Welcome To

PVG Valve Training

Spool Valves
Presented by

Steen Larsen, TST, Nor

 PVG Valve Training
Agenda
•Introduction to PVG family of Products
•Overview of Development History
•PVG function
•PVG Identification
•PVG Module Descriptions
•PVE Module Program
•Service and Troubleshooting
•Assembly and Disassembly
•Lab Test - Adjustments and Functions
 PVG Valve Training

Proportional Valve
Group

PVG 32

Output in KW
 PVG Valve Training

Manufacturing Locations

Nordborg Operations (DK) Easley, SC Operations (US) Slovakia Operations (CH)

•PVG 32 (stack) •Small Spool Valves •PVG 32 modules

•PVG 120 (stack) •Cartridge/HIC Manifold •Pre-assembly of Electrical
•PVG Valve assembly •Electro Hydraulic Valves Actuators
•Electrical Actuations •PVG Valve assembly
•Module manufacturing, •PVB Manufacturing
PVBS etc. •CDS Valve assembly
•Joystick (ME)
 PVG Valve Training

PVG 120
The family of PVG valves

PVG 32

PVE Ser. 4

PVG 100

Cartridge valves

PVG/HIC Hybrid solution

 PVG Valve Training
……..PVG History-Today-Future
High Product
Customer
Perceived development
Focus
Value

Market
Quality demand

PVG 100 PV? ???

•New valve concept
Streamlining of PVE ser. 4 •New Technology

processes
(cost driven)
PVG 32
(Market driven)
PVG 120
OEM driven

PVG 60 Low
(Technology driven) Delivered
1975 1980 1988 1998 2005 2008 Costs
2003
 PVG Valve Training

Application Types

Garbage truck Backhoe Loaders

7% 11%
Others Truck mounted
24% cranes
23%

Ditch Side Cutters

3%
Harvesters
Telehandlers Drills/Mining Aerial Work 3%
6% 10% Platforms
13%
 PVG Valve Training

Sales of PVG per market in 2005

Agriculture
Specialities 10%
20%
Construction
13%
Road Building
1%

Material
Handling
26% Distribution
30%
 PVG Valve Training

Terms and Definitions used within our organization

• Closed Centered
• Open Centered
• Open Loop
• Closed Loop
• Proportional
• Hysteresis
• Repeatability
• Compensated
• Frequency Response
• Load Independent Flow
 PVG Valve Training
PVG Features

• Developed by Danfoss
• Upgradeable / Modular / Serviceable / Compact Design
• Globally Represented and Recognized
• Over 100 Million Possible Option Combinations
• Increased Productivity / Low Spool Flow Forces
• Energy Efficient
• Multiple Functionality and Performance Options
• Integrated Safety
• High Reliability
• High Quality
• Over 3 million Sections Sold Since 1988.
 PVG Valve Training
PVG Proportional Valves
Modules stack together to form a valve
assembly

1 to 12work/spool sections in valve assembly

Independent work section function requirement

(pressure-compensator, check valves, relief
valves, electrical actuators)

Work sections can be

added/removed/exchanged

Interchangeable Operators

Interchangeable Spools (flows)

 PVG Valve Training
Load dependent valve system
PVB’s without pressure compensator
Q Load dependent valve system b

High
Pressure
Low
Pressure a

100 250 500 1000

lbs.
Input ? lbs.
Signal
100%
 PVG Valve Training
Load independent valve system
PVB’s with pressure compensator
Q Load independent valve system b

Load pressure
independent

Input ? lbs.
Signal
100%
 PVG Valve Training
PVG 32 Modular Concept
PVMD/F/H/R
PVS
App. 30 variants

PVBS
App. 600 variants
PVE
App. 110 variants PVM
App. 22 variants

PVP
App. 135 variants
PVB
App. 75 variants
 PVG Valve Training

PVG 32 Modular Concept PVP Pump Side module

Module type designation PVB Basic Valve Module

PVE - DI Electrical actuation with

intergrated directional
indicator

PVMD/F/H/R PVH Cover for hydraulic

PVS activation
PVE PVLP PVLA Anti Cavitation Valve

PVLP Shock and Anticavitation

Valve
PVM Mechanical Activation

PVMD Cover for mechanical

activation
PVMF Cover for mechanical Float

PVMR Cover for Friction detent

PVBS
PVB PVPC Connector for external pilot
supply
PVPX Electrical LS pressure relief
PVP valve
PVM PVS Endplate
 PVG Valve Training
Suggested Information
•PVG32 Technical Information – #520L0344

•PVG32 Service Parts Manual – #520L0211

•PVG100 Technical Information - #520L0720

•PVG100 Service Parts Manual - #520L0888

•PVG120 Technical Information - #520L0356

•PVG120 Service Parts Manual - #520L0247

•www.sauer-danfoss.com - Literature
 PVG Valve Training
Technical Characteristics PVG 32
Pressure:
P-port: 350 Bar
A/B port: 380 Bar
T port: 25/40 Bar
Flow:
P-port 150 l/min (230 l/min – CC, Mid-Inlet)
A/B Port 130 l/min
 T P
PVG 32

PVG 32 function
M

LS A

B A

LS

T T

LS B P LS A
B A
LS

T T B

P
4 section PVG 32 Schematic with LS pump

A B A B A B A B

LS

T P LS LS LS LS
A B A B
 PVG Valve Training

Technical Characteristics PVG 100

Pressure:
P-port: 350 Bar
A/B port: 380 Bar
T port: 25/40 Bar

Flow:
P-port 240 /300 l/min
A/B Port 180 l/min
Return Flow 320 l/min
 PVG Valve Training
PVG 100
 PVG Valve Training
3 section PVG 100 Schematic with LS pump

PVG100 – 3 section with CC pump

 PVG Valve Training

Technical Characteristics PVG 120

Pressure:
P-port: 400 Bar
A/B port: 420 Bar
T port: 25/40 Bar

Flow:
P-port 240 / 300 l/min
A/B Port 180 / 240 l/min
PVG Valve Training
X-X PVG 120
p ma

T T
P

X
X
LS

P A
A B

T T
P

LS

A B

P B

T T
P
 PVG Valve Training
PVGI - PVG 32/PVG120 combination
Special spec sheet.

Attach PVG120 inlet and PVB’s to PVGI module

(used in place of upper tank module) with one tie
rod kit.

Attach PVG32 PVBs and PVS to PVGI module with

second tie rod kit.

PVG 32

PVGI

PVG120
PVG 32

Not in Catalog, see PVGI Tech Note.

PVGI
 PVG
Identification
 PVG Identification

PVE Module
Information

Module
Information

Assembly
Information
 Assembly Identification
Assigned Assembly
/Group Number
Relief Pressure
Build Center Code Setting (bar)
Bar code + Date Code
/ Build and Test Date

47
 Module Identification

157B5110
157B6200 All PVB and PVP
4901B022550
4901B032550 modules identified with
Part Number and Date
Code engraved on module
“A” port side.
Module Identification

PVE Module

Voltage Rating

12VDC
157B4911 Part Number
491E3664

Date Code
PVBS Identification

(157B)7004 Markings pre 1998 (157B)7004

(157B)7004 Today’s spool (155L)7354
110xxxxxx

Relief grooves
PVLP Identification
 PVG No.

Proportional Valve PVG 32 157XE000 REV: 00 0

Subsidiary/Dealer

Specification
Customer Application

Sauer-Danfoss Service School Trainer

Function A-Port 0 157B 5310 157B B-Port

p= 3500 psi
Motor a 157B 3171 1 157B 6500 157B 7101 13 157B 4116 c
b 157B LSa psi LSb psi 157B b
Cylinder a 157B 3171 2 157B 6633 157B 7022 13 157B 4016 c
b 157B 2210 LSa 2700 psi LSb 1800 psi 157B 2140 b
a 157B 3 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 4 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 5 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 6 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 7 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 8 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 9 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 10 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
For Sauer Danfoss Use Only 11 157B 2020
12 157B 8002
Filled in by Date

Randy Bobbitt "QUOTE ONLY" P/N 10/11/2002

61412 chksum
Date Rev. By Information
PVP
Inlet module
Typical PVP Variants

•Standard inlet (PVP) without pilot oil supply OC/CC

•Standard inlet (PVP) with pilot oil supply OC/CC
•Standard inlet PVPV with LS unloading valve (PVPX)
•High flow inlet module (PVPV, PVPVM)
•High pressure carry over (Power Beyond) HPCO
•Priority inlet module (PVSP)
 Open Center vs. Closed Center Inlet

PVP Open Center PVP Closed Center

(Gear pumps) (LS or Pressure Comp)

T P T P

Pp Pp

M M

M M

LS LS

LS LS
P P
T T
Open Center vs. Closed Center Inlet
To be change to 3D
PVG Open vs Closed center
Fixed displacement pump Variable displacement pump
relief valve pressure compensated
Q Q

Loss

Leakage compensation

Work Work Loss

done done
P P

Fixed displacement pump Variable displacement pump

pressure matching load sensing
Q Q

PVG 32 PVG 32
open center Loss closed center
Leakage compensation

Work Standby pressure Work Standby pressure

done done
P P
PVPX
• 1 5/16”-12 P & T connection(#16)
 PVPV Inlet for variable
displacement pumps to 150 l/min.

Assembled in “standard”
inlet location.

P/N in blank 0. T

LS
If specify optional PVLP P

shock valve, P/N and

pressure would also be in
blank 0.
 PVPM Mid Inlet for variable
displacement pumps to 230 L/min.
Inlet placed between
two PVB’s somewhere in T

the assembly.
LS LS

P/N in a PVB blank. P

Two PVS end caps (1 in

blank 0).

Different tie-rod kits.

PVLP option, P/N in blank C, pressure in blank 0.

 HPCO

Inlet placed between

two PVB’s somewhere in T

the assembly.
LS LS

P/N in a PVB blank. P

Two PVS end caps (1 in

blank 0).

Different tie-rod kits.

PVLP option, P/N in blank C, pressure in blank 0.

 PVSP

Inlet placed between

two PVB’s somewhere in T

the assembly.
LS LS

P/N in a PVB blank. P

Two PVS end caps (1 in

blank 0).

Different tie-rod kits.

PVLP option, P/N in blank C, pressure in blank 0.

 PVSD
PVSD Features
Prevents T- line peaks
when quick couplers are:

•Mixed up (P&T)
•T line is not connected
•T line is disconnected during
operation
Technical Data:
•Max. Tank pressure = 50 bar
•Max. pump pressure 210 bar
•Max pump flow 120 l/min

Sales code number : 157B2904

 PVSP Concept 1

OSP
T P

OC PVP 32 EF Flow

CF
P
 PVSP Concept 2

OSP
T P

CC PVPV EF Flow

CF
P
 PVSP Concept 3

T P

EF Flow CF Flow
CC PVPV
CF flow for Joystick Steering etc.
CF
P
 PVSP priority module for steering or
neighbour spool

•Priority for OSP or PVB

•1 ” P and 1/2” CF port
•CF flow = 60 l/min
•EF flow = app. 160 l/min
•Pump pressure = 350 bar
• Dynamic or static version
Option:
•Brake charge valve
•Pressure reduction valve for brakes
•PVLP 63 shock valve
 PVSP priority module

P CF Compensator spool

Dynamic orifice
or plugged for static
version
PP orifice

LS - orifice

Priority spool
PVSP priority module with Brake release

P CF

Pressure compensator LS steering

Priority spool

T PVG LS gallery

Pbr (3x)
Low pressure start valve

T
Brake charge valve
 PVG Valve Training

PVSP Tech Note

DKMH.PK.570.R2.02
(SAP order number
520L0291)
 PVSR

D
PVSR

280 280 240 240 280 250

LS

T P T
PVG Valve Training

PVBM
PVG Valve Training

PVSK
PVG Valve Training

PVBZ
PVG Valve Training

PVB
PVB, Basic Module
PVBS
 Basic Spool-Assembly

Spools are only available as assemblies.

No se puede mostrar la No se puede mostrar la

imagen. Puede que su imagen. Puede que su
equipo no tenga No se puede mostrar la imagen. Puede que su equipo no equipo no tenga No se puede mostrar la imagen. Puede que su equipo no tenga suficiente memoria para abrir la imagen o que ésta esté dañada. Reinicie el equipo y , a continuación, abra el archiv o de nuev o. Si sigue apareciendo la x roja, puede que tenga que borrar la imagen e insertarla de
suficiente memoria tenga suficiente memoria para abrir la imagen o que ésta suficiente memoria nuev o.
No se puede mostrar la imagen. Puede que su equipo no tenga suficiente memoria para abrir la imagen o que ésta esté dañada. Reinicie para abrir la imagen o esté dañada. Reinicie el equipo y , a continuación, abra el para abrir la imagen o No se puede mostrar la
el equipo y , a continuación, abra el archiv o de nuev o. Si sigue apareciendo la x roja, puede que tenga que borrar la imagen e insertarla que ésta esté dañada. archiv o de nuev o. Si sigue apareciendo la x roja, puede que que ésta esté dañada. imagen. Puede que su
de nuev o. Reinicie el equipo y , a tenga que borrar la imagen e insertarla de nuev o. Reinicie el equipo y , a equipo no tenga suficiente
continuación, abra el continuación, abra el memoria para abrir la
archiv o de nuev o. Si archiv o de nuev o. Si imagen o que ésta esté
sigue apareciendo la x sigue apareciendo la x dañada. Reinicie el equipo
roja, puede que tenga roja, puede que tenga y , a continuación, abra el
que borrar la imagen e que borrar la imagen e archiv o de nuev o. Si sigue
insertarla de nuev o. insertarla de nuev o. apareciendo la x roja,
puede que tenga que
borrar la imagen e
insertarla de nuev o.

Spool assembly consists of catcher, stops (2), spring, spool and plug.
ID number of “spool assembly” is stamped on catcher. Numbers on the spool
end are date code and spool part number. Spools are only sold as spool
assemblies.
 Flow Rates for Flow-Control spools in
PVB with pressure-compensator.
PVG 32 pressure-compensated flow
Q A/B
P A l/min P B
E 1 100 1 E
90
8 80 8
1 70
D 1
D
60
8 8
50
C 1 1
40 C
8 8
B 30
B
20
A 10 A
AA AA
0 a PVM
7 6 5 4 3 2 1 1 2 3 4 5 6 7
p PVH
15 13 11 9 7 5 7 9 11 13 15 bar U
S
PVE
0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 UDC

6 standard flow sizes. Flow vs. Spool movement in mm, DC signal to proportional PVE.
PVB with LSa/b Relief Valves AND
Spool for use with LSa/b shuttle.
PVB without LSA/B shuttlevalve PVB with LSA/B shuttlevalve

checkvalve

LSA/B shuttlevalve

PVBS must be without checkvalve PVBS must be with check valve

If not, the LS pressure will be relieved Passive side of shuttle valve must be relieved
to tank to tank to avoid trapped LS pressure
PVB with LSa/b Relief Valves AND
Spool for use with LSa/b shuttle.
Similar flow spools
but one is used
for non-LS A-B
body

Used with LS A-B

body, note checks
on spool
PVB Spool Notch Identification

Ópen in Neutral Ópen in Neutral

Closed in Neutral Closed in Neutral

 Different spool versions
Electric float
No se puede mostrar la imagen. Puede que su equipo no tenga suficiente memoria para abrir la imagen o que ésta esté dañada. Reinicie el equipo y , a continuación, abra el archiv o de nuev o. Si sigue apareciendo la x roja, puede que tenga que borrar la imagen e insertarla de nuev o.

Mechanical
latch-in float
option B or A

Mechanical
detent spool.
Spool for Electric Float position

PVB must have LS a/b shuttle valve.

 Float Spool Curves
No se puede mostrar la imagen. Puede que su equipo no tenga suficiente memoria para abrir la imagen o que ésta esté dañada. Reinicie el equipo y , a continuación, abra el archiv o de nuev o. Si sigue apareciendo la x roja, puede que tenga que borrar la imagen e insertarla de nuev o.
 Float Spool in PVB

Float position PVB must have LSA/B shuttle valvee

T T T
T

P P

LS
 Pressure Control (PC) Spools

Spools can be pressure control to one work port,

flow control to the other work port.
B A .B A

T T T T

P P

Flow control: PLS = PA/B Pressure control: PLS = PA/B (PP -> LS + T)
 Flow Control vs. Pressure Control
Pressure control, LS psi gets larger
Flow control, LS psi=workport psi
as spool moves farther from Neut.

Mainspool Mainspool

P P
LS LS

T T
 PC Spool Characteristic
Pressure control
2
T T 2 Low QLS -> T : High P
P

Pp
bar
300
250 2
200
150
1 100
T T 50 1
PVBS
0
0 1 2 3 4 5 6 7 mm

1 High QLS -> T : Low P

P
 Spools for PVG 32 < 130 l/min

Standard PVBS 130 L/min Turbo Spool

Port Port
200 bar 200 bar

P=6 bar P=16 bar

Ø2,5 Ø1,0
Standard spool Turbo spool
Ø1,2

Ø1,2 Ø1,5

200 bar + 210 bar + 6 bar = 216 bar

206 bar Compensator 216 bar Compensator
6 bar = 206 bar
spool spool

208 bar 218 bar

LS signal sent LS signal sent

to PVP to PVP
PVS
 PVS and PVSI, End Cover

PVS Endplate,
aluminun with and
without LX port
< 260 Bar PVSI Endplate, cast
iron with and
without LX port
< 400 Bar
PVG 32 and PVG 120 with one LS pump via the LS/LX
connection feature

PVS endplate PVG 32 with LX

connection
PVM
 PVM Mechanical Handle

•With/without flow limiting screws

•With/without base

•With/without arm

•With/without button

•Standard in aluminum, option in

cast iron

12.5 +1
-
 PVM Mechanical Handle

•With/without flow limiting screws

•With/without base

•With/without arm

•With/without button

•Standard in aluminum, optional as

12.5 +- 1
cast iron
PVM Mechanical Handle
PVH, PVMF,
PVMR, PVMD
 Manual, Detent, Float and Hydraulic
Remote covers

PVMD, PVMDI PVH

PVMF, PVMR
Detent and float
option
PVLA, PVLP
PVLP and PVLA, Shock Valve / Anti-Cav
 PVE’s
Electric Proportional Valves
 Spool Valves 2006

…..The History
The PVG valve was the first
proportional valve on the market for
the Mobile Hydraulics Industry with
electrical closed loop (feed back)
control.
 Spool Valves 2006
……..PVG History-Today-Future

1975 1988 1995 1999 2002 - 3

PVG 60 PVG 32 PVE series 2 PVE series 3 PVE series 4
 Spool Valves 2006
500.000 pcs/year
Electro hydraulic Technology Evolution over 25 Years
10.000 pcs/year

FR4 SMD technology

Mixed power ASIC
Vacuum potted coils
Intelligent integrated
components
Leaded components SMD technology COB technology Ceramic substrates Software functions
Single sided PCB Dual sided assy Thickfilm SMD technology Network, Bus-systems
Focus on
Ohmic transducer Analogue ASICs Mixed ASIC - Safety
LVDT transducer - Performance
- Cost reduction
- Manufacturability
Focus on actuation Focus on functionality Focus on reliability Focus on variation - Reliability

1978 1988 1995 1999 2005

 Electric Proportional Valves

The basic idea: - Simple and reliable

BAT

Simple: Integrated electronics (black box), no adjustments, no

software, - plug and perform!
Reliability: Few connectors, automotive packaging technology
PVE Series 4
Todays PVE ser. 4 Technology
Standard PVE features:
• Multi voltage 11-32V (except PVEM)
• Ratio metric control signal 25% - 50% -75%(except PVEP
and PVHC)
• Fault monitoring, active/passive (except PVEM)
• LED indicator (except PVEM)
• Improved environmental protection
• Hirschmann (IP 65), AMP (IP 66) and Deutsch (IP66)
connectors (except PVEM)
• Float versions
• Status output options (DI, SP, FMS)

Latest in PVE’s
• PVHC PWM controlled (open loop, no Fault Monitoring)
• PVEP PWM controlled 100-1000 Hz, 2 input signals 10-
80% DC Fault Monitoring and spool position feedback
• 0-10V Vs control signal (2.5V(A)–5V(neutral)–7.5V(B))
PVE applications

Main features:

PVEO: - ON-OFF Pilot Control

- Economical Remote Control
PVEO

PVEA: - Proportional medium

- Digitally Modulated Pilot Control
PVEA - Inductive Transducer Feedback
- Low Hysteresis
- Fault monitoring w/ output

PVEH/S: -Proportional high

-Digitally Modulated Pilot Control
PVEH/S -Inductive Transducer Feedback
-Quick Response Time
-Low Hysteresis
-Fault monitoring w/ output
 PVE Function

Feedback philosophy
Joystick
Internal Closed loop control compensations
•Immune to Flow forces •Immune to pilot pressure variation
•Immune to Viscosity •Linear control
•Immune to Temperature variations •No adjustments, no temp. drift
•Immune to Supply voltage variation •Fault monitoring possible
Control Control Control

Actuator Trd. Actuator Trd. Actuator Trd.

Hydraulic Hydraulic Hydraulic Set point.

Machine Machine Machine Solenoid p Spool or Spool pos.
valve bridge piston

PVE module performs

the entire closed loop

Transducer
Spool Position feedback with
contact- less, inductive LVDT
transducer.
 Spool Valves 2006

PVE technology
Integrated electronics
Closed loop control of the main spool
~60mm/s

Demand signal

Pilot Oil Spool position

Electronics

Solenoid valves

Feedback transducer
 Spool Valves 2006
PVG valve actuation ---
The PVE principle … and function
 PVE Series 4

Solenoid valve principle, type 1

Vs INP.

TRD PWM …used in:

• PVEA / PVEA-DI

0.6[0.024] 0.6[0.024]
 PVE Series 4

Solenoid valve principle, type 2

Vs INP.

TRD PWM
…used in:
• PVEO / PVEO-R
• PVEM
• PVEH / PVEH-DI
• PVES
1.0[0.039]
 PVE Series 4
Hydraulic performance

PVE4 performance Hysteresis Reaction time

Neutal to Full stroke
%
full stroke to neutral
PVEO - 120 ms 90 ms
PVEM 20 450 ms 450 ms
PVEA < 2 450 ms 450 ms
PVEH < 4 120 ms 90 ms
PVES < 1 120 ms 90 ms
+8

+6

PVEM PVEA PVEH

+4

+2

0
20% 2% 4%

-2

-4

-6

-8
 Fault monitoring description

The input voltage is continuous monitored. The acceptable

Input signal signal range is between 15% and 85% of the supply voltage.
monitoring If Signal voltage goes outside of this range, the system will
switch into an error state.

Transducer If one of the wires to the LVDT sensor, or inside the sensor,
is broken or shorted, the system will switch ínto an error
supervision
state.

The spool position must always correspond to the position

Supervision of requested by the input signal. If the spool is 15% farther
the closed loop from neutral (providing more flow) than requested, the
system detects an error and will switch into an error state.
 Fault monitoring description

Acceptable Working Spool position error

Supply voltage:
signal range: Signal range:
Nominal
11-32 volts = 100 % 100 % 100 % 100 %

85 % 85 % 85 %

75 % 75 %
Spool position
Working > 15% ==> ERROR
Input signal
range

50 % 50 % 50 % 50 % Deadband+
_ 7%

Working
range
Input signal
> 15% ==> ERROR
Spool position
25 % 25 %

15 % 15 % 15 %
Link to PWM control signal.

0% 0% 0% 0%
 PVE Series 4

PVEH, PVEA, PVEP and PVES Faultmonitoring versions

Active or Passive.

Active version Passive version

Input signal LED Input signal LED

Fault mon. Error signal out Fault mon. Error signal out
Transducer Transducer
logic - 750 ms delay (PVEA) logic - 750 ms delay (PVEA)
500 ms delay (PVEH) 250 ms delay (PVEH)
- Memory - No memory

Closed loop Closed loop

Solenoid valves
continuously
Solenoid
active with
Disable valves power on

Error output state signal is available in the connector

 PVE series 4
Visible Fault Indication in PVEA, PVEH and PVES

Constant Green = OK

Blinking Green = OK but in disable mode

(Not introduced ---- optional only)

Blinking Red = External failure (input signal)

Constant Red = Internal failure

 Spool Valves 2006
PVE series 4

Modular concept
Electronic modules

Solenoid valves Cover

Base plate Coil packages
 PVE Series 4
PVE PVE
series 2 series 3 PVE4 (PVE series 4)

ON/OFF
Activation
Standard PVEO PVEO PVEO4
With ramp PVEO-R PVEO-R PVEO-R4
Proportional Q1
Activation
Medium 2004 PVEA4 /
performance
PVEM PVEK / PVEK-DI PVEM4
PVEA-DI4
High
performance
PVEH PVEB / PVEB-DI PVEH4 / PVEH-DI4

Super
performance
PVES PVES4
 PVE Series 4

New design: Protection / Interconnection

PVE PVE
Module Series 4 Series 2

PCB covered
with PUR-gel

Single wires

LVDT coil

Solