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Spare Parts Manual of ZLJ5440THBBF 56X-6RZ Truck-Mounted Concrete Pump
Spare Parts Manual of ZLJ5440THBBF 56X-6RZ Truck-Mounted Concrete Pump
of ZLJ5440THBBF 56X-6RZ
Truck-mounted Concrete Pump
Preface
The manual makes a detailed introduction to Truck-mounted Concrete Pump in the hope of providing reference
The manual includes illustrated pages and detail pages. The former provides drawings of general structure of
the machine and assembling relation of spare parts; the latter lists such information as parts code, standard number,
description, specification, quantity, etc. Note: the default unit of cable in electric system is m.
For the convenience of reference, this manual is edited in the form of left illustration and right table. In the
case of multiple illustrations and tables, the illustration or table may repeatedly appear or the drawing of one part
is divided into several illustrations numbered as (1)(2)… under such circumstance, please look it up with extreme
care.
This manual provides quick access to the codes of spare parts, through which you can get original ZOOMLION
accessories from our company or local after-sale service. It is of assistance in protecting your interests to the largest
extent.
For continuous improvement and upgrading of product design, some illustrations or parts explanations may
differ from your machine or manual. This manual is only for reference, contact local service engineer in case of any
doubts.
Please completely read this manual and make sure you understand it before operation, and please place this
Guide
Spare parts manual is integral part of attached documentations supplied with the machine, through which users
and after-sale personnel can quickly get access to the information of needed accessories.
The spare parts manual is specialized for ZLJ5440THBBF 56X-6RZ truck-mounted concrete pump, and
consists of : boom, boom and outrigger cylinder ASSY., pumping unit, concrete pipe ASSY., chassis and truck
frame protective device, hydraulic system, electrical system, list of straight concrete pipe, hose list.
2. Boom and outrigger cylinder ASSY.: boom cylinder ASSY. and outrigger cylinder ASSY..
3. Pumping unit: pumping unit (hopper, distributing valve system, pumping system, concrete piston, pumping
4. Concrete pipe ASSY.: boom concrete pipe and undercarriage concrete pipe.
5. Chassis and truck frame protective device: chassis refit (PTO system, driven shaft, pneumatic device and
spare wheel support ASSY.), truck and frame protective device ASSY. ( auxiliary frame ASSY., frame
protective, walk platform and accessories, tool box, backing board support ASSY.).
6. Hydraulic system: pumping hydraulic system, pumping pipeline, distributing system, mixing and cleaning
pipeline, base structure hydraulic system, base structure pipeline, boom hydraulic system, boom pipeline,
7. Electrical system: wiring harness, cab electric, outrigger control box and integrated control box, coder and
sensor, proximity switch, limit switch, valve block ASSY., lamp ASSY., remote control and GPS, electric
control box.
8. List of concrete straight pipe: nonstandard concrete straight pipe within boom and undercarriage concrete
pipe ASSY..
Contents
Underframe.......................................................................................................................................................... 1-62
X3料斗区线束(带电笛)........................................................................................................................................ 6-12
Chapter 1 Boom
Chapter 1
!!!!!!!!!!!!!!
