Spare Parts Manual of ZLJ5440THBBF 56X-6RZ Truck-Mounted Concrete Pump

Spare Parts Manual
of ZLJ5440THBBF 56X-6RZ
Truck-mounted Concrete Pump
ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.

Spare Parts Manual of
ZLJ5440THBBF 56X-6RZ Truck-mounted Concrete Pump
(Only applicable for Truck-mounted Concrete Pump of machine No. 001639400A0000000 , factory No. 016394A0******)
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Preface
The manual makes a detailed introduction to Truck-mounted Concrete Pump in the hope of providing reference
for operation, maintenance and procurement personnel in searching spare parts.
The manual includes illustrated pages and detail pages. The former provides drawings of general structure of
the machine and assembling relation of spare parts; the latter lists such information as parts code, standard number,
description, specification, quantity, etc. Note: the default unit of cable in electric system is m.
For the convenience of reference, this manual is edited in the form of left illustration and right table. In the
case of multiple illustrations and tables, the illustration or table may repeatedly appear or the drawing of one part
is divided into several illustrations numbered as (1)(2)… under such circumstance, please look it up with extreme
care.
This manual provides quick access to the codes of spare parts, through which you can get original ZOOMLION
accessories from our company or local after-sale service. It is of assistance in protecting your interests to the largest
extent.
For continuous improvement and upgrading of product design, some illustrations or parts explanations may
differ from your machine or manual. This manual is only for reference, contact local service engineer in case of any
doubts.
Please completely read this manual and make sure you understand it before operation, and please place this
manual in the machine for reference at any time.

˚Ø Pump
Guide
Spare parts manual is integral part of attached documentations supplied with the machine, through which users
and after-sale personnel can quickly get access to the information of needed accessories.
The spare parts manual is specialized for ZLJ5440THBBF 56X-6RZ truck-mounted concrete pump, and
consists of : boom, boom and outrigger cylinder ASSY., pumping unit, concrete pipe ASSY., chassis and truck
frame protective device, hydraulic system, electrical system, list of straight concrete pipe, hose list.
1. Boom: boom ASSY., swivel device, base structure and outriggers.
2. Boom and outrigger cylinder ASSY.: boom cylinder ASSY. and outrigger cylinder ASSY..
3. Pumping unit: pumping unit (hopper, distributing valve system, pumping system, concrete piston, pumping
cylinder, mixing mechanism, concrete cylinder, water tank).
4. Concrete pipe ASSY.: boom concrete pipe and undercarriage concrete pipe.
5. Chassis and truck frame protective device: chassis refit (PTO system, driven shaft, pneumatic device and
spare wheel support ASSY.), truck and frame protective device ASSY. ( auxiliary frame ASSY., frame
protective, walk platform and accessories, tool box, backing board support ASSY.).
6. Hydraulic system: pumping hydraulic system, pumping pipeline, distributing system, mixing and cleaning
pipeline, base structure hydraulic system, base structure pipeline, boom hydraulic system, boom pipeline,
cleaning system, lubrication system.
7. Electrical system: wiring harness, cab electric, outrigger control box and integrated control box, coder and
sensor, proximity switch, limit switch, valve block ASSY., lamp ASSY., remote control and GPS, electric
control box.
8. List of concrete straight pipe: nonstandard concrete straight pipe within boom and undercarriage concrete
pipe ASSY..
9. Hose list: superstructure hose and undercarriage hose in the machine.

˚Ø Pump
Contents
Chapter 1 Boom.................................................................................................................................................. 1-1
Boom assy. ............................................................................................................................................................ 1-2
Slewing table assy. ................................................................................................................................................ 1-4
1st boom assy........................................................................................................................................................ 1-6
1st boom section ................................................................................................................................................... 1-8
2nd boom asembly .............................................................................................................................................. 1-10
2nd boom section ................................................................................................................................................ 1-14
3rd boom assy. .................................................................................................................................................... 1-16
3rd boom section ................................................................................................................................................. 1-20
4th boom assy. .................................................................................................................................................... 1-22
4th boom section ................................................................................................................................................. 1-26
5th boom assy. .................................................................................................................................................... 1-28
5th boom section ................................................................................................................................................. 1-32
6th boom assy. .................................................................................................................................................... 1-34
6th boom section ................................................................................................................................................. 1-36
Cylinder of 1st boom section ............................................................................................................................... 1-38
Cylinder ............................................................................................................................................................... 1-40
3rd boom cylinder ................................................................................................................................................ 1-42
Cylinder of 4th section ......................................................................................................................................... 1-44
Cylinder of 5th boom section ............................................................................................................................... 1-46
6th boom cylinder ................................................................................................................................................ 1-48
Slewing mechanism assy. ................................................................................................................................... 1-50
Encoding disc assembly ...................................................................................................................................... 1-52
Underframe and outriggers assy. ........................................................................................................................ 1-54
Right front outrigger............................................................................................................................................. 1-58
Left front outrigger ............................................................................................................................................... 1-60

˚Ø Pump
Underframe.......................................................................................................................................................... 1-62
Right rear outrigger.............................................................................................................................................. 1-64
Left rear outrigger ................................................................................................................................................ 1-66
Front outrigger vertical cylinder ........................................................................................................................... 1-68
Rear outrigger swing cylinder .............................................................................................................................. 1-70
Rear outrigger cylinder (V) .................................................................................................................................. 1-72
Horizontal cylinder (LF) ....................................................................................................................................... 1-74
Upper horizontal telescoping cylinder.................................................................................................................. 1-76
Lower horizontal cylinder..................................................................................................................................... 1-78
Horizontal cylinder (RF)....................................................................................................................................... 1-80
Upper horizontal telescoping cylinder.................................................................................................................. 1-82
Lower horizontal cylinder..................................................................................................................................... 1-84
Chapter 2 Pumping unit ...................................................................................................................................... 2-1
Pumping unit.......................................................................................................................................................... 2-2
Dis. V. assy............................................................................................................................................................ 2-4
S-pipe assy. ......................................................................................................................................................... 2-12
Swing cylinder (L) ................................................................................................................................................ 2-14
Right swing cylinder............................................................................................................................................. 2-16
Mixing mechanism............................................................................................................................................... 2-18
Pumping mechanism ........................................................................................................................................... 2-22
Pumping cylinder assy......................................................................................................................................... 2-26
Cylinder assembly ............................................................................................................................................... 2-28
Pumping cylinder ................................................................................................................................................. 2-30
Concrete piston ................................................................................................................................................... 2-34
Hopper assy......................................................................................................................................................... 2-36
Chapter 3 Concrete conveyor pipe assy. .......................................................................................................... 3-1
Chassis concrete pipe assy. .................................................................................................................................. 3-2
Chapter 4 Chassis and frame protective device............................................................................................... 4-1

˚Ø Pump
Chassis refit........................................................................................................................................................... 4-2
P.T.O ...................................................................................................................................................................... 4-4
Chapter 5 Hydraulic system ............................................................................................................................... 5-1
Hydraulic diagram of pumping system .................................................................................................................. 5-2
Oil return filter ........................................................................................................................................................ 5-6
Oil suction filter ...................................................................................................................................................... 5-8
Oil suction filter .................................................................................................................................................... 5-10
Piping diagram of pumping circuit ....................................................................................................................... 5-12
Oil feed valve block ............................................................................................................................................. 5-14
Layout diagram of underframe ports ................................................................................................................... 5-16
Multi-way oil return block ..................................................................................................................................... 5-20
Pump set ............................................................................................................................................................. 5-22
Small accumulator assy....................................................................................................................................... 5-26
Cooler assy.......................................................................................................................................................... 5-28
Piping diagram of distribution circuit.................................................................................................................... 5-30
Dis. V. block......................................................................................................................................................... 5-32
Big accumulator assy........................................................................................................................................... 5-34
Swing cylinder assy. ............................................................................................................................................ 5-36
Piping diagram of mixing and cleaning circuit ..................................................................................................... 5-38
Mixing & cleaning valve block.............................................................................................................................. 5-40
Mixing motor assy................................................................................................................................................ 5-42
Hydraulic diagram of underframe ........................................................................................................................ 5-44
Piping diagram of underframe circuit................................................................................................................... 5-46
Piping diagram of underframe ............................................................................................................................. 5-48
Piping diagram of left front outrigger ................................................................................................................... 5-50
Piping diagram of right front outrigger ................................................................................................................. 5-52
Piping diagram of left rear outrigger .................................................................................................................... 5-54
Piping diagram of right rear outrigger .................................................................................................................. 5-56

˚Ø Pump
Piping diagram of left front outrigger telescoping cylinder................................................................................... 5-58
Piping diagram of right front outrigger telescoping cylinder................................................................................. 5-60
Hydraulic diagram of boom.................................................................................................................................. 5-62
Bent axis axial piston pump................................................................................................................................. 5-64
Pressure oil filter.................................................................................................................................................. 5-66
Multiple unit valve assy. (8-valve) ....................................................................................................................... 5-68
Oil suction filter .................................................................................................................................................... 5-70
Piping diagram of boom circuit ............................................................................................................................ 5-72
Slewing buffering & braking valve assembly ....................................................................................................... 5-76
Slewing reducer hydraulic assembly ................................................................................................................... 5-78
Boom pump assembly ......................................................................................................................................... 5-80
Pressure oil filter assembly.................................................................................................................................. 5-82
Multiple unit valve assembly................................................................................................................................ 5-84
Piping diagram of 1st boom section .................................................................................................................... 5-86
Mounting rail assy................................................................................................................................................ 5-88
Piping diagram of 2nd boom section ................................................................................................................... 5-94
Piping diagram of 3rd boom ................................................................................................................................ 5-96
Piping diagram of 4th boom................................................................................................................................. 5-98
Piping diagram of 5th boom section .................................................................................................................. 5-100
Piping diagram of 1st boom cylinder ................................................................................................................. 5-102
2nd boom cylinder piping diagram..................................................................................................................... 5-104
Shock absorbing valve of rod chamber 2 .......................................................................................................... 5-106
Shock absorbing valve of cylinder chamber 2 ................................................................................................... 5-108
Piping diagram of 3rd boom cylinder ..................................................................................................................5-110
Shock absorbing valve of rod chamber 2 ...........................................................................................................5-112
Shock absorbing valve of cylinder chamber 2 ....................................................................................................5-114

˚Ø Pump
4th boom cylinder piping diagram.......................................................................................................................5-116
Piping diagram of 5th boom cylinder ..................................................................................................................5-118
Piping diagram of 6th boom cylinder ................................................................................................................. 5-120
Vacuum meters assembly ................................................................................................................................. 5-122
Cleaning system ................................................................................................................................................ 5-124
Water pump head .............................................................................................................................................. 5-126
Lubrication system............................................................................................................................................. 5-128
Mesh filter .......................................................................................................................................................... 5-132
Hopper lubrication assembling accessory ......................................................................................................... 5-134
Chapter 6 Electrical system................................................................................................................................ 6-1
Main control cabinet assembly .............................................................................................................................. 6-2
Rear cabinet assy. ................................................................................................................................................. 6-4
Operating box assembly........................................................................................................................................ 6-6
X1 power supply harness ...................................................................................................................................... 6-8
X2 pumping valve block harness......................................................................................................................... 6-10
X3料斗区线束(带电笛)........................................................................................................................................ 6-12
X4 outrigger box harness .................................................................................................................................... 6-14
X5 slewing table harness..................................................................................................................................... 6-16
X6驾驶室线束(自动挡奔驰5代) .......................................................................................................................... 6-18
X7 multiple unit valve harness............................................................................................................................. 6-20
X8 remote-controller harness .............................................................................................................................. 6-22
X10 main-rear cabinet harness(Live whistle button) ........................................................................................... 6-24
Boom harness ..................................................................................................................................................... 6-26
Width light wiring harness.................................................................................................................................... 6-28
Exterior assembly ................................................................................................................................................ 6-30

Chapter 1 Boom
Chapter 1
!!!!!!!!!!!!!!
˚Ø Pump
Boom assy. 001631706A0000000

Boom
1-2
˚Ø Pump
Boom assy. 001631706A0000000

POS. CODE STANDARD NO. DESCRIPTION SPEC QTY
Boom
1 001631706A1000000 Slewing table assy. 1
2 001631706A0100000 1st boom assy. 1
3 001631706A0200000 2nd boom asembly 1
4 001631706A0300000 3rd boom assy. 1
5 001631706A0400000 4th boom assy. 1
6 001631706A0500000 5th boom assy. 1
7 001631706A0600000 6th boom assy. 1
8 001628606B0001000 4th boom support 1
9 1040000094 GB/T5783-2000 Bolt M12×35-8.8 4
10 1040300054 GB/T93-1987 Washer 12 4
11 1040300041 GB/T97.1-2002 Washer 12-200HV 4
12 001628606A4000000 Cylinder of 1st boom 1

section
13 001628606A4100000 Cylinder 1
14 001628606A4200000 3rd boom cylinder 1
15 001628606A4300000 Cylinder of 4th section 1
16 001628606A4400000 Cylinder of 5th boom 1

section
17 001621207A0600000 6th boom cylinder 1
1-3
˚Ø Pump
Slewing table assy. 001631706A1000000

Boom
1-4
˚Ø Pump
Slewing table assy. 001631706A1000000

Boom
1 001631706A1001000 Slewing table structure 1
2 001693301A0006100 Pipe clamp 125B VI 1

弯管
3 001693302F0401000 φ124XR232B-60°\\焊 1
件 \plate of
Mounting
4 001631706A0160000 1
pipe clamp
5 001628606B1004000 Connection seat Ⅲ 1
6 1040300038 GB/T93-1987 Washer 20 3
7 1040300106 GB/T97.1-2002 Washer 20-200HV 6
8 1040002663 GB/T5782-2000 Bolt M20×85-8.8 3
9 1040200097 GB/T6170-2000 Nut M20-8 3
10 001693302F1201000 Bent pipe 1

φ124×R240B-36°
11 001605106A0101110 0160271B0020 U-bolt assembly D 3
12 001693304T1080000 双层直管 1
Φ133×5.5×250B
13 001693301A0024000 Pipe clamp 125B 4
14 001693301A0014003 Φ125 seal ring -1 5
15 1040300052 GB/T97.1-2002 Washer 16-200HV 22
16 1040300065 GB/T93-1987 Washer 16 10
17 1040000526 GB/T5782-2000 Bolt M16×80-8.8 10
18 1040200110 GB/T6170-2000 Nut M16-8 22
19 001605102B0204001 Connecting base 3

Bilayer bent pipe
20 001693302S0507000 1
φ124×R275B-90°
21 001628606B1002000 Connecting seat Ⅰ 1
22 001693304T1139000 双层直管 1
Φ133×5.5×600B
23 001628606A1003000 Connecting pedestal II 1
24 001631706A1000001 Sealing cover board Ⅰ t2 1
25 001631706A1000002 Sealing cover board Ⅱ t2 1
26 001631706A1000003 Sealing cover board Ⅲ t2 1
27 001631706A1000004 Sealing cover board Ⅳ t2 1
28 1040300061 GB/T97.1-2002 Washer 10-200HV 12
29 1040000109 GB/T5783-2000 Bolt M6×16-8.8 12
30 1040300067 GB/T93-1987 Washer 10 12
1-5
˚Ø Pump
1st boom assy. 001631706A0100000
mooB
1-6
˚Ø Pump
1st boom assy. 001631706A0100000

Boom
1 001631706A0110000 1st boom section 1
Mounting structure
2 001619506A0108000 1
of height light
3 1040100115 GB/T70.1-2000 Screw M6×14-8.8 4
4 1040300051 GB/T97.1-2002 Washer 6-200HV 4
5 1040300062 GB/T93-1987 Washer 6 4
6 Bilayer bent pipe 2

001693302S0507000 φ124×R275B-90°
7 001693304T0527000 Bilayer straight pipe 1
Φ133×4.5×1850B
Bilayer straight pipe
8 001693304T0010000 Φ133×4.5×3000B 3
9 001693301A0024000 Pipe clamp 125B 5
10 001693301A0014003 Φ125 seal ring -1 7
11 001600004A6310013 Lift hole seal 11
14 1040300052 GB/T97.1-2002 Washer 16-200HV 26
15 1040200110 GB/T6170-2000 Nut M16-8 44
16 001629606B0100010 Support plate t30 1
17 1040100087 GB/T70.1-2000 Screw M12×25-8.8 4
18 1040300054 GB/T93-1987 Washer 12 4
19 001693301A0006100 Pipe clamp 125B VI 2
20 001631706A0160000 Mounting plate of 2

pipe clamp
21 1040000209 GB/T5783-2000 Bolt M16×70-8.8 4
22 1040301505 GB/T93-1987 Washer 16 4
23 1040300067 GB/T93-1987 Washer 10 4
24 1040200113 GB/T6170-2000 Nut M10-8 4

hose support weldment
25 001632506A0120000 Ⅰ
1
26 001600002A6670002 Hose U-bolt 1
1-7
˚Ø Pump
1st boom section 001631706A0110000
mooB
1-8
˚Ø Pump
1st boom section 001631706A0110000

