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Food Control 127 (2021) 108111

Contents lists available at ScienceDirect

Food Control
journal homepage: www.elsevier.com/locate/foodcont

The performance of food safety management system in relation to the


microbiological safety of salmon nigiri sushi: A multiple case study in a
Japanese chain restaurant
R.N. Fathurrahman a, Y. Rukayadi a, b, U.Z.A. Ungku Fatimah c, d, S. Jinap a, e, N.
A. Abdul-Mutalib c, e, M. Sanny a, e, *
a
Department of Food Science, Faculty of Food Science and Technology, Universiti Putra Malaysia, 43400, Serdang, Selangor, Malaysia
b
Laboratory of Natural Products, Institute of Bioscience, Universiti Putra Malaysia, UPM, Serdang, Selangor Darul Ehsan, 43400, Malaysia
c
Department of Food Service Management, Faculty of Food Science and Technology, Universiti Putra Malaysia, 43400, Serdang, Selangor, Malaysia
d
Halal Products Research Institute, Universiti Putra Malaysia, 43400, UPM Serdang, Selangor, Malaysia
e
Laboratory of Food Safety and Food Integrity (FOSFI), Institute of Tropical Agriculture and Food Security, Universiti Putra Malaysia, 43400, UPM, Serdang, Selangor,
Malaysia

A R T I C L E I N F O A B S T R A C T

Keywords: The study’s objective was to evaluate the performance of the food safety management system (FSMS) in relation
Microbiological food safety output to the microbiological food safety (FS) output of Salmon Nigiri Sushi in the selected outlets of a Japanese chain
Salmon nigiri sushi restaurant. Two outlets that are FSMS certified with ISO 22000 and two outlets that are FSMS not certified with
Critical sampling locations
ISO 22000 were selected. Microbiological Assessment Scheme was used in the study of evaluating the perfor­
Japanese chain restaurant
Food safety management system
mance of the FSMS, in which samples were collected from the selected critical sampling locations and analysed
for Bacillus cereus, Vibrio parahaemolyticus, Listeria monocytogenes, Escherichia coli, Staphylococcus aureus, Coli­
form, Total Plate Count (TPC), and Yeast and Mould Count. The microbial counts were compared against the
relevant established acceptance criteria to determine FS level and consequently calculate the FS output. The
overall FS output of the two outlets that are non-ISO 22000-certified FSMS was 2–3 (moderate to a good level)
and 2 (moderate level) in contrast to ISO 22000-certified FSMS outlets that was 2–3 (moderate to a good level)
and 1 to 2 (poor to a moderate level). None of the outlets was able to achieve their FS objectives. Bacillus cereus,
Vibrio parahaemolyticus, and Listeria monocytogenes were not detected, and therefore, the FS level was determined
at level 3 (good result) for all outlets. The FS level for TPC and E. coli was determined at level 1 (low result) due
to high E. coli counts (even in filtered tap water), which lead to ineffectiveness in cleaning and sanitation of food
contact surfaces, including hand washing. It appeared the performance of FSMS in relation to the microbiological
FS outputs of Salmon Nigiri Sushi of outlets that are non-ISO 22000-certified FSMS were better than outlets that
are ISO 22000-certified FSMS.

1. Introduction outbreaks in sushi in several countries were associated with Vibrio par­
ahaemolyticus, Bacillus cereus, Staphylococcus aureus, and Escherichia coli
Foodservice defines those businesses, institutions, and companies and Listeria monocytogenes (Liang et al., 2016; Lorentzen et al., 2012;
that responsible for any meal prepared outside the home. This industry NSW Food Authority, 2008). Some ingredients in sushi, such as Salmon,
includes restaurants, school and hospital cafeterias, and catering oper­ are fresh raw food, which their consumption exposes consumers to
ations (Ortiz et al., 2018). Japanese restaurants are well known for their different pathogenic microorganisms that might lead to simple gastro­
sushi, and one of the most famous sushi is Salmon Nigiri Sushi (Lor­ enteritis and fatality (Nespolo, Martineli, & Rossi, 2012). Furthermore,
entzen, Wesmajervi Breiland, Cooper, & Herland, 2012). Salmon Nigiri sushi ingredients are prepared in advance for quick-serve, and this meal
Sushi consists of cold-cooked vinegared rice shaped into bite-size pieces is directly contacted with handlers’ hands and cutting board during its
and topped with Salmon’s slice (Liang et al., 2016). Food poisoning preparation. These factors lead to an increased incidence of

* Corresponding author. Department of Food Science, Faculty of Food Science and Technology, Universiti Putra Malaysia, 43400, Serdang, Selangor, Malaysia.
E-mail address: s_maimunah@upm.edu.my (M. Sanny).

https://doi.org/10.1016/j.foodcont.2021.108111
Received 16 October 2020; Received in revised form 23 February 2021; Accepted 21 March 2021
Available online 27 March 2021
0956-7135/© 2021 Elsevier Ltd. All rights reserved.
R.N. Fathurrahman et al. Food Control 127 (2021) 108111