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-2
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A1000000 Slewing table assy. 1
1-3
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-4
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A1001000 Slewing table structure 1
12 001693304T1080000 双层直管 1
Φ133×5.5×250B
13 001693301A0024000 Pipe clamp 125B 4
22 001693304T1139000 双层直管 1
Φ133×5.5×600B
23 001628606A1003000 Connecting pedestal II 1
1-5
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1st boom assy. 001631706A0100000
mooB
1-6
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A0110000 1st boom section 1
Mounting structure
2 001619506A0108000 1
of height light
3 1040100115 GB/T70.1-2000 Screw M6×14-8.8 4
1-7
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1st boom section 001631706A0110000
mooB
1-8
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A0111000 1st boom structure 1
8 001631706A0117000 一臂管支架Ⅵ 1
9 001631706A0118000 一臂管支架Ⅶ 1
1-9
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2nd boom asembly 001631706A0200000 1/2
mooB
1-10
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
U-style tube support
1 001619006A0205001 frame 1
1-11
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2nd boom asembly 001631706A0200000 2/2
mooB
1-12
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
33 001620506A0000005 Copper bush Φ110×50 2
1-13
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2nd boom section 001631706A0210000
mooB
1-14
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A0211000 2nd boom structure 1
1-15
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
3rd boom assy. 001631706A0300000 1/2
mooB
1-16
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 1080000007 JB/T7940.1-1995 Grease gun nipple M10×1 1
1-17
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
3rd boom assy. 001631706A0300000 2/2
mooB
1-18
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
33 001605106A0101110 0160271B0020 U-bolt assembly D 6
1-19
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
3rd boom section 001631706A0310000
mooB
1-20
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A0311000 3rd boom structure 1
1-21
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4th boom assy. 001631706A0400000 1/2
mooB
1-22
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
Double layer bent pipe
1 001693302S0509000 (moulded)φ124×R190.5B-90° 2
18 001621206A0404100 Support A 1
20 001617606A0404001 U-plate t5 1
1-23
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4th boom assy. 001631706A0400000 2/2
mooB
1-24
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
33 001607206A0000024 0161540A0023 Round nut M72×2×20 3
1-25
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4th boom section 001631706A0410000
mooB
1-26
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001628606A0411000 4th boom structure 1
5 001631706A0415000 四臂管支架 1
1-27
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5th boom assy. 001631706A0500000 1/2
mooB
1-28
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A0510000 5th boom section 1
Double layer bent pipe
2 001693302S0509000 1
(moulded)φ124×R190.5B-90°
Bilayer straight pipe
3 001693304T0020000 1
Φ133×4.5×4000B
4 001605106A0101110 0160271B0020 U-bolt assembly D 4
1-29
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5th boom assy. 001631706A0500000 2/2
mooB
1-30
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
33 001628606A0000026 Shaft Φ60×230 1
hose support weldment
34 001632506A0120000 1
Ⅰ
35 001632506A0000037 Lift hole seal 5
1-31
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5th boom section 001631706A0510000
mooB
1-32
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A0511000 5th boom structure 1
Pipe support Ⅰ
2 001631706A0512000 1
weldment
Pipe support Ⅱ
3 001631706A0513000 1
weldment
Pipe support Ⅲ
4 001631706A0514000 weldment 1
1-33
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
6th boom assy. 001631706A0600000
mooB
1-34
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631706A0610000 6th boom section 1
Double layer bent pipe
2 001693302S0509000 2
(moulded)φ124×R190.5B-90°
3 001693301A0024000 Pipe clamp 125B 3
1-35
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
6th boom section 001631706A0610000
mooB
1-36
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001630106A0611000 6th boom structure 1
5 001619006A0600001 Flitch t4 1
1-37
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-38
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001600001A0000194 Repair kit 1
8 001609807A0100101 Piston 1
1-39
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Cylinder 001628606A4100000
Boom
1-40
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Cylinder 001628606A4100000
POS. CODE STANDARD NO. DESCRIPTION SPEC QTY
Boom
1 001600001A0000368 Repair kit 1
8 001610907A0200101 Piston 1
1-41
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-42
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001600001A0000198 Repair kit 1
8 001610907A0300101 Piston 1
1-43
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-44
