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In the pre-1980s period, development of warheads was done amidst constraints such
as limited access to information in the open literature due to classified nature of the topic,
absence of interaction among R&D organisations, industry and academia and lack of
mathematical models for warhead design. Post 1980, emphasis was on finding solutions
for better control of fragmentation patterns and blast effects against critical targets and study and improvement of
the shaped charge mechanism for defeat of armoured targets. Indigenous development of preformed fragmentation
warheads for Akash and Trishul missile system were major milestones. Development of Dentex explosive and
availability of better fabrication facilities resulted in the development of a 1000 kg variable mass prefragmentation
warhead for Prithvi missile with complex geometry. ARDE has immensely contributed to the success of the IGMDP
by designing and developing a variety of warheads for the missiles. A major technological breakthrough has been the
development of submunition warheads for various medium and large calibre missiles, rockets, bombs and artillery
systems. An innovative warhead test vehicle has been evolved for test and evaluation. DPICM bomblet, incendiary,
prefragmentation and penetration-cum-blast submunitions have been established for warheads for Prithvi missile,
Pinaka rocket and artillery rounds. Use of advanced simulation methods and conduct of numerous sophisticated
experiments resulted in the successful development of 50 kg shaped charge warhead in anti-submarine role and
tandem shaped charge warheads for neutralising MBTs protected with Explosive Reactive Armour (ERA).
To meet the increasing requirement of highly accurate weapons with enhanced lethality that inflict low collateral
damage, ARDE has forayed into the cutting edge technology area of directional warheads. Thermobaric warheads
containing fuel rich explosive composition which produces blast overpressure as well as heat energy on detonation
are being developed by ARDE based on thermobaric composition developed by HEMRL. Tank ammunition using
thermobaric composition has also been developed.
Warhead technology development is a complex, multi-disciplinary field. Specialised testing and evaluation
facilities are required to visualise the events. Demand for high performance warhead systems is on the increase.
Since the present war is fought in urban areas, warheads with higher accuracy and low collateral damage are the
need of the hour. ARDE has constantly undertaken technology development activities for advanced warheads. These
are aimed at enhancing the performance of conventional warheads. A few of them are high performance shaped
charges having low length to diameter ratio, concrete penetrating warheads based on follow through technology
and kinetic energy rod warhead against tactical ballistic missile class of targets.
This issue of Technology Focus brings out an introduction on the complex warhead technology and ARDE’s
contributions towards development of warhead systems for various weapon platforms.
Dr K M Rajan
Distinguished Scientist & Director, ARDE
Warheads
Warhead is a specific device or and metallic fragments interact
a part of the Armament System with targets with energy levels much
which causes desired damage to the exceeding their strength, the targets
target and renders it incapable of collapse. Explosives detonate when
performing its intended function. suitably initiated. Detonation is a
Generally chemical energy contained violent decomposition of explosive,
in high explosives is used to achieve releasing large amounts of heat and
the desired kill effect. There are other
sources of high energy such as nuclear
sources, high power laser, etc. This
issue discusses various technologies
involved in conventional warheads
containing high explosives.
◊ Physical Though specific energy is relatively less for some explosives, rate of release of
energy is much higher, thereby rendering them useful in warhead applications.
◊ Thermal
make up what is known as the ◊ Safe/arm technologies
◊ Radioactive explosive train. The explosive train is
a series of actions designed to initiate ◊ Fuzing technologies
◊ Biological detonation through a given sequence,
and is a combination of primary and ◊ Explosive-casing material
◊ Chemical secondary explosives. interaction studies
Explosive Train
Classification of warheads
Types of Kill Mechanisms Fragmentation Charges such high pressures. Liner collapses
hydrodynamically onto the axis and
Kill mechanisms based on high Fragmentation charges are further forms into a hyper velocity jet.
explosives have been categorised into similar to blast charges and the This hyper velocity jet made of high
five types as follows: energy liberated on detonation of the density material penetrates the targets
explosive is carried by the high density hydrodynamically owing to its large
◊ Blast charges fragments surrounding the explosive kinetic energy associated with it.
column. These fragments are lethal
◊ Fragmentation charges at even large distances and typically Projectile Charges and Flat
employed against soft skinned targets. Cone Charges
◊ Shaped charges
Shaped Charges These are variants of shaped charge
◊ Projectile charges Shaped charge consists of a in which the geometry of metallic liner
cylindrical explosive charge having a is altered to obtain either a projectile
◊ Flat cone charges conical cavity on one end generally or a short metallic jet moving at high
lined with a metallic liner and velocities.