Boom
1 001631706A0111000 1st boom structure 1
2 001631706A0112000 1st boom pipe support Ⅰ 1
3 001631706A0113000 1st boom pipe support Ⅱ 1

1st boom pipe
4 001631706A0114000 support Ⅲ 1
5 1st boom pipe

001631706A0115000 support Ⅳ 1
6 001631706A0116000 1st boom pipe 2

support Ⅴ
7 001631706A0110001 Reinforced pipe φ76×5 2
8 001631706A0117000 一臂管支架Ⅵ 1
9 001631706A0118000 一臂管支架Ⅶ 1
1-9
˚Ø Pump
2nd boom asembly 001631706A0200000 1/2
mooB
1-10
˚Ø Pump
2nd boom asembly 001631706A0200000 1/2

Boom
U-style tube support
1 001619006A0205001 frame 1
2 1040200113 GB/T6170-2000 Nut M10-8 8
3 1040300067 GB/T93-1987 Washer 10 8
4 001623606A0230000 Ship type supprtⅠ 1
5 1040000122 GB/T5783-2000 Bolt M10×35-8.8 4
6 1040300061 GB/T97.1-2002 Washer 10-200HV 8
7 Bilayer bent pipe 2

001693302S0507000 φ124×R275B-90°
8 001693301A0024000 Pipe clamp 125B 6
9 001693301A0014003 Φ125 seal ring -1 6

Φ133×4.5×3550B
13 1040200110 GB/T6170-2000 Nut M16-8 32
14 1040300052 GB/T97.1-2002 Washer 16-200HV 16
15 001693304T0811000 Bilayer straight pipe

Φ133×4.5×3945B 1
16 1999905159 Bilayer bent pipe 2

Φ133×4.5×895B 1
18 1040100091 GB/T70.1-2000 Screw M12×65-8.8 4
19 1040200096 GB/T6170-2000 Nut M12-8 4
20 1040300054 GB/T93-1987 Washer 12 4
21 1040300041 GB/T97.1-2002 Washer 12-200HV 4
22 001631706A0200001 Adjusting backing plate 3
23 001607206A0000018 0161540A0029 Round nut M100×2×20 4
24 001610906A0000006 0169840A0004 Backing plate 103 t8 4
25 001628606A0000004 Shaft φ115×540 1
26 1080000007 JB/T7940.1-1995 Grease gun nipple M10×1 8
27 1040100370 GB/T78-2000 Screw M12×16 1
28 001628606A0000005 Shaft φ115×545 1
29 001621206A0000006 Copper bush Φ140×70 2
30 001628606A0000006 Shaft φ130×545 1
31 1040101425 GB/T70.3-2000 Screw M16×35-10.9 1
32 001619506A0000056 Locking plate Φ130 1
1-11
˚Ø Pump
2nd boom asembly 001631706A0200000 2/2
mooB
1-12
˚Ø Pump
2nd boom asembly 001631706A0200000 2/2

Boom
33 001620506A0000005 Copper bush Φ110×50 2
34 001628606A0000007 Shaft φ100×400 1
35 001607206A0000024 0161540A0023 Round nut M72×2×20 1
37 001619006A0000016 Copper bush Φ115×50 2
38 001628606A0000008 Shaft φ105×440 1
39 001619506A0000010 Copper bush Φ120×50 2
40 001628606A0000009 Shaft φ110×545 1
41 001628606A2000000 Bent rod I 1
42 001628606A2100000 Straight rod A 1
43 001631706A0210000 2nd boom section 1
44 001631706A0200020 Support plate 1
45 001600004A6310013 Lift hole seal 8
1-13
˚Ø Pump
2nd boom section 001631706A0210000
mooB
1-14
˚Ø Pump
2nd boom section 001631706A0210000

Boom
1 001631706A0211000 2nd boom structure 1
2 001631706A0212000 2st boom pipe support Ⅰ 1
3 001631706A0213000 2st boom pipe support Ⅱ 1
4 001631706A0214000 2nd boom support Ⅲ 2
5 001621206A0209100 Hose support 1
1-15
˚Ø Pump
3rd boom assy. 001631706A0300000 1/2
mooB
1-16
˚Ø Pump
3rd boom assy. 001631706A0300000 1/2

Boom
2 001631706A0300001 Support plate 1
3 001628606A0000010 Shaft φ90×460 1
4 001607206A0000024 0161540A0023 Round nut M72×2×20 1
6 1040100370 GB/T78-2000 Screw M12×16 1
7 001628606A0000011 Shaft Φ95×580 1
8 1040101425 GB/T70.3-2000 Screw M16×35-10.9 1
9 001619506A0000056 Locking plate Φ130 1
10 001619506A0000021 Copper bush Φ100×50 1
11 001628606A0000013 Shaft φ90×420 1
12 001607206A0000018 0161540A0029 Round nut M100×2×20 1
14 001627106A0000013 Copper bush Φ125×55 1
15 1040000145 GB/T5783-2000 Bolt M16×80-8.8 4
16 1040200110 GB/T6170-2000 Nut M16-8 28
17 1040300052 GB/T97.1-2002 Washer 16-200HV 20
18 1040300065 GB/T93-1987 Washer 16 4
19 001693301A0006100 Pipe clamp 125B VI 2

pipe clamp
21 Bilayer bent pipe
001693302S0507000 φ124×R275B-90° 2
22 001628606A2300000 Left bent rod Ⅱ 1
23 001619006A0000027 Copper bush Φ105×48 1
24 001628606A2400000 Straight rod II 1
25 001628606A0000015 Shaft Φ95×580 1
26 1040300054 GB/T93-1987 Washer 12 12
27 1040200096 GB/T6170-2000 Nut M12-8 4
28 001628606A0000012 Shaft φ115×580 1
29 001628606A0000014 Shaft φ90×460 1

30 001693304T0747000 Φ133×4.5×3510B
1
31 001631706A0310000 3rd boom section 1
1-17
˚Ø Pump
3rd boom assy. 001631706A0300000 2/2
mooB
1-18
˚Ø Pump
3rd boom assy. 001631706A0300000 2/2

Boom
34 001693301A0024000 Pipe clamp 125B 6
35 001693301A0014003 Φ125 seal ring -1 8

36 001693304T0606000 Φ133×4.5×2470B 1
37 001629606B0300010 Support plate t18 1
38 1040300067 GB/T93-1987 Washer 10 4
39 1040300061 GB/T97.1-2002 Washer 10-200HV 4
40 1040100753 GB/T70.3-2000 Screw M12×45-8.8 4
41 1040100464 GB/T70.3-2000 Screw M10×40-8.8 4

Φ133×4.5×1960B
43 001693302F0601000 Bent pipe
φ124XR240B-9°\\weldment\ 2
44 001628606A2200000 Bent connection rod

Ⅱ (R) 1
45 1040200113 GB/T6170-2000 Nut M10-8 4
46 001632506A0000037 Lift hole seal 7
47 001600004A6310013 Lift hole seal 2
48 001632506A0120000 hose support weldment

Ⅰ 2
49 001619006A0205001 U-style tube support

frame 2
1-19
˚Ø Pump
3rd boom section 001631706A0310000
mooB
1-20
˚Ø Pump
3rd boom section 001631706A0310000

Boom
1 001631706A0311000 3rd boom structure 1
2 001631706A0313000 3rd boom pipe supportⅠ 1
3 001631706A0314000 3rd boom pipe supportⅡ 1

3st boom pipe
4 001631706A0315000 support Ⅲ 1
5 3st boom pipe

001631706A0316000 support Ⅳ 1
6 001631706A0310002 Rib plate II t5 1
1-21
˚Ø Pump
4th boom assy. 001631706A0400000 1/2
mooB
1-22
˚Ø Pump
4th boom assy. 001631706A0400000 1/2

Boom
Double layer bent pipe
1 001693302S0509000 (moulded)φ124×R190.5B-90° 2
2 001631706A0410000 4th boom section 1
3 001693301A0024000 Pipe clamp 125B 4
4 001693301A0014003 Φ125 seal ring -1 4
6 1040300052 GB/T97.1-2002 Washer 16-200HV 12
7 1040200110 GB/T6170-2000 Nut M16-8 24

9 001693304T0020000 Φ133×4.5×4000B 2
10 001621206D0408100 Support base 1
11 001621206A0408002 Backing plate A t3 1
12 1040000114 GB/T5783-2000 Bolt M10×25-8.8 4
13 001637306A0430000 Support plate 1
14 1040100111 GB/T70.1-2000 Screw M10×35-8.8 2
15 001637306A0420000 Spring washer 1
16 1040300061 GB/T97.1-2002 Washer 10-200HV 14
17 1040000090 GB/T5783-2000 Bolt M10×30-8.8 6
18 001621206A0404100 Support A 1

Φ133×4.5×2805B 1
20 001617606A0404001 U-plate t5 1
21 1040300054 GB/T93-1987 Washer 12 6
22 1040200096 GB/T6170-2000 Nut M12-8 2
23 1040000101 GB/T5783-2000 Bolt M12×40-8.8 2
24 1040300041 GB/T97.1-2002 Washer 12-200HV 2
25 001631706A0417000 Spring washer 1
26 1040200113 GB/T6170-2000 Nut M10-8 4
27 1040300067 GB/T93-1987 Washer 10 8
28 1040300051 GB/T97.1-2002 Washer 6-200HV 1
29 1040100460 GB/T70.1-2000 Screw M6×10-8.8 2
30 001619506A0400001 Horn fixing plate t4 1
32 1040100370 GB/T78-2000 Screw M12×16 5
1-23
˚Ø Pump
4th boom assy. 001631706A0400000 2/2
mooB
1-24
˚Ø Pump
4th boom assy. 001631706A0400000 2/2

Boom
33 001607206A0000024 0161540A0023 Round nut M72×2×20 3
35 001609306A0000026 0165740A0023 Copper bush Φ105×55 1
36 001628606A0000018 Shaft Φ95×455 1
37 001619506A0000046 Round nut M52×1.5×20 2
38 001619506A0000047 Backing plate 55 t8 2
39 001619506A0000031 Copper bush Φ80×40 3
40 001628606A0000020 Shaft Φ70×385 1
41 001628606A0000021 Shaft Φ70×455 1
42 001628606A2500000 Bent rod III 1
43 001628606A2600000 Straight rod III 1
44 001628606A0000017 Shaft Φ85×455 1
45 001628606A0000016 Shaft Φ85×370 1
46 1040100474 GB/T70.1-2000 Bolt M12×35-8.8 1
47 001619506A0000055 Locking plate Φ105 1
48 001628606A0000019 Shaft Φ70×325 1
49 001632506A0000037 Lift hole seal 5
1-25
˚Ø Pump
4th boom section 001631706A0410000
mooB
1-26
˚Ø Pump

Boom
1 001628606A0411000 4th boom structure 1
2 001631706A0412000 Support Ⅰ weldment 1
3 001631706A0413000 Support Ⅱ weldment 1
4 001631706A0414000 Support Ⅲ weldment 1
5 001631706A0415000 四臂管支架 1
6 001609606A0302001 0160154A0017 U-ring 1
1-27
˚Ø Pump
5th boom assy. 001631706A0500000 1/2
mooB
1-28
˚Ø Pump
5th boom assy. 001631706A0500000 1/2

Boom
1 001631706A0510000 5th boom section 1
2 001693302S0509000 1
(moulded)φ124×R190.5B-90°
3 001693304T0020000 1
Φ133×4.5×4000B
6 1040200110 GB/T6170-2000 Nut M16-8 20
7 1040300052 GB/T97.1-2002 Washer 16-200HV 12
8 001693301A0024000 Pipe clamp 125B 3
9 001693301A0014003 Φ125 seal ring -1 5

Φ133×4.5×2635B
11 1040300065 GB/T93-1987 Washer 16 4
12 1040000198 GB/T5783-2000 Bolt M16×50-8.8 2
13 001693301A0006100 Pipe clamp 125B VI 2
15 001628606A0000027 Shaft Φ60×185 1
16 001621206A0000033 Copper bush Φ70×30 2
17 001619506A0000047 Backing plate 55 t8 3
18 001619506A0000046 Round nut M52×1.5×20 3
19 1040100370 GB/T78-2000 Screw M12×16 4
20 001628606A2800000 Straight rod IV 1
21 1040100474 GB/T70.1-2000 Bolt M12×35-8.8 2
22 001619506A0000054 Locking plate Φ80 1

Bimetal bush
23 001619006B0000042 φ65×φ55×30
2
24 001628606A0000025 Shaft Φ55×260 1
25 001610906A0000018 0166040A0032 Round nut M36×2×20 2
26 001609906A0000021 0166140A0016 Backing plate 43 2
27 001628606A2700000 Bent rod IV 1
28 001628606A0000023 Shaft Φ55×185 1
29 001628606A0000022 Shaft Φ55×285 1
30 001621206A0000028 Copper bush Φ75×40 2
31 001628606A0000024 Shaft Φ65×290 1

Bimetal bush
32 001621206B0000031 φ70×φ60×40
2
1-29
˚Ø Pump
5th boom assy. 001631706A0500000 2/2
mooB
1-30
˚Ø Pump
5th boom assy. 001631706A0500000 2/2

Boom
33 001628606A0000026 Shaft Φ60×230 1
hose support weldment
34 001632506A0120000 1
Ⅰ
35 001632506A0000037 Lift hole seal 5
36 001600004A6310011 Lift hole seal 2
37 001619006A0205001 U-style tube support 1

frame
38 1040300067 GB/T93-1987 Washer 10 4
39 1040200113 GB/T6170-2000 Nut M10-8 4
40 1040300061 GB/T97.1-2002 Washer 10-200HV 4
41 1040000209 GB/T5783-2000 Bolt M16×70-8.8 2
42 001693302F0509000 Bilayer straight pipe 1

φ124×R190.5B-90°
1-31
˚Ø Pump
mooB
1-32
˚Ø Pump

Boom
Pipe support Ⅰ
2 001631706A0512000 1
weldment
Pipe support Ⅱ
3 001631706A0513000 1
weldment
Pipe support Ⅲ
4 001631706A0514000 weldment 1
1-33
˚Ø Pump
6th boom assy. 001631706A0600000
mooB
1-34
˚Ø Pump
6th boom assy. 001631706A0600000

Boom
1 001631706A0610000 6th boom section 1
2 001693302S0509000 2
(moulded)φ124×R190.5B-90°
3 001693301A0024000 Pipe clamp 125B 3
4 001693301A0014003 Φ125 seal ring -1 4
5 Bilayer straight pipe

001693304T0020000 Φ133×4.5×4000B 1
8 1040300052 GB/T97.1-2002 Washer 16-200HV 4
9 1040200110 GB/T6170-2000 Nut M16-8 8
10 001693302F0507000 Bilayer straight pipe 1

φ124×R275B-90°
11 001693301A0004100 Pipe clamp 125B IV 1
12 1040000169 GB/T5783-2000 Bolt M12×45-8.8 4
13 1040300041 GB/T97.1-2002 Washer 12-200HV 8
14 1040300054 GB/T93-1987 Washer 12 4
15 1040200096 GB/T6170-2000 Nut M12-8 4
16 001605106C1101000 Safety cable 1
17 1990300040 Concrete conveyor pipe 1
19 001628606A0000029 Shaft Φ45×210 1

Bimetal bush
20 001619006B0000050 1
φ55×φ45×22
21 001619006A0000052 Locking plate R35 t8 1
22 1040100421 GB/T70.3-2000 Screw M8×20-8.8 1
23 001628606A0000028 Shaft Φ45×210 1
24 001628606A0000030 Shaft Φ45×135 1
25 001600004A6310011 Lift hole seal 4
1-35
˚Ø Pump
mooB
1-36
˚Ø Pump

Boom
2 001631706A0612000 Pipe support Ⅰ 1
3 001631706A0613000 Pipe support Ⅱ 1
4 001631706A0614000 Hose support 2
5 001619006A0600001 Flitch t4 1
1-37
˚Ø Pump
Cylinder of 1st boom section 001628606A4000000

