 6-5 1 539800 20-14 1
530950 2-16 1 539805 20-20 1
530974 4- 1 539840 3-9 12
531001 2-5 7 539916 9-36 1
8-3 12 625406 14-13 1
531003 8-2 24 17-1 Opt.
531015 4-3 2 625407 14-12 1
42
FIGURE QTY FIGURE QTY
PART NUMBER & PER PART NUMBER & PER
INDEX ASSY INDEX ASSY
625958 8-22 2 629518-3H 10-17 1
626356 15-2 1 630261-15 4-11 8
626487 3-27 1 630680 20-11 1
10-30 4 631252 20-17 1
626543 18-17 2 631687 10-18 1
626713 16-25 1 632227 3-23 1
626714 16-27 1 632762 10-23 1
626722 17-24 1 633029 13-16 1
627475 16-23 1 633181 1-3 12
627756 15-15 2 633272 9-30 1
15-38 2 633272 10-45 1
16-10 2 633280 20-30 1
16-30 2 633581 16-35 1
627759 16-9 2 633582 16-34 1
16-29 2 633583 16-27 1
15-14 2 16-33 1
15-37 2 633584 16-32 1
627762 10-11 2 633585 16-25 1
627817 20-11 1 16-31 1
627846 4-28 1 633586 16-24 1
627852-26.12 16-19 1 16-30 1
627852-27.75 16-2 1 633602 10-24 1
627852-32.00 16-7 1 633610 10-25 1
627852-30.00 16-14 1 633611 10-26 1
627852-32.75 16-3 1 633612 10-28 1
627852-35.75 16-18 1 633845 20-16 1
627852-36.75 16-4 1 634010 Iwol 1
627852-41.25 16-17 1 634337 16-29 1
627852-41.62 16-15 1 634338 16-26 1
627852-42.88 16-16 1 634339 16-28 1
627852-45.00 16-6 1 634342 16-7 1
627852-47.25 16-5 1 16-8 1
627860 20-13 1 16-9 1
627881A1 9- 1 16-10 1
627881 A3 9- 1 16-11 1
627882 20-9 16-12 1
627993 20-1 1 16-18 1
628056 20-3 1 16-19 1
628071 20-24 1 16-20 1
628118 1- 1 16-21 1
628124 4-1 1 16-22 1
628125 20-29 1 16-23 1
628482 20-39 1 635002 10-19 1
628919 3-24 1 635048 20- 1
628921 3-25 1 635048A1 20- 1
629150 16-1 1 635149 17-31 12
629151 16-13 1 635863 14-27 12
629167 16-36 1 15-43 1.2
16-28 1 636680 16-20 1
629404 8-17 1 636681 16-21 1
629518-1H 12-6 1 636682 16-24 1
13-14 2 636683 16-26 1
1-8 1 637083 9-13 1
FIGURE QTY FIGURE QTY
PART NUMBER & PER PART NUMBER & PER
INDEX ASSY INDEX ASSY
637268 6-4 1
637269 6-3 1
637270 6-1 12
637832 3-22 1
638109 7-3 1
638110 7-4 2
7-5 1
638111 7-6 1
639292 5-5 2
639640 4-14 6
640087 9-17 1
640380 20-34 1
640620-1 9-17 1
640620-2 9-11 1
640884 16- 1
640925 10-39 1
641074 10-20 1
641075 10-21 1
641368 20-10 1
641531 10-34 1
641533 10-38 1
641538 10-32 1
641792 8-16 1
641793 8-5 1
641799 10-2 1
641871 10-16 1
641906 4-28 1
641916 8-4 1
641916A1 8- 1
641917A2 8- 1
642121-1RH 10-33 1
642245 10-1 1
6669 13-10 2
44
Intentionally Left Blank
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