Underlying mechanism in all detonated on the opposite side
the above types is same and that exactly along the axis of liner. On
is conversion of chemical energy detonation of shaped charge, high
contained in the high explosive to pressure detonation wave sweeps
mechanical energy in the form of across the liner surface. Pressure
either kinetic energy or blast pressure in the detonation wave is typically
energy. over a million atmosphere and
strength of the metallic liner is
Blast Charges nearly negligible when it encounters
These are simply high explosives Explosively formed projectile
contained in a thin casing made of
metals or non-metals. When the
explosive contained in the casing is
detonated, due to the sudden release
of energy, high pressure waves are
generated with the evolution of large
amount of gaseous products. Energy
contained in the blast waves are
responsible for the kill of target.
t0-Blast wave arrival time
td-Positive pressure duration
Penetration-cum-Blast
Warheads
Penetration-cum-Blast (PCB) resulted in successful development Warheads Developed for
warheads are a class of warheads of airframe opening mechanisms for
used against concrete protected medium calibre rockets and missile Various Weapon Systems
structures. These are generally systems. Warhead technology has passed
ogive shaped projectiles containing through an evolutionary process
explosives intended to breach the To achieve a wide area coverage, starting from empirical studies to
concrete protection and then burst. a two stage ejection system has been high end simulation and sophisticated
The laboratory has developed developed. An innovative technique testing. ARDE has been the nodal
PCB warheads of different mass of warhead test vehicle has been lab for the development of various
category for variety of missiles and evolved with combined efforts of warheads for guided missiles, artillery
ammunition. warhead and missile designers. In rockets, torpedoes, etc.
this technique, the warhead is carried
Submunition Warheads by a helicopter to a higher altitude High Energy Materials Research
In this type of warhead, the mother and released. A parachute is used to Laboratory (HEMRL), Pune provides
warhead holds the submunitions stabilise the system. To achieve near necessary support for the development
till the desired point in the flight terminal conditions, the warhead and processing of explosives. Large
and dispenses them over the target is boosted by a rocket motor after scale testing and performance
area. Several types of submunition release. evaluation are carried out at Terminal
warheads have been developed using Ballistics Research Laboratory
base ejection for 120/155 artillery Dual purpose improved (TBRL), Chandigarh and Proof and
rounds and low calibre rocket systems. conventional bomblet, incendiary, Experimental Establishment (PXE),
The design of submunition warheads prefragmentation and penetration- Balasore. Many spin-off technologies
for medium and large calibre rockets cum-blast submunitions have been have been established during the
and missiles had been a challenge to established for development of various development of warheads. Glimpses of
the designer for quite a long time. warheads for Prithvi missile, Pinaka different types of warheads developed
rocket and Artillery rounds. by the laboratory for various weapon
The development of low charge systems and associated technologies
linear shaped charge technology, developed are given in the following
milligram level pyro-cartridges, sections.
accurate electric sequencers have
Fragmentation Warheads
Technologies Developed Products Delivered
◊ Development of HEMEX-high density, high shock
insensitive, fuel rich explosive
15 kg PF Warhead-Trishul 65 kg PF Warhead-
Akash
300 kg Natural
fragmenting warhead-
PJ-10
50 kg Warhead-light weight
torpedo
10 kg Warhead-missile
launched PGM
Penetration-cum-Blast Warheads
Technologies Established Products Developed
◊ Development and validation of design codes
Submunition Warheads
Technologies Established Products Developed
◊ Development of nose cone opening mechanism
Warhead Test Vehicle (WHTV) test 500 kg RDPS warhead-Prithvi Submunition warhead-
Pinaka
Current Developments
The requirements of modern There are different
weapon systems are high accuracy methods to achieve
and enhanced lethality, while causing directionality. The
minimum collateral damage. This laboratory has
has opened up a great challenge to developed directional
weapon designers. Warhead designers warheads for various
face severe mass and volume applications. Some of
constraints, with a need to configure the developments in
the warhead in a compact space and the field of directional
at the same time performance aspects warheads are :
are not compromised. To achieve this,
designers are looking at directional Detonation Wave
warheads and high performance Aiming Warheads Directional blast warhead configuration
warhead systems. Better explosive
compositions having high specific The laboratory has
energy are being experimented. configured a 50 kg directional blast Initiation System (MPIS). MPIS
warhead for underwater applications. consists of equal length Explosive
Directional Warheads This concept involves initiating the Transfer Lines (ETLs) and a junction
warhead eccentrically along a line on box where these ETLs are terminated
Blast and fragmentation effects of a the periphery in such a way that more at a single point.