Boom
1-38
˚Ø Pump
Cylinder of 1st boom section 001628606A4000000

Boom
1 001600001A0000194 Repair kit 1
2 001628606A4000006 Spacer bush 1
3 001628606A4001000 Cylinder block 1
4 1040100467 GB/T78-2000 Screw M10×16 1
5 1081400814 Guide ring 2
6 1081002573 Combined piston seal 1
7 1040100741 GB/T78-2000 Screw M10×25-45H 2
8 001609807A0100101 Piston 1
9 1040300816 Retainer ring 2
10 1081000665 GB/T3452.1-1992 O-ring 155×5.3 1
11 1081002048 GB/T3452.1-2005 O-ring 290×7 1
13 1040300276 GB/T895.1-1986 Retainer ring 185 1
14 1054400005 Composite bushing 1
15 1081000703 Seal of piston rod 1
17 1081200149 Dust ring 1
18 001609807A0100102 Guide sleeve 1
19 1081002052 GB/T3452.1-2005 O-ring 307×7 1
20 1081000458 GB/T3452.1-1992 O-ring 250×5.3 1
21 001609807A0100003 Pressure cover 1
22 001628606A4002000 Piston rod 1
23 001628606A4000007 Spacer bush 1
24 001625306A4100004 Bimetal bush 2
25 001628606A4000005 Bimetal bush 2
1-39
˚Ø Pump
Cylinder 001628606A4100000
Boom
1-40
˚Ø Pump
Cylinder 001628606A4100000
Boom
1 001600001A0000368 Repair kit 1
2 001628606A4100006 Spacer bush 1
3 001628606A4101000 Cylinder block 1
4 1040100467 GB/T78-2000 Screw M10×16 1
5 1081400808 Guide ring 2
6 1081000721 Combined seal 1
7 1040100741 GB/T78-2000 Screw M10×25-45H 2
8 001610907A0200101 Piston 1
10 1081200437 GB/T3452.1-2005 O-ring 136×5.3 1
11 1081000600 GB/T3452.1-1992 O-ring 265×7 1
17 1081200148 Dust ring 1
18 001610907A0200102 Guide sleeve 1
19 1081000666 GB/T3452.1-1992 O-ring 280×7 1
20 1081000457 GB/T3452.1-1992 O-ring 236×5.3 1
21 001610907A0200003 Pressure cover 1
22 001628606A4102000 Piston rod 1
23 001626606A4100004 Bimetal bush 4
24 001628606A4100007 Spacer bush 1
1-41
˚Ø Pump
3rd boom cylinder 001628606A4200000

Boom
1-42
˚Ø Pump
3rd boom cylinder 001628606A4200000

Boom
1 001600001A0000198 Repair kit 1
2 011299905A0000062 Spacer bush 1
3 001628606A4201000 Cylinder block 1
4 1040100466 GB/T78-2000 Screw M10×12 1
5 1081400797 Guide ring 2
7 1040100368 GB/T78-2000 Screw M8×10 1
8 001610907A0300101 Piston 1
10 1081000615 GB/T3452.1-2005 O-ring 106×5.3 1
11 1081000466 GB/T3452.1-1992 O-ring 218×7 1
15 1081000582 Combined seal of 1

piston rod
16 1081000514 Piston rod seal element 1
17 1081200134 Dust ring 1
18 001609807A0300102 Guide sleeve 1
19 1081001690 GB/T3452.1-2005 O-ring 224×5.3 1
20 1081000645 GB/T3452.1-1992 O-ring 190×5.3 1
21 001609807A0300003 Pressure cover 1
22 001628606A4202000 Piston rod 1
23 011299902A0000036 Bimetal bush 2
24 001628606A4200007 Spacer bush 1
25 001626606A4200004 Bimetal bush 2
1-43
˚Ø Pump
Cylinder of 4th section 001628606A4300000

Boom
1-44
˚Ø Pump
Cylinder of 4th section 001628606A4300000

Boom
1 001600001A0000184 Repair kit 1
2 011299905A0000063 Spacer bush 1
3 001621207B0401000 Cylinder block 1
4 1040100368 GB/T78-2000 Screw M8×10 2
5 1081400794 Guide ring 2
6 1081000683 ZP combined piston 1

seal
7 001605907A0300101 Piston 1
9 1081200469 GB/T3452.1-2005 O-ring 95×5.3 1
10 1081000664 GB/T3452.1-2005 O-ring 206×7 1
16 1081200130 Dust ring 1
17 001605907A0300102 Guide sleeve 1
18 1081001690 GB/T3452.1-2005 O-ring 224×5.3 1
19 1081000745 GB/T3452.1-2005 O-ring 170×5.3 1
20 001605907A0300003 Pressure cover 1
21 001628606A4302000 Piston rod 1
22 011299902A0000037 Bimetal bush 4
23 001628606A4300007 Spacer bush 1
1-45
˚Ø Pump
Cylinder of 5th boom section 001628606A4400000

Boom
1-46
˚Ø Pump
Cylinder of 5th boom section 001628606A4400000

Boom
1 001600001A0000200 Repair kit 1
2 011299905A0000060 Spacer bush 1
3 001628606A4401000 Cylinder block 1
4 1040101151 GB/T78-2000 Screw M8×8 1
5 1081400762 Guide ring 2
6 1081000508 ZP combined piston 1

seal
7 1040100369 GB/T78-2000 Screw M8×16 2
8 001607207A0500101 Piston 1
10 1081000526 GB/T3452.1-1992 O-ring 58×5.3 1
11 1081000453 GB/T3452.1-1992 O-ring 118×5.3 1
15 1089900302 BU piston rod seal 1
17 1081200266 Dust ring 1
18 001621207A0500102 Guide sleeve 1
19 1081001492 GB/T3452.1-2005 O-ring 132×3.55 1
20 1081000443 GB/T3452.1-1992 O-ring 112×3.55 1
21 001621207A0500003 Pressure cover 1
22 001628606A4402000 Piston rod 1
23 011299901A0000018 Bimetal bush 1
24 011299902A0000035 Bimetal bush 2
1-47
˚Ø Pump
6th boom cylinder 001621207A0600000

Boom
1-48
˚Ø Pump
6th boom cylinder 001621207A0600000

Boom
1 001600001A0000202 Repair kit 1
2 011299905A0000041 Spacer bush 1
3 001621207A0601000 Cylinder block 1
4 1040101151 GB/T78-2000 Screw M8×8 1
5 1081400857 Guide ring 2
7 1040100369 GB/T78-2000 Screw M8×16 1
8 001621207A0600001 Piston 1
10 1081000555 GB/T3452.1-1992 O-ring 35.5×3.55 1
11 1081000607 GB/T3452.1-1992 O-ring 80×5.3 1
12 001619007A0600004 Spacer bush 1
13 1081400667 Guide ring 1
15 1081400831 Guide ring 2
18 1081200267 Dust ring 1
19 001621207A0600002 Guide sleeve 1
20 1081001490 GB/T3452.1-2005 O-ring 92.5×3.55 1
21 1081001361 GB/T3452.1-2005 O-ring 75×2.65 1
22 001621207A0600003 Pressure cover 1
23 001610907A0602000 Piston rod 1
24 011299901A0000004 Bimetal bush 3
1-49
˚Ø Pump
Slewing mechanism assy. 001628605A0000000

Boom
1-50
˚Ø Pump
Slewing mechanism assy. 001628605A0000000

Boom
1 1040000098 GB/T5783-2000 Bolt M8×16-8.8 13
2 1040300230 GB/T97.1-2002 Washer 8-140HV 15
3 1040300063 GB/T93-1987 Washer 8 15
4 001607205A0000002 Support plate t5 8
5 1040200292 GB/T6172.1-2000 Nut M30-04 94
6 1040200443 GB/T6170-2000 Nut M30-10 94
7 1040300178 GB/T1230-1991 Washer 30 94
8 1040000496 GB/T5782-2000 Bolt M30×240-10.9 94
9 001628605A0100000 Gear coaming 1
10 001628605A0200000 Encoding disc 1

assembly
11 1040200110 GB/T6170-2000 Nut M16-8 20
12 1040300186 GB/T1230-1991 Washer 16 20
13 1040300065 GB/T93-1987 Washer 16 20
14 1040000492 GB/T897-1988 Double-screw bolt M16×55-8.8 20
15 1030200674 Slewing reducer assy. 2
16 001618205A0000002 Gear 2
17 1040300067 GB/T93-1987 Washer 10 6
18 1040100097 GB/T70.1-2000 Screw M10×30-8.8 6
19 001628605A0000001 Support plate t6 1
20 1040100153 GB/T70.1-2000 Screw M8×35-8.8 2
21 001618205A0000003 Encoder mounting box 1

Encoder mounting
22 001618205A0000004 1
cover
Encoding disc cowl
23 001628605A0300000 panel
1
24 1031500045 Slewing ring 1
1-51
˚Ø Pump
Encoding disc assembly 001628605A0200000

Boom
1-52
˚Ø Pump
Encoding disc assembly 001628605A0200000

Boom
1 1040200361 GB/T6170-2000 Nut M24-10 3
2 1040300050 GB/T97.1-2002 Washer 24-200HV 3
3 001628605A0200001 Gear 1
4 001628605A0200002 Shaft 1
5 1040300074 GB/T97.1-2002 Washer 30-200HV 2
6 001628605A0200003 Bushing φ30Xφ35X40 1
7 001628605A0201000 Encoding disc 1

mounting seat
8 001628605A0200004 Encoding disc 1
1-53
˚Ø Pump
Underframe and outriggers assy. 001631703A0000000 1/2
mooB
1-54
˚Ø Pump

Boom
1 001631703A0300000 Right front outrigger 1
3 001610903A0000003 0169880A0003 Pin A 4
5 001631703A0100000 Underframe 1
6 001607204A0200000 Rear outrigger swing 2

cylinder
7 001628603A0500000 Right rear outrigger 1
Rear outrigger cylinder
8 001607204A0300000 0161597J0000 (V) 2
Rear outrigger lock
9 001620402C0403000 assy. 2
10 1040300054 GB/T93-1987 Washer 12 8
11 1040300041 GB/T97.1-2002 Washer 12-200HV 11
12 1040100087 GB/T70.1-2000 Screw M12×25-8.8 8
13 1040100089 GB/T70.1-2000 Screw M12×40-8.8 3
14 001610903A0800001 0162151A1001 Buffer 1
15 001618203B0800001 Backing plate A t3 3
16 1040000134 GB/T5783-2000 Bolt M16×25-8.8 2
17 001618203A0000003 Underframe pin A 2
18 001618203A0000010 Copper bush 2
19 1040000082 GB/T5783-2000 Bolt M16×40-8.8 8
20 1040300065 GB/T93-1987 Washer 16 8
21 001607203A0000004 0161582C0001 Baffle t12 4
22 001628603A0400000 Left rear outrigger 1
23 001609803A0402000 0169882A2000 Support ring 2
24 1040300049 GB/T93-1987 Washer 24 16
25 1040300050 GB/T97.1-2002 Washer 24-200HV 16
26 1040000507 GB/T5783-2000 Bolt M24×70-10.9 16
27 1019900075 Liquidometer 1
28 001618203A0000007 M30 bolt 2
29 001610903A0000006 Copper bush 2
30 001618203A0000009 Underframe pin B 2
31 1081000560 JB/T982-1977 Combined seal washer 10 2
32 001692401A0000013 0160824D2101 Lengthened joint 1 2
1-55
˚Ø Pump
mooB
1-56
˚Ø Pump

Boom
33 1019900314 GB/T1153-1989 Grease gun nipple M10×1×90° 2
35 001618203A0000001 Pin A 2
36 001607503A0000003 0167551B0008 Baffle t8 2
37 001628603A2600000 Horizontal cylinder (LF) 1
38 001631703A0200000 Left front outrigger 1
39 001613904A0300000 0166397A0000 Front outrigger vertical 2

cylinder
40 001628603A2900000 Horizontal cylinder (RF) 1
1-57
˚Ø Pump
Right front outrigger 001631703A0300000
mooB
1-58
˚Ø Pump
Right front outrigger 001631703A0300000

Boom
1st telescoping
1 001628603A0301000 outrigger (R) 1
2nd telescoping
2 001631703A0302000 1
outrigger (R)
Welding diagram of
3 001628603A0303000 right front outrigger 1
hydraulic accessories
4 001628603A0200001 Pin I 1
6 001628603A0200002 Pin II 1
7 001628603A0200003 Eccentric shaft Ⅰ 1
8 001628603A0200004 Shaft sleeve I 1
9 001628603B0200005 Small roller 1
10 1040000267 GB/T5783-2000 Bolt M8×20-8.8 2
11 001628603A0200006 Eccentric shaft Ⅱ 1
12 001628603A0200007 Shaft sleeve II 1
13 001628603B0200008 Big roller 1
1-59
˚Ø Pump
Left front outrigger 001631703A0200000
mooB
1-60
˚Ø Pump
Left front outrigger 001631703A0200000

Boom
1st telescoping
1 001628603A0201000 outrigger (L) 1
2nd telescoping
2 001631703A0202000 1
outrigger (L)
Welding diagram of
3 001628603A0203000 left front outrigger 1
hydraulic accessories
4 001628603A0200001 Pin I 1
6 001628603A0200002 Pin II 1
7 001628603A0200003 Eccentric shaft Ⅰ 1
8 001628603A0200004 Shaft sleeve I 1
9 001628603B0200005 Small roller 1
10 1040000267 GB/T5783-2000 Bolt M8×20-8.8 2
11 001628603A0200006 Eccentric shaft Ⅱ 1
12 001628603A0200007 Shaft sleeve II 1
13 001628603B0200008 Big roller 1
1-61
˚Ø Pump
Underframe 001631703A0100000
mooB
1-62
˚Ø Pump
Underframe 001631703A0100000
Boom
2 1080400021 Threaded pipe sleeve 8
3 1080400015 Straight expanding core 4

1001 20 200
4 001604803A0100001 φ8.6×2.3×2000 High-pressure hose φ8.6×2.3×2000 4
5 1140101652 Straight joint 8
6 1080400016 90° expanding core 4
7 1040100073 GB/T70.1-2000 Screw M8×30-8.8 4
8 000109111B0000001 Rubber blanket 4
9 1040300066 GB/T97.1-2002 Washer 8-200HV 10
10 1040300063 GB/T93-1987 Washer 8 10
11 1040200192 GB/T6170-2000 Nut M8-8 4
12 001630003A0100100 Pipe cover 1
13 1040300248 GB/T96.1-2002 Washer 6-200HV 26
14 1040300062 GB/T93-1987 Washer 6 26
15 1040000096 GB/T5783-2000 Bolt M6×12-8.8 14
16 1040000267 GB/T5783-2000 Bolt M8×20-8.8 6
17 001631703A0100100 Support frame upper 1

plate
18 1040000114 GB/T5783-2000 Bolt M10×25-8.8 4
19 1040300067 GB/T93-1987 Washer 10 4
20 1040300061 GB/T97.1-2002 Washer 10-200HV 4
21 001610103A0100100 Flange element 1
22 1081000455 GB/T3452.1-1992 O-ring 150×5.3 3
23 001628603A0100500 Water-stop sheet of 1

underframe
24 001631703A0130000 Door assy. 1
25 001631703A0110000 Structure of underframe 1
26 001628603A0100001 Cover plate 2
27 1040100765 GB/T70.3-2000 Screw M6×20-10.9 12
28 1991800022 Level meter 2
29 001622703A0100001 Mounting plate of t3 2

level meter
30 001619003D0100005 Mounting plate 2
31 001620303A0102000 Support wheel 4

assembly
1-63
˚Ø Pump
Right rear outrigger 001628603A0500000
mooB
1-64
˚Ø Pump
Right rear outrigger 001628603A0500000

Boom
Right rear outrigger
1 001628603A0501000 structure 1
1-65
˚Ø Pump
Left rear outrigger 001628603A0400000
mooB
1-66
˚Ø Pump
Left rear outrigger 001628603A0400000

Boom
1 001628603A0401000 Left rear outrigger 1
structure
2 001607103A0520000 Water inlet plug 1
3 1081000457 GB/T3452.1-1992 O-ring 236×5.3 4
4 000190701A0000006 Sealing gasket 4
5 000190701A0000007 0011207A0004 Flange 4
6 1040300063 GB/T93-1987 Washer 8 32
7 1040000267 GB/T5783-2000 Bolt M8×20-8.8 32
1-67
˚Ø Pump
Front outrigger vertical cylinder 001613904A0300000

Boom
1-68
˚Ø Pump
Front outrigger vertical cylinder 001613904A0300000

Boom
1 001613904A0301000 Cylinder block 1
2 1081400517 Guide ring 1
4 1040100369 GB/T78-2000 Screw M8×16 2
5 001607204A0300001 Piston 1
6 1081000527 GB/T3452.1-1992 O-ring 90×5.3 2

piston rod
11 1081200134 Dust ring 1
12 1081000524 GB/T3452.1-1992 O-ring 160×5.3 1
14 1081000448 GB/T3452.1-1992 O-ring 170×3.55 1
15 001607204A0300003 End cap 1
16 1040300065 GB/T93-1987 Washer 16 10
17 1040100422 GB/T70.1-2000 Screw M16×35 10
18 001613904A0302000 Piston rod 1
19 1040000490 GB/T5783-2000 Bolt M12×30 4
20 1040300054 GB/T93-1987 Washer 12 4
21 001607204A0300005 Articulated sheild 2
22 001607204A0300004 Hinged seat 1
23 001600001A0000060 0166397A0000 Repair kit 1
1-69
˚Ø Pump
Rear outrigger swing cylinder 001607204A0200000

