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Center for Advanced Studies for Agriculture and Food (CASAF), KU Institute for Advanced
Accepted Article
ABSTRACT
The paper reviews the recent developments in bioplastic food packaging. Several bioplastic
into food packaging using conventional plastic conversion technologies including extrusion,
injection molding, and compression molding. This review emphasizes the advances in
bioplastic packaging with regard to active packaging applications and applications requiring
gas and water barrier. Recently, bioplastic packaging has been developed into active
packaging which can either control the release of active ingredients or scavenge undesirable
substances. The review shows that antioxidant and antimicrobial functions are major
developments for the control-release application in bioplastic packaging. Factors affecting the
release of active ingredients have been reviewed. The sorption of low molecular weight
substances such as humidity, aromas, and gases, also affects the properties of packaging
materials. Some patents are available for oxygen-scavenging bioplastic packaging. Moreover,
This article has been accepted for publication and undergone full peer review but has not
been through the copyediting, typesetting, pagination and proofreading process, which
may lead to differences between this version and the Version of Record. Please cite this
article as doi: 10.1002/jsfa.9497
In recent decades, there has been increased effort to develop bioplastics for food
contact materials, especially in the packaging field, because of environmental awareness and
are made from renewable resources such as starch, cellulose, wheat gluten, polylactide
(PLA), and polyhydroxyalkanoates (PHAs). However, all bio-based plastics are not
converting renewable resources (e.g. sugarcane, sugar beet, corn, and cassava.) into building
blocks for PET. Conversely, the bioplastics in Group III and IV (Figure 1) can be
step, the desintegration level of bioplastics is another basic requirement to determine the
efficiency of composting process. In the case of Group III, not only they are able to be
biodegraded, but also produced from natural resources, so-called “compostable plastics” as
presented in Figure 1. The different resources used in bioplastics also trigger intrinsic
physical and chemical properties, which play important roles in designing their applications.
Table 1 presents a list of examples of bioplastics with their unique properties for food
packaging.
Generally, conventional plastics are polymers produced from monomers as products of the
petrochemical industry. The main chemical structures are covalently bound hydrocarbon
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molecules which are non-biodegradable. In the last decade, monomers of conventional
plastics have been successfully prepared using the fermentation of carbohydrate-based plants
which generates ethanol as a raw material for further conversion to various derivatives such
In 2009, Morschbacker [3] reported the manufacture of ethanol using sugarcane in Brazil as
feedstock for the fermentation process, including a catalytic dehydration reaction to prepare
an ethylene unit for Bio-PE. This was followed by Braskem launching their “I'm greenTM
Polyethylene” product (i.e. commercial grade Bio-PE) which retains the same properties and
performances of petroleum-based PE with relatively low cost, but reduced carbon dioxide
immediate use in the plastics production chain with similar processes to form package and
recycling [4,5]. The manufacturing process of Bio-PP is more complicated than that of Bio-
PE and has been commercialized under the name Biopolypropylene 109D, which was utilized
Another non-biodegradable bioplastic is Bio-PET, having been already produced using resin
with further formation into a bottle shape at the industrial scale. PET is generally comprised
of 30% EG and 70% terphthalic acid (TPA). PlantBottle® from Coca-Cola is made of bio-
based EG (30% Bio-PET), and similar packaging is used by Dasani, Coca-Cola, Sprite, and
Fresca [7]. In 2010, Berti et al. [10] developed the viable process to produce bio-based-TPA
successfully produced 100% Bio-PET from switchgrass, pine bark, and corn husks. The
been developed as an alternative for PET bottles. It can be obtained from bio-based EG and
furan dicarboxylic acid (FDCA). PEF has the predominantly favorable characteristics of
being a better gas and moisture barrier with lower carbon dioxide (CO2) emission than PET.
petroleum-based plastics, allowing the same performance but reducing the carbon footprint of
Biodegradable plastics are classified into two categories according to resources, as presented
production technologies. The high potential, natural biodegradable plastics for food
packaging are starch, PLA, and PHAs which have been up-scaled to industrial
manufacturing.
of glucose units linked by 1,4- and 1,6-glycosidic bonds, leading to linear and helical
influences the properties of starch. Nevertheless, starch is highly crystalline with strong inter-
and intramolecular hydrogen bonding among starch polymers, resulting in a very high
melting temperature, close to the degradation temperature and this obstructs the melting
thermoplastic starch (TPS). Utilization of TPS for packaging is mostly blended with other
polymers (PE, PS, PVOH, PLA, PCL) due to its intrinsic moisture absorption and poor
mechanical properties [9, 17-22]. The content of plasticizers plays an important role in the
blend characteristics of controlling the flexibility or elongation and toughness. Flexibility can
be readily improved by increasing the plasticizer content. TPS also provides finer phase
dispersion in the blend system compared to pure starch or chemically modified starch.
