Bids for the ZLJ5300THBB 40X-5RZ

truck-mounted concrete pump

 Contents

Chapter 1 Main technology parameter .................................................................. 1

Chapter 2 Working scope fig ................................................................................... 2

Chapter 3 Capability feature .................................................................................. 3

3.1 Performance of the whole ..................................................................................................... 3
3.2 Boom system .......................................................................................................................... 3
3.3 Pumping system .................................................................................................................... 3
3.4 Electricity system .................................................................................................................. 5
3.5 Low maintenance costs ......................................................................................................... 6

Chapter 4 Guaranteed means ................................................................................. 9

4.1 Research and development ability ....................................................................................... 9
4.2 Manufacture ability .............................................................................................................. 9
4.3 Testing ability ...................................................................................................................... 10

Chapter 5 Main components ................................................................................. 12

5.1 Main assembly components................................................................................................ 12
5.2 Main assemblies of hydraulic system ................................................................................ 12
5.3 Main assemblies of electric system .................................................................................... 12

Chapter 6 Reference to the standards ..................................................................... 13

 Chapter 1 Main technology parameter
Model ZLJ5300THBB 40X-5RZ
3
Max. Theor. output m /h 160/100
Max. Theor. concrete output Pressure MPa 7/11
Rated working pressure MPa 35
-1
Pumping frequency min 28/19
Hopper capacity L 550
Pumping system

Filling height 1540

Hydraulic system type Open loop
Distribution valve S valve
Oil cylinder dia.×stroke mm Φ130×2100
Concrete cylinder dia.×stroke mm Φ230×2100
Hydraulic oil cooling Air cooling
Recommended concrete slump cm 12~23
Max. aggregate dimension mm 40
Structure type 40X-5RZ
Placing depth m 39.5
Horizontal distance m 35.15
Placing depth m 23.15
Slewing angle ±350°
Placing boom

Boom number 5
The length of boom section mm 8000/6820/6550/7130/7000
Sections folding angle 90°/180°/180°/240°/195°
Pipe diameter mm 125
End hose length mm 3000
Min. height of opening placing boom mm 7595
Outriggers span (front×rear×side) mm 6191mm×8343mm×7046mm
Chassis model ACTROS3341/6×4
Wheelbase mm
Chassis and the whole machine

Engine type OM501LA.Ⅲ/17

Engine power kW/(r/min) 300/1800
Engine moment N.m/(r/min) 2000/1080
Maximum displacement cc 11946
Oil tank cubage L 400
Tail gas exhaust standard 欧Ⅳ
Total weight kg 30000
Overall dimensions mm 10766×2500×3864
Lubrication mode Automatic lubrication
Oil tank volume L 800
Others

Control mode Manual+remote control

Maximum water pressure MPa 12
Water tank volume L 700
Pipe cleaning mode Water cleaning/dry cleaning

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Chapter 2 Working scope fig

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 Chapter 3 Capability feature

3.1 Performance of the whole

3.1.1 Chassis：This truck-mounted concrete pump adopts BENZ chassis.
3.1.2 Intelligent rotation buffer technology for boom
Introduce flexible control when boom is started, rotated and stoped, this reduces the impact and
vibration for the boom ,which make the whole machine work more steady ，reliable and safe.
3.2 Boom system
Boom,swivel head,swivel framework,base structure and outriggers consist boom system.
3.2.1 Wide placing range: the 40X-5RZ placing boom’s horizontal radius is 34m, and the maximum
vertical reach is38m.
3.2.2 Light weight: strong rigidity Boom frame is made of high strength alloy steel, which designed
with the newest structure. Thus the placing boom becomes less weight with better mechanics
performance and much stronger rigidity.
3.2.3 More steady: equipped with slewing reducer、 slewing bearing which with advanced
technique in world and electro-hydraulic proportional direction valve, etc. All of these ensure the
boom’s motion of slewing and extension more steady.
3.2.4 High reliability: electro-hydraulic proportional valves and compensation valve with secondary
pressure relief valves are all original ones imported from Germany HAWE. This prevents boom
going at excessive speed while it being folded back. And this also prevents boom being damaged in
case of the increase of pressure in boom cylinders caused by outside force. So, the reliability of the
whole machine is improved effectively.
3.3 Pumping system
3.3.1 The pumping unit optimize design by ZOOMLION: when the suction area and stroke have
increased,it can make the suction efficiency achieve to over 80% of the academic numerical value
and higher 10%-15% than trade.

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3.3.2 Control technology for the whole stroke：it can make piston stroke of pumping cylinder arrive
location, at the sane time piston stroke of concrete cylinder can arrive location, and has higher
suction efficiency.

3.3.3 Pumping flexible control technology：Inspect pumping status, adjust movement of all
mechanism automatically, achieve concrete conveying steady，improve the pumping system
efficiency，extend life of hydraulic parts and structure parts.

3.3.4 Less impulsion: with the utilization of best time difference logic switch technology, the match
time of main hydraulic cylinders’ switching-over and S tube’s swing is in the best state. And the
impulsion of hydraulic system while changing direction is much less.
3.3.5 High technology performance: large displacement hydraulic pumps supply oil to the pumping
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hydraulic system. By using this system, not only the reliability of the machine is improved, the
performance of the machine is much better. The maximum theoretic concrete output can reach
160m3 per hour, and the maximum pressure can reach 7MPa. If being changed to high pressure
pumping, the maximum theoretic concrete output can reach 100m3 per hour, and the maximum
pressure can reach 11MPa.The following is pumping performance line.

3.3.6 High efficient suction: big cylinder diameter, long stroke, small obliquity and the newest
structure of the hopper and S tube, all of them improves the ability of concrete suction as well as the
efficiency of power’s utilization.
3.3.7 High reliability: hydraulic components and electrical components are all from international
famous companies. The outstanding design of the whole system ensures the high reliability and low
cost.
3.4 Electricity system
3.4.1 Safety control technology for chassis and driving operation: it ensure power system (chassis
and PTO) to working safely without fault, and extend life of machine; the technology is most
reliable and safest in the industry.
3.4.2 Automatic fault diagnosis: makes the safe operation of equipment, emergency control of the

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critical line sensor diagnostics and fault. Ensure that the systems work in a safe condition.
Application equipment diagnosis and control technology, facilitate the technical staff to keep
abreast of device status, reduce the time of the inspection of the Equipment repair, continuous
operation of security equipment. The technology has been applied to a number of technology
patents.
3.4.3 Manual intervention type special support control system: operator can choose corresponding
surpporting mode according to working condition and surpport leg; two-sides support, left one-side
support, right one-side support and front /partially support mode is for you to choose. The
advantage of the system is that choosing of support mode accords with judgment of operator,
without testing support position by sensors, so it can reduce fault rate.
3.5 Low maintenance costs
3.5.1 Machine using the economic
3.5.1.1 Total power to match the energy-saving technologies: exactly match the whole power
system and multi-load conditions, ensure that the engine is always running in the low fuel
consumption; machine to reduce fuel consumption by 30%，15% lower than similar products.

3.5.1.2 Intelligent temperature control energy-saving technologies ： use of computer sensor

technology， timely collection of the rising speed of the hydraulic oil temperature. And the
temperature of the system is operating，stepless speed control on fan，increase the low temperature
and low speed cooling efficiency，achieve the purpose of to reduce fan energy consumption,
improve the cooling efficiency of the cooling system and extending fan life. The application of this
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technology allows the fan to reduce energy consumption more than 50%.
3.5.1.3 High power utilization: placing boom and pumping units system all apply constant power
variable control，which will reduce the power loss and improve the system efficiency, with
ensuring whole machine’s performance.
3.5.2 Parts which are very damageable cost lower
3.5.2.1 The new pattern cast steel mixing lamina: computer simulate lamina surface design and
novel axes bolt connect design, which configuration is strict, externally is beautiful, its life up to
over 70 thousand square.

3.5.2.2 Composite double layer pipe technology: the bent pipe ends adopt the bushing made of
special materials, which improve its wear resistance and prolong its average lifetime to
10000-30000m3 (C30); the inner layer of straight pipe adopting wear-resistant material has been
heat processed and is highly wear-resistant. The outer pipe ends are inlayed with alloy bushing and
the average lifetime is prolonged to about 50000 m3 (C30). The lifetime of such composite double
layer pipe is at least 1.5 times that of the traditional wear-resistant pipe for its highly wear-resistant
inner layer and ductile outer layer, and is 20% longer than those of other manufacturers.

3.5.2.3 Straight pipe adopts special quench heat treatment which makes the pipe’s life is longer than 30000m3.
3.5.2.4 ew high-duty rigid alloy applied in spectacle plate and cutting ring：By using new material,
new process, new structure and continuous technique development, the life of the wearing parts

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such as spectacle plate and cutting ring is improved more than 30%, making us leading the field.

3.5.3 Low use cost

Adopting pneumatic lubrication system, which is originate in the trade. This system has
absolutestability and is operated and maintained .Its failure probability is very lower.

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 Chapter 4 Guaranteed means

4.1 Research and development ability

4.1.1 Extractive design: ZOOMLION introduces into PRO/E、ANSYS、ADMAS、IDEAS software,
and so on. Through analysis for the boom、base structure and outriggers, stress is very reasonable.
According to the calculation, engineers rectify the design, so this will make the boom system more
reasonable and unparalleled.

4.1.2 Fine and humanized design: the application of high-strength one-piece alloy section bar and
the humanized design in details greatly improve the fine accuracy of truck-mounted concrete pump.

4.2 Manufacture ability

ZOOMLION has very big workshop、high exact machining machine and high making employee;
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ZOOMLION has horizontal machining center、numerical control double-face boring lathe、
numerical control boring-milling machine, and so on; ZOOMLION has advanced paint line used for
painting parts and whole machine; ZOOMLION has instrument which can calculate granule and
control cleanness degree, so hydraulic system cleanness degree can be assured; ZOOMLION has
numerical control flex machine、plasma cutting machine working under the water、automation
welding machine、three coordinate lineation machine 、ultrasonic detector, and so on ,so structure
parts quality can be assured.
4.3 Testing ability
4.3.1 The international leading boom fatigue test: Will reappear the boom’s dynamic load spectrum
from the construction site to fatigue test table, to the entire boom for fatigue test. By the pressure
sensor and position sensors, etc and through the special measuring instrument to watch wether the
boom is distorted or appears cracks and the extend of the damage. To provide the scientific basis for
the improvement of the design scheme, and ensure the quality of the boom is reliable and the
service life is longer and meet the design requirements.

4.3.2 The international leading pump unit fatigue test: This test table is used to simulate the using
situation of truck-mounted concrete pump in fact works. By using the high pressure pump water and
the concrete stimulant, etc, to do the fatigue test of the products’ key parts and delicate parts in the
pump unit and the capability experiment of the pump unit.

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 Chapter 5 Main components

5.1 Main assembly components

SN Name Company Country

1 chassis BENZ Germany

2 Placing boom ZOOMLION China
Base structure and
3 ZOOMLION China
outrigger
4 Transfer box Stiebel Germany

5 Swivel reducer BREVINI/DINAMICOIL Italy

5.2 Main assemblies of hydraulic system

SN Name Company Country

1 Hydraulic pumps group REXROTH Germany

Hydraulic pump of placing
2 REXROTH Germany
boom
Hydraulic valve REXROTH/EATON/ Germany / Italy /
3
PARKER/ATOS China
Multi-valve of placing
4 HAWE/ REXROTH Germany
boom
5 Multi- valve of outrigger HydroControl/valvoil Italy

6 Balance valve HAWE/LUEN/ REXROTH Germany/ Italy

7 Mixing motor EATON/XINFA China

8 Oil filter MP/ INTERNOMAN Italy / Germany

5.3 Main assemblies of electric system

SN Name Company Country

1 Control IFM Germany

2 Remote control HBC Germany

3 Industrial display Schneider /IFM France / Germany

4 Relay Schneider or NΛIS France / Japan

Schneider /NKK/ France / Japan /
5 Switch
MOELLER America
6 Breaker Schneider France

7 Sensor Danfoss or IFM Denmark/Germany

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 Chapter 6 Reference to the standards

1. P. R. China national standard Safety specification for power-driven vehicles operating on roads
Standard No.: GB 7258-2012
2. P. R. China national standard Concrete pump
Standard No.: GB/T 13333-2004
3. P. R. China industrial standard Concrete conveying pipes-Types and dimensions
Standard No.: JB/T 11187-2011
4. P. R. China industrial standard Technical specifications for pumping construction of concrete
Standard No.: JGJ/T 10-1995
5. P. R. China industrial standard Truck mounted Concrete Pump
Standard No.: QC/T 718-2004
6. P. R. China national standard Limits of dimensions, axle load and masses for load vehicles
Standard No.: GB 1589-2004
7. P. R. China national standard Conveying, spraying and placing machines for concrete and
mortar-Safety requirements
Standard No.: GB 28395-2012

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混凝土泵车零件图册