cross-contamination with potential foodborne pathogens, especially Table 1


Staphylococcus aureus (Liang et al., 2016). Characteristics of the four outlets of a Japanese chain restaurant.
The International Organization for Standardization (ISO) developed Restaurant Parameters ISO 22000-certi­ Non-ISO 22000-
the standard ISO 22000 that describes requirements for a food safety fied FSMS certified FSMS
management system (FSMS) (Standards Malaysia. 2012). FSMS Outlet Outlet Outlet Outlet
complying with the standard ISO 22000 is implemented to assure food 1 2 3 4
safety (FS) in the entire food supply chain, and the standard is based on Outlet sizea 120 m2 200 m2 150m2 210 m2
Good Manufacturing Practices (GMPs), the Codex Alimentarius Hazard Average number of customers visited 350 300 180 290
Analysis Critical Control Points (HACCP) principles, and some addi­ the outlet per dayb
tional elements existing in quality management systems described in ISO Total of employeec 11 18 11 18
Total of new employeed 2 15 1 12
9001 standard (Luning, Chinchilla, Jacxsens, Kirezieva, & Rovira,
Total of experienced employeee 9 3 10 6
2013). ISO 22000 standard provides an international solution respon­
a
sible for improving FS and avoiding foodborne outbreaks (Luning, The size of the outlet. Using one shop lot categorised as small, using two shop
Marcelis, et al., 2011). The establishment of a measurable FS objective is lots categorised as medium and using three shop lots categorised as large.
b
Average order per day.
needed to evaluate the performance of the FSMS in an organization c
Total of staff working in a day.
(Standards Malaysia. 2007, 2012). Luning et al. (2009) developed a d
Total of new staff in a day (less than one-month employment).
Microbiological Assessment Scheme (MAS), which is used to assess the e
Total of experienced staff in a day (more than one-month employment).
performance of the FSMS, in which microbiological parameters and
criteria selected are the organization’s FS objectives. FS level is attrib­
outlets’ characteristics in terms of the size of premises, the total number
uted to each type of microbiological parameter at different critical
of food handlers, and the average number of customers who visited the
sampling locations (CSLs) and consequently measured the FS output to
outlet per day were recorded in Table 1. The ethical approval was ob­
evaluate the performance of FSMS (Oses et al., 2012). CSLs are identified
tained from the Universiti Putra Malaysia (JKEUPM-2018-024), while
within the production process (e.g., raw materials, food contact surfaces,
informed consent was obtained from the participants.
finished products) and defined as locations where microbial sampling
provides information about the microbiological control (Jacxsens et al.,
2009). The goal of a MAS sampling plan is to obtain insights into the 2.2. Microbial assessment scheme (MAS)
maximum microbiological counts, the distribution of microbial
contamination, such as where to find contamination in the production As described by Jacxsens et al. (2009), the MAS was employed in the
process, and into the dynamics of microbial contamination occurring as present work to obtain insights into the performance of FSMS activities
a result of the design and application of the control strategies in a FSMS with microbiological results as the output. The MAS was included in the
(De Loy-Hendrickx et al., 2018). following sub-sections: Selected CSLs and Sampling Frequencies, Se­
Puah, Chua, and Tan (2017) reported the prevalence of Staphylo­ lection of Microbiological Parameters and Analytical Methods, Sample
coccus aureus of ready-to-eat sushi in Kuala Lumpur, Malaysia, and found Preparation for Microbiological Analysis of Ingredients and Final
16% (32/200) of the samples were contaminated with that bacterium. Products, Sampling of Air Quality, Personal Hygiene using Swab Test,
Liang et al. (2016), in their study, had collected 120 samples of Sampling of Food Contact Surfaces using Swab Test, and Sampling of
take-away raw salmon finger sushi in Hong Kong and found 1.7% Tap Water.
(2/120) of the samples were contaminated with Escherichia coli (>1.3
log CFU/g) and considered as unacceptable. Meanwhile, Hoel, Mehli, 2.2.1. Selected critical sampling locations and Sampling Frequencies
Bruheim, Vadstein, and Jakobsen (2015) collected 58 samples of raw CSLs were selected according to Jacxsens et al. (2009). A total of 29
fish fillet that normally used for salmon sushi and found 48% (28/58) of CSLs were selected, which include the ingredients for making the
the samples were rated as unacceptable based on the aerobic plate count Salmon Nigiri Sushi (salmon slice after thawing and after cutting,
(>6 log CFU/g). Studies on the performance of FSMS in relation to the salmon slice after five and 10 h of storage, uncooked and cooked rice
microbiological FS output of Salmon Nigiri Sushi at CSLs, particularly in before and after mixed with vinegar, rice mix after five and 10 h of
the Japanese chain restaurants, are scarce as the majority of the current storage, final food products (Salmon Nigiri Sushi), cleanliness of pro­
literature predominantly reported studies on the off-the-shelf sushi. duction equipment and utensils (cutting boards, knives, gloves, and
Therefore, this study’s objective was to evaluate the performance of aprons), personal hygiene of food handlers (before and after washing
FSMS in relation to the microbiological FS output of Salmon Nigiri Sushi hand), environment exposed to the processing and serving areas, and tap
at CSLs in the selected outlets of a Japanese chain restaurant. Subse­ water. The critical steps in making Salmon Nigiri Sushi were followed
quently, the present study’s research question was developed as follows; through, and samples were collected at these identified critical steps.
what is the performance FSMS in relation to the microbiological FS The locations of ingredients and the final product in which they were
output of Salmon Nigiri Sushi at various CSLs in the selected outlets of a sampled are illustrated in Fig. 1. Researchers visited each outlet, and
Japanese chain restaurant. Such study will enable the organization to samples were collected throughout all the selected CSLs. Two samples
obtain insight into the distribution of microbial contamination within were taken for every CSL in every outlet. A total of 232 samples (29 CSLs
the production process, thus helping determine which contamination of × 4 outlets × 2 replicates) were collected. Samples were aseptically
CSLs is out of control to facilitate intervention strategies that reduce the stored in ice and transported in an insulated box to the Microbiology
risk of food poisoning outbreaks upon consumption of Salmon Nigiri Laboratory, Faculty of Food Science and Technology, Universiti Putra
Sushi. Malaysia, Malaysia, for microbiological analyses within 6–24 h of
sampling.
2. Materials and methods
2.2.2. Selection of microbiological parameters and Analytical Method
2.1. Characteristic of outlets The selection of microbiological parameters was made according to
the Microbiological Examination guidelines of Ready-to-Eat Foods
A multiple case study was conducted in the kitchens of four outlets of (FSANZ, 2016). Staphylococcus aureus, Escherichia coli, and Coliform
a Japanese chain restaurant located in Klang Valley, Malaysia, from were selected as the hygiene indicators. Vibrio parahaemolyticus, Bacillus
23rd April until 7th June 2018. Outlets 1 and 2 are ISO 22000-certified cereus, and Listeria monocytogenes were selected as the FS indicators.
FSMS, whereas outlets 3 and 4 are non-ISO 22000-certified FSMS. The Total Plate Count (TPC) was selected as the total microbiological quality

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R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Fig. 1. Process flow diagram of salmon nigiri sushi from CSL 1 up to CSL 10.

indicator. Yeast and Mould Count (YMC) was selected as the environ­ 2.2.3. Sample Preparation for Microbiological Analysis of Ingredients and
mental quality indicator. Baird Parker Agar (BPA), MacConkey Agar Final Products
(MA), Eosin Methylene Blue Agar (EMB), Bacillus Cereus Agar (BCA), The sample preparation for TPC, Coliform, B. cereus, V. para­
Vibrio Selective Agar (VSA), Plate Count Agar (PCA), Potato Dextrose haemolyticus, Listeria monocytogenes, E. coli, and S. aureus count was
Agar (PDA), PALCAM agar, and buffered peptone water were purchased performed according to ISO 11333: 2004. Twenty-five of the 300 g of
from Oxoid, UK. They were prepared according to the instructions given food sample was homogenized with 225 mL of buffered peptone water
by the manufacturer. for 2 min in a sterile stomacher bag by using a stomacher. Homogenized
samples were then serially diluted with 1% sterile peptone water up to
10− 6 dilutions. 0.1 mL of the samples at each dilution factor were

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R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Table 2
Microbial assessment scheme of the four outlets of a Japanese chain restaurant with indication of critical sampling locations, selected microbiological parameters and
interpretation of the results.
Critical Sampling Location 1–9 10 11–20 21–24 25–27 28–29
(CSL)
Ingredients Product Food Contact Personal Hygiene Air Quality Water Quality
Surfaces

Microbiological Parameters Staphylococcus aureus Staphylococcus aureus Staphylococcus aureus Staphylococcus Mould and Yeast Coliform
Coliform Coliform Coliform aureus Escherichia coli
Escherichia coli Escherichia coli Escherichia coli Coliform Total Plate Count
Bacillus cereus Bacillus cereus Total Plate Count Escherichia coli
Vibrio Vibrio Total Plate Count
parahaemolitycus parahaemolitycus
Listeria monocytogenes Listeria monocytogenes
Total Plate Count Total Plate Count
Interpretation of results Salmon and Rice Staphylococcus aureus Staphylococcus aureus Staphylococcus Mould and Yeast Coliform
Staphylococcus aureus M: 1.99 log CFU/g M: 1.99 log CFU/cm2 aureus M: 1.95 log CFU/ Filtered water
Ma: 1.99 log CFU/g Coliform Coliform M: 1.99 log CFU/ m3 M: Absent in 100
Coliform M: 1.69 log CFU/g M: 1.69 log CFU/cm2 cm2 mL
M: 1.69 log CFU/g Escherichia coli Escherichia coli Coliform Unfiltered water
Escherichia coli M: Absent in 1 g M: Absent in 1 g M: 1.69 log CFU/ M: 1.69 log CFU/
M: Absent in 1 g Bacillus cereus Total Plate Count cm2 mL
Bacillus cereus M: 1.99 log CFU/g M: 5.99 log CFU/cm2 Escherichia coli Escherichia coli
M: 1.99 log CFU/g Vibrio M: Absent in 1 g Filtered water
Vibrio parahaemolitycus Total Plate Count M: Absent in 100
parahaemolitycus M: 0.47 log CFU/g M: 5.99 log CFU/ mL
M: 0.47 log CFU/g Listeria monocytogenes cm2 Unfiltered water
Listeria monocytogenes M: Absent in 25 g M: 1.69 log CFU/
M: Absent in 25 g Total Plate Count mL
Total Plate Count M: 5.99 log CFU/g Total Plate Count
M: 5.99 log CFU/g Filtered water
M: 1.99 log CFU/
mL
a
M: Maximum microbiological count allowed in 25g.

transferred and spread evenly onto PCA, MA, BCA, VSA, PALCAM, EMB, BPA to detect S. aureus, MA to detect Coliform, EMB to detect E. coli, and
and BPA. Following incubation at 37 ◦ C for 18–24 h, 25 to 250 colonies PCA to detect TPC. The resulting counts indicated the performance of
on the plates were counted using a colony counter (Today’s Instruments, cleaning the equipment and utensils. The isolates obtained were iden­
Taiwan). Results were then expressed as Colony Forming Units per gram tified as described by the media supplier (Oxoid, UK).
(CFU/g).
2.2.7. Sampling of Tap Water
2.2.4. Sampling of Air Quality Coliform and E. coli counts for tap water were analysed according to
The air quality was inspected with a culture settling plating tech­ ISO 9308. A tenfold dilution (10ˉ1 - 10ˉ⁶) was diluted from tap water
nique according to ISO 11057. PDA plates were opened and exposed at samples that were taken at 10ˉ1. Next, 0.5 mL of the samples were
the processing and accommodating area for 15 min. Enumeration of transferred onto the MA (Oxoid, U.K) and EMB (Oxoid, U.K). Diluted
yeast and mould count denotes the air quality in the processing and samples were spread evenly on the surface of the medium. The MA and
service areas. The petri dishes were closed and incubated at 21 ◦ C for EMB plates were incubated at 37 ◦ C for 18–24 h, and if there was no
two to three days. Only 25–250 colony forming units (CFU/g) were growth of colonies, the plates were incubated for another 24 h. Only
counted on plates by utilizing colony count (Today’s Instruments, 25–250 colony forming units (CFU) were counted on plates with the use
Taiwan). of the colony. Microbial isolates were identified by cultural, morpho­
logical, and physiological characteristics as described in the media
2.2.5. Personnel hygiene with hand swab supplier.
Sampling of the food handlers’ hygiene using hand swab tests was
performed before and after they washed their hands according to ISO
18593. A sterile swab was dipped into 1% sterile peptone water and 2.3. Data processing and interpretation
immediately swabbed in an area covered approximately 25 cm2 (5 cm ×
5 cm). Following swabbing, the swab head was gently re-immersed in The obtained microbial counts of ingredients and final product
the 1% sterile peptone water, mixed by hand, and kept in an icebox. The samples were compared against the relevant guidelines, and they were
samples were serially diluted up to 10− 5 dilution. Next, 0.1 mL of considered unsafe for consumption if the count was higher than the
peptone water was pipetted and spread on PCA, MA, BCA, VSA, PAL­ acceptable level. Table 2 shows the maximum permissible level of the
CAM, EMB, and BPA. The plastic cover of the plate was closed and selected microbiological parameters at the corresponding CSLs. Ac­
pressed by utilizing a presser. The plates were incubated at 37 ◦ C for cording to FSANZ (2016), the acceptable levels are S. aureus < 102
24–48 h. Results were expressed in CFU/g. CFU/g, Bacillus cereus < 102 CFU/g, V. parahaemolyticus < 3 CFU/g, and
Listeria monocytogenes were not detected in 25 g sample. According to
2.2.6. Sampling of food contact surface Malaysia’s Food Act and Regulations (Laws of Malaysia. 1985), E. coli
Sampling of the food contact surfaces after the equipment and must not be detected in 1 g sample, TPC < 106 CFU/g, and Coliform <50
utensils were cleaned was also conducted by using the swab test as CFU/g. Meanwhile, the microbial counts of hands and food contact
described in Sub-Section 2.2.6 above. The selected food contact surfaces surfaces were considered unacceptable when the microbial contamina­
include a cutting board, knife, apron, and gloves. The swabbed stick was tion is equal to or higher than that present in the food samples (Oses
transferred to the laboratory using an icebox. The culture media was et al., 2012). E. coli and Coliform must be absent in 100 mL filtered tap
water and <50 CFU/ml in unfiltered tap water according to Malaysia’s

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R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Table 3
Microbiological qualities of Salmon Nigiri Sushi at various Critical Sampling Locations in the outlet 1 of ISO 22000-certified FSMS Japanese chain restaurant.
Critical Sampling Location (CSL) Hygiene indicators Food safety indicators Overall Air quality
indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL1: Salmon slice after thawing 1.61 ± 0.89 1.57 ± 0.61 ± 0.85 -a ND ND 5.35 ± 1.59 –
0.71
CSL2: Salmon slice after cutting 1.57 ± 0.86 1.62 ± 0.62 ± 0.72 – ND ND 5.36 ± 1.84 –
0.89
CSL3: Salmon slice after 5 h of 1.57 ± 0.79 2.61 ± 0.55 ± 0.81 – ND ND 5.35 ± 1.63 –
storage 0.77
CSL4: Salmon slice after 10 h of 1.61 ± 0.82 2.61 ± 0.64 ± 0.89 – ND ND 5.37 ± 1.44 –
storage 1.01
CSL5: Uncooked rice 1.62 ± 0.91 1.57 ± 0.62 ± 0.66 ND – ND 5.36 ± 1.93 –
0.71
CSL6: Cooked rice 1.61 ± 0.82 1.58 ± 0.61 ± 0.85 ND – ND 5.35 ± 1.67 –
0.91
CSL7: Cooked rice after mixed with 1.61 ± 0.85 1.61 ± 0.58 ± 0.91 ND – ND 5.34 ± 1.26 –
vinegar 0.85
CSL8: Rice mix after 5 h of storage 1.55 ± 0.81 1.62 ± 0.58 ± 0.83 ND – ND 5.35 ± 1.59 –
0.89
CSL9: Rice mix after 10 h of storage 1.61 ± 0.85 1.62 ± 0.62 ± 0.91 ND – ND 5.37 ± 1.21 –
0.54
CSL10: Salmon nigari sushi 1.61 ± 0.77 1.61 ± 0.58 ± 0.83 ND – ND 7.62 ± 1.72 –
0.68
CSL11: Cutting board (dedicated to 1.61 ± 0.77 1.59 ± 1.35 ± 1.61 – – – 5.63 ± 1.78 –
cut Salmon only) 0.89
CSL12: Cutting board (dedicated to 1.63 ± 0.93 1.59 ± 1.35 ± 1.67 – – – 5.63 ± 1.82 –
cut seafood beside Salmon) 0.89
CSL13: Cutting board (dedicated to 1.61 ± 0.85 1.6 ± 2.34 ± 1.83 – – – 6.61 ± 1.51 –
cut meat only) 0.82
a
refers to parameter not analysed for this critical sampling location

Critical Sampling Location (CSL) Hygiene indicators Food safety indicators Overall Air quality
indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL14: Cutting board (dedicated to 1.57 ± 0.86 1.62 ± 0.56 ± 0.81 -a – – 5.35 ± 2.01 –
cut ready-to-eat food only) 0.83
CSL15: Cutting board (dedicated to 1.6 ± 0.85 1.6 ± 0.63 ± 0.77 – – – 7.2 ± 1.63 –
cut vegetable only) 0.57
CSL16: Knife (dedicated to cut 1.64 ± 0.51 1.62 ± 1.35 ± 1.63 – – – 6.63 ± 1.75 –
Salmon only) 0.89
CSL17: Knife (dedicated to cut 1.57 ± 0.79 1.61 ± 2.36 ± 1.58 – – – 6.62 ± 1.58 –
seafood beside Salmon) 0.77
CSL18: Knife (dedicated to cut 1.6 ± 0.97 1.57 ± 2.35 ± 1.78 – – – 5.63 ± 1.82 –
meat only 0.77
CSL19: Knife (dedicated to cut 1.59 ± 0.81 1.59 ± 2.35 ± 1.65 – – – 5.63 ± 1.92 –
ready-to-eat food only) 0.89
CSL20: Knife (dedicated to cut 1.57 ± 0.87 3.57 ± 2.35 ± 1.95 – – – 5.63 ± 1.59 –
vegetable only) 0.79
CSL21: Personal hygiene before 1.59 ± 0.89 1.63 ± 2.33 ± 1.15 – – ND 5.44 ± 1.79 –
handwash 0.77
CSL22: Personal hygiene after 1.6 ± 0.82 1.6 ± 2.34 ± 1.65 – – ND 5.45 ± 1.67 –
handwash 0.77
CSL23: Apron 1.62 ± 0.81 1.6 ± 1.35 ± 1.79 – – ND 5.43 ± 1.76 –
0.82
CSL24: Gloves 1.6 ± 0.97 1.6 ± 1.36 ± 1.54 – – ND 5.44 ± 1.86 –
0.93
CSL25: Air quality in wet kitchen – – – – – – 1.45 ± 1.01
a
refers to parameter not analysed for this critical sampling location