Commercial PLA is produced through the ring-opening polymerization of lactide which can
be obtained from the fermentation of corn and sugar cane among other raw materials. PLA
has high transparency and tensile strength, melt processability, and biocompatibility.
Interestingly, the performance of PLA is similar to PET; thus, there has been much effort to
replace PET with PLA in bottles, films and pouches, among other products. However, the
limitations of PLA are its high cost and the fact that it is a poor gas barrier, with low thermal
distortion, and it is brittle, resulting in a narrow processing window. These attributes are
consequences of its high glass transition temperature and low crystallization rate due to the
long time required for the formation of the helical packing structure [23].
PLA has been blended with various polymers to enhance its ductility and accelerate
crystallization for packaging applications. For example, Mallet and coworkers [24] studied
the processability and mechanical and thermomechanical properties of PLA blended with
Polyhydroxybutyrate (PHB) is the first polymer of the PHA family, produced using bacteria
and algae. PHB is brittle and stiff which limits its application. The different pendant groups
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can be used to design the properties of the PHAs obtained; for instance, having an ethylene
flexibility. Moreover, PHA has been blended with other biodegradable polymers to reduce
the cost and increase flexural strength and complex viscosity such as in PLA, PBS
PBS is produced using condensation polymerization of succinic acid and butanediol which
can be sourced from both petrochemical and natural resources. PBS film has high heat
deflection and is tough, but it is not transparent and furthermore it is expensive. However,
PBS still cannot be utilized in flexible or rigid packaging; it has a relatively low melt strength
and can be easily hydrolyzed [26]. Several reports have discussed improvement of the
mechanical properties of PBS such as using stress treatment to improve the gas barrier
property of PBS [27] and adding silicate nanoclays to increase barrier properties against the
diffusion of oxygen, carbon dioxide, flavor compounds, and water vapor [28].
blown film extrusion, and thermoforming (Figure 3). This review emphasizes the advances in
bioplastic packaging with regard to active packaging applications and applications requiring
Active packaging has been utilized to extend food shelf-life and preserve food quality.
Among others, antioxidant and antimicrobial functions are major developments for control-
safety in high aw food products. Lipids, proteins, vitamins, and pigments are prone to
oxidation which contributes to nutritional and quality losses such as denaturation, rancidity,
mainly on the food surface exposed to the outer environment and therefore, active antioxidant
and antimicrobial packaging has been applied to extend the shelf-life of packaged products. A
direct addition of antioxidants and antimicrobials to food and/or food surface coating,
possibly causes neutralization or too rapid diffusion with bulk food. Instead, the use of
compounds from the packaging material to the food surface, thereby maintaining their
natural and synthetic antioxidants as well as nanoparticles have been successfully developed
into single and multilayer films [55]. These active components are directly compounded with
the polymer matrix via conventional extrusion. The addition of active components varies
between 0.02 to 12% with most being in the range 1-5%. The stability of these active
ingredients varies during severe thermo-mechanical extrusion; for example, there have been
reported losses of 52% for BHT [52], 16% for α-tocopherol [50], 30% for thymol [53], and
82% for astaxanthin [55] in PLA. Accordingly, the synthetic antioxidants have no higher heat
and shear resistance than natural compounds. Instead, their properties, including thermal
stability and volatility, govern their loss. These active compounds may be added in the last
processing step to avoid thermal degradation. Fabra et al. [38] showed that though
electrospinning did not affect β-carotene in PCL, the heat treatment (annealing at 50 and 60
improved thermal stability of antioxidants can be achieved by coupling onto polymers [35].
The loss was mainly caused by poor mixing and dispersion, evaporation, thermal
degradation, and their antioxidant action with free radicals formed during the process [52-53].
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The release kinetics for the active ingredients have been investigated in different food
simulants at various temperature. Fick‟s behavior describes well the migration into different
ethanol concentrations of active compounds such as α-tocopherol, olive leaf extract [50-51],
merkén spice [44], BHT at 13, 23, and 43 °C [52], astaxanthin at 30 and 40 °C [55], and a
coefficients for release were compared in different studies. Moreover, the Arrhenius equation
was a good predictor of faster release at elevated temperature in these simulants [43,46].