point initiated conventional warhead explosive energy is directed towards
are isotropic in nature around point one side.
of burst. In such a scenario, the sector
in which the target lies receives only Multiple lines of initiators are
a proportionate share of such effects provided on the periphery so that
and the remainder is wasted without desired line can be initiated based on
producing any appreciable effect the end game requirements. This is
on the target. Directional warhead based on the principles of detonation
involves altering the detonation wave wave aiming towards the intended
in such a way that more explosive direction.
energy is directed towards the target
as compared to other sides, thereby Critical subsystem of a directional
enhancing the effectiveness of the warhead in which detonation
warhead. geometry is altered is a Multipoint
Compact MPIS
Detonation initiated at the junction A 40 kg FG warhead has been test Thermobaric Warheads
box is transferred to multi points on evaluated both in static as well as in
the warhead periphery through ETLs. flight condition and it has performed Thermobaric warheads contain
Warhead is initiated at all the points as per expectations. As it is pertinent fuel rich explosive composition
simultaneously to give directionality. that the line of fire of a forward called thermobaric explosive. As
There are multiple lines of initiation firing warhead needs to be directed the name implies, this composition
on the warhead periphery. According towards the target, a Pyro-Based on detonation produces blast
to the endgame requirements, Orientation Mechanism (PBOM) has overpressure as well as heat energy
required line is chosen and initiated been developed which provides one lasting for a few 100s of milliseconds.
so that maximum energy is directed axis gimbal (Azimuth gimbal) of These warheads are used against
towards the target. the warhead. It is a piston-cylinder soft targets like personnel in
based system powered by the hot open and concrete protected
Directional warhead thus gases generated on initiation of pyro- targets. Thermobaric explosive
configured for underwater cartridges. It is capable of orienting compositions contains metallic fuel
applications enhances blast the fragmenting face of warhead in in excess generally fine aluminium.
overpressure by 40 per cent as three fixed positions within a few Post detonation reaction of this
compared to conventional point milliseconds. aluminium with atmospheric oxygen
initiated warhead. Along the same is exothermic in nature and produces
lines of directional blast warhead, large amount of heat energy.
the concept has been successfully
adapted in the case of a fragmentation The laboratory has designed
warhead. Twenty per cent increase in various warheads and tank
fragment velocity has been obtained ammunition based on thermobaric
in this design as compared to an omni composition developed by HEMRL.
-directional warhead. Effectiveness of these warheads has
been tested against various simulated
targets.
80 kg FG Warhead for endo-atmospheric
Future Plans
ARDE has undertaken several protection levels are also improving. areas, collateral damage needs to be
technology development activities Hence demand for high performance minimum. Future requirement is
on advanced warhead development. warhead systems is increasing. Since warheads with higher accuracy and
These are aimed at enhancing the present war is fought in urban low collateral damage.
the performance of conventional
warheads. A few of them are high
performance shaped charges
Pre-frag- Fragment Deformable
having low length to diameter mented Conventional PF generators & Warheads &
KE Rod Warheads
ratio, concrete penetrating Warheads
Warheads Detonation Wave Energetic
warheads based on follow Aiming warheads Fragments
through technology and
kinetic energy rod warhead Advanced
against tactical ballistic Blast Warheads
Conventional Directional Blast Enhanced Blast
Thermobaric
Blast Warheads Warheads Warheads
missile class of targets. Warheads
Warheads
Warhead technology
development is complex
in nature owing to various Shaped Conventional Precision Tandem Shaped Charges Low L/D Shaped
Against Concrete Charges &
factors. Warhead technology Charge Point Initiated Shaped Charge Tandem Warheads
& Underwater for Underwater
is a multi-disciplinary field. Warheads
Shaped Charges Warheads
Targets Applications
Knowledge in various fields
is essential to effectively
design warheads. Warhead Panetra- Deep Penetration
Small Caliber Low Small Caliber High High Caliber Warheads (Follow
mechanism is an ultra tion-cum
L/D Projectiles L/D Projectiles Warheads Through and Layer
high speed phenomenon. Blast Wareads Counting)
specialised testing and
Evaluation requirements
are required to visualise Warhead 1990-2000 2000-2010 2010-2020 Beyond 2020
the events. As warhead Types
technology advances,
Future technology development plans
Warheads at a Glance
Weapon System Warhead Type Weight Class
Prithvi Pre-fragmented
Incendiary submunition
Akash Pre-fragmented 55 kg
Trishul Pre-fragmented 15 kg
Anti-tank Guided Missiles ATGM-NAG/ Tandem shaped charge
8 kg
HELINA /SANT
Advanced light weight Torpedo Shaped charge 50 kg
Smart Anti Air field (SAAW) air delivered Penetration-cum-blast 80 kg
bomb
Subsonic cruise vehicle-Nirbhay Penetration-cum-blast 300 kg
Astra Pre-fragmented 15 kg
Artillery rocket-Pinaka Pre-fragmented
DPICM subminition
100 kg
Soft target submunition
Anti-tank submunition
AAD Interceptor Pre-fragmented 80 kg
PAD Interceptor Pre-fragmented 40 kg
Prahaar Pre-fragmented 200 kg
BrahMos Antiship (Blast and naturally 200 kg
fragmenting)
Quick Reaction Surface to Air Missile Pre-fragmented
32 kg
(QRSAM)
New Generation Anti-radiation Missile Pre-fragmented 60 kg
(NGARM)
Pralay Pre-fragmented
350 kg and 700 kg
Penetration-cum-blast
High Speed Low Drag (HSLD) Bomb Penetration-cum-blast 250 kg and 450 kg
Air delivered bombs Pre-fragmented 500 kg, 250 kg and
125 kg
Local Correspondents
Agra: Shri S.M. Jain, Aerial Delivery Research and Development of Physiology & Allied Sciences (DIPAS); Shri Ram Prakash,
Establishment (ADRDE) Defence Terrain Research Laboratory (DTRL); Dr Anjani Tiwari,
Institute of Nuclear Medicine and Allied Sciences (INMAS);
Ahmednagar: Shri S Muthukrishnan, Vehicles Research &
Smt Anjana Sharma, Institute for Systems Studies & Analyses (ISSA);
Development Establishment (VRDE)
Dr D.P. Ghai, Laser Science & Technology Centre (LASTEC);
Bengaluru: Shri Subbukutti S., Aeronautical Development Ms Noopur Shrotriya, Scientific Analysis Group (SAG);
Establishment, (ADE); Smt MR Bhuvaneswari, Centre Dr Mamta Khaneja, Solid State Physics Laboratory (SSPL)
for Airborne Systems (CABS); Smt Faheema A.G.J.,
Gwalior: Shri R.K. Srivastava, Defence R&D Establishment (DRDE)
Centre for Artificial Intelligence & Robotics (CAIR);
Shri R. Kamalakannan, Centre for Military Airworthiness & Haldwani: Dr Atul Grover, Dr Ranjit Singh, Defence Institute of
Certification (CEMILAC); Shri Nagesa B.K., Gas Turbine Research Bio-Energy Research (DIBER)
Establishment (GTRE); Dr Sushant Chhatre, Microwave Tube Hyderabad: Shri A.R.C. Murthy, Defence Electronics Research
Research & Development Centre (MTRDC) Laboratory (DLRL); Dr Manoj Kumar Jain, Defence Metallurgical
Chandigarh: Shri Neeraj Srivastava, Terminal Ballistics Research Research Laboratory (DMRL); Dr K Nageswara Rao, Defence
Laboratory (TBRL); Shri H S Gusain, Snow & Avalanche Study Research & Development Laboratory (DRDL)
Establishment (SASE) Jodhpur: Shri Ravindra Kumar, Defence Laboratory (DL)
Chennai: Shri P.D. Jayram, Combat Vehicles Research & Kochi: Smt Letha M.M., Naval Physical Oceanographic Laboratory
Development Establishment (CVRDE) (NPOL)
Dehradun: Shri Abhai Mishra, Defence Electronics Applications Leh: Dr Tsering Stobden, Defence Institute of High Altitude
Laboratory (DEAL); Shri J.P. Singh, Instruments Research & Research (DIHAR)
Development Establishment (IRDE)
Pune: Dr (Mrs) J.A. Kanetkar, Armament Research and
Delhi: Dr Rajendra Singh, Centre for Fire, Explosive & Development Establishment (ARDE); Dr Himanshu Shekhar, High
Environment Safety (CFEES); Dr Dipti Prasad, Defence Institute Energy Materials Research Laboratory (HEMRL)
Editors acknowledge the contribution of Shri S. Harikrishnan, Scientist F of Armament Research & Development
Establishment (ARDE), Pune in preparing this issue.
Readers may send their suggestions to the Editor, Technology Focus DESIDOC, Metcalfe House
Editor-in-Chief Delhi - 110 054
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Senior Editor
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