Boom
1-70
˚Ø Pump
Rear outrigger swing cylinder 001607204A0200000

Boom
1 1050000106 GB/T9163-2001 Knuckle bearing GE50 ES-2RS 1
2 001607204A0210000 Cylinder block 1
3 1040100366 GB/T78-2000 Screw M6×10 1
4 001607204A0200005 Nut 1
6 001607204A0200004 Piston 1
7 1081000520 GB/T3452.1-1992 O-ring 50×3.55 1
8 1081000550 GB/T3452.1-1992 O-ring 140×5.3 1
10 1081400519 Guide ring 2
11 1081000492 BS piston rod seal 1
12 1081200136 Dust ring 1
13 001607204A0200002 Guide sleeve 1
14 1081000557 GB/T3452.1-1992 O-ring 128×5.3 1
15 1081000653 GB/T3452.1-1992 O-ring 115×3.55 1
16 001607604A0200003 Pressure cover 1
17 001607204A0200003 Piston rod 1
18 001607204A0100005 Nut 1
19 1040100365 GB/T78-2000 Screw M6×8 1

Adjusting connecting
20 1050000025 GB/T9161-2001 SA50ES 1
pedestal
21 001600001A0000122 001607204A0200000 Repair kit 1
1-71
˚Ø Pump
Rear outrigger cylinder (V) 001607204A0300000

Boom
1-72
˚Ø Pump
Rear outrigger cylinder (V) 001607204A0300000

Boom
1 001607204A0301000 Cylinder block 1
2 1081400517 Guide ring 1
4 1040100369 GB/T78-2000 Screw M8×16 2
5 001607204A0300001 Piston 1
6 1081000527 GB/T3452.1-1992 O-ring 90×5.3 2

piston rod
11 1081200134 Dust ring 1
12 1081000524 GB/T3452.1-1992 O-ring 160×5.3 1
14 1081000448 GB/T3452.1-1992 O-ring 170×3.55 1
15 001607204A0300003 End cap 1
16 1040300065 GB/T93-1987 Washer 16 10
17 1040100422 GB/T70.1-2000 Screw M16×35 10
18 001607204A0302000 Piston rod 1
19 1040000490 GB/T5783-2000 Bolt M12×30 4
20 101030000007 GB/T93-1987 Washer 12 4
21 001607204A0300005 Articulated sheild 2
22 001607204A0300004 Hinged seat 1
23 001600001A0000063 0161597J0000 Repair kit 1
1-73
˚Ø Pump
Horizontal cylinder (LF) 001628603A2600000

Boom
1-74
˚Ø Pump
Horizontal cylinder (LF) 001628603A2600000

Boom
Upper horizontal
1 001626703A2610000 telescoping cylinder 1
Lower horizontal
2 001628603A2620000 1
cylinder
3 1040100094 GB/T70.1-2000 Screw M16×40-8.8 4
4 1040300065 GB/T93-1987 Washer 16 4
1-75
˚Ø Pump
Upper horizontal telescoping cylinder 001626703A2610000

Boom
1-76
˚Ø Pump

Boom
001626703A2610000
1 001600001A0000422 用 Repair kit 1
2 001626703A2611000 Cylinder block 1
3 1040000098 GB/T5783-2000 Bolt M8×16-8.8 2
4 1040300063 GB/T93-1987 Washer 8 2
5 001626703A2600001 Mounting plate 1
7 1081000568 GB/T3452.1-2005 O-ring 45×3.55 1
8 1040100366 GB/T78-2000 Screw M6×10 2
9 001626703A2610001 Piston 1
10 001618204A0710004 Spacer bush 1
11 1081000451 GB/T3452.1-2005 O-ring 65×5.3 1
15 1081002423 Step seal 1
17 1081200213 Dust ring 1
18 001626703A2610002 Guide sleeve 1
19 001626703A2610003 Cover 1
20 001626703A2612000 Piston rod 1
23 1050000081 GB/T9163-2001 Knuckle bearing GE40ES-2RS 1
1-77
˚Ø Pump
Lower horizontal cylinder 001628603A2620000

Boom
1-78
˚Ø Pump

Boom
001628603A2620000
1 001600001A0000424 用 Repair kit 1
2 001628603A2621000 Cylinder block 1
3 001628603A2620003 Cover 1
4 1040100366 GB/T78-2000 Screw M6×10 1
5 001628603A2620002 Guide sleeve 1
7 1081200464 GB/T3452.1-2005 O-ring 75×5.3 1
8 1081200213 Dust ring 1
10 1081002423 Step seal 1
11 1059900002 DU bearing 1
13 1081000568 GB/T3452.1-2005 O-ring 45×3.55 1
14 001628603A2620001 Piston 1
15 1040100367 GB/T78-2000 Screw M6×16-45H 1
16 1081002829 DAS combined seal 1
17 1081400854 Guide ring 1
21 001628603A2622000 Piston rod 1
1-79
˚Ø Pump
Horizontal cylinder (RF) 001628603A2900000

Boom
1-80
˚Ø Pump
Horizontal cylinder (RF) 001628603A2900000

Boom
Upper horizontal
1 001626703A2910000 telescoping cylinder 1
Lower horizontal
2 001628603A2920000 1
cylinder
3 1040100094 GB/T70.1-2000 Screw M16×40-8.8 4
4 1040300065 GB/T93-1987 Washer 16 4
1-81
˚Ø Pump

Boom
1-82
˚Ø Pump

Boom
001626703A2610000
1 001600001A0000422 用 Repair kit 1
2 001626703A2911000 Cylinder block 1
3 1040000098 GB/T5783-2000 Bolt M8×16-8.8 2
4 1040300063 GB/T93-1987 Washer 8 2
5 001626703A2600001 Mounting plate 1
7 1081000568 GB/T3452.1-2005 O-ring 45×3.55 1
8 1040100366 GB/T78-2000 Screw M6×10 2
9 001626703A2610001 Piston 1
10 001618204A0710004 Spacer bush 1
11 1081000451 GB/T3452.1-2005 O-ring 65×5.3 1
15 1081002423 Step seal 1
17 1081200213 Dust ring 1
18 001626703A2610002 Guide sleeve 1
19 001626703A2610003 Cover 1
20 001626703A2612000 Piston rod 1
1-83
˚Ø Pump

Boom
1-84
˚Ø Pump

Boom
001628603A2620000
1 001600001A0000424 用 Repair kit 1
2 001628603A2921000 Cylinder block 1
3 001628603A2620003 Cover 1
4 1040100366 GB/T78-2000 Screw M6×10 1
5 001628603A2620002 Guide sleeve 1
7 1081200464 GB/T3452.1-2005 O-ring 75×5.3 1
8 1081200213 Dust ring 1
10 1081002423 Step seal 1
11 1059900002 DU bearing 1
13 1081000568 GB/T3452.1-2005 O-ring 45×3.55 1
14 001628603A2620001 Piston 1
15 1040100367 GB/T78-2000 Screw M6×16-45H 1
16 1081002829 DAS combined seal 1
17 1081400854 Guide ring 1
21 001628603A2622000 Piston rod 1
1-85
1-86
Chapter 2 Pumping unit
Chapter 2
!!!!!!!!!!!!!!
˚Ø Pump
Pumping unit 001631701A0000000
tinu gnipmuP
2-2
˚Ø Pump
Pumping unit 001631701A0000000

1 001690411A0000000 Mixing mechanism 1
2 001690117A0000000 Hopper assy. 1
3 001690213A0000000 Dis. V. assy. 1
4 001696204A0000000 Concrete cylinder 2
Pumping unit
5 001690310E0000000 Pumping mechanism 1
6 001696311A0000000 Water tank 1
7 001696906C0000000 Concrete piston 2
8 001696115B0000000 Pumping cylinder assy. 1
2-3
˚Ø Pump
Dis. V. assy. 001690213A0000000 1/4
tinu gnipmuP
2-4
˚Ø Pump
Dis. V. assy. 001690213A0000000 1/4

1 001690213A0200000 Outlet bend 1
2 1109900513 Spring buckle 2
3 000190201A0000019 0160402F0030 Screw cover 8
4 1040200097 GB/T6170-2000 Nut M20-8 8
Pumping unit
5 1040300038 GB/T93-1987 Washer 20 8
6 1040000505 GB/T899-1988 Double-screw bolt AYM20-M20×120-8.8 8
7 1040100259 GB/T70.1-2000 Screw M12×55-8.8 4
8 1040300054 GB/T93-1987 Washer 12 7
9 001690202A0100000 0167802A1000 Outlet 1
10 001690201A0000012 0167502A0019 Gasket set 2 4
11 001690201A0000001 0167502A0002 Gasket set 8
12 001690202A0000001 0167802A0001 Bearing pedestal 1
13 000190201A0000007 0010202A0001 J-type dust ring d210 1
14 000190201A0000008 0010202A0002 Yx-Seal ring d210 2
15 000190201A0000009 0010202A0003 Bearing 2
16 1081000456 GB/T3452.1-1992 O-ring 212×5.3 2
17 000190201A0000010 0010202A0004 Retainer ring 219.3×210×2 2
18 001690207A0000001 O-ring 224×7 1
19 001690201A0000010 0167502A0015 Pin 1
20 1040500217 GB/T91-2000 Pin 8×63 1
21 001690201A0000011 0167502A0016 Inclined block 1
22 001690201A0000013 Chain 5.0×18.8×28.2-300 1
23 001605103A0700004 0161583C0006 Pin 1
24 1999900000 Key ring 1
25 001605103A0703000 0160183C0015 Wire rope sleeve 1
2-5
˚Ø Pump
Dis. V. assy. 001690213A0000000 2/4
tinu gnipmuP
2-6
˚Ø Pump
Dis. V. assy. 001690213A0000000 2/4

26 1040000130 GB/T5782-2000 Bolt M16×160-8.8 8
27 1040300065 GB/T93-1987 Washer 16 14
28 1040300052 GB/T97.1-2002 Washer 16-200HV 8
29 1081000648 GB/T3452.1-1992 O-ring 280×5.3 2
Pumping unit
30 001690204A0000004 Transition bushing 2
31 1081000666 GB/T3452.1-1992 O-ring 280×7 2
32 001690202A0000004 0167802A0002 Glass-like plate 1
33 001690202B0000005 Cutting ring 1
34 001690202A0000006 0167802A0004 Rubber spring 1
35 001690213A0100000 S-pipe assy. 1
36 000190201A0000011 0010202A0006 Bushing 1
2-7
˚Ø Pump
Dis. V. assy. 001690213A0000000 3/4
tinu gnipmuP
2-8
˚Ø Pump
Dis. V. assy. 001690213A0000000 3/4

37 000190201C0300000 Right swing cylinder 1
38 001690204A0000003 Bearing pedestal 1
39 000190201A0000028 0167502A0013 Screw plug 3
40 1040100094 GB/T70.1-2000 Screw M16×40-8.8 6
Pumping unit
41 001690204A0000001 Shaft sleeve 1
42 1081000429 GB/T3452.1-1992 O-ring 95×2.65 2
43 1040100348 GB/T70.1-2000 Screw M4×12-8.8 2
44 1040300044 GB/T93-1987 Washer 4 2
45 000190201A0000029 0167502A0014 Key 2
46 000190201A0000023 0160402A0012 Stop block t10 1
47 1040300067 GB/T93-1987 Washer 10 2
48 1040000114 GB/T5783-2000 Bolt M10×25-8.8 2
49 000190201A0000022 0167502A0006 Nut M80×3 1
50 000190201A0000017 0160402F0026 Limit plate t12 4
51 1040000098 GB/T5783-2000 Bolt M8×16-8.8 8
52 1040300063 GB/T93-1987 Washer 8 16
53 001690204A0000005 Spherical bearing 4
55 001690202A0000002 0166102A0001 Rocker 1
56 000190201A0000026 0160402A0010 End bearing 1
57 000190201A0000033 0160402A0011 Retainer ring 110.5×105×1.5 1
58 1081000442 GB/T3452.1-1992 O-ring 106×3.55 1
59 000190201A0000032 0160402A0008 DU bearing 1
60 000190201A0000031 0160402A0015 Yx-Seal ring 1
61 000190201A0000030 0160402A0016 J-type dust ring d105 1
62 1081000551 GB/T3452.1-1992 O-ring 125×5.3 1
63 001690204A0000006 Locating pin 1
64 001690201A0000009 0167502A0012 Washer 1
65 000190201A0000016 0160402F0025 Spacer shim 6
66 001690201A0000007 0160402F0045 Limit plate 4
67 1040000652 GB/T5782-2000 Bolt M8×80-8.8 8
68 000190201C0200000 Swing cylinder (L) 1
2-9
˚Ø Pump
Dis. V. assy. 001690213A0000000 4/4
tinu gnipmuP
2-10
˚Ø Pump
Dis. V. assy. 001690213A0000000 4/4

69 000190201A0000020 0167502A2001 Movable scraper 1
70 1040200096 GB/T6170-2000 Nut M12-8 2
71 1040000149 GB/T5783-2000 Bolt M12×50-8.8 2
Pumping unit
2-11
˚Ø Pump
S-pipe assy. 001690213A0100000
tinu gnipmuP
2-12
˚Ø Pump
S-pipe assy. 001690213A0100000

1 000190201A0100001 0010302A0013 Shaft sleeve 1
2 001690213A0101000 S-pipe valve 1
Pumping unit
2-13
˚Ø Pump
Swing cylinder (L) 000190201C0200000
tinu gnipmuP
2-14
˚Ø Pump
Swing cylinder (L) 000190201C0200000

1 001600001A0000449 Repair kit 1
2 1040101563 GB/T70.1-2000 Screw M12×40-10.9-DKL 8
3 1040300054 GB/T93-1987 Washer 12 14
4 000190201B0200001 Flange on top of 1

cylinder
Pumping unit
5 1060100259 Check valve 1
6 1081000424 GB/T3452.1-1992 O-ring 8×1.8 1
8 000190201A0300005 0160402F6004 Lock nut 1
9 000190201A0300006 0160402F6003 Adjusting bolt 1
10 1081000439 GB/T3452.1-1992 O-ring 82.5×3.55 2
12 1081401444 Antifouling ring 1
13 1081400724 Guide ring 2
14 1081004504 CUT-type pison seal 1
15 000190201C0300002 Piston rod 1
16 1040101564 GB/T70.1-2000 Screw M12×25-10.9-DKL 6
17 000190201C0300004 Guide sleeve 1
19 1081004347 Rod seal 1
20 1081200707 Dust ring 1
21 000190201A0301000 Cylinder block 1
2-15
˚Ø Pump
Right swing cylinder 000190201C0300000
tinu gnipmuP
2-16
˚Ø Pump
Right swing cylinder 000190201C0300000

1 001600001A0000449 Repair kit 1
2 1040101563 GB/T70.1-2000 Screw M12×40-10.9-DKL 8
3 1040300054 GB/T93-1987 Washer 12 14
4 000190201B0200001 Flange on top of 1

cylinder
Pumping unit
5 1060100259 Check valve 1
6 1081000424 GB/T3452.1-1992 O-ring 8×1.8 1
8 000190201A0300005 0160402F6004 Lock nut 1
9 000190201A0300006 0160402F6003 Adjusting bolt 1
10 1081000439 GB/T3452.1-1992 O-ring 82.5×3.55 2
12 1081401444 Antifouling ring 1
13 1081400724 Guide ring 2
14 1081004504 CUT-type pison seal 1
15 000190201C0300002 Piston rod 1
16 1040101564 GB/T70.1-2000 Screw M12×25-10.9-DKL 6
17 000190201C0300004 Guide sleeve 1
19 1081004347 Rod seal 1
20 1081200707 Dust ring 1
21 000190201A0301000 Cylinder block 1
2-17
˚Ø Pump
Mixing mechanism 001690411A0000000 1/2
tinu gnipmuP
2-18
˚Ø Pump

1 1040000209 GB/T5783-2000 Bolt M16×70-8.8 4
2 1040300065 GB/T93-1987 Washer 16 4
3 1040200110 GB/T6170-2000 Nut M16-8 4
4 1040200185 GB/T812-1988 Nut M60×2 2
Pumping unit
5 1040300087 GB/T858-1988 Washer 60 2
6 001690401A0000002 0167504A0014 Shaft sleeve 2
7 1089900003 JB/ZQ4606-1986 Felt ring 75 1
8 1040100122 GB/T70.1-2000 Screw M8×25-8.8 6
9 1040300063 GB/T93-1987 Washer 8 24
10 001690401A0000003 0167504A0015 Cover 1
11 001690401A0000013 0167504A0017 Paper shim 1
12 1050200141 GB/T288-1994 Centering roller bearing 22212C/W33 2
13 1040000154 GB/T5783-2000 Bolt M12×55-8.8 12
14 1040300054 GB/T93-1987 Washer 12 12
15 001690401A0000014 0160402F0031 Screw plug 4
16 1140101584 JB/ZQ4450-1997 Outer hexagon plug M10×1 4

screw
18 001690401A0000001 0167504A0001 Bearing pedestal 1 1
20 1040100210 GB/T70.1-2000 Screw M8×55-8.8 12
21 1081004012 Y-ring 2
22 1081000556 GB/T3452.1-1992 O-ring 128×3.55 2
23 001690401B0000004 Pressure cover 2
24 001690401B0000010 L-type seal ring 4
25 001690401B0000005 Spacer bush 2
26 001690401A0000009 0167504A0010 Shim 2
27 001690401B0000006 Spacer flange 2
28 1081000552 GB/T3452.1-1992 O-ring 145×5.3 2
2-19
˚Ø Pump
tinu gnipmuP
2-20
˚Ø Pump

29 001690401C0100002 Wear sleeve 2
30 1081004316 O-ring 2
31 001690401C0300001 Half shaft II 1
32 1040200318 GB/T923-1988 Nut M20-6 12
Pumping unit
33 1040300038 GB/T93-1987 Washer 20 12
34 001690411A0000001 Blade I 2
35 001690401C0100003 Half shaft I 1
36 1040300151 GB/T848-2002 Washer 20-200HV 12
37 1040100377 GB/T70.1-2000 Screw M20×120-8.8 12
38 001690410A0100000 Jackshaft 1
39 001690411A0000002 Blade II 2
40 001690401A0000011 0167504A0013 Bearing pedestal 2 1
41 000190403A0000009 0010604A0011 Washer 1
42 001690401A0000012 0167504A0016 Cover 1
43 1040100403 GB/T818-2000 Screw M8×12-4.8 6
2-21
˚Ø Pump
Pumping mechanism 001690310E0000000 1/2

Pumping unit
2-22
˚Ø Pump

1 1100700007 JB/T7274.4-1994 Handle M10×40 1
2 001690301A0000001 0167903A0001 Screw 1
3 1040200113 GB/T6170-2000 Nut M10-8 1
4 1040200288 GB/T923-1988 Nut M12-6 1
Pumping unit
5 1040300054 GB/T93-1987 Washer 12 3
6 001690304F0000001 Locating pin 1
7 1040300038 GB/T93-1987 Washer 20 10
8 1040100359 GB/T70.1-2000 Screw M20×50-8.8 8
9 1102500017 Hinge 2
10 1040300062 GB/T93-1987 Washer 6 4
11 1040100149 GB/T819.1-2000 Screw M6×16-4.8 8
12 1040200111 GB/T6170-2000 Nut M6-8 4
13 001690304B0000003 Tie rod 3 1
14 001690304B0000002 Tie rod 2 1
15 001690304B0000001 Tie rod 1 4
16 001690301A0000010 0160403F0003 Washer 36 5
17 1040200276 GB/T6170-2000 Nut M36-8 6
18 1040200280 GB/T6172.1-2000 Nut M36-05 5
19 001692501A0000007 25M-5 Joint of water pipe 2
20 1140101420 GB/T3287-2000 Elbow A1-1-Zn 1
21 1990200130 Clamp 2
22 001690301A0000008 0166403A0004 Water pipe 31.5 1
23 001690304F0000002 Joint of water pipe 1
24 001690304F0100000 Drainage tie rod 1
26 001690302B0100000 Half 2
27 001690302B0000001 Connecting flange 2
28 001690304B0100000 Proximity switch holder 1
29 001690304B0200000 Water tank cover 1
30 1040300261 GB/T93-1987 Washer 36 1
31 1040000393 GB/T5782-2000 Bolt M24×240-8.8 16
32 1040300255 GB/T848-2002 Washer 24-200HV 16
2-23
˚Ø Pump

Pumping unit
2-24
˚Ø Pump

33 1040300049 GB/T93-1987 Washer 24 16
34 1040200102 GB/T6170-2000 Nut M24-8 17
35 001690310A0100000 Water tank hanger plate 1
36 001690310A0000001 Pin 1 1
Pumping unit
38 1050000397 Knuckle bearing 1
39 001690310A0200000 Suspension girder 1
40 1040100094 GB/T70.1-2000 Screw M16×40-8.8 4
41 1040300065 GB/T93-1987 Washer 16 10
42 1040000287 GB/T5783-2000 Bolt M20×65-8.8 2
43 001690310A0000002 Pin 2 1
44 001690310A0000006 Pin 3 1
45 001690310A0000003 Bushing 2
47 1040000114 GB/T5783-2000 Bolt M10×25-8.8 4
48 1040300067 GB/T93-1987 Washer 10 4
49 001690310A0300000 Cylinder support 1
50 001690310A0000004 Cylinder spring gasket 2
51 001690310A0000007 Cylinder suspender 1
52 1040000082 GB/T5783-2000 Bolt M16×40-8.8 6
53 001690310D0000001 Connecting plate 1
54 001790302A0000006 Locating sleeve 2
55 001690304A0000004 Pressplate bolt 2
56 001690304A0000006 Pressplate 2
57 001690304A0000005 Bushing 2
2-25
˚Ø Pump
Pumping cylinder assy. 001696115B0000000
tinu gnipmuP
2-26
˚Ø Pump
Pumping cylinder assy. 001696115B0000000

1 001696115B1000000 Cylinder assembly 2
Pumping unit
2-27
˚Ø Pump
Cylinder assembly 001696115B1000000
tinu gnipmuP
2-28
˚Ø Pump
Cylinder assembly 001696115B1000000

2 1140101545 GB/T5625.1-1985 Pipe joint A6 1
3 001696115B1100000 Pumping cylinder 1
4 1021403314 Displacement sensor 1
Pumping unit
5 001696115A1200000 Sensor cover 1
6 1040300063 GB/T93-1987 Washer 8 4
7 1040100122 GB/T70.1-2000 Screw M8×25-8.8 4
2-29
˚Ø Pump
Pumping cylinder 001696115B1100000 1/2

Pumping unit
2-30
˚Ø Pump

1 001600001A0000459 Repair kit 1
3 001696109A1100006 Locating ring 1
4 1019900577 Circular magnet 1
5 001696115A1100006 Magnet ring spacer 1
Pumping unit
6 1040101896 GB/T70.1-2000 Screw M24×130-10.9 8
7 1040300049 GB/T93-1987 Washer 24 8
8 001696115A1100001 Rear cover 1
9 1081000524 GB/T3452.1-1992 O-ring 160×5.3 1
11 1081000453 GB/T3452.1-1992 O-ring 118×5.3 3
12 001696101A0200003 0160461B0003 Piston ring 130×116×4 2
13 1081400762 Guide ring 2
14 1089900571 Dirt ring 2
15 1081004448 Piston seal 1
16 001696115A1100002 Piston body 1
17 1040101614 GB/T78-2000 Screw M8×16-45H-DKL 1
19 1081001960 GB/T3452.1-2005 O-ring 67×3.55 1
20 001696115A1100005 Spacer bush 1
21 001696115A1100003 Piston rod 1
22 001696115A1101000 Cylinder block 1
23 1081000485 Seal 6
24 001696113A1100008 M22×1.5-45MPa Outer hexagon plug 4

screw
25 001796115A1100006 Transit bolt of proximity 2
switch
26 1081000479 Seal 2
27 001696103A0000001 Screw plug M12×1 2
28 001696115A1102000 Guide sleeve 1
29 1040300054 GB/T93-1987 Washer 12 12
30 1040100453 GB/T70.1-2000 Screw M12×40-10.9 12
2-31
˚Ø Pump

Pumping unit
2-32
˚Ø Pump

RB-type pisoton rod
33 1081004392 seal 1
34 1081006255 Modified POM gasket 2
35 1081004393 Rod seal 1
36 1081000834 GB/T3452.1-1992 O-ring 118×3.55 1
Pumping unit
37 1081006256 PTB rod seal 1
38 1081200873 Dust ring 1
40 1081001674 GB/T3452.1-2005 O-ring 100×5.3 1
42 011299945A0460001 011299945A0460001-C Pressure cover 1
43 1040300065 GB/T93-1987 Washer 16 2
44 1040100429 GB/T70.1-2000 Screw M16×130-8.8 2
45 1081000486_ DRV100239 菱形密封圈_ 27 2
46 1081000542 GB/T3452.1-1992 O-ring 19×1.8 2
48 1081000429 GB/T3452.1-1992 O-ring 95×2.65 1
2-33
˚Ø Pump
Concrete piston 001696906C0000000

Pumping unit
2-34
˚Ø Pump
Concrete piston 001696906C0000000

1 001696906B0000005 Pressure cover 1
2 001696902C0000004 Piston 1
3 1081000456 GB/T3452.1-1992 O-ring 212×5.3 1
4 000100003A0000121 Press disc assy. 1
Pumping unit
5 001696902L0000003 Guide ring 1
6 001696902L0000001 Seal ring 1
7 001696906B0000001 Connecting flange 1
8 1040300065 GB/T93-1987 Washer 16 4
9 1040100358 GB/T70.1-2000 Screw M16×110-8.8 4
2-35
˚Ø Pump
Hopper assy. 001690117A0000000

Pumping unit
2-36
˚Ø Pump
Hopper assy. 001690117A0000000

1 001690117A0100000 Hopper weldment 1
2 001690117B0400000 Grille 1
3 001690117A0000002 Shaft 1
4 1081000738 Rectangular seal ring 1
Pumping unit
5 001690101G0000007 Bushing 1
6 1040300052 GB/T97.1-2002 Washer 16-200HV 2
7 1040300065 GB/T93-1987 Washer 16 5
8 1040200289 GB/T923-1988 Nut M16-6 1
9 000190101A0300001 0010601A1001 Left Inclined block 1
10 1040100094 GB/T70.1-2000 Screw M16×40-8.8 4
11 1040200098 GB/T6172.1-2000 Nut M16-04 1
12 001690117A0300000 Discharge gate 1
13 1040000177 GB/T5783-2000 Bolt M16×55-8.8 1
14 000190101A0300002 0010601A1002 Right Inclined block 1
15 001690104M0000004 Seal ring 1
16 001690104D0700000 Pedal assy. 1
17 1040100154 GB/T70.1-2000 Screw M10×16-8.8 6
18 1040300067 GB/T93-1987 Washer 10 6
19 001690101A0000001 0160401B0010 Bolt 2
20 1040200099 GB/T6172.1-2000 Nut M20-04 2
21 001690117A0400000 Plug assembly 2
2-37
2-38
Chapter 3 Concrete conveyor pipe assy.
Chapter 3
!!!!!!!!!!!!!!
˚Ø Pump
Chassis concrete pipe assy. 001634602A0200000
epip royevnoc etercnoC
.yssa
3-2
˚Ø Pump
Chassis concrete pipe assy. 001634602A0200000

1 001693301A0010000 0167571B0100 Pipe clamp 180A I 2
2 001635202A0200001 Seal ring 2
3 001693302A0534000 Bent pipe 1
4 001631702A0201000 180 pipe support 1
5 Taper pipe bracket

001631702A0202000 assy. 1
6 001693303A0018000 Taper pipe 1

180A-150A×1200
7 001630202A0202000 180-150 Taper pipe 1
bracket
Lengthened bent pipe
8 001693302S1102000 Φ150×R650(537)A-33° 1
Concrete conveyor pipe

9 001693301A0008000 HBG3.9A Pipe clamp 150A I 2
10 1081000464 GB/T3452.1-1992 O-ring Φ150 2
assy.
11 001630102A0202000 Taper pipe support 1
12 001693303A0013000 Taper pipe

150A-125B×1400-1 1
13 001629602B0203000 Fixing bracket Ⅲ 1
14 001693304T1543000 双层直管 1
Φ133×5.5×1970B
15 001629602B0202000 Fixed frame Ⅱ 1
17 001630102A0201000 Fixing bracket 1
18 001693304T1286000 双层直管 1
Φ133×5.5×2200B
19 001619102C0203000 Fixing bracket A 3
21 001693301A0014003 Φ125 seal ring -1 6
22 001693301A0024000 Pipe clamp 125B 6
23 001693304T1239000 双层直管 1
Φ133×5.5×1380B
Bilayer bent pipe
24 001693302S0507000 φ124×R275B-90°
1
3-3
3-4
Chapter 4 Chassis and frame protective

device
Chapter 4
!!!!!!!!!!!!!!
˚Ø Pump
Chassis refit 001639453A0000000
emarf dna sissahC
ecived evitcetorp
4-2
˚Ø Pump
Chassis refit 001639453A0000000

1 1030200189 P.T.O 1
2 001633753A0030100 Hanger plate A 1
3 1040300067 GB/T93-1987 Washer 10 8
4 1040200113 GB/T6170-2000 Nut M10-8 8
5 001633753B0020000 Drive shaft Ⅱ 1
6 001607853A0200000 0162953A4000 Multiplex pump bracket 1
7 001623353A0001000 Taillight (L) 1
8 001623353A0002000 Right taillight 1
Chassis and frame

protective device
4-3
˚Ø Pump
P.T.O 1030200189 1/2

Chassis and frame
protective device
4-4
˚Ø Pump
P.T.O 1030200189 1/2

1 1039900327 Gear 1
2 1052000047 Bearing 1
3 1081000959 O-ring 1
4 1140105262 Mounting flange 1
5 1040700008 Splined hub 1
6 1039900326 Gear 1
7 1030700120 Jackshaft 1
8 1081000958 O-seal 1
9 1999901376 dust cover of PTO 1
10 1039900325 Gear 1
11 1140105261 Flange 2
12 1081000957 O-ring 2
13 1052000048 Bearing 2
Chassis and frame

protective device
14 1081000956 O-ring 2
15 1140105260 End flange 2
16 1052000045 Bearing 2
17 1040500938 Pin 2
18 1040700007 Bushing 1
19 1081001986 Framework oil seal 2
20 1040100474 GB/T70.1-2000 Bolt M12×35-8.8 12
21 1040100659 GB/T70.1-2000 Bolt M5×100-8.8 2
22 1070300091 Switch air cylinder 1
23 1079900334 Piston 1
24 1081001985 Seal ring 1
25 1081001987 O-ring 2
26 1990201079 Clamp 1
27 1081001988 O-ring 2
28 1081400674 Locating ring 1
29 1109900077 Shifting fork 1
30 1039900324 Sliding gear 1
31 1030700121 Half shaft 1
32 1999901373 End cap 1
4-5
˚Ø Pump
P.T.O 1030200189 2/2

Chassis and frame
protective device
4-6
˚Ø Pump
P.T.O 1030200189 2/2

33 1040100122 GB/T70.1-2000 Screw M8×25-8.8 2
34 1040301015 Copper gasket 2
35 1021402182 PTO sensor 1
36 1140105270 Hexagon plug 1
37 1030700122 Half axis of gear 1
38 1052000046 Bearing 1
39 1050100072 Sliding bearing 1
40 1110800013 Spring 1
41 1054500039 Steel ball 1
42 1050100073 Sliding bearing 2
43 1081000960 O-ring 1
44 1030700119 Output shaft 1
45 1052000049 Bearing 1
Chassis and frame

protective device
46 1999901375 Vent plug 1
47 1140105269 Hexagon plug 2
48 1089900306 Seal bar 2
49 1040100038 GB/T70.1-2000 Screw M12×50-8.8 24
4-7
4-8
Chapter 5 Hydraulic system
Chapter 5
!!!!!!!!!!!!!!
˚Ø Pump
Hydraulic diagram of pumping system 001630117A0200000 1/2

Hydraulic system
5-2
˚Ø Pump

1 1010001420 Piston pump 1
2 1010001421 Piston pump 1
3 1010000358 C. P. pump 1
4 1010000157 Gear pump 1
5 1010100065 Cleaning motor 1
6 1010100185 Gerotor motor 1
7 1010302072 Hydraulic reversing 1

valve
8 1010300785 Solenoid reversing 1
valve
9 1010300787 Relief valve 1
10 1010300542 Check valve 1
11 1010800124 Accumulator 1

valve
valve
14 1010300569 Additional relief valve 2
15 1010305288 Check valve 4
16 1010300541 Ball valve 3
17 1010600428 Oil return filter 1
18 1010600453 Oil suction filter 2
Hydraulic system
20 1010300658 Two-way ball valve 1
21 1010300578 Ball valve 1
22 1010304718 Check valve 4
23 1010300530 Flush valve 1

Pressure gauge - test
24 1140101574 point joint
2
25 1019900047 Pressure gauge 1
28 1010400260 Cooler 1

valve
30 1010304720 Relief valve 1
31 1010300518 Check valve 1

valve
5-3
˚Ø Pump

Hydraulic system
5-4
˚Ø Pump

33 1019901212 Vacuum meter 3
34 1019900049 Pressure switch 1
Hydraulic system
5-5
˚Ø Pump
Oil return filter 1010600428

Hydraulic system
5-6
˚Ø Pump
Oil return filter 1010600428

1 1010600429 Filter element 1
Hydraulic system
5-7
˚Ø Pump
Oil suction filter 1010600453

Hydraulic system
5-8
˚Ø Pump

Hydraulic system
5-9
˚Ø Pump

Hydraulic system
5-10
˚Ø Pump

Hydraulic system
5-11
˚Ø Pump
Piping diagram of pumping circuit 001631718A0600000
metsys ciluardyH
5-12
˚Ø Pump
Piping diagram of pumping circuit 001631718A0600000

Pumpin cylinder
1 001632518A0002000 auxiliaries 1
2 1140101431 Elbow joint 1
3 1990200068 Pipe clamp 4
4 001607118A0104000 Oil feed valve block 1
6 001631718A0605000 Layout diagram of 1

underframe ports
7 1140101480 Elbow joint 3
Multi-way oil return
8 001619118A0707000 block 1
9 1140101704 Elbow joint 2
10 001631718A0601000 Pump set 1
11 1140102452 Straight built-up joint 1
12 001621518A0406000 Small accumulator 1

assy.
13 001620518A0004000 Cooler assy. 1
14 1140101476 Elbow joint 1
16 1990200289 Pipe clamp 2
17 1140101511 Elbow joint 1
Hydraulic system
5-13
˚Ø Pump
Oil feed valve block 001607118A0104000

Hydraulic system
5-14
˚Ø Pump
Oil feed valve block 001607118A0104000

1 1040000267 GB/T5783-2000 Bolt M8×20-8.8 4
2 1040300063 GB/T93-1987 Washer 8 4
3 1140101558 Screw plug 1
4 1081000480 Seal 2
6 1040100030 GB/T70.1-2000 Screw M5×50-8.8 4
7 1040300060 GB/T93-1987 Washer 5 4
8 000198910A1200017 0014718A0006 Joint M14×1.5/M22×1.5 1
9 1081000485 Seal 1
11 1140101557 Screw plug 4
12 1081000478 Seal 4
13 001605318A0000003 0012818C0007 Oil feed valve block 1
Hydraulic system
5-15
˚Ø Pump
Layout diagram of underframe ports 001631718A0605000 1/2
metsys ciluardyH
5-16
˚Ø Pump

1 001605149A0000005 0160218A0025 Water discharge joint 2
3 1010300520 Ball valve 2
4 000198930A1200016 Water discharge joint 2
5 1081000487 Seal 3
6 1140102918 Inner hex port plug 3
9 001628618A0005001 Oil return flange 1
10 1081000463 GB/T3452.1-1992 O-ring 165×7 6
11 001607219A0050000 0161518D1700 Diffuser 1
12 1081000488 Seal 1
14 1040000090 GB/T5783-2000 Bolt M10×30-8.8 4
17 1140107420 Inner hexagonal

screw plug 2
18 001607703A0100002 0167751A0002 Flange cover 1
Hydraulic system
19 1040000114 GB/T5783-2000 Bolt M10×25-8.8 36
20 1040300067 GB/T93-1987 Washer 10 76
21 1040000094 GB/T5783-2000 Bolt M12×35-8.8 8
22 001618218A0005001 Flange cover 4
23 1081000467 GB/T3452.1-1992 O-ring 258×7 4

Temperate sensor
24 000198930A1200001 0161518D9400 transit joint M33×2/G1/4 1
25 001628618A0005002 Oil return flange 4
26 1040100071 GB/T70.1-2000 Screw M10×25-8.8 32
27 1040300061 GB/T97.1-2002 Washer 10-200HV 20

Boom pump suction
28 001630218A0005020 joint
1
29 1140101630 Flange half 5
30 1081000475 O-ring 6
31 001628618A0005010 C. P. pump oil suction 1

joint
32 1040100054 GB/T70.1-2000 Screw M12×35-8.8 8
5-17
˚Ø Pump
metsys ciluardyH
5-18
˚Ø Pump

33 1040300054 GB/T93-1987 Washer 12 20
34 000198930A0100021 0161518D8400 Straight joint M33×2/M18×1.5 1
35 000198930A0600022 0169818A5001 Flange joint 1 1/2/M52×2 1

Suction
37 001628618A0005003 pressure-measuring 1
block
38 1040000154 GB/T5783-2000 Bolt M12×55-8.8 4
41 001605118A0000001 0167218A0006 1 1/4 flange 1
42 1081002689 O-ring 1
43 001600003A0001847 Oil return seal 1
44 001619118B0505001 Oil return spacer flange 1
45 1040100073 GB/T70.1-2000 Screw M8×30-8.8 6
46 1040300063 GB/T93-1987 Washer 8 6
47 000198931A1200004 0016118A0004 Screw plug M48×2 M48×2 2
48 1081000489 Seal 2
49 1040000690 GB/T5783-2000 Bolt M4×30-8.8 6
50 1040200100 GB/T6170-2000 Nut M4-8 6
Hydraulic system
51 1040300045 GB/T97.1-2002 Washer 4-200HV 6
52 1040300044 GB/T93-1987 Washer 4 6
53 001605120A0020000 0160154C0110 Cover of air filter 1
54 001631518A0005002 Sealing gasket 1
5-19
˚Ø Pump
Multi-way oil return block 001619118A0707000

Hydraulic system
5-20
˚Ø Pump
Multi-way oil return block 001619118A0707000

1 001610918A0000002 0166118A0100 Multi-way block 1
2 1040300062 GB/T93-1987 Washer 6 4
3 1040100355 GB/T70.1-2000 Screw M6×55-8.8 4
5 1081000488 Seal 1
6 000198930A0100022 0165018B0011 Straight joint M42×2/M52×2 1
8 1081000487 Seal 2
9 1140101568 Screw plug 2
Hydraulic system
5-21
˚Ø Pump
Pump set 001631718A0601000 1/2
metsys ciluardyH
5-22
˚Ø Pump
Pump set 001631718A0601000 1/2

1 001619118A0701002 Straight joint 4
2 1081000480 Seal 4
3 001621518A0401005 Multi-way block 5 1
4 1081002689 O-ring 8
5 1040101745 GB/T70.1-2000 Screw M14×60-10.9 8
6 1140101632 Elbow joint 6
8 1040101399 GB/T70.1-2000 Screw M14×100-10.9 4
10 001621518A0401006 Damping joint 3/4-16UNF/M26×1.5 1
11 1081000484 Seal 2
12 000198931A0600006 0161519D4300 Flange joint 3/4"/M36×2 1
13 1140101563 Flange half 1
14 1081004334 O-ring 1
15 000198930A0600002 0165020B0004 Flange joint M36×2 1
16 1081000529 O-ring 1
17 1040100055 GB/T70.1-2000 Screw M6×20-8.8 8
18 1040300062 GB/T93-1987 Washer 6 8
Hydraulic system
19 000198930A0600007 0165018B0009 Flange joint 1 1/4/M52×2 1
20 000198930A0700001 0010319A0019 Flange half 1 1/4 1
21 1040100097 GB/T70.1-2000 Screw M10×30-8.8 10
22 1040300067 GB/T93-1987 Washer 10 10
23 000198930A0100014 0165018B0023 Straight joint 3/4-16UNF/M26×1.5 1
24 001621518A0401002 Multi-way block 2 1
25 1040101619 GB/T70.1-2000 Screw M14×90-10.9 4
28 001621518A0401001 Multi-way block 1 1
29 1040101206 GB/T70.1-2000 Screw M14×50-10.9 8
30 000198931A0700002 0010318A0003 High-pressure flange 1 1/4 4

half
5-23
˚Ø Pump
Pump set 001631718A0601000 2/2
metsys ciluardyH
5-24
˚Ø Pump
Pump set 001631718A0601000 2/2

34 1140101488 Combined T-joint 2
36 1140102918 Inner hex port plug 5
37 001621518A0401003 Screw plug M33×2 M33×2 2
38 1081003030 O-ring 2
39 000198930A0600003 0165020B0005 Flange joint M22×1.5 1
40 1081000476 O-ring 1
41 1040000556 GB/T5783-2000 Bolt M20×55-8.8 4
42 1040300038 GB/T93-1987 Washer 20 4
43 1040300106 GB/T97.1-2002 Washer 20-200HV 4
44 1040100125 GB/T70.1-2000 Screw M12×30-8.8 2
45 1040301503 GB/T93-1987 Washer 12 2
46 1040300041 GB/T97.1-2002 Washer 12-200HV 2
47 001635218A0101001 压力传感器过渡接头 1
49 1140101482 Elbow joint 2
Hydraulic system
5-25
˚Ø Pump
Small accumulator assy. 001621518A0406000

Hydraulic system
5-26
˚Ø Pump
Small accumulator assy. 001621518A0406000

1 000198930A0100008 0161518E8100 Straight joint M42×2/M26×1.5 1
2 001605118A0040000 0167118A8000 Small accumulator 1

hoop
3 1040200111 GB/T6170-2000 Nut M6-8 2
4 1040300062 GB/T93-1987 Washer 6 2
Hydraulic system
5-27
˚Ø Pump
Cooler assy. 001620518A0004000

Hydraulic system
5-28
˚Ø Pump
Cooler assy. 001620518A0004000

2 1081000436 GB/T3452.1-1992 O-ring 53×3.55 1
3 000198931A1200004 0016118A0004 Screw plug M48×2 M48×2 1
4 1081000489 Seal 1
6 000198930A0100051 Straight joint 1
7 1081000486 Seal 1
Hydraulic system
5-29
˚Ø Pump
Piping diagram of distribution circuit 001630119A0200000

Hydraulic system
5-30
˚Ø Pump
Piping diagram of distribution circuit 001630119A0200000

1 1140101480 Elbow joint 1
2 1140101479 Elbow joint 1
3 1140101704 Elbow joint 1
4 1140104608 Elbow joint 2
5 1140101476 Elbow joint 3
6 001620419A0001000 Dis. V. block 1
7 001609619A0202000 Big accumulator assy. 1
8 001609619A0201000 Swing cylinder assy. 1
9 1990200289 Pipe clamp 4
13 1140101511 Elbow joint 1
Hydraulic system
5-31
˚Ø Pump
Dis. V. block 001620419A0001000
metsys ciluardyH
5-32
˚Ø Pump
Dis. V. block 001620419A0001000

1 1040300060 GB/T93-1987 Washer 5 8
2 1040100030 GB/T70.1-2000 Screw M5×50-8.8 8
3 000198930A1000012 0167218A0013 Damping joint M14×1.5/M16×1.5 1
4 1081000480 Seal 2
6 1040100097 GB/T70.1-2000 Screw M10×30-8.8 12
7 1040300067 GB/T93-1987 Washer 10 12
8 1140101564 Flange half 3
9 1140101490 High-pressure flange 2

joint
10 1081000477 O-ring 3
12 1140101557 Screw plug 6
13 1081000478 Seal 6
15 000198931A0600007 0161519E0400 Flange joint 1"/G3/4 1
17 1081000486 Seal 1
18 1081000487 Seal 3
Hydraulic system
19 000198930A1200004 0010918A0011 Joint M33×2 M33×2/M33×2 1
20 1040100380 GB/T70.1-2000 Screw M12×45-8.8 4
21 1040300054 GB/T93-1987 Washer 12 10
22 1081000479 Seal 1
23 1140101583 Screw plug 1
24 000198930A1000003 0161518D7100 Damping joint M14×1.5/M16×1.5 1
25 1040100259 GB/T70.1-2000 Screw M12×55-8.8 6
26 001618219A0001001 Dis. V. block 1
27 1140101659 Screw plug 1
5-33
˚Ø Pump
Big accumulator assy. 001609619A0202000

Hydraulic system
5-34
˚Ø Pump
Big accumulator assy. 001609619A0202000

1 001605119A0000003 0168819A0004 Joint 1
2 1081000586 GB/T3452.1-1992 O-ring 67×2.65 1
4 1081000479 Seal 1
5 1140101566 Screw plug 1
6 1081000483 Seal 1
8 1040200192 GB/T6170-2000 Nut M8-8 2
9 1040300063 GB/T93-1987 Washer 8 2
10 001607719A0006000 0167118A4000 Hoop 1
11 000198930A0300006 Bulkhead joint G1/4/M16×1.5 1
12 1140101598 Bulkhead nut 1
13 1081000480 Seal 1
Hydraulic system
5-35
˚Ø Pump
Swing cylinder assy. 001609619A0201000

Hydraulic system
5-36
˚Ø Pump
Swing cylinder assy. 001609619A0201000

2 1081000486 Seal 3
3 000198930A0100010 0014818C0002 Straight joint M27×2/M36×2 1
4 000198930A0510007 0018618C0008 Articulated bolt M27×2/M36×2 1
5 000198930A0520008 0162119C2410 Articulated joint M22×1.5 1
6 1081000426 GB/T3452.1-1992 O-ring 28×1.8 2
7 1140101737 Elbow joint 1
Hydraulic system
5-37
˚Ø Pump
Piping diagram of mixing and cleaning circuit 001630120A0200000

Hydraulic system
5-38
˚Ø Pump
Piping diagram of mixing and cleaning circuit 001630120A0200000

1 1140101429 Elbow joint 7
2 1990200114 Pipe clamp 2
3 1990200115 Double clamp 6
5 1140101478 Elbow joint 1
6 001607220A0010000 0169320A2000 Mixing & cleaning 1

valve block
7 001704120A0200000 Mixing motor assy. 1
8 1081000478 Seal 1
9 000198930A1000001 0010030853 Damping joint M10×1/M12×1.5 1
10 001628618A0006000 Pressure gauge assy. 1
11 1140101486 T-joint 2
12 1990201000 Pipe clamp 11
16 1140101737 Elbow joint 1
Hydraulic system
5-39
˚Ø Pump
Mixing & cleaning valve block 001607220A0010000

Hydraulic system
5-40
˚Ø Pump
Mixing & cleaning valve block 001607220A0010000

1 1140101557 Screw plug 5
2 1081000478 Seal 5
3 1140101583 Screw plug 1
4 1081000479 Seal 1
7 1081000485 Seal 5
8 001607220A0010002 0169320A0011 Plug 1
9 1040000267 GB/T5783-2000 Bolt M8×20-8.8 4
10 1040300063 GB/T93-1987 Washer 8 4
11 001607220A0010001 0167520A1000 Mixing & cleaning 1

valve block
12 1040100356 GB/T70.1-2000 Screw M6×90-8.8 8
13 1040300062 GB/T93-1987 Washer 6 8
Hydraulic system
5-41
˚Ø Pump
Mixing motor assy. 001704120A0200000

Hydraulic system
5-42
˚Ø Pump
Mixing motor assy. 001704120A0200000

1 000198930A0100004 0165020B0007 Straight joint G1/M22×1.5 2
2 1081000487 Seal 2
3 000198930A0100005 0165020B0008 Straight joint G1/4/M22×1.5 1
4 1081000480 Seal 1
Hydraulic system
5-43
˚Ø Pump
Hydraulic diagram of underframe 001620458A0000000

Hydraulic system
5-44
˚Ø Pump
Hydraulic diagram of underframe 001620458A0000000

1 1010301905 Multiple unit valve 2
2 1010300538 Hydraulic lock of 4

outrigger
3 1010300697 Sequence valve 2
4 1010300539 Bidirectional lock of 4

outrigger
5 1010302583 Sequence valve 2
Hydraulic system
5-45
˚Ø Pump
Piping diagram of underframe circuit 001631757A0600000
metsys ciluardyH
5-46
˚Ø Pump
Piping diagram of underframe circuit 001631757A0600000

1 001631757A0601000 Piping diagram of 1
underframe
2 001628657A0002000 Piping diagram of left 1
front outrigger
3 001628657A0003000 Piping diagram of right 1
front outrigger
4 001628657A0004000 Piping diagram of left 1
rear outrigger
5 001628657A0005000 Piping diagram of right 1
rear outrigger
Piping diagram of
6 001628657A0006000 left front outrigger 1
telescoping cylinder
Piping diagram of
7 001628657A0007000 right front outrigger 1
telescoping cylinder
Hydraulic system
5-47
˚Ø Pump
Piping diagram of underframe 001631757A0601000
metsys ciluardyH
5-48
˚Ø Pump
Piping diagram of underframe 001631757A0601000

2 1990201889 Pipe clamp 9
4 1990200083 Pipe clamp 20
5 1990201624 Pipe clamp 23

Mounting plate of
8 001619557A0001001 outrigger multiple 2
unit valve
Lengthened straight
9 000198930A0100076 joint G3/8/M24×1.5 2
11 1990201301 Pipe clamp 7
12 000198930A0300003 0162157A0600 Bulkhead joint G3/8/M18×1.5 2
13 1140101600 Bulkhead nut 2
14 1081000482 Seal 10
15 1990201715 Pipe clamp 6
16 1040300063 GB/T93-1987 Washer 8 14
18 1040300066 GB/T97.1-2002 Washer 8-200HV 14
Hydraulic system
19 1040000856 GB/T5783-2000 Bolt M8×75-8.8 6
20 1040200192 GB/T6170-2000 Nut M8-8 6
21 1040100069 GB/T70.1-2000 Screw M8×20-8.8 8
22 1140101510 Elbow joint 4
23 000198930A0100055 Straight joint 8
25 1140101471 Straight combined joint 2
26 1140101436 Straight bulkhead joint 3
28 1140101536 T-joint 1
29 1140101477 Elbow joint 23
5-49
˚Ø Pump
Piping diagram of left front outrigger 001628657A0002000
metsys ciluardyH
5-50
˚Ø Pump
Piping diagram of left front outrigger 001628657A0002000

2 001618257A0002001 Outrigger transit joint 1 4
3 1140101557 Screw plug 4
4 1081000478 Seal 4
5 1040000109 GB/T5783-2000 Bolt M6×16-8.8 24
6 1040300062 GB/T93-1987 Washer 6 24
8 1140101477 Elbow joint 6
12 1040000856 GB/T5783-2000 Bolt M8×75-8.8 4
13 1040300063 GB/T93-1987 Washer 8 4
14 1081000482 Seal 2
Outrigger
block
16 1081000926 GB/T3452.1-2005 O-ring 10.6×2.65 2
Hydraulic system
5-51
˚Ø Pump
Piping diagram of right front outrigger 001628657A0003000
metsys ciluardyH
5-52
˚Ø Pump
Piping diagram of right front outrigger 001628657A0003000

3 1140101557 Screw plug 4
4 1081000478 Seal 4
5 1040000109 GB/T5783-2000 Bolt M6×16-8.8 24
6 1040300062 GB/T93-1987 Washer 6 24
8 1140101477 Elbow joint 6
12 1040000856 GB/T5783-2000 Bolt M8×75-8.8 4
13 1040300063 GB/T93-1987 Washer 8 4
14 1081000482 Seal 2
Outrigger
block
16 1081000926 GB/T3452.1-2005 O-ring 10.6×2.65 2
Hydraulic system
5-53
˚Ø Pump
Piping diagram of left rear outrigger 001628657A0004000
metsys ciluardyH
5-54
˚Ø Pump
Piping diagram of left rear outrigger 001628657A0004000

2 1990201000 Pipe clamp 6
5 1140101510 Elbow joint 2
6 001605157A0000001 0160154A1011 Hinge joint G3/8 2
7 001605157A0000002 0160154A1009 Front outrigger φ1.5 2

damping plug
9 1040000856 GB/T5783-2000 Bolt M8×75-8.8 4
10 1040300063 GB/T93-1987 Washer 8 4

Outrigger
block
12 1081000926 GB/T3452.1-2005 O-ring 10.6×2.65 2
Hydraulic system
5-55
˚Ø Pump
Piping diagram of right rear outrigger 001628657A0005000
metsys ciluardyH
5-56
˚Ø Pump
Piping diagram of right rear outrigger 001628657A0005000

2 1990201000 Pipe clamp 6
5 1140101510 Elbow joint 2
6 001605157A0000001 0160154A1011 Hinge joint G3/8 2
7 001605157A0000002 0160154A1009 Front outrigger φ1.5 2

damping plug
9 1040000856 GB/T5783-2000 Bolt M8×75-8.8 4
10 1040300063 GB/T93-1987 Washer 8 4

Outrigger
block
12 1081000926 GB/T3452.1-2005 O-ring 10.6×2.65 2
Hydraulic system
5-57
˚Ø Pump
Piping diagram of left front outrigger telescoping
cylinder 001628657A0006000
metsys ciluardyH
5-58
˚Ø Pump
Piping diagram of left front outrigger telescoping

cylinder 001628657A0006000
1 001626757A0006001 Straight joint 1
2 1081000482 Seal 1
4 1140101807 T-joint 1
5 1140101477 Elbow joint 3
6 001605157A0000004 Hinge joint G3/8 5
7 1140101510 Elbow joint 1
8 001616057A0006001 SCCA (T-11A) 1

sequence valve block
9 1040100237 GB/T70.1-2000 Screw M6×30-8.8 3
10 1040300062 GB/T93-1987 Washer 6 5

sequence valve
12 1040100058 GB/T70.1-2000 Screw M6×16-8.8 2
13 1040300051 GB/T97.1-2002 Washer 6-200HV 2
Hydraulic system
5-59
˚Ø Pump
Piping diagram of right front outrigger telescoping
cylinder 001628657A0007000
metsys ciluardyH
5-60
˚Ø Pump
Piping diagram of right front outrigger telescoping

cylinder 001628657A0007000
1 001626757A0006001 Straight joint 1
2 1081000482 Seal 1
4 1140101807 T-joint 1
5 1140101477 Elbow joint 3
6 001605157A0000004 Hinge joint G3/8 5
7 1140101510 Elbow joint 1
8 001616057A0006001 SCCA (T-11A) 1

sequence valve block
9 1040100237 GB/T70.1-2000 Screw M6×30-8.8 3
10 1040300062 GB/T93-1987 Washer 6 5

sequence valve
12 1040100058 GB/T70.1-2000 Screw M6×16-8.8 2
13 1040300051 GB/T97.1-2002 Washer 6-200HV 2
Hydraulic system
5-61
˚Ø Pump
Hydraulic diagram of boom 001630150A0200000
metsys ciluardyH
5-62
˚Ø Pump
Hydraulic diagram of boom 001630150A0200000

Bent axis axial piston
1 1010000089 pump 1
3 1010600454 Pressure oil filter 1

T port counterbalance
4 1010300519 valve 1
5 Multiple unit valve

001629650A0010000 assy. (8-valve) 1
6 1140101574 Pressure gauge - test 1

point joint
8 1010300553 Slewing buffering & 1

braking valve
9 1010304263 Boom balance valve 1
14 1010500294 Air filter 1
15 1019900075 Liquidometer 1
16 1021402450 Liquid level sensor 1
17 1010304721 Proportional reversing

valve 2
18 1010302272 Hydraulic check valve 2
Hydraulic system
19 1019901212 Vacuum meter 1
5-63
˚Ø Pump
Bent axis axial piston pump 1010000089

Hydraulic system
5-64
˚Ø Pump
Bent axis axial piston pump 1010000089

1 1081000821 Framework oil seal 1
Hydraulic system
5-65
˚Ø Pump
Pressure oil filter 1010600454

Hydraulic system
5-66
˚Ø Pump
Pressure oil filter 1010600454

1 1019803341 Signal sender 1
Hydraulic system
5-67
˚Ø Pump
Multiple unit valve assy. (8-valve) 001629650A0010000
metsys ciluardyH
5-68
˚Ø Pump
Multiple unit valve assy. (8-valve) 001629650A0010000

1 1019806381 Connecting block 1
2 1010305257 Multiple unit valve block 1

Multiple unit valve rear
8 1010305258 connecting 1
9 1019901211 Accessories 1
Hydraulic system
5-69
˚Ø Pump

Hydraulic system
5-70
˚Ø Pump

Hydraulic system
5-71
˚Ø Pump
Piping diagram of boom circuit 001631749A0600000 1/2

Hydraulic system
5-72
˚Ø Pump

1 001619549A0000100 Slewing buffering & 1
braking valve assembly
2 001619549A0000200 Slewing reducer 2
hydraulic assembly
3 001619549A0000400 Boom pump assembly 1
4 001619549A0000500 Pressure oil filter 1

assembly
5 Multiple unit valve
001631749A0000600 assembly 1
6 001631749A0601000 Piping diagram of 1st 1

boom section
7 001631749A0002000 Piping diagram of 2nd 1
boom section
3rd boom
4th boom
10 001631749A0005000 Piping diagram of 5th 1
boom section
11 001631749A0006000 Piping diagram of 1st 1
boom cylinder
12 001631749A0007000 2nd boom cylinder
piping diagram 1
13 001631749A0008000 Piping diagram of 3rd 1

boom cylinder
14 001631749A0009000 4th boom cylinder
piping diagram 1

boom cylinder
boom cylinder
Hydraulic system
19 1140101476 Elbow joint 1
23 1140101632 Elbow joint 2
24 1140101704 Elbow joint 1
25 1019901499 Joint 1
27 1140101534 Elbow joint 2
28 1140101514 T-joint 1
30 001631749A0000001 Pipe joint plate 1

Vacuum meters
31 001628649A0012000 assembly
1
32 1140101477 Elbow joint 2
5-73
˚Ø Pump

Hydraulic system
5-74
˚Ø Pump

33 1140101711 T-joint 1
34 1140101515 Reducer union 1
Hydraulic system
5-75
˚Ø Pump
Slewing buffering & braking valve assembly 001619549A0000100

Hydraulic system
5-76
˚Ø Pump
Slewing buffering & braking valve assembly 001619549A0000100

3 1040300063 GB/T93-1987 Washer 8 2
4 1040000098 GB/T5783-2000 Bolt M8×16-8.8 2
Hydraulic system
5-77
˚Ø Pump
Slewing reducer hydraulic assembly 001619549A0000200

Hydraulic system
5-78
˚Ø Pump
Slewing reducer hydraulic assembly 001619549A0000200

Hydraulic system
5-79
˚Ø Pump
Boom pump assembly 001619549A0000400

Hydraulic system
5-80
˚Ø Pump
Boom pump assembly 001619549A0000400

1 1040300054 GB/T93-1987 Washer 12 8
2 1040000169 GB/T5783-2000 Bolt M12×45-8.8 4
3 1081000479 Seal 1
4 000198930A0100020 0161518D8300 Straight joint M12×1.5/M18×1.5 1
6 1040100235 GB/T70.1-2000 Screw M10×40-8.8 4
7 1040300067 GB/T93-1987 Washer 10 4
8 1081000427 GB/T3452.1-1992 O-ring 25×2.65 1
9 1140103014 High-pressure flange 1

joint
10 1140101664 Flange half 1
11 001618249A0012000 Suction flange of bent 1

axis pump
Hydraulic system
5-81
˚Ø Pump
Pressure oil filter assembly 001619549A0000500

Hydraulic system
5-82
˚Ø Pump
Pressure oil filter assembly 001619549A0000500

2 1040300067 GB/T93-1987 Washer 10 3
3 1040000116 GB/T5783-2000 Bolt M10×20-8.8 3

oil filter
Hydraulic system
5-83
˚Ø Pump
Multiple unit valve assembly 001631749A0000600
metsys ciluardyH
5-84
˚Ø Pump
Multiple unit valve assembly 001631749A0000600

5 1040100073 GB/T70.1-2000 Screw M8×30-8.8 3
6 1040300063 GB/T93-1987 Washer 8 3
7 1040300230 GB/T97.1-2002 Washer 8-140HV 3
8 001609949A0100006 Sign plate: multiple 1

unit valve
11 1140101482 Elbow joint 1
12 001630249A0000602 Support block 3
Hydraulic system
5-85
˚Ø Pump
Piping diagram of 1st boom section 001631749A0601000
metsys ciluardyH
5-86
˚Ø Pump
Piping diagram of 1st boom section 001631749A0601000

3 1140101431 Elbow joint 4
4 1140101807 T-joint 4
5 1140101730 T-joint 2
8 1140101477 Elbow joint 1
9 001631749A0601100 Mounting rail assy 1
10 1990201301 Pipe clamp 16
11 1990200085 Pipe clamp 16
13 1990201624 Pipe clamp 50
14 1990200083 Pipe clamp 60
Hydraulic system
5-87
˚Ø Pump
Mounting rail assy 001631749A0601100

Hydraulic system
5-88
˚Ø Pump

1 1040002281 GB/T5783-2000 Bolt M8×20-10.9 2
2 1040300063 GB/T93-1987 Washer 8 2
3 1040300066 GB/T97.1-2002 Washer 8-200HV 2
4 001631749A0601110 Mounting guide rail 1
Hydraulic system
5-89
˚Ø Pump

Hydraulic system
5-90
˚Ø Pump

1 1040002281 GB/T5783-2000 Bolt M8×20-10.9 2
2 1040300063 GB/T93-1987 Washer 8 2
3 1040300066 GB/T97.1-2002 Washer 8-200HV 2
Hydraulic system
5-91
˚Ø Pump

Hydraulic system
5-92
˚Ø Pump

1 1040002281 GB/T5783-2000 Bolt M8×20-10.9 2
2 1040300063 GB/T93-1987 Washer 8 2
3 1040300066 GB/T97.1-2002 Washer 8-200HV 2
Hydraulic system
5-93
˚Ø Pump
Piping diagram of 2nd boom section 001631749A0002000
metsys ciluardyH
5-94
˚Ø Pump
Piping diagram of 2nd boom section 001631749A0002000

1 1140101510 Elbow joint 13
2 1140101807 T-joint 2
4 1990200083 Pipe clamp 38
5 1990200052 Pipe clamp 39
6 1140101477 Elbow joint 1
Hydraulic system
5-95
˚Ø Pump
Piping diagram of 3rd boom 001631749A0003000
metsys ciluardyH
5-96
˚Ø Pump
Piping diagram of 3rd boom 001631749A0003000

3 1140101807 T-joint 1
4 1990200083 Pipe clamp 22
5 1990200052 Pipe clamp 22
6 1140101477 Elbow joint 1
7 1140101730 T-joint 1
Hydraulic system
5-97
˚Ø Pump
Piping diagram of 4th boom 001631749A0004000
metsys ciluardyH
5-98
˚Ø Pump
Piping diagram of 4th boom 001631749A0004000

2 1140101807 T-joint 1
3 1140101477 Elbow joint 1
5 1990200052 Pipe clamp 25
6 1990200083 Pipe clamp 21
7 1140101730 T-joint 1
Hydraulic system
5-99
˚Ø Pump
Piping diagram of 5th boom section 001631749A0005000
metsys ciluardyH
5-100
˚Ø Pump
Piping diagram of 5th boom section 001631749A0005000

2 1140101807 T-joint 1
3 1990200052 Pipe clamp 10
4 1990200083 Pipe clamp 5
Hydraulic system
5-101
˚Ø Pump
Piping diagram of 1st boom cylinder 001631749A0006000
metsys ciluardyH
5-102
˚Ø Pump
Piping diagram of 1st boom cylinder 001631749A0006000

High-pressure hinge
1 1140208548 joint 4
2 000198930A0100069 Straight joint 2
Hydraulic system
5-103
˚Ø Pump
2nd boom cylinder piping diagram 001631749A0007000
metsys ciluardyH
5-104
˚Ø Pump
2nd boom cylinder piping diagram 001631749A0007000

1 001631749A0007020 Shock absorbing valve 1
of rod chamber 2
High-pressure hinge
2 1140208548 3
joint

of cylinder chamber 2
9 1140103135 Elbow joint 1
10 000198930A0100069 Straight joint 1
Hydraulic system
5-105
˚Ø Pump
Shock absorbing valve of rod chamber 2 001631749A0007020

Hydraulic system
5-106
˚Ø Pump

1 001628649A0007021 Shock-absorbing 1
valve block
2 1081004317 O-ring 1
Inner hexagonal
3 1140112031 6
screw plug
4 001631749A0007022 Straight joint 2
5 1081000480 Seal 2
6 1040100436 GB/T70.1-2000 Screw M6×100-12.9 4
Hydraulic system
5-107
˚Ø Pump
Shock absorbing valve of cylinder chamber 2 001628649A0007010
metsys ciluardyH
5-108
˚Ø Pump

valve block
2 1081004317 O-ring 1
3 1040300051 GB/T97.1-2002 Washer 6-200HV 4
4 1040100489 GB/T70.1-2000 Screw M6×80-8.8 4
Hydraulic system
5-109
˚Ø Pump
Piping diagram of 3rd boom cylinder 001631749A0008000
metsys ciluardyH
5-110
˚Ø Pump
Piping diagram of 3rd boom cylinder 001631749A0008000

of rod chamber 2
High-pressure hinge
2 1140208548 3
joint

of cylinder chamber 2
7 000198930A0100069 Straight joint 1
9 1140103135 Elbow joint 1
Hydraulic system
5-111
˚Ø Pump

Hydraulic system
5-112
˚Ø Pump

valve block
2 1081004317 O-ring 1
Inner hexagonal
3 1140112031 6
screw plug
4 001631749A0007022 Straight joint 2
5 1081000480 Seal 2
6 1040100436 GB/T70.1-2000 Screw M6×100-12.9 4
Hydraulic system
5-113
˚Ø Pump
metsys ciluardyH
5-114
˚Ø Pump

valve block
2 1081004317 O-ring 1
3 1040300051 GB/T97.1-2002 Washer 6-200HV 4
4 1040100489 GB/T70.1-2000 Screw M6×80-8.8 4
Hydraulic system
5-115
˚Ø Pump
4th boom cylinder piping diagram 001631749A0009000
metsys ciluardyH
5-116
˚Ø Pump
4th boom cylinder piping diagram 001631749A0009000

High-pressure hinge
1 1140208548 joint 4
5 000198930A0100069 Straight joint 1
Hydraulic system
5-117
˚Ø Pump
Piping diagram of 5th boom cylinder 001631749A0010000
metsys ciluardyH
5-118
˚Ø Pump

High-pressure hinge
1 1140208548 joint 4
5 000198930A0100069 Straight joint 1
Hydraulic system
5-119
˚Ø Pump
metsys ciluardyH
5-120
˚Ø Pump

High-pressure hinge
1 1140208548 joint 4
2 000198930A0100069 Straight joint 2
Hydraulic system
5-121
˚Ø Pump
Vacuum meters assembly 001628649A0012000
metsys ciluardyH
5-122
˚Ø Pump
Vacuum meters assembly 001628649A0012000

1 1040100056 GB/T818-2000 Screw M3×12-4.8 12
2 1040200076 GB/T6170-2000 Nut M3-8 12

Pressure gauge
3 1140101540 4
combination joint
Hydraulic system
5-123
˚Ø Pump
Cleaning system 001692520A0000000

Hydraulic system
5-124
˚Ø Pump
Cleaning system 001692520A0000000

Mounting bracket
1 000192501A0100000 0167525B1000 of motor 1
2 1040300211 GB/T96.1-2002 Washer 10-200HV 6
3 1040000152 GB/T5783-2000 Bolt M10×40-8.8 6
4 1040200113 GB/T6170-2000 Nut M10-8 2
5 1040300067 GB/T93-1987 Washer 10 6
6 1040300054 GB/T93-1987 Washer 12 4
7 1040000101 GB/T5783-2000 Bolt M12×40-8.8 4
8 1040200096 GB/T6170-2000 Nut M12-8 4
9 1040300233 GB/T96.1-2002 Washer 12-200HV 4
10 1060000026 Water pump head 1
11 1990200037 Clamp 1
12 001692501A0000003 0167125B0001 Joint of water pipe 1
13 1060100127 Filter ball valve 1
14 1140102026 GB/T3287-2000 Bent joint 6
15 1140101782 GB/T3287-2000 Pipe plug T8-1-Zn 1
16 1140101560 GB/T3287-2000 Inner joint N8-1-Zn 3
17 1010300521 Ball valve 2
18 001692501A0000007 25M-5 Joint of water pipe 2
Hydraulic system
5-125
˚Ø Pump
Water pump head 1060000026

Hydraulic system
5-126
˚Ø Pump
Water pump head 1060000026

Pressure-regulating
2 1060100144 1
valve
3 1069900041 Repair kit of water 1
pump
4 1140214824 Cleaning hose 1
5 1069900001 Water gun 1
Hydraulic system
5-127
˚Ø Pump
Lubrication system 001692406G0000000 1/2
metsys ciluardyH
5-128
˚Ø Pump

1 001692401A0000024 19 958 0802 Straight soft pipe 5×8-15000 1
2 001692401A0000026 Hose (protecting the AD13-15000 1

air pipe)
3 1140101502 L-type quick joint 1
5 1019900439 Pressure regulator 1
6 1140101551 Nipple 1
7 1000200174 Muffler 2
8 1010302328 Dual solenoid valve 1
9 1019900440 Eletromagnet & socket 2
10 1040000235 GB/T5783-2000 Bolt M4×35-8.8 2
11 1040300044 GB/T93-1987 Washer 4 2
12 1040300045 GB/T97.1-2002 Washer 4-200HV 2
13 1140101644 Nipple ESK 1
14 1010300601 Ball valve 1
15 1149900676 Air pipe 1
16 1089900471 Grease filling device 1
17 1149900677 Pressurized oil tube 1
18 001692406B0001000 Hoop 1
Hydraulic system
19 1040300063 GB/T93-1987 Washer 8 6
20 1040200192 GB/T6170-2000 Nut M8-8 4
21 1040300066 GB/T97.1-2002 Washer 8-200HV 2
22 1040000018 GB/T5783-2000 Bolt M8×30-8.8 2
23 1040300210 GB/T96.1-2002 Washer 8-200HV 4
24 001692401A0000030 Transition block 1
25 1040100351 GB/T70.1-2000 Screw M5×30-8.8 2
26 1040300048 GB/T97.1-2002 Washer 5-200HV 2
28 1080400057 Elbow joint 3
29 1040100272 GB/T70.1-2000 Screw M6×40-8.8 2
30 1040300062 GB/T93-1987 Washer 6 2
31 1010600044 Mesh filter 1

Hopper lubrication
32 001692406G0100000 assembling accessory
1
5-129
˚Ø Pump
metsys ciluardyH
5-130
˚Ø Pump

33 001692406G0000002 Bronze pipe φ6×1-6500 1
34 1080400018 Double wire distributor 1
36 1081000480 Seal 4
37 1040100024 GB/T70.1-2000 Screw M8×65-8.8 2
38 001692401A0000017 0018624A0003 Screw plug G1/4 2
Hydraulic system
5-131
˚Ø Pump
Mesh filter 1010600044

Hydraulic system
5-132
˚Ø Pump
Mesh filter 1010600044

Hydraulic system
5-133
˚Ø Pump
Hopper lubrication assembling accessory 001692406G0100000
metsys ciluardyH
5-134
˚Ø Pump
Hopper lubrication assembling accessory 001692406G0100000

1 1080400019 SSV8-K distributor 1
2 001692401A0000029 Protection plate 1
3 1040100272 GB/T70.1-2000 Screw M6×40-8.8 2
4 1040300062 GB/T93-1987 Washer 6 2
5 001692406G0100001 Bronze pipe φ6×1-15000 1
6 001692401A0100000 Pipe clamp 4
7 001692401A0200000 Pipe clamp Ⅱ 6
8 001692401A0300000 Pipe clamp Ⅲ 3
9 001692401A0400000 Pipe clamp Ⅳ 2
10 001692401A0500000 Quintuplicate pipe 1

clamp
11 1010301996 Check valve joint of 8
oil filling point
13 001692401A0000013 0160824D2101 Lengthened joint 1 1
14 001692401A0000014 Lengthened joint 2 1
16 1080400057 Elbow joint 2
Hydraulic system
5-135
5-136
Chapter 6 Electrical system
Chapter 6
!!!!!!!!!!!!!!
˚Ø Pump
Main control cabinet assembly 001639427B0011000

Electrical system
6-2
˚Ø Pump
Main control cabinet assembly 001639427B0011000

2015 New painting
1 001692711N0100000 control box 1
2 1020400422 Screen 1
3 001692791A0100000 CR9042 mounting 1

bracket
4 1020701703 Display cable 1
5 1020701702 Display cable 1
6 001692755N0100000 Film of 2015 new 1

painting control box
7 1020519537 Emergency stop button 1
8 1020509002 Emergency stop holder 1

Emergency stop
9 1020519281 contact 1
10 1029900176 1 NC contact 1
11 1031700023 Knob head 1
12 1020300024 Button holder 1
13 1020511401 Cam switch 1
14 1020501091 Button head 1
15 1020514002 Key switch 1
16 1020202217 转速板 1
17 1020201810 Integrated control

module 1
18 1020100084 Bus control module 1
19 1020103164 Controller connector 2
20 1020103163 Controller connector 2
21 1020401090 Floodlight 1
22 1020403076 Buzzer 1
23 1029900397 ITT plug 7

Electrical system
24 1022200684 ITT socket 1

31-pin ITT power
25 1020703833 receptacle
1
26 1022200963 4-hole socket 1
27 1020700974 Baffle 2
28 1020303114 Relay 1
29 1020304036 Relay socket 1
30 1020700650 Button holder 2
6-3
˚Ø Pump
Rear cabinet assy. 001692707B2200000

Electrical system
6-4
˚Ø Pump
Rear cabinet assy. 001692707B2200000

1 001692755N0200000 Film of 2015 new 1
painting control box
2 1020402246 Indicator light 1
5 1029900176 1 NC contact 1
6 1020519281 Emergency stop 1

contact
7 1020513085 Button switch 1
8 1022260027 Waterproof hat 6
9 1029802085 Nylon plug 2
10 1029804205 Lock nut 2
11 1021102262 Potentionmeter 1
13 001692703C0200000 Rear cabinet 001692703C0200000 1
14 1020201591 Bus IO plate 1
15 1029900397 ITT plug 1
16 1022200343 Power supply

receptacle 1
Electrical system
6-5
˚Ø Pump
Operating box assembly 001692701D2300000

Electrical system
6-6
˚Ø Pump
Operating box assembly 001692701D2300000

1 001692702P0500000 Operation box 1
2 1029900397 ITT plug 1
4 1029802085 Nylon plug 1
5 1029804205 Lock nut 1
8 001692751S0500000 Control box film 1
11 1029900176 1 NC contact 1
12 1020519281 Emergency stop

contact 1
Electrical system
6-7
˚Ø Pump
X1 power supply harness 001628627B0003001
metsys lacirtcelE
6-8
˚Ø Pump
X1 power supply harness 001628627B0003001

1 1022396089 Plug 1
2 1020604912 Fuse 1
3 1020604792 Insurance holder 1
Electrical system
6-9
˚Ø Pump
X2 pumping valve block harness 001633727A0003002
metsys lacirtcelE
6-10
˚Ø Pump
X2 pumping valve block harness 001633727A0003002

1 1022270089 ITT plug 1
2 1022259186 ITT cutting sleeve 1
Electrical system
6-11
˚Ø Pump
料斗区线束 (带
X3料带电笛 ) 001634027A0103003
metsys lacirtcelE
6-12
˚Ø Pump
料斗区线束 (带
X3料带电笛 ) 001634027A0103003
1 1022270089 ITT plug 1
Electrical system
6-13
˚Ø Pump
X4 outrigger box harness 001633727A0003004
metsys lacirtcelE
6-14
˚Ø Pump
X4 outrigger box harness 001633727A0003004

1 1022270089 ITT plug 1
Electrical system
6-15
˚Ø Pump
X5 slewing table harness 001634027A0103005
metsys lacirtcelE
6-16
˚Ø Pump
X5 slewing table harness 001634027A0103005

1 1020703834 ITT plug 1
Electrical system
6-17
˚Ø Pump
驾驶室线束 (自
X6驾自动挡奔驰 5代
代) 001636927B0003006
metsys lacirtcelE
6-18
˚Ø Pump
驾驶室线束 (自
X6驾自动挡奔驰 5代
代) 001636927B0003006
1 1022200683 ITT plug 1
Electrical system
6-19
˚Ø Pump
X7 multiple unit valve harness 001633727A0003007
metsys lacirtcelE
6-20
˚Ø Pump
X7 multiple unit valve harness 001633727A0003007

1 1022270089 ITT plug 1
Electrical system
6-21
˚Ø Pump
X8 remote-controller harness 001633727A0003008
metsys lacirtcelE
6-22
˚Ø Pump
X8 remote-controller harness 001633727A0003008

1 1022270089 ITT plug 1
Electrical system
6-23
˚Ø Pump
X10 main-rear cabinet harness(Live whistle
button) 001634627A0030010
metsys lacirtcelE
6-24
˚Ø Pump
X10 main-rear cabinet harness(Live whistle

button) 001634627A0030010
1 1022270089 ITT plug 3
Electrical system
6-25
˚Ø Pump
Boom harness 001630127A0303011
metsys lacirtcelE
6-26
˚Ø Pump
Boom harness 001630127A0303011

1 1022270089 ITT plug 1
Electrical system
6-27
˚Ø Pump
Width light wiring harness 001628627B0003114
metsys lacirtcelE
6-28
˚Ø Pump
Width light wiring harness 001628627B0003114

1 1022200645 Rear cover 2
Electrical system
6-29
˚Ø Pump
Exterior assembly 001639427B0040000
metsys lacirtcelE
6-30
˚Ø Pump
Exterior assembly 001639427B0040000

1 1020202160 PTO module 1
2 000211127A820000Z 第二代自开发中联盒 1
子-混凝土版
3 1020201371 Remote-controller 1
4 1021402319 Proximity switch 2
5 1021403886 Temperature sensor 1
6 1021403925 Pressure sensor 2
7 1029905543 horn 2
1st boom proximity
8 1020500789 switch 1
9 1023500022 LED working light 1
10 1020405022 Side signal light 10
11 1020405023 Rear outline marker

lamp 3
12 1020405025 License light 1
Electrical system
6-31
ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.
Address: No.677 Lugu Avenue,Yuelu District, Changsha, Hunan Province,China

Postcode: 410205
Website: http://www.zoomlion.com

Spare Parts Manual of ZLJ5440THBBF 56X-6RZ Truck-Mounted Concrete Pump

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Spare Parts Manual of ZLJ5440THBBF 56X-6RZ Truck-Mounted Concrete Pump

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Spare Parts Manual

ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.

for operation, maintenance and procurement personnel in searching spare parts.

manual in the machine for reference at any time.

1. Boom: boom ASSY., swivel device, base structure and outriggers.

cylinder, mixing mechanism, concrete cylinder, water tank).

cleaning system, lubrication system.

9. Hose list: superstructure hose and undercarriage hose in the machine.

Chapter 1 Boom.................................................................................................................................................. 1-1

Boom assy. ............................................................................................................................................................ 1-2

Slewing table assy. ................................................................................................................................................ 1-4

1st boom assy........................................................................................................................................................ 1-6

1st boom section ................................................................................................................................................... 1-8

2nd boom asembly .............................................................................................................................................. 1-10

2nd boom section ................................................................................................................................................ 1-14

3rd boom assy. .................................................................................................................................................... 1-16

3rd boom section ................................................................................................................................................. 1-20

4th boom assy. .................................................................................................................................................... 1-22

4th boom section ................................................................................................................................................. 1-26

5th boom assy. .................................................................................................................................................... 1-28

5th boom section ................................................................................................................................................. 1-32

6th boom assy. .................................................................................................................................................... 1-34

6th boom section ................................................................................................................................................. 1-36

Cylinder of 1st boom section ............................................................................................................................... 1-38

Cylinder ............................................................................................................................................................... 1-40

3rd boom cylinder ................................................................................................................................................ 1-42

Cylinder of 4th section ......................................................................................................................................... 1-44

Cylinder of 5th boom section ............................................................................................................................... 1-46

6th boom cylinder ................................................................................................................................................ 1-48

Slewing mechanism assy. ................................................................................................................................... 1-50

Encoding disc assembly ...................................................................................................................................... 1-52

Underframe and outriggers assy. ........................................................................................................................ 1-54

Right front outrigger............................................................................................................................................. 1-58

Left front outrigger ............................................................................................................................................... 1-60

Right rear outrigger.............................................................................................................................................. 1-64

Left rear outrigger ................................................................................................................................................ 1-66

Front outrigger vertical cylinder ........................................................................................................................... 1-68

Rear outrigger swing cylinder .............................................................................................................................. 1-70

Rear outrigger cylinder (V) .................................................................................................................................. 1-72

Horizontal cylinder (LF) ....................................................................................................................................... 1-74

Upper horizontal telescoping cylinder.................................................................................................................. 1-76

Lower horizontal cylinder..................................................................................................................................... 1-78

Horizontal cylinder (RF)....................................................................................................................................... 1-80

Upper horizontal telescoping cylinder.................................................................................................................. 1-82

Lower horizontal cylinder..................................................................................................................................... 1-84

Chapter 2 Pumping unit ...................................................................................................................................... 2-1

Pumping unit.......................................................................................................................................................... 2-2

Dis. V. assy............................................................................................................................................................ 2-4

S-pipe assy. ......................................................................................................................................................... 2-12

Swing cylinder (L) ................................................................................................................................................ 2-14

Right swing cylinder............................................................................................................................................. 2-16

Mixing mechanism............................................................................................................................................... 2-18

Pumping mechanism ........................................................................................................................................... 2-22

Pumping cylinder assy......................................................................................................................................... 2-26

Cylinder assembly ............................................................................................................................................... 2-28

Pumping cylinder ................................................................................................................................................. 2-30

Concrete piston ................................................................................................................................................... 2-34

Hopper assy......................................................................................................................................................... 2-36

Chapter 3 Concrete conveyor pipe assy. .......................................................................................................... 3-1

Chassis concrete pipe assy. .................................................................................................................................. 3-2

Chapter 4 Chassis and frame protective device............................................................................................... 4-1

Chassis refit........................................................................................................................................................... 4-2

P.T.O ...................................................................................................................................................................... 4-4