The release behavior in food simulants can be controlled by several factors such as polymer
integrity, affinity between the active components, and food simulants. A higher penetration of
food simulant into film matrices and film hydrolysis mainly accelerates the release of
antioxidant [42,50]. Though BHT has greater affinity with hydrophobic matrices, the release
from PLA films in coconut oil was much lower than in 95% ethanol [52]. This suggested the
plasticization effects of active ingredients also improved the release of antioxidant [40]. The
higher simulant temperature increased PLA crystallization providing two diverse effects on
antioxidant release. The crystallization produced a more tortuous matrix which reduced the
rate of antioxidants release; however, it possibly increased the mobility of antioxidant and
hastened the release [46]. A fast release is required for short shelf-life product, whereas, a
longer release is needed for slower release kinetics. Cellulose nanofiber has been shown to
delay the release of TBHQ from PLA films due to increased matrix hydrophobicity and hence
induced matrix crystallization, and interaction between nanocellulose and TBHQ [43,46].
The properties of antioxidant, bioplastic, food simulant, and the temperature determine the
rate and quantity of antioxidant release. The release rate also depends on the size and shape
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of the antioxidants in relation to the size and number of the voids within the matrix where the
impact the size and shape distribution of void spaces within the matrices. More void
space possibly accelerates diffusion and hence matrix accessibility to simulants which
Antioxidant properties, including molecular size, shape, density, polarity, affinity with
Interaction between the bioplastic and antioxidant, for example the plasticizing effect
which affects the free volume and increases deformability of the matrices. Therefore,
Temperature related factors, such as Tg and Tm of the polymer, and the diffusion
be noted that heating possibly destroys antioxidant and modified polymer properties
The mechanism of action for antioxidant food packaging possibly differs between simulant
testing and food products. For example, with the storage in oil, whole milk powder and
headspace volatility showed reduced lipid oxidation in dry milk products. Accordingly, there
was migration of the antioxidant (α-tocopherol, BHA, and BHT) into dry milk products due
to both volatization and direct surface contact with the PLGA films [42]. Scavenging activity
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of volatile free radicals in the headspace of the package was also possible without direct
Antimicrobial packaging has already been extensively reviewed elsewhere [30, 57-59].
However, these reviews mostly considered antimicrobial packaging in the forms of edible
antimicrobial packaging based on commercial bioplastic such as TPS, PLA, PBAT as shown
in Table 3. Most researchers suggested that antimicrobial packaging had more efficacy on
Gram-positive than Gram-negative bacteria [72]. The extruded PBAT/TPS films containing
sorbate effectively reduced the yeast and mold counts and inhibited darkening in fresh pasta
stored at 10 °C for 43 days. The films were placed layer-by-layer with fresh pasta sheets and
sealed in LDPE bags [68]. PBAT films with oregano oil reduced the total coliform,
psychrotroph and Staphylococcus aureus counts in fish fillets stored at 7 ºC [70]. Moradian et
al. [73] produced bacterial cellulose‐ based active membranes placed on the tray bottom of
coli and Staphylococcus aureus. The color, ascorbic acid, and polyphenol contents were more
preserved in the active package due to: i) the reduction in microbial enzymes that catalyzed
the loss of polyphenol and ii) the reduced O2 concentration in the package and thus reduced
PPO activity. In addition, the volatility of the active ingredients also modified the vapor
pressure inside the package and reduced the rate of water evaporation from the mushroom.
Lorite et al. [61] developed a novel PLA package using nanoclays and surfactants to extend
system showed better qualities and the shelf-life was expected to be longer than commercial
Added nanoparticles such as Ag, montmorrilonite nanoclays, TiO2 and ZnO have been
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reported to limit microbial growth due to both antimicrobial activity and modified package
permeability associated with CO2, O2, water vapor, and other gases [60-61, 74]. The presence
of a negative charge and the quaternary ammonium group in modified nanoclays produced
and Staphylococcus aureus [69,72]. The nanoparticles also served as a carrier for long-term
and delayed release of antimicrobials and increased the surface area to enhance contact
bioplastic to serve as antimicrobial packaging. The volatility of the essential oil provides the
extra benefit of indirect contact with foods, such as in the reduction of mycelial and fungi
compounds in polymeric packaging. Jash & Lim [75] enhanced the antimicrobial and
oxidation were successfully entrapped in the PLA fiber. The release of hexanal was triggered
by citric acid. Dai & Lim [76] entrapped a volatile allyl isothiocyanate from mustard seed
volatile antimicrobial agents may not require the direct contact, while the non-volatile
antimicrobial activity. A tightly bonded antimicrobial in the packaging matrices has restricted
release and hence lacks microbial inhibition [63]. Plasticizers such as lactic acid oligomers
increase the free volume and promote molecular mobility that enhances the diffusion and
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release of active agents [39]. Moreover, swelling of the starch layer in contact with wet agar
media increased swelling which accelerated diffusion of cinnamaldehyde through surface and
hence provided greater antimicrobial activity in bilayer films [64]. The addition of other
absorption/binding of the active compounds was subsequently modified and this may have
provided a synergistic antimicrobial effect [62]. Santagata et al. [77] found that cavoxin
enhanced PBS crystallization and induced hydrolysis which subsequently enhanced the
release of antifungal agents against Penicillium roqueforti and Aspergillus niger. Water
diffusion into a PLA-poly(ethylene oxide) polymer triggered the hydrolysis and hence the