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001600001A0000184 Repair kit 1
1-45
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-46
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001600001A0000200 Repair kit 1
8 001607207A0500101 Piston 1
1-47
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-48
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001600001A0000202 Repair kit 1
8 001621207A0600001 Piston 1
1-49
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-50
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 1040000098 GB/T5783-2000 Bolt M8×16-8.8 13
16 001618205A0000002 Gear 2
1-51
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-52
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 1040200361 GB/T6170-2000 Nut M24-10 3
3 001628605A0200001 Gear 1
4 001628605A0200002 Shaft 1
1-53
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Underframe and outriggers assy. 001631703A0000000 1/2
mooB
1-54
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001631703A0300000 Right front outrigger 1
5 001631703A0100000 Underframe 1
27 1019900075 Liquidometer 1
1-55
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Underframe and outriggers assy. 001631703A0000000 2/2
mooB
1-56
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
33 1019900314 GB/T1153-1989 Grease gun nipple M10×1×90° 2
35 001618203A0000001 Pin A 2
1-57
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Right front outrigger 001631703A0300000
mooB
1-58
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1st telescoping
1 001628603A0301000 outrigger (R) 1
2nd telescoping
2 001631703A0302000 1
outrigger (R)
Welding diagram of
3 001628603A0303000 right front outrigger 1
hydraulic accessories
4 001628603A0200001 Pin I 1
6 001628603A0200002 Pin II 1
1-59
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Left front outrigger 001631703A0200000
mooB
1-60
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1st telescoping
1 001628603A0201000 outrigger (L) 1
2nd telescoping
2 001631703A0202000 1
outrigger (L)
Welding diagram of
3 001628603A0203000 left front outrigger 1
hydraulic accessories
4 001628603A0200001 Pin I 1
6 001628603A0200002 Pin II 1
1-61
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Underframe 001631703A0100000
mooB
1-62
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Underframe 001631703A0100000
POS. CODE STANDARD NO. DESCRIPTION SPEC QTY
Boom
1 1080000007 JB/T7940.1-1995 Grease gun nipple M10×1 4
1-63
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Right rear outrigger 001628603A0500000
mooB
1-64
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
Right rear outrigger
1 001628603A0501000 structure 1
1-65
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Left rear outrigger 001628603A0400000
mooB
1-66
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001628603A0401000 Left rear outrigger 1
structure
2 001607103A0520000 Water inlet plug 1
1-67
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-68
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001613904A0301000 Cylinder block 1
5 001607204A0300001 Piston 1
1-69
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-70
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 1050000106 GB/T9163-2001 Knuckle bearing GE50 ES-2RS 1
4 001607204A0200005 Nut 1
6 001607204A0200004 Piston 1
18 001607204A0100005 Nut 1
1-71
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-72
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
1 001607204A0301000 Cylinder block 1
5 001607204A0300001 Piston 1
1-73
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-74
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
Upper horizontal
1 001626703A2610000 telescoping cylinder 1
Lower horizontal
2 001628603A2620000 1
cylinder
3 1040100094 GB/T70.1-2000 Screw M16×40-8.8 4
1-75
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-76
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
001626703A2610000
1 001600001A0000422 用 Repair kit 1
9 001626703A2610001 Piston 1
19 001626703A2610003 Cover 1
1-77
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-78
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
001628603A2620000
1 001600001A0000424 用 Repair kit 1
3 001628603A2620003 Cover 1
11 1059900002 DU bearing 1
14 001628603A2620001 Piston 1
1-79
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-80
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
Upper horizontal
1 001626703A2910000 telescoping cylinder 1
Lower horizontal
2 001628603A2920000 1
cylinder
3 1040100094 GB/T70.1-2000 Screw M16×40-8.8 4
1-81
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-82
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
001626703A2610000
1 001600001A0000422 用 Repair kit 1
9 001626703A2610001 Piston 1
19 001626703A2610003 Cover 1
1-83
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
1-84
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom
001628603A2620000
1 001600001A0000424 用 Repair kit 1
3 001628603A2620003 Cover 1
11 1059900002 DU bearing 1
14 001628603A2620001 Piston 1
1-85
1-86
Truck-mounted Concrete Pump
Chapter 2
!!!!!!!!!!!!!!