Critical Sampling Location Hygiene indicators Food safety indicators Overall Air quality
(CSL) indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL26: Air quality in sushi -a – – – – – 1.46 ± 1.73


preparation table
CSL27: Air quality in service – – – – – – – 1.75 ± 1.88
area
CSL28: Water quality – 3.65 ± 3.66 ± 2.11 – – – 5.67 ± 1.63 –
(filtered) 0.81
CSL29: Water quality – 3.62 ± 4.67 ± 2.23 – – – 6.67 ± 1.35 –
(unfiltered) 0.75
FS Levelb 3 1 1 3 3 3 1 3
(continued on next page)

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Table 3 (continued )
Critical Sampling Location Hygiene indicators Food safety indicators Overall Air quality
(CSL) indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

FS Total 18/24
FS Outputc (2–3)
a
Refers to parameter not analysed for this critical sampling location.
b
Level 3 – Good result (legal criteria or guidelines are respected, no improvement are needed – current level of FSMS is high enough to cover this hazard. Level 2 –
Medium result (legal criteria or guidelines are exceeded, improvements need to be made on a single control activity of FSMS). Level 1 – Low result (legal criteria or
guidelines are exceeded, improvements need to be made on multiple control activities of the FSMS).
c
An overall score of 1 (poor risk) was assigned when the sum of the levels was 8–10, a sum of 11–14 resulted in an overall scores of 1–2 (poor to moderate level), a
sum of 15–17 resulted in an overall score of 2 (moderate-risk), as sum of 18–21 resulted in an overall scores of 2–3 (moderate to good level), and a sum of 22 or 24
resulted in an overall score of 3 (good level).

Drinking Water Quality Standard (Ministry of Health, 2000). TPC < 102 only (CSL 15), knife dedicated to cut Salmon only (CSL 17), knife
CFU/ml in filtered tap water according to European Drinking Water dedicated to cut seafood other than Salmon (CSL 17), and unfiltered tap
Standard (European Commission, 1998). Yeast and Mould Count’s water (CSL 29). The MYC for the following CSLs has exceeded the limits:
maximum value recommended by the American Public Health Associ­ air quality in the wet kitchen (CSL 25) and air quality in the service area
ation (Sveum, Moberg, Rude, & Frank, 1992) must not exceed 90 (CSL 27). The total FS level for outlet 2 was 14 over 24, which resulted in
CFU/m3. an overall score of 1–2, which signifies the poor to moderate level of FS
The microbiological results from all the CSLs could be classified as output.
low, medium, and high risk in microbiological FS levels. For each Table 5 shows that all FS indicators, one hygiene indicator, and air
microbiological parameter at different CSLs, a FS level ranging from 1 to quality received a good FS level of 3, as legal criteria or guidelines were
3 was used (Jacxsens et al., 2009). Levels 1, 2, and 3 of FS level indicate respected at all corresponding CSLs. On the other hand, one hygiene
as “poor”, “moderate”, and “good” respectively. An overall score of 1 indicator and overall indicator received a poor FS level of 1 as legal
(“poor”) was assigned when (i) the sum of the levels was 8–10, (ii) a sum criteria or guidelines exceeded multiple CSLs. One hygiene indicator
of 11–14 resulted in an overall score of 1–2 (“poor to moderate”), (iii) a received a moderate FS level of 2, and this is factorized by the legal
sum of 15–17 resulted in an overall score of 2 (“moderate”), (iv) a sum of criteria or guidelines that were exceeded at one CSL. The Coliform
18–21 resulted in an overall score of 2–3 (“moderate to good”), and (v) a counts for the unfiltered tap water (CSL 29) were exceeded the limit.
sum of 22–24 resulted in an overall score of 3 (“good”). E. coli counts exceeded the limits at all CSLs. The TPC for the cutting
board dedicated to cut vegetables (CSL 15) and unfiltered tap water (CSL
3. Results 29) exceeded the limits. The total FS level for outlet 3 was 18 over 24,
which resulted in an overall score of 2–3, or a moderate to a good FS
The FS output for outlets 1, 2, 3, and 4 was 2–3 (Table 3), 1 to 2 output level.
(Table 4), 2 to 3 (Table 5), and 2 (Table 6), respectively. Table 3 shows Table 6 shows that all FS indicators and one hygiene indicator
that all FS indicators, one hygiene indicator, and air quality received a received a good FS level of 3 as legal criteria or guidelines were
good FS level of 3, as legal criteria or guidelines were respected at all respected at all corresponding CSLs. On the other hand, two hygiene
corresponding CSLs. On the other hand, two hygiene indicators and indicators, overall indicator, and air quality, received a poor FS level of 1
overall indicator received a poor FS level of 1, which is due to the legal as legal criteria or guidelines exceeded multiple CSLs. The Coliform
criteria or guidelines that were exceeded at multiple CSLs. The Coliform counts for the following CSLs were exceeded the limits: salmon slice
counts for the following CSLs have exceeded the limits: salmon slice after thawing (CSL 1), salmon slice after 5 h of storage (CSL 3), salmon
after 5 h of storage (CSL 3), salmon slice after 10 h of storage (CSL 4), slice after 10 h of storage (CSL 4), cutting board dedicated to cut seafood
knife dedicated to cut vegetable only (CSL 20), filtered (CSL 28), and other than Salmon (CSL 12), knife dedicated to cut Salmon only (CSL16),
unfiltered tap water (CSL 29). E. coli counts exceeded the limits at all knife dedicated to cut seafood besides Salmon (CSL 17), personal hy­
CSLs. The TPC for the following CSLs have exceeded the limits: Salmon giene after hand washing (CSL 22), and filtered (CSL 28) and unfiltered
Nigiri Sushi (CSL 10), cutting board dedicated to cut meat only (CSL 13), tap water (CSL 29). E. coli counts exceeded the limits at all CSLs. The TPC
cutting board dedicated to cut vegetable only (CSL 15), knife dedicated for the following CSLs have exceeded the limits: salmon slice after 10 h
to cut Salmon only (CSL 17), knife dedicated to cut seafood other than of storage (CSL 4), cutting board dedicated to cut vegetable only (CSL
Salmon (CSL 17), and unfiltered tap water (CSL 29). The total FS level 15), knife dedicated to cut vegetable only (CSL 20), and unfiltered tap
for outlet 1 was 18 over 24, which resulted in an overall score of 2–3, water (CSL 29). MYC exceeded the limits at all CSLs. The total FS level
which is a moderate to a good level of FS output. for outlet 4 was 16 over 24, which resulted in an overall score of 2,
Table 4 shows that all FS indicators received a good FS level of 3, as signifying a moderate FS output level.
legal criteria or guidelines were respected at all corresponding CSLs. On
the other hand, all hygiene indicators, overall indicator, and air quality 4. Discussion
received a poor FS level of 1, as the legal criteria or guidelines exceeded
multiple CSLs. The Staphylococcus aureus counts for personal hygiene The present study evaluated the performance of FSMS in relation to
before (CSL 21) and after (CSL 22) handwashing exceeded the limits. the microbiological FS output of Salmon Nigiri Sushi at various CSLs in
The Coliform counts for the following CSLs have exceeded the limits: the selected outlets of a Japanese chain restaurant. It was found that the
salmon slice after 5 h of storage (CSL 3), salmon slice after 10 h of overall FS outputs of the outlet 1 and 2, which are ISO 22000-certified
storage (CSL 4), knife dedicated to cut vegetable only (CSL 20), and FSMS were 2–3 (moderate to a good level) and 1 to 2 (poor to a mod­
filtered (CSL 28) and unfiltered tap water (CSL 29). E. coli counts erate level), respectively. However, outlets 3 and 4, non-ISO 22000-
exceeded the limits at all CSLs. The TPC for the following CSLs have certified FSMS scored a moderate to a good level (overall score of
exceeded the limits: Salmon Nigiri Sushi (CSL 10), cutting board dedi­ 2–3) and a moderate level (overall score of 2). It appeared the FS outputs
cated to cut meat only (CSL 13), cutting board dedicated to cut vegetable of outlets that are non-ISO 22000-certified FSMS were better than