release of volatile allyl isothiocyanate. The modified hydrophilicity of the matrix carrier
effectively controls the release kinetics [76]. The study showed a potential active packaging
The antimicrobial activity of bioplastic films has often been investigated using standard disc
diffusion methods and microbial counts in food. The in-vitro detection of an inhibition zone
in the disc diffusion methods is based on the release of active agents from the composite film
into the agar media. Several factors govern the antimicrobial activities that were determined
using these methods. The rate of active compound diffusion from the polymer to the food or
agar media is governed by polymer disintegration, film matrix swelling, humidity, affinity
between the films, and the contact materials, among other factors. Consequently, the
antimicrobial activity determined from the colony counts in active packaged foods can be
different from the in-vitro study. Moreover, the amount of the active compound released is
example, the temperature difference between food storage and the in-vitro microbial
Previous findings pointed out that the active ingredients also affected mechanical, barrier, and
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increased free volume, plasticization effects, and hydrogen bonding or other molecular
interactions causing rigid structures [33, 36-37, 40]. Small amounts of essential oil (2.5 to
10%) possibly weakened the PBAT network [36]. Marcos et al. [51] also showed that α-
tocopherol and olive leaf extract modified the melt viscosity and increased the melt flow
index of PLA resins. The incorporated nanometal or metal oxides such as TiO2 and ZnO
produced antimicrobial activity but altered package permeability and strength [66-67].
Moreover, it should be noted that package discoloration, clarity, and taint may adversely
antimicrobials is limited by adverse changes in the optical, mechanical, and barrier properties
interaction between small molecules (sorbate) and packaging materials. Small molecules,
including gas, water, and organic compounds can be absorbed in the polymer on the higher
concentration side and desorbed on the lower concentration side. The affinity between the
compounds and the polymers is involved in describing the solubility of a compound present
in the gas phase which is in contact with a polymer phase. The greater the difference between
the polymer surface concentration and the atmospheric concentration, the higher the
the polymers follows the Henry‟s law which is applicable for the ideal solution at a low
the Flory-Huggins model. In such cases, the sorption process of small molecules occurs in the
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glassy state of the polymer, which is much more complex than that in the rubbery state. This
In the sorption study of bioplastics, most researchers in the last decade have worked with the
various applications. The sorption of gases in the PLA was determined using a quartz crystal
microbalance (QCM) [79-82] The kinetics process of sorption follows different models
depending on the type of sorbate. The sorption of gases (O2 and CO2) usually occurs in the
glassy state and can be described by the dual-mode sorption model [79,82] There are two
mechanisms involved in the sorption of gases in glassy bioplastics that describe the sorption
at equilibrium and non-equilibrium. However, the Flory-Huggins model [80] and the
Langmuir model [82] can describe the predominant control of carbon dioxide and oxygen
sorption, respectively, in PLA films. The predicted results from these models provided good
correlation with the experimental data for gas sorption in the PLA.These predicted
coefficients were higher using the time-lag method, which could be explained by the time-lag
method including only the diffusion of gas through the films while the other models take into
account both molecules that diffuse through and those that are trapped in the void occurring
in the case of glassy polymer [79]. Not only oxygen and carbon dioxide gases but also
ethylene gas has been studied for sorption in PLA films. The results showed that the
PLA [83]. Moreover, the sorption of gas in the bioplastics was also measured using the
3-hydroxyvalerate) (PHBV) [84] and PBAT [85] presenting the Fickian behavior.
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QCM was used to measure the sorption of water in a bioplastic which tended to follow
Henry‟s law [83]. The humidity absorption possibly modified polymer properties such as
TPS and PLA causing crazing and crystallinity evolution as well as hydrolysis leading to
Relative humidity (RH) and temperature are the main factors affecting the sorption of
bioplastic as shown in the study by Holm et al. [87] and Sato et al. [88]. Sorption of water in
PLA film at 98% RH was higher than at 11% RH, especially at a higher temperature. The
hydrolysis and plasticization effects were observed under high RH conditions though a
decrease in the average molecular weight leading to the loss of tensile strength [87]. Whereas
the sorption of carbon dioxide in PBS and PBSA increased with the decrease of temperature
[88]. Furthermore, the film composition also affects the sorption of gases as determined at
different pressure and temperature. The carbon dioxide sorption of PLA (D/L:80/20) is larger
than that of (D/L:98/2) at high pressure. The effect of the thermal treatment was observed
polymers but rarely in bioplastics where sorption is often determined using gravimetric
methods [89]. Many researchers have shown the effect of the sorption of organic compounds
on the mechanical properties of amorphous bioplastic films. Colomines et al. [90] reported
that a recrystallized sample sorbed the smallest quantity of ethyl acetate because the sorption
(benzaldehyde and 2-nonanone) sorbed in PLA acted as plasticizer decreasing the glass
Volatile scalping possibly has adverse effects on the aroma concentration in foods. PLA was
shown to be a better barrier to the aroma compounds d-limonene and ethyl acetate than other
major packaging films [89]. Greater sorption of the key aromatic compounds in herbs
polymers [93]. It was found that the sorption of organic compounds in the polymers
depended on the affinity between the organic compounds and the polymers; therefore, the
sorption of organic compounds in polymers can be estimated using the solubility parameter
[89, 93].