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit 001631701A0000000
tinu gnipmuP
2-2
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
5 001690310E0000000 Pumping mechanism 1
2-3
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Dis. V. assy. 001690213A0000000 1/4
tinu gnipmuP
2-4
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
5 1040300038 GB/T93-1987 Washer 20 8
2-5
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Dis. V. assy. 001690213A0000000 2/4
tinu gnipmuP
2-6
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
30 001690204A0000004 Transition bushing 2
2-7
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Dis. V. assy. 001690213A0000000 3/4
tinu gnipmuP
2-8
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
41 001690204A0000001 Shaft sleeve 1
2-9
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Dis. V. assy. 001690213A0000000 4/4
tinu gnipmuP
2-10
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
2-11
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
S-pipe assy. 001690213A0100000
tinu gnipmuP
2-12
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
2-13
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Swing cylinder (L) 000190201C0200000
tinu gnipmuP
2-14
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
5 1060100259 Check valve 1
2-15
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Right swing cylinder 000190201C0300000
tinu gnipmuP
2-16
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
5 1060100259 Check valve 1
2-17
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Mixing mechanism 001690411A0000000 1/2
tinu gnipmuP
2-18
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
5 1040300087 GB/T858-1988 Washer 60 2
21 1081004012 Y-ring 2
2-19
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Mixing mechanism 001690411A0000000 2/2
tinu gnipmuP
2-20
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
30 1081004316 O-ring 2
Pumping unit
33 1040300038 GB/T93-1987 Washer 20 12
34 001690411A0000001 Blade I 2
38 001690410A0100000 Jackshaft 1
39 001690411A0000002 Blade II 2
2-21
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2-22
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
5 1040300054 GB/T93-1987 Washer 12 3
9 1102500017 Hinge 2
21 1990200130 Clamp 2
26 001690302B0100000 Half 2
2-23
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2-24
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
36 001690310A0000001 Pin 1 1
Pumping unit
37 1040300229 GB/T894.2-1986 Retainer ring 50 2
43 001690310A0000002 Pin 2 1
44 001690310A0000006 Pin 3 1
45 001690310A0000003 Bushing 2
56 001690304A0000006 Pressplate 2
57 001690304A0000005 Bushing 2
2-25
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping cylinder assy. 001696115B0000000
tinu gnipmuP
2-26
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
2-27
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Cylinder assembly 001696115B1000000
tinu gnipmuP
2-28
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
5 001696115A1200000 Sensor cover 1
2-29
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2-30
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
6 1040101896 GB/T70.1-2000 Screw M24×130-10.9 8
23 1081000485 Seal 6
2-31
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2-32
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pumping unit
37 1081006256 PTB rod seal 1
2-33
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2-34
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 001696902C0000004 Piston 1
Pumping unit
5 001696902L0000003 Guide ring 1
2-35
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2-36
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 001690117B0400000 Grille 1
3 001690117A0000002 Shaft 1
Pumping unit
5 001690101G0000007 Bushing 1
2-37
2-38
Truck-mounted Concrete Pump
Chapter 3
!!!!!!!!!!!!!!
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Chassis concrete pipe assy. 001634602A0200000
epip royevnoc etercnoC
.yssa
3-2
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
assy.
11 001630102A0202000 Taper pipe support 1
14 001693304T1543000 双层直管 1
Φ133×5.5×1970B
15 001629602B0202000 Fixed frame Ⅱ 1
18 001693304T1286000 双层直管 1
Φ133×5.5×2200B
19 001619102C0203000 Fixing bracket A 3
23 001693304T1239000 双层直管 1
Φ133×5.5×1380B
Bilayer bent pipe
24 001693302S0507000 φ124×R275B-90°
1
3-3
3-4
Truck-mounted Concrete Pump
Chapter 4
!!!!!!!!!!!!!!