6
R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Table 4
Microbiological qualities of Salmon Nigiri Sushi at various Critical Sampling Locations in the outlet 2 of ISO 22000-certified FSMS Japanese chain restaurant.
Critical Sampling Location (CSL) Hygiene indicators Food safety indicators Overall Air quality
indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL1: Salmon slice after thawing 1.55 ± 1.21 1.47 ± 0.61 ± 0.82 -a ND ND 5.24 ± 4.87 –
1.44
CSL2: Salmon slice after cutting 1.49 ± 1.36 1.13 ± 0.61 ± 0.68 – ND ND 5.24 ± 5.39 –
1.49
CSL3: Salmon slice after 5 h of 1.42 ± 1.21 2.49 ± 0.63 ± 0.86 – ND ND 5.26 ± 3.57 –
storage 1.65
CSL4: Salmon slice after 10 h of 1.49 ± 1.21 2.49 ± 0.59 ± 0.81 – ND ND 5.24 ± 5.23 –
storage 1.36
CSL5: Uncooked rice 1.49 ± 1.41 1.54 ± 0.65 ± 0.81 ND – ND 5.29 ± 4.44 –
1.51
CSL6: Cooked rice 1.52 ± 1.54 1.54 ± 0.63 ± 0.79 ND – ND 5.21 ± 3.42 –
1.55
CSL7: Cooked rice after mixed with 1.49 ± 1.51 1.45 ± 0.54 ± 0.73 ND – ND 5.26 ± 5.56 –
vinegar 1.05
CSL8: Rice mix after 5 h of storage 1.46 ± 1.45 1.45 ± 0.61 ± 0.89 ND – ND 5.22 ± 3.72 –
1.17
CSL9: Rice mix after 10 h of storage 1.5 ± 1.47 1.51 ± 0.58 ± 0.83 ND – ND 5.23 ± 4.86 –
1.47
CSL10: Salmon nigari sushi 1.54 ± 1.41 1.52 ± 0.59 ± 0.89 ND – ND 7.57 ± 5.07 –
1.58
CSL11: Cutting board (dedicated to 1.49 ± 1.29 1.49 ± 1.29 ± 2.82 – – – 5.57 ± 5.08 –
cut Salmon only) 1.77
CSL12: Cutting board (dedicated to 1.41 ± 1.46 1.51 ± 1.29 ± 3.26 – – – 5.57 ± 3.12 –
cut seafood beside Salmon) 1.48
CSL13: Cutting board (dedicated to 1.48 ± 1.59 1.48 ± 2.31 ± 3.19 – – – 6.55 ± 5.03 –
cut meat only) 1.51
a
refers to parameter not analysed for this critical sampling location

Critical Sampling Location (CSL) Hygiene indicators Food safety indicators Overall Air quality
indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL14: Cutting board (dedicated to 1.47 ± 1.24 1.49 ± 0.57 ± 0.86 -a – – 5.21 ± 5.08 –
cut ready-to-eat food only) 1.06
CSL15: Cutting board (dedicated to 1.53 ± 1.59 1.57 ± 0.59 ± 0.89 – – – 7.14 ± 3.97 –
cut vegetable only) 1.53
CSL16: Knife (dedicated to cut 1.51 ± 1.81 1.48 ± 1.31 ± 2.81 – – – 6.57 ± 4.56 –
Salmon only) 1.37
CSL17: Knife (dedicated to cut 1.49 ± 1.45 1.45 ± 2.29 ± 3.18 – – – 6.58 ± 4.81 –
seafood beside Salmon) 1.68
CSL18: Knife (dedicated to cut 1.46 ± 1.45 1.55 ± 2.31 ± 3.19 – – – 5.54 ± 3.99 –
meat only 1.41
CSL19: Knife (dedicated to cut 1.47 ± 1.53 1.44 ± 2.31 ± 3.31 – – – 5.59 ± 5.02 –
ready-to-eat food only) 1.44
CSL20: Knife (dedicated to cut 1.54 ± 1.32 3.49 ± 2.31 ± 2.54 – – – 5.56 ± 4.38 –
vegetable only) 1.41
CSL21: Personal hygiene before 2.55 ± 1.39 1.43 ± 2.31 ± 3.29 – – ND 5.56 ± 4.51 –
handwash 1.58
CSL22: Personal hygiene after 2.31 ± 1.44 1.46 ± 2.31 ± 3.04 – – ND 5.58 ± 5.55 –
handwash 1.63
CSL23: Apron 1.52 ± 1.31 1.53 ± 1.31 ± 3.11 – – ND 5.56 ± 4.94 –
1.63
CSL24: Gloves 1.54 ± 1.31 1.52 ± 1.33 ± 2.83 – – ND 5.56 ± 4.75 –
1.49
CSL25: Air quality in wet kitchen – – – – – – – 2.23 ± 0.89
a
refers to parameter not analysed for this critical sampling location

Critical Sampling Location Hygiene indicators Food safety indicators Overall Air quality
(CSL) indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL26: Air quality in sushi -a – – – – – – 1.88 ± 1.45


preparation table
CSL27: Air quality in service – – – – – – – 2.19 ± 0.77
area
CSL28: Water quality – 3.53 ± 3.62 ± 5.12 – – – – 5.73 ± 4.81 –
(filtered) 1.36
CSL29: Water quality – 3.41 ± 4.63 ± 5.01 – – – – 6.71 ± 4.67 –
(unfiltered) 1.51
FS Levelb 1 1 1 3 3 3 1 1
(continued on next page)

7
R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Table 4 (continued )
Critical Sampling Location Hygiene indicators Food safety indicators Overall Air quality
(CSL) indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

FS Total 14/24
FS Outputc 1–2
a
Refers to parameter not analysed for this critical sampling location.
b
Level 3 – Good result (legal criteria or guidelines are respected, no improvement are needed – current level of FSMS is high enough to cover this hazard. Level 2 –
Medium result (legal criteria or guidelines are exceeded, improvements need to be made on a single control activity of FSMS). Level 1 – Low result (legal criteria or
guidelines are exceeded, improvements need to be made on multiple control activities of the FSMS).
c
An overall score of 1 (poor risk) was assigned when the sum of the levels was 8–10, a sum of 11–14 resulted in an overall scores of 1–2 (poor to moderate level), a
sum of 15–17 resulted in an overall score of 2 (moderate-risk), as sum of 18–21 resulted in an overall scores of 2–3 (moderate to good level), and a sum of 22 or 24
resulted in an overall score of 3 (good level).

outlets that are ISO 22000-certified FSMS. Our findings contrast with the kitchen utensils (knife and spoons inclusive) was conducted. Different
results of Nyarugwe, Linnemann, Nyanga, Fogliano, and Luning (2018) researchers showed that E. coli commonly present on the cutting board
and Kokkinakis, Fragkiadakis, Loakeimidi, Giankoulof, and Kokkinaki (Abdul-Mutalib, Syafinaz, Sakai, & Shirai, 2015; Isa, Nur Syifa’,
(2008) who reported that FSMS certified companies had a better Fathurrahman, & Nor-Khaizura, 2018). Isa et al. (2018) isolated E.coli
microbiological safety performance as compared with the ones who from 24 cutting board samples collected around Seri Kembangan,
were not FSMS certified. Nevertheless, other researchers reported that Selangor, Malaysia. In another study, Abdul-Mutalib et al. (2015)
the quality assurance standards and guidelines implemented did not detected E.coli that exceeded the limit (6 log CFU/g) in eight out of 12
necessarily result in the required FS output (Ngoc, Arturu, Ha, & cutting boards that were sampled in Seri Kembangan, Selangor,
Miyamoto, 2020; Njage, Opiyo, Wangoh, & Wambui, 2018). Each Malaysia. Cunningham, Rajagopal, Lauer, and Allwood (2011) cited
company has its unique FSMS because it depends on which quality improper sanitation for the presence of E.coli on the food contact sur­
assurance (QA) standards and guidelines they are using and how they faces. In addition, Kirezieva, Jacxsens, Uyttendaele, Van Boekel, and
translate and adapt the guiding principle to the company-specific cir­ Luning (2013) identified administrative conditions that revolve around
cumstances. The output of a system is not only dependent on the system people through the variability of workforce composition and sufficiency
performance itself, but it also depends on the characteristics of the of operators’ competencies as factors that affect the output of a FSMS.
context wherein it operates. Thus, FSMS should be adapted to its context For example, outlet 2 is considered a large size premise and patronized
of characteristics to achieve a good FS output (Luning, Marcelis, et al., by many customers with an estimated total of 300 per day; however, it is
2011). managed by mostly inexperienced employees (Table 1). Foodservice is a
It appears that none of the outlets of Japanese chain restaurants was less structured work environment serving food to order and typically
able to achieve their FS objectives. This is due to the microbiological suffered high employee turnover rates (Moona, Ramendran, & Yacob,
results obtained at the selected CSLs in the outlets exceeding acceptable 2012). Different authors identified various factors, in addition to
levels. For example, E. coli and the counts of TPC were above the knowledge, that affect employees’ FS practices, including time con­
acceptable limits at multiple CSLs in all outlets, which contributed to the straints, turnover, and training, and regarded them as the common
low FS levels obtained. The results are consistent with Luning, Jacxsens, barriers for the effective implementation of FSMS (Galstyan & Har­
et al. (2011), where they evaluated the microbiological FS output of utyunyan, 2016; Strohbehn et al., 2014). This is similar to Nieto-­
meat processing industries and reported various cross-contamination Montenegro, Brown, and LaBorde (2008) ‘s work, in which FS practices
problems in which E coli and Enterobacteriaceae, as well as TPC, were of workers in fruit and vegetable production were evaluated, and their
detected above the limits in more than one CSLs. TPC can provide a study has found the insufficiencies in operators’ knowledge and
general indication of the microbiological quality of food; a high TPC involvement besides technological expertise and formalization lead to
may indicate that the products may have been prepared unhygienically lower FS levels of implemented FSMS.
or stored inappropriately (NSW Food Authority, 2013). The TPC that In contrast, the TPC of Salmon Nigiri Sushi in outlets 3 and 4 that are
exceeded 106 CFU/g indicates that such foods contain food poisoning non-ISO 22000-certified FSMS were lower than the established limit. It
pathogens such as salmonella, staphylococci, E. coli, et cetera. (Iacumin appeared that non-ISO 22000-certified FSMS outlets are better in per­
& Comi, 2019; Muirhead, 2019; Rodrigues et al., 2018). Moreover, food forming cleaning and sanitation of food contact surfaces than ISO
contact surfaces are an additional crucial potential source of 22000-certified FSMS outlets. Especially outlet 3 that was able to serve
cross-contamination, while sanitation (cleaning and disinfection) is the Salmon Nigiri Sushi with TPC lower than the limit at 5.77 log10 CFU/g,
significant day-to-day control. The detection of E. coli is widely used as a possibly due to effective cleaning and sanitation practices in outlet 3 as
tool for measuring the effectiveness of sanitation programs (Buchanan & evidence by low E. coli counts for all food contact surfaces (from CSL 11
Oni, 2012). Furthermore, the present study found TPC of Salmon Nigiri through CSL 20) tested (Table 5). In contrast to outlet 2, outlet 3 is a
Sushi prepared in outlets 1 and 2 that are ISO 22000-certified FSMS smaller premise that is patronized by a smaller number of customers and
has exceeded the limits. High TPC in the final product of outlets 1 managed by the experienced employee (Table 1). Due to the smaller
and 2 is most likely due to the use of a contaminated cutting board and crowd, experienced employees can better implement FS practices in the
knife dedicated to handling Salmon. In outlets 1 and 2, E. coli counts for much smaller premises. Lee and Seo (2020) also indicated that variables,
both CSL 11 (i.e., cutting boards dedicated to cut Salmon only) and CSL including the characteristics of food premises, such as the size of the
16 (i.e., knife dedicated to cut Salmon only) were exceeded the limit. operation and number of customers served, are among the motivator
The results are consistent with Nahar and Mahyudin (2018), who factors influencing FS practices. In addition, the Japanese chain
established a correlation between high TPC and E. coli on the swab restaurant that participated in the present study has more than 100
samples of food contact surfaces (spoons) in the selected Klang Valley outlets throughout Malaysia. Although few of the outlets are ISO
area restaurants. Further, this is similar to Nik Rosmawati, Wan Manan, 22000-certified FSMS, the remaining others are not; a team of quality
Noor Izani, and Nik Nurain (2014) ‘s work in which microbiological assurance officers manages all outlets, and they are based in a head­
analysis of food contact surfaces such as chopping board, apron, and quarter office in Kuala Lumpur, Malaysia. To promote better

8
R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Table 5
Microbiological qualities of Salmon Nigiri Sushi at various Critical Sampling Locations in the outlet 3 of non-ISO 22000-certified FSMS Japanese chain restaurant.
Critical Sampling Location (CSL) Hygiene indicators Food safety indicators Overall Air quality
indicator (log10 CFU/m)

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL1: Salmon slice after thawing 1.33 ± 0.81 1.29 ± 0.29 ± 0.85 -a ND ND 4.09 ± 1.12 –
0.77
CSL2: Salmon slice after cutting 1.39 ± 0.81 1.29 ± 0.26 ± 0.75 – ND ND 5.50 ± 1.48 –
0.93
CSL3: Salmon slice after 5 h of 1.36 ± 0.87 1.33 ± 0.35 ± 0.77 – ND ND 5.54 ± 2.03 –
storage 0.81
CSL4: Salmon slice after 10 h of 1.36 ± 0.79 1.33 ± 0.31 ± 0.82 – ND ND 5.64 ± 0.88 –
storage 0.89
CSL5: Uncooked rice 1.27 ± 0.89 1.34 ± 0.29 ± 0.85 ND – ND 1.81 ± 1.35 –
0.91
CSL6: Cooked rice 1.24 ± 0.93 1.29 ± 0.34 ± 0.91 ND – ND <1.00 –
0.93
CSL7: Cooked rice after mixed 1.31 ± 0.82 1.33 ± 0.26 ± 0.83 ND – ND <1.00 –
with vinegar 0.81
CSL8: Rice mix after 5 h of 1.31 ± 0.89 1.41 ± 0.31 ± 0.77 ND – ND <1.00 –
storage 0.63
CSL9: Rice mix after 10 h of 1.31 ± 0.89 1.31 ± 0.31 ± 0.97 ND – ND <1.00 –
storage 0.85
CSL10: Salmon nigari sushi 1.29 ± 0.85 1.36 ± 0.33 ± 0.62 ND – ND 5.77 ± 1.21 –
0.79
CSL11: Cutting board (dedicated 1.27 ± 0.89 1.27 ± 0.38 ± 0.81 – – – 5.20 ± 1.03 –
to cut Salmon only) 0.96
CSL12: Cutting board (dedicated 1.33 ± 0.96 1.29 ± 0.34 ± 0.83 – – – 4.78 ± 1.21 –
to cut seafood beside Salmon) 0.77
CSL13: Cutting board (dedicated 1.35 ± 0.77 1.35 ± 0.34 ± 0.83 – – – 3.50 ± 1.45 –
to cut meat only) 0.77
a
refers to parameter not analysed for this critical sampling location

Critical Sampling Location (CSL) Hygiene indicators Food safety indicators Overall Air quality
indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL14: Cutting board (dedicated to 1.31 ± 0.93 1.31 ± 0.29 ± 0.85 -a – – 4.36 ± 1.98 –
cut ready-to-eat food only) 0.85
CSL15: Cutting board (dedicated to 1.24 ± 0.77 1.38 ± 0.34 ± 0.83 – – – 7.20 ± 1.67 –
cut vegetable only) 0.72
CSL16: Knife (dedicated to cut 1.34 ± 0.83 1.3 ± 0.33 ± 0.89 – – – 5.50 ± 1.77 –
Salmon only) 0.73
CSL17: Knife (dedicated to cut 1.30 ± 0.82 1.34 ± 0.36 ± 0.79 – – – 4.52 ± 2.05 –
seafood beside Salmon) 0.83
CSL18: Knife (dedicated to cut 1.29 ± 0.85 1.24 ± 0.31 ± 0.93 – – – 4.96 ± 1.54 –
meat only 0.77
CSL19: Knife dedicated to cut 1.36 ± 0.79 1.23 ± 0.24 ± 0.86 – – – 5.77 ± 1.61 –
ready-to-eat food only) 0.71
CSL20: Knife (dedicated to cut 1.31 ± 0.89 1.23 ± 0.24 ± 0.77 – – – 5.64 ± 1.61 –
vegetable only) 0.87
CSL21: Personal hygiene before 1.31 ± 0.77 1.27 ± 0.36 ± 0.87 – – ND 2.25 ± 1.74 –
handwash 0.81
CSL22: Personal hygiene after 1.29 ± 0.85 1.27 ± 1.29 ± 0.85 – – ND 2.13 ± 1.48 –
handwash 0.62
CSL23: Apron 1.23 ± 0.87 1.24 ± 0.34 ± 0.75 – – ND 2.10 ± 1.48 –
0.93
CSL24: Gloves 1.24 ± 0.86 1.35 ± 0.24 ± 0.77 – – ND <1.00 –
0.93
CSL25: Air quality in wet kitchen – – – – – – – 1.44 ± 0.48
a
refers to parameter not analysed for this critical sampling location

Critical Sampling Location Hygiene indicators Food safety indicators Overall Air quality
(CSL) indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL26: Air quality in sushi -a – – – – – – 1.38 ± 0.61


preparation table
CSL27: Air quality in service – – – – – – – 1.51 ± 0.44
area
CSL28: Water quality – 0.29 ± 0.35 ± 0.77 – – – – 2.25 ± 1.65 –
(filtered) 0.85
CSL29: Water quality – 3.33 ± 3.57 ± 0.81 – – – – 6.52 ± 1.48 –
(unfiltered) 0.72
FS Levelb 3 1 1 3 3 3 1 3
(continued on next page)

9
R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Table 5 (continued )
Critical Sampling Location Hygiene indicators Food safety indicators Overall Air quality
(CSL) indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

FS Total 18/24
FS Outputc (2–3)
a
Refers to parameter not analysed for this critical sampling location.
b
Level 3 – Good result (legal criteria or guidelines are respected, no improvement are needed – current level of FSMS is high enough to cover this hazard. Level 2 –
Medium result (legal criteria or guidelines are exceeded, improvements need to be made on a single control activity of FSMS). Level 1 – Low result (legal criteria or
guidelines are exceeded, improvements need to be made on multiple control activities of the FSMS).
c
An overall score of 1 (poor risk) was assigned when the sum of the levels was 8–10, a sum of 11–14 resulted in an overall scores of 1–2 (poor to moderate level), a
sum of 15–17 resulted in an overall score of 2 (moderate-risk), as sum of 18–21 resulted in an overall scores of 2–3 (moderate to good level), and a sum of 22 or 24
resulted in an overall score of 3 (good level).

implementation of FSMS in the Japanese chain restaurants, the suc­ and Ayob (2004), there was a significant correlation between Coliform
cessful implementation of FS practices in outlet 3 should be made visible and E. coli. Their studies showed that tested food samples with higher
to the team of quality assurance officers that manage all other outlets to numbers of Coliform detected would also have higher E. coli counts. The
ease their decision-making. present study found the exceeded limits of Coliform, E. coli, and TPC in
In addition, hand washing is a fundamental precautionary measure unfiltered and filtered tap water in all outlets. This is similar to the work
to protect against the spread of disease, and this is among the primary of Anita, Saharuddin, Tan, Linn, and Bokhari (2016), who evaluated the
practices that help to reduce the transfer of bacteria, whether from drinking water quality collected from various households and restau­
person to person or from person to food contact surfaces (Chinakwe rants in Selangor, Malaysia, and reported that 38% of the tested samples
et al., 2012). In outlet 2, Staphylococcus aureus was detected on the food had coliform counts that exceeded the limit. Similarly, Chan, Zalifah,
handlers’ hands (before and after handwashing), and the counts were and Norrakiah (2007) evaluated water samples collected before and
above the acceptable level of 102 CFU/g; however, Staphylococcus aureus after filtration treatment on samples collected randomly from houses in
was detected below the limit in other outlets. The results obtained from Klang Valley and reported that TPC exceeded the limit for all samples
this study could not be compared with the ones from the literature and E. coli were detected exceeded the limit in 9 out of 10 samples
because of the unavailability of studies that compare the counts of collected. Coliforms in treated water that is claimed as usually
Staphylococcus aureus before and after hand washing during Salmon’s coliform-free may indicate treatment ineffectiveness (Rompre, Servais,
preparation Nigiri Sushi. Most studies reported in the literature pre­ Baudart, de-Roubin, & Laurent, 2002). It is possible that the filtering
dominantly reported the Staphylococcus aureus counts of the system of water from the tap source is not effectively maintained, in
off-the-shelf sushi (Abdel-Hakeem, Mahmoud, & Abdel-Hafeez, 2019; which the water filters are not changed according to the schedule that in
Li, Stegger, Dalsgaard, & Leisner, 2019; Yap et al., 2019). Nevertheless, turn might explain the exceeded limits of Coliform, E. coli, and TPC in
Abdul-Rashid (2017) compared the counts of Staphylococcus aureus unfiltered and filtered tap water samples. In addition, as E. coli is found
before and after hand washing during the chicken dish preparation and in the intestinal tract of both humans and animals, finding this organism
reported a mixed result, in which Staphylococcus aureus in one hospital in ready-to-eat foods is generally viewed as an indication of fecal
kitchen was detected below the limit, whereas three other kitchens re­ contamination (Jay, Loessner, & Golden, 2008). It seems that fecal
ported the counts were above the limit. Furthermore, food handlers with contamination has happened in the majority of CSLs in all outlets. This
poor personal hygiene and improper food handling practices in the retail situation is possible since E. coli counts in filtered tap water in the
industry have been the reasons for most Staphylococcal food poisoning aforementioned outlets have already exceeded the limit, and they were
outbreaks (Dablool, 2014). E coli counts were also determined on the used in the cleaning and sanitation of food contact surfaces, including
swab samples of food handlers’ hands and found that E. coli in all outlets hand washing. Hsin-I Feng (2012) stated that proper hygiene, including
exceeded the acceptable level. The use of sanitizer, especially during hot wash using filtered hot water and sanitizer at the end of each wash, is
hand washing, can reduce microbial contamination from food handlers paramount in Japanese restaurants that served raw fresh food such as
(Zulfakar, Sahani, & Hamid, 2018). The researchers of this current study sushi. Besides the absence of hand sanitizer in hand washing, re­
had observed that food handlers did not incorporate hand sanitizer in searchers observed the absence of hot wash and the use of sanitizer
handwashing and therefore explains the results of high Staphylococcus during cleaning and sanitation in Japanese chain restaurants. The pre­
aureus and E coli counts on the food handlers’ hands after hand washing, sent study utilizes MAS, a well-established assessment tool, to evaluate
especially in outlets 1, 2 and 4. Clayton and Griffith (2008) suggested and therefore differentiate the performance of the FSMS of outlets that
that the type of FS culture existing within a business can explain why are FSMS certified or not certified with ISO 22000. However, other
food handlers choose not to implement known FS practices. Nyarugwe research methods such as face-to-face in-depth interviews, participant
et al. (2018) assessed the FS culture in dairy processing organizations observations, and organizational document analysis were not utilized.
using a comprehensive mixed-methods approach and reported that a Therefore, FSMS activities and records, especially on the frequency of
poor microbial safety performance likely related to noncompliance with changing water filters, compliance to the handwashing procedures, and
sanitation requirements, negative attitudes towards personal hygiene compliance to cleaning and sanitation procedures, could not be verified.
and an ambivalent attitude towards sanitation. In line with the data Future studies could utilize a mix-methods approach to obtain insight
reported by Nyarugwe et al. (2018) and Ungku Fatimah, Strohbehn, and into the barriers and motivators for implementing FSMS in a Japanese
Arendt (2014), our findings suggest that there is a need for continued chain restaurant, using quantitative methodology.
efforts to ensure that effective procedures, training, and monitoring to Bacillus cereus, Vibrio parahaemolyticus, and Listeria monocytogenes
be implemented, especially in a Japanese restaurant that serves raw were not detected at all CSLs, and therefore the FS level was determined
fresh food such as sushi, to protect public health. at level 3 (good result) for all outlets. The results are consistent with
Although coliforms are used as the universal food hygiene indicator, Lahou, Jacxsens, Daelman, Van Landeghem, and Uyttendaele (2012),
they are unable to indicate the presence of specific pathogenic micro­ who evaluated the performance of FSMS in a food service operation and
organisms (Nkere, Ibe, & Iroegbu, 2011). According to Chye, Abdullah, reported an absence of FS indicators such as Bacillus cereus, Listeria

10
R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Table 6
Microbiological qualities of Salmon Nigiri Sushi at various Critical Sampling Locations in the outlet 4 of non-ISO 22000-certified FSMS Japanese chain restaurant.
Critical Sampling Location (CSL) Hygiene indicators Food safety indicators Overall Air quality
indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL1: Salmon slice after thawing 1.29 ± 0.85 2.28 ± 2.22 ± 0.73 -a ND ND 4.58 ± 1.48 –
0.83
CSL2: Salmon slice after cutting 1.27 ± 0.72 1.38 ± 0.27 ± 0.72 – ND ND 4.67 ± 1.71 –
0.72
CSL3: Salmon slice after 5 h of 1.33 ± 0.81 2.29 ± 0.35 ± 0.86 – ND ND 5.67 ± 1.57 –
storage 0.85
CSL4: Salmon slice after 10 h of 1.3 ± 0.73 2.33 ± 0.23 ± 0.79 – ND ND 6.64 ± 1.32 –
storage 0.81
CSL5: Uncooked rice 1.23 ± 0.79 1.31 ± 0.33 ± 0.72 ND – ND 2.87 ± 1.91 –
0.82
CSL6: Cooked rice 1.27 ± 0.81 1.31 ± 0.36 ± 0.87 ND – ND 4.01 ± 1.71 –
0.93
CSL7: Cooked rice after mixed with 1.26 ± 0.83 1.33 ± 0.3 ± 0.82 ND – ND 5.35 ± 1.63 –
vinegar 0.81
CSL8: Rice mix after 5 h of storage 1.33 ± 0.81 1.31 ± 0.27 ± 0.81 ND – ND 5.37 ± 1.53 –
0.85
CSL9: Rice mix after 10 h of storage 1.31 ± 0.82 1.23 ± 0.23 ± 0.6 ND – ND 5.36 ± 1.84 –
0.61
CSL10: Salmon nigari sushi 1.38 ± 0.72 1.31 ± 0.18 ± 0.63 ND – ND 5.21 ± 1.69 –
0.89
CSL11: Cutting board (dedicated to 1.31 ± 0.85 1.31 ± 0.26 ± 0.83 – – – 4.67 ± 1.96
cut Salmon only) 0.89
CSL12: Cutting board (dedicated to 1.26 ± 0.83 2.35 ± 1.90 ± 0.82 – – – 4.44 ± 2.16
cut seafood beside Salmon) 0.82
CSL13: Cutting board (dedicated to 1.31 ± 0.93 1.31 ± 1.29 ± 0.77 – – – 4.55 ± 1.71
cut meat only) 0.77
a
refers to parameter not analysed for this critical sampling location

Critical Sampling Location (CSL) Hygiene indicators Food safety indicators Overall Air quality
indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL14: Cutting board (dedicated to 1.38 ± 0.81 1.27 ± 1.00 ± 0.93 -a – – 4.64 ± 1.75 –
cut ready-to-eat food only) 0.72
CSL15: Cutting board (dedicated to 1.26 ± 0.91 1.31 ± 2.02 ± 0.83 – – – 6.59 ± 1.68 –
cut vegetable only) 0.89
CSL16: Knife (dedicated to cut 1.31 ± 0.93 2.30 ± 0.27 ± 0.89 – – – 4.01 ± 1.95 –
Salmon only) 0.93
CSL17: Knife (dedicated to cut 1.31 ± 0.89 2.42 ± 0.34 ± 0.91 – – – 5.95 ± 1.57 –
seafood beside Salmon) 0.72
CSL18: Knife (dedicated to cut 1.26 ± 0.91 1.31 ± 2.33 ± 0.91 – – – 4.67 ± 1.57 –
meat only 0.93
CSL19: Knife (dedicated to cut 1.31 ± 0.82 1.38 ± 0.31 ± 0.89 – – – 4.56 ± 1.59 –
ready-to-eat food only) 0.72
CSL20: Knife (dedicated to cut 1.31 ± 0.89 1.31 ± 0.29 ± 0.85 – – – 6.51 ± 1.86 –
vegetable only) 0.85
CSL21: Personal hygiene before 1.23 ± 0.61 1.38 ± 2.31 ± 0.83 – – ND 2.35 ± 1.67 –
handwash 0.81
CSL22: Personal hygiene after 1.19 ± 0.73 3.29 ± 1.82 ± 0.89 – – ND 2.21 ± 2.01 –
handwash 0.93
CSL23: Apron 1.29 ± 0.85 1.33 ± 2.42 ± 0.70 – – ND 2.08 ± 2.06 –
0.81
CSL24: Gloves 1.29 ± 0.93 1.27 ± 0.31 ± 0.85 – – ND 2.02 ± 1.53 –
0.89
CSL25: Air quality in wet kitchen – – – – – – – 2.93 ± 1.01
a
refers to parameter not analysed for this critical sampling location

Critical Sampling Location Hygiene indicators Food safety indicators Overall Air quality
(CSL) indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

CSL26: Air quality in sushi -a – – – – – – 2.54 ± 1.09


preparation table
CSL27: Air quality in service – – – – – – – 3.01 ± 1.22
area
CSL28: Water quality – 2.19 ± 1.33 ± 0.81 – – – – 4.67 ± 1.59 –
(filtered) 0.73
CSL29: Water quality – 4.39 ± 4.23 ± 0.79 – – – – 6.51 ± 1.51 –
(unfiltered) 0.73
FS Levelb 3 1 1 3 3 3 1 1
(continued on next page)

11
R.N. Fathurrahman et al. Food Control 127 (2021) 108111

Table 6 (continued )
Critical Sampling Location Hygiene indicators Food safety indicators Overall Air quality
(CSL) indicator

Staphylococcus Coliform Escherichia Bacillus Vibrio Listeria Total Plate Mould and
aureus coli cereus parahaemolitycus monocytogenes Count Yeast

FS Total 16/24
FS Outputc 2
a
Refers to parameter not analysed for this critical sampling location.
b
Level 3 – Good result (legal criteria or guidelines are respected, no improvement are needed – current level of FSMS is high enough to cover this hazard. Level 2 –
Medium result (legal criteria or guidelines are exceeded, improvements need to be made on a single control activity of FSMS). Level 1 – Low result (legal criteria or
guidelines are exceeded, improvements need to be made on multiple control activities of the FSMS).
c
An overall score of 1 (poor risk) was assigned when the sum of the levels was 8–10, a sum of 11–14 resulted in an overall scores of 1–2 (poor to moderate level), a
sum of 15–17 resulted in an overall score of 2 (moderate-risk), as sum of 18–21 resulted in an overall scores of 2–3 (moderate to good level), and a sum of 22 or 24
resulted in an overall score of 3 (good level).

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