Oxygen absorbers or scavengers have been used to remove oxygen from the headspace of
packaged food products and/or to absorb oxygen entering the package. They are
commercially available in many forms including sachets, films, and labels. Oxygen-
scavenging agents can be metallic, organic, polymer based, and enzyme-based agents [94] in
Nowadays, bioplastic packaging has been incorporated with oxygen scavengers as well. The
material surface coating of the oxygen scavenger effectively remove oxygen from the
headspace of packaged food products and/or to absorb oxygen entering the package [95]. The
Gonçalves et al. [96] and Scarfato et al. [97]. The encapsulation technique of 40% (wt) -
tocopherol in PLA films was efficient for oxygen removal [97]. Gallic acid was also used as
absorption of 1 g of gallic acid powder was 447 mg O2 at 21 °C and 100% RH. The capacity
of oxygen absorption of gallic acid was reduced after it was incorporated into films because
of the barrier property of the packaging films that limited oxygen exposure. However, the rate
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of oxygen absorption increased with increased RH in the packaging system [98]. The
starch (TPS) films incorporating ascorbic acid (AA) and iron powder (Fe) [99]. Furthermore,
iron act as oxygen scavengers with a particle size less than 25 µm incorporated in a
biopolymer foam tray for meat packaging [100]. The development of oxygen-scavenging
materials is very important to the food product, especially for oxygen-sensitive foods, as it
can protect against quality change and extend the shelf-life of oxygen-sensitive products.
For non-biodegradable bioplastics (Bio-PE, Bio-PP, Bio-PET, and Bio-PA), the permeability
of gases (water vapor, O2, and CO2) is the same as in petroleum-based plastics (PE, PP, PET,
PA, respectively) because of the same chemical structures. For the bioplastics Groups III and
IV, the key to biodegradability is the rate of hydrolysis or oxidation in which sensitivity to
this intrinsic property leads to the poor gas barrier property of biodegradable plastics.
Therefore, biodegradable plastics are mostly formed composites or blends in order to increase
the degree of crystallinity and consequently, acceptable barrier properties were obtained.
various gases and which have potential for use in food packaging and related fields [101-
[107], maleic anhydride [108], and cellulose nanocrystals modified with phosphate ester
There are alternative approaches to adjust the barrier or permeation of gases in bioplastic
films such as induced chain alignment, multilayer structure formation, and coating
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lamination. In 2016, a report and a patent claimed that the stretching and temperature control
during the secondary film-forming process can precisely induce polymer orientation,
especially in PLA film, which triggered toughness and improved gas barrier capability
[111,112].
Gao and coworkers [113] prepared alternating multilayer films of neat PLA and
during the process reduced the thickness of the GNPs and also induced in-plane orientation of
platelet-like GNPs with a high degree of planar alignment, resulting in improved strength and
water vapor barrier capability while being lightweight for food packaging [113].
Additionally, many patents claimed that laminated PLA film with a good barrier layer (metal
primed and metalized films) or an adhesion layer coated with metal oxide, was effective
moisture barriers [114-118]. PLA film was also used as a first-core layer and coated on one
side of the receiving-layer with polyvinyl alcohol (PVOH), ethylene vinyl alcohol (EVOH), a
anionic carboxylated styrene-butadiene copolymer (SBR) emulsion. This dried coating layer
can be further metalized, resulting in superior gas and moisture barrier properties with
excellent appearance and metal adhesion [115]. PLA and PHA films can be coated as thin
barrier layer or adhesive layer onto paper or conventional plastics as substrates, since these
orientation to improve the oxygen and moisture barrier properties. Generally, biaxially
oriented PE, PP, or PET (BOPE, BOPP, or BOPET, respectively) films have a high degree of
crystallinity and an ordered packing structure which play a key role in obstructing gas
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permeation. Practically, the biaxially oriented Bio-PE, Bio-PP, and Bio-PET films have been
Surface treatment using various coating techniques has effectively improved the barrier
properties of bioplastic. Not only metallic compounds but also silica derivatives have been
deposited on bioplastic films. For example, Iotti et al. [119] reported an organic-inorganic
hybrid coated PLA film for food packaging which had improved oxygen barrier properties.
The inorganic phase was based on silica whereas polyethylene glycol (PEG),
polycaprolactone (PCL), or PLA was used as the organic phase. These compounds provided
good adhesion for the PLA substrate and can be further exploited by inducing new
functionality to PLA films [119]. Song et al. [120] presented a poly (L-lactic acid) (PLLA)
film that was coated with silicon oxide molecules (SiOx) using plasma-enhanced chemical
vapor deposition. The permeabilities of various gases (e.g. O2, CO2, N2, and H2O) were
deposition of SiOx on PLLA film can increase gas permselectivity ratios of CO2/O2, O2/N2,
and CO2/N2 [120]. Furthermore, the PLLA/SiOx film can be applied to equilibrium-modified
atmosphere packaging (EMAP) to extend the shelf life of chilled meat, and the gas
composition reached its dynamic equilibrium state with 6% to 11% CO2 and 8% to 13% O2.
This PLLA/SiOx film combined with tea polyphenol pads, provided effective microbial
Modified atmosphere packaging (MAP) is of wide interest to prolong the shelf-life of fresh
produce. PLA film has great potential for the development of an equilibrium-MAP (EMAP)
µm PLA/non-perforated Mater-Bi® films for EMAP. This film was designed to be able to
adjust suitable barrier properties for cherry tomatoes and peaches [122]. Peelman et al. [123]
evaluated the shelf-life of rump steak, ham sausage, filet desaxe, grated cheese, and pre-fried
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fries which were MAP-packed in multilayer trays using commercial cellulose-based film/
PLA and/or paper/AlOx/PLA films. Up to the present, bioplastic products, particularly PLA,
have proven to be versatile and this allows for proper design and better control of the in-
package atmosphere than for conventional materials with their higher permeability to water
vapor combined with their poorer barrier properties with respect to CO2 and O2. The
their possibilities in the development of optimal EMAP systems fitting the exact needs of
5. Concluding remarks
developed into food packaging using conventional plastic processing. The review reflects that
PLA is the major bioplastic investigated and developed for food package. In recent decade,
several new material technologies have been investigated to fabricate functional and high-
(absorption) and permeation technology. The active ingredients derived from organic and
inorganic materials were incorporated into the packaging in the form of dispersion,
lamination, and coating to improve the functional and barrier properties. The antioxidant and
application which has widely been shown in in-vitro study. However, the investigations of
microbial load and headspace, are still very limited. For example, the dispersion of functional
of packaged-products. Nevertheless, only few studies pointed out these modified packaging
multilayer packaging based on bioplastic materials has been investigated and patented. The
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previous investigations also showed that bioplastic materials are more sensitive to humidity,
gas, and other environmental factors than petroleum-based materials, which modified
package properties and hence possibly gave diverse effects on food qualities. Accordingly,
the food products and packaging conditions greatly influence the stability and functional
ACKNOWLEDGEMENT
The authors are grateful for financial support from the Kasetsart University Research and
Development Institute (KURDI), Bangkok, Thailand as well as the Center for Advanced
Studies for Agriculture and Food (CASAF), KU Institute for Advanced Studies and the
Faculty of Agro-Industry.
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tocopherol and olive leaf extract for food packaging applications. Food Packaging and
(BHT) from poly (lactic acid) films. Polymer Testing. 2011 Aug 1;30(5):463-71.
antioxidant films based on poly (lactic acid) and thymol for active packaging. Food
sorbic acid from polylactic acid and seaweed based films into food simulants. LWT-
55 Samsudin H, Soto-Valdez H, Auras R. Poly (lactic acid) film incorporated with marigold
flower extract (Tageteserecta) intended for fatty-food application. Food Control. 2014
Dec 1;46:55-66.
blend and copper modified nanoclay. Journal of Adhesion Science and Technology.
essential oil composite films for potential food packaging applications. International
release of cinnamaldehyde in bilayer films based on polylactic acid (PLA) and starch.
mechanical and biological activity for food packaging. Polymers for Advanced
biodegradable packaging for fresh pasta. LWT-Food Science and Technology. 2013
Nov 1;54(1):25-9.
Dec 1;6(2):249.
70 Campos-Requena VH, Rivas BL, Pérez MA, Figueroa CR, Figueroa NE, Sanfuentes EA.
Accepted Article
Thermoplastic starch/clay nanocomposites loaded with essential oil constituents as
54.
membranes containing herbal extracts for shelf life extension of button mushrooms
Mar;42(3):e13537.
1;77:467-75.
78 Mercea P. Models for diffusion in polymers. Plastic Packaging: Interactions with Food
79 Delin SU, Jian ZH. Molecular simulation of oxygen sorption and diffusion in the poly
80 Oliveira NS, Oliveira J, Gomes T, Ferreira A, Dorgan J, Marrucho IM. Gas sorption in
poly (lactic acid) and packaging materials. Fluid Phase Equilibria. 2004 Aug
15;222:317-24.
81 Oliveira NS, Dorgan J, Coutinho JA, Ferreira A, Daridon JL, Marrucho IM. Gas solubility
of carbon dioxide in poly (lactic acid) at high pressures. Journal of Polymer Science
82 Oliveira NS, Dorgan J, Coutinho JA, Ferreira A, Daridon JL, Marrucho IM. Gas solubility
of carbon dioxide in poly (lactic acid) at high pressures: thermal treatment effect.
83 Oliveira NS, Goncalves CM, Coutinho JA, Ferreira A, Dorgan J, Marrucho IM. Carbon
dioxide, ethylene and water vapor sorption in poly (lactic acid). Fluid Phase
85 Lin S, Yang J, Yan J, Zhao Y, Yang B. Sorption and diffusion of supercritical carbon
Accepted Article
dioxide in a biodegradable polymer. Journal of Macromolecular Science, Part B. 2010
Feb 26;49(2):286-300.
87 Holm VK, Ndoni S, Risbo J. The stability of poly (lactic acid) packaging films as
influenced by humidity and temperature. Journal of Food Science. 2006 Mar 1;71(2).
89 Auras R, Harte B, Selke S. Sorption of ethyl acetate and d-limonene in poly (lactide)
polymers. Journal of the Science of Food and Agriculture. 2006 Mar 1;86(4):648-56.
poly (lactic acid) and its morphological changes induced by aroma compound
91 Widiastuti I, Sbarski I, Masood SH. Sorption characteristic of organic liquid and its effect
94 Gaikwad KK, Singh S, Lee YS. Oxygen scavenging films in food packaging.
with oxygen scavenger and/or oxygen indicator function for coating or bonding and
May 7.
96 Gonçalves C, Tomé LC, Coutinho JA, Marrucho IM. Addition of α‐ tocopherol on poly
100 Chau CC, Incorvia SA, Payne DS, Powers TH, Solovyov SE, inventors; Multisorb
Sep 8.
101 Rhim JW, Hong SI, Ha CS. Tensile, water vapor barrier and antimicrobial properties of
102 Tang X, Alavi S, Herald TJ. Barrier and mechanical properties of starch‐clay
103 Park HM, Lee WK, Park CY, Cho WJ, Ha CS. Environmentally friendly polymer
104 Park HM, Kim GH, Ha CS. Preparation and characterization of biodegradable aliphatic
105 Biswas M, Ray SS. Recent progress in synthesis and evaluation of polymer-
106 Rhim JW, Ng PK. Natural biopolymer-based nanocomposite films for packaging
applications. Critical Reviews in Food Science and Nutrition. 2007 Apr 26;47(4):411-
33.
107 Cabedo L, Luis Feijoo J, Pilar Villanueva M, Lagarón JM, Giménez E. Optimization of
applications. InMacromolecular Symposia 2006 Feb (Vol. 233, No. 1, pp. 191-197).
108 Sabet SS, Katbab AA Interfacially compatibilized poly(lactic acid) and poly(lactic
109 Dufresne A, Dupeyre D, Vignon MR. Cellulose microfibrils from potato tuber cells:
110 Arrieta MP, Fortunati E, Dominici F, Rayón E, López J, Kenny JM. PLA-PHB/cellulose
111 Cloutier JR, Mizumura T, Chang KP, inventors; Toray Plastics (America) Inc, assignee.
Biaxially oriented polylactic acid film with high barrier. United States patent US
112 Zhou SY, Huang HD, Xu L, Yan Z, Zhong GJ, Hsiao BS, Li ZM. In situ nanofibrillar
and promising barrier wall for fully biodegradable poly (butylene succinate)
15;4(5):2887-97.
113 Gao Y, Picot OT, Tu W, Bilotti E, Peijs T. Multilayer coextrusion of graphene polymer
114 Knoerzer AR, Laverdure KS, Mount III EM, Rodgers BD, inventors; Frito-Lay North
America Inc, assignee. Bio-Based In-Line High Barrier Metalized Film and Process
for its Production. United States patent application US 12/716,033. 2010 Sep 2.
115 Paolilli TA, Fitch JJ, inventors; Toray Plastics (America) Inc, assignee. Multi-layer high
moisture barrier polylactic acid film. United States patent US 8,734,933. 2014 May
27.
117 Chang KP, Brandmeier MF, inventors; Toray Plastics (America) Inc, assignee. Biaxially
Accepted Article
oriented bio-based polyolefin films and laminates. United States patent application
118 Sakellarides SL, Chang KP, inventors; Toray Plastics (America) Inc, assignee. Biaxially
oriented bio-based polyester films and laminates. United States patent application US
119 Iotti M, Fabbri P, Messori M, Pilati F, Fava P. Organic–inorganic hybrid coatings for the
modification of barrier properties of poly (lactic acid) films for food packaging
120 Song S, Wang Y, Liang M, Qi X, Yang J, Jin Y, Dong T. Mechanical and gas barrier
121 Dong T, Song S, Liang M, Wang Y, Qi X, Zhang Y, Yun X, Jin Y. Gas permeability and
EMAP systems for horticultural produce designed to regulate the targeted in-package
Use of biobased materials for modified atmosphere packaging of short and medium
Dec 1;26:319-29.
based equilibrium modified atmosphere packaging (EMAP) for fresh fruits and
Accepted Article
vegetables by using micro-perforated poly-lactic acid (PLA) films. Postharvest
Bangkok, Thailand.
Figure 1 Categories of bioplastics according to resources and biodegradability, adapted from [2]
petroleum-based PE
Bio-PET Recyclable Non-degradable Bottle [5]
Less carbon footprint (as Film
compared to petroleum-based Fiber
PET, determined by ASTM
D6866)
Chemical and physical
properties, similar to
petroleum-based PET
TPS High Flexibility Sensitive to moisture Film, edible film [9]
Natural abundance High melt viscosity Bubble wrap
Cost effectiveness Sheet
Compostable Foam
PLA Transparency Brittleness Bag [8, 9]
High strength Low barrier and heat Film, metalized
Production capability in distortion film, shrink film
Group III
ASTM D6866)
PBS High flexibility Low processability Film coating [9,26]
Biodegradable High production cost Film (polymer
Compostable (depending on Low transparency blends or
resources, EN13432 standard) composites)
Less carbon footprint (as
compared to petroleum-based
LDPE films, by EN 16640)
PBAT Oregano essential oil 0.0, 2.5, 5.0, Fish Extrusion Film DPPH [36]
7.5 and
10.0 % (w/w)
TPS/PBAT Tocopherol 0.3-0.8 % 50:50 Extrusion Film DPPH [37]
Avocado peel extract (w/w) Ethanol/water
Corn TPS/PCL β-carotene 50 % (w/w) TCM Electrospinnin Film ABTS [38]
g
PLA/PHB Carvacrol 10 % (w/w) Methanol Compression Film DPPH [39]
molding
PLA/PHB Catechin 5 % (w/w) 50% ethanol Extrusion Film DPPH [40]
Bio Lignin 5 % (w/w) - Injection Composite Oxidation [41]
HDPE/cellulos molding s material induction time
e (OIT)
PLA Oregano essential oil 2, 5 and 10 % Methanol Extrusion Film DPPH [49]
(w/w) ABTS
PLA α-tocopherol 2.58 % (w/w) Ethanol Extrusion Film HPLC [50]
PLA Marigold flower extract 2 % (w/w) Methanol Extrusion Film HPLC [55]
containing astaxanthin
EVOH Clove essential oil 3 % (w/w) Water Extrusion Film HPLC [60]
3% acetic acid
10% ethanol
95% ethanol
PVOH Sodium benzoate 0.1% (wt) - Film Escherichia coli (ATCC 25922), Agar [71]
(SB) Salmonella spp. diffusion
Sodium benzoate- Penicillium spp method with
UV Candida spp Image
analysis
Montmorillonite 5.0% (wt) - Nanocomp Listeria monocytogenes Colony count [72]
(MMT) nanoclay osite film Staphylococcus aureus
Salmonella enteric
Escherichia coli (O157:H7)
Pomegranate peel 25.0, 50.0% (wt) Mushroom Film for Staphylococcus aureus (ATCC- Agar disc [73]
extract (PPE) (Agaricus tray cover 19111) diffusion
Green tea extract bisporus) Escherichia coli (O157:H7ATCC- method
(GTE 11775)
Dispersed phase/
Polymer matrices Improved barrier References
nucleating agents
Clay (cloisite 30B,
Accepted Article
PLA Water vapor [101]
Cloisite Na+)
Starch Water vapor [102]
TPS Water vapor [103]
PBS/TPS Water vapor [104]
PLA O2, N2, CO2 [105-106]
Amorphous PLA/PCL O2 [107]
PLA/PCL O2 [108]
Cellulose nanofiber Starch Water vapor [109]
Cellulose nanocrystals PLA/PHB O2, Water vapor [110]