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Chassis refit 001639453A0000000
emarf dna sissahC
ecived evitcetorp
4-2
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4-3
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4-4
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1052000047 Bearing 1
3 1081000959 O-ring 1
6 1039900326 Gear 1
7 1030700120 Jackshaft 1
8 1081000958 O-seal 1
10 1039900325 Gear 1
11 1140105261 Flange 2
12 1081000957 O-ring 2
13 1052000048 Bearing 2
16 1052000045 Bearing 2
17 1040500938 Pin 2
18 1040700007 Bushing 1
23 1079900334 Piston 1
25 1081001987 O-ring 2
26 1990201079 Clamp 1
27 1081001988 O-ring 2
4-5
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4-6
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
38 1052000046 Bearing 1
40 1110800013 Spring 1
43 1081000960 O-ring 1
45 1052000049 Bearing 1
4-7
4-8
Truck-mounted Concrete Pump
Chapter 5
!!!!!!!!!!!!!!
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-2
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
3 1010000358 C. P. pump 1
11 1010800124 Accumulator 1
Hydraulic system
19 1010600452 Oil suction filter 1
27 1010800106 Accumulator 1
28 1010400260 Cooler 1
5-3
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-4
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-5
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-6
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-7
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-8
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-9
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-10
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-11
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of pumping circuit 001631718A0600000
metsys ciluardyH
5-12
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-13
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-14
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4 1081000480 Seal 2
9 1081000485 Seal 1
12 1081000478 Seal 4
Hydraulic system
5-15
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Layout diagram of underframe ports 001631718A0605000 1/2
metsys ciluardyH
5-16
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5 1081000487 Seal 3
12 1081000488 Seal 1
Hydraulic system
19 1040000114 GB/T5783-2000 Bolt M10×25-8.8 36
30 1081000475 O-ring 6
5-17
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Layout diagram of underframe ports 001631718A0605000 2/2
metsys ciluardyH
5-18
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
42 1081002689 O-ring 1
48 1081000489 Seal 2
Hydraulic system
51 1040300045 GB/T97.1-2002 Washer 4-200HV 6
5-19
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-20
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5 1081000488 Seal 1
8 1081000487 Seal 2
Hydraulic system
5-21
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pump set 001631718A0601000 1/2
metsys ciluardyH
5-22
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1081000480 Seal 4
4 1081002689 O-ring 8
11 1081000484 Seal 2
14 1081004334 O-ring 1
16 1081000529 O-ring 1
Hydraulic system
19 000198930A0600007 0165018B0009 Flange joint 1 1/4/M52×2 1
5-23
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Pump set 001631718A0601000 2/2
metsys ciluardyH
5-24
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
38 1081003030 O-ring 2
40 1081000476 O-ring 1
47 001635218A0101001 压力传感器过渡接头 1
Hydraulic system
5-25
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-26
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-27
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-28
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4 1081000489 Seal 1
7 1081000486 Seal 1
Hydraulic system
5-29
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-30
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-31
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Dis. V. block 001620419A0001000
metsys ciluardyH
5-32
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4 1081000480 Seal 2
13 1081000478 Seal 6
17 1081000486 Seal 1
18 1081000487 Seal 3
Hydraulic system
19 000198930A1200004 0010918A0011 Joint M33×2 M33×2/M33×2 1
22 1081000479 Seal 1
5-33
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-34
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4 1081000479 Seal 1
6 1081000483 Seal 1
13 1081000480 Seal 1
Hydraulic system
5-35
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-36
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1081000486 Seal 3
Hydraulic system
5-37
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-38
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
8 1081000478 Seal 1
11 1140101486 T-joint 2
Hydraulic system
5-39
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-40
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1081000478 Seal 5
4 1081000479 Seal 1
7 1081000485 Seal 5
Hydraulic system
5-41
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-42
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1081000487 Seal 2
4 1081000480 Seal 1
Hydraulic system
5-43
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-44
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-45
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of underframe circuit 001631757A0600000
metsys ciluardyH
5-46
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-47
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of underframe 001631757A0601000
metsys ciluardyH
5-48
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
14 1081000482 Seal 10
Hydraulic system
19 1040000856 GB/T5783-2000 Bolt M8×75-8.8 6
28 1140101536 T-joint 1
5-49
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of left front outrigger 001628657A0002000
metsys ciluardyH
5-50
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4 1081000478 Seal 4
14 1081000482 Seal 2
Outrigger
15 001600003A0001426 pressure-measuring 1
block
16 1081000926 GB/T3452.1-2005 O-ring 10.6×2.65 2
Hydraulic system
5-51
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of right front outrigger 001628657A0003000
metsys ciluardyH
5-52
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4 1081000478 Seal 4
14 1081000482 Seal 2
Outrigger
15 001600003A0001426 pressure-measuring 1
block
16 1081000926 GB/T3452.1-2005 O-ring 10.6×2.65 2
Hydraulic system
5-53
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of left rear outrigger 001628657A0004000
metsys ciluardyH
5-54
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-55
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of right rear outrigger 001628657A0005000
metsys ciluardyH
5-56
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-57
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of left front outrigger telescoping
cylinder 001628657A0006000
metsys ciluardyH
5-58
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1081000482 Seal 1
4 1140101807 T-joint 1
Hydraulic system
5-59
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of right front outrigger telescoping
cylinder 001628657A0007000
metsys ciluardyH
5-60
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1081000482 Seal 1
4 1140101807 T-joint 1
Hydraulic system
5-61
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic diagram of boom 001630150A0200000
metsys ciluardyH
5-62
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1010800019 Accumulator 1
15 1019900075 Liquidometer 1
Hydraulic system
19 1019901212 Vacuum meter 1
5-63
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-64
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-65
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-66
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-67
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Multiple unit valve assy. (8-valve) 001629650A0010000
metsys ciluardyH
5-68
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
9 1019901211 Accessories 1
Hydraulic system
5-69
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-70
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-71
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-72
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
19 1140101476 Elbow joint 1
25 1019901499 Joint 1
28 1140101514 T-joint 1
5-73
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-74
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-75
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-76
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-77
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-78
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-79
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-80
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
3 1081000479 Seal 1
Hydraulic system
5-81
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-82
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-83
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Multiple unit valve assembly 001631749A0000600
metsys ciluardyH
5-84
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-85
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 1st boom section 001631749A0601000
metsys ciluardyH
5-86
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4 1140101807 T-joint 4
5 1140101730 T-joint 2
Hydraulic system
5-87
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-88
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-89
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-90
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-91
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-92
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-93
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 2nd boom section 001631749A0002000
metsys ciluardyH
5-94
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1140101807 T-joint 2
Hydraulic system
5-95
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 3rd boom 001631749A0003000
metsys ciluardyH
5-96
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
3 1140101807 T-joint 1
7 1140101730 T-joint 1
Hydraulic system
5-97
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 4th boom 001631749A0004000
metsys ciluardyH
5-98
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1140101807 T-joint 1
7 1140101730 T-joint 1
Hydraulic system
5-99
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 5th boom section 001631749A0005000
metsys ciluardyH
5-100
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1140101807 T-joint 1
Hydraulic system
5-101
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 1st boom cylinder 001631749A0006000
metsys ciluardyH
5-102
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-103
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2nd boom cylinder piping diagram 001631749A0007000
metsys ciluardyH
5-104
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-105
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-106
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5 1081000480 Seal 2
Hydraulic system
5-107
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Shock absorbing valve of cylinder chamber 2 001628649A0007010
metsys ciluardyH
5-108
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-109
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 3rd boom cylinder 001631749A0008000
metsys ciluardyH
5-110
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-111
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-112
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5 1081000480 Seal 2
Hydraulic system
5-113
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Shock absorbing valve of cylinder chamber 2 001628649A0007010
metsys ciluardyH
5-114
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-115
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
4th boom cylinder piping diagram 001631749A0009000
metsys ciluardyH
5-116
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-117
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 5th boom cylinder 001631749A0010000
metsys ciluardyH
5-118
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-119
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Piping diagram of 6th boom cylinder 001631749A0011000
metsys ciluardyH
5-120
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-121
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Vacuum meters assembly 001628649A0012000
metsys ciluardyH
5-122
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-123
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-124
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
11 1990200037 Clamp 1
Hydraulic system
5-125
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-126
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-127
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Lubrication system 001692406G0000000 1/2
metsys ciluardyH
5-128
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
6 1140101551 Nipple 1
7 1000200174 Muffler 2
18 001692406B0001000 Hoop 1
Hydraulic system
19 1040300063 GB/T93-1987 Washer 8 6
5-129
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Lubrication system 001692406G0000000 2/2
metsys ciluardyH
5-130
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
36 1081000480 Seal 4
Hydraulic system
5-131
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5-132
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-133
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hopper lubrication assembling accessory 001692406G0100000
metsys ciluardyH
5-134
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Hydraulic system
5-135
5-136
Truck-mounted Concrete Pump
Chapter 6
!!!!!!!!!!!!!!
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
6-2
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1020400422 Screen 1
10 1029900176 1 NC contact 1
16 1020202217 转速板 1
21 1020401090 Floodlight 1
22 1020403076 Buzzer 1
27 1020700974 Baffle 2
28 1020303114 Relay 1
6-3
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
6-4
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
5 1029900176 1 NC contact 1
11 1021102262 Potentionmeter 1
Electrical system
6-5
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
6-6
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
11 1029900176 1 NC contact 1
Electrical system
6-7
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
X1 power supply harness 001628627B0003001
metsys lacirtcelE
6-8
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 1020604912 Fuse 1
Electrical system
6-9
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
X2 pumping valve block harness 001633727A0003002
metsys lacirtcelE
6-10
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Electrical system
6-11
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
料 斗 区 线 束 (带
X3料 带电 笛 ) 001634027A0103003
metsys lacirtcelE
6-12
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
料 斗 区 线 束 (带
X3料 带电 笛 ) 001634027A0103003
POS. CODE STANDARD NO. DESCRIPTION SPEC QTY
1 1022270089 ITT plug 1
Electrical system
6-13
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
X4 outrigger box harness 001633727A0003004
metsys lacirtcelE
6-14
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Electrical system
6-15
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
X5 slewing table harness 001634027A0103005
metsys lacirtcelE
6-16
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Electrical system
6-17
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
驾 驶 室 线 束 (自
X6驾 自 动 挡 奔 驰 5代
代) 001636927B0003006
metsys lacirtcelE
6-18
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
驾 驶 室 线 束 (自
X6驾 自 动 挡 奔 驰 5代
代) 001636927B0003006
POS. CODE STANDARD NO. DESCRIPTION SPEC QTY
1 1022200683 ITT plug 1
Electrical system
6-19
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
X7 multiple unit valve harness 001633727A0003007
metsys lacirtcelE
6-20
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Electrical system
6-21
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
X8 remote-controller harness 001633727A0003008
metsys lacirtcelE
6-22
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Electrical system
6-23
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
X10 main-rear cabinet harness(Live whistle
button) 001634627A0030010
metsys lacirtcelE
6-24
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Electrical system
6-25
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Boom harness 001630127A0303011
metsys lacirtcelE
6-26
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Electrical system
6-27
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Width light wiring harness 001628627B0003114
metsys lacirtcelE
6-28
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Electrical system
6-29
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Exterior assembly 001639427B0040000
metsys lacirtcelE
6-30
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
2 000211127A820000Z 第二代自开发中联盒 1
子-混凝土版
3 1020201371 Remote-controller 1
7 1029905543 horn 2
1st boom proximity
8 1020500789 switch 1
Electrical system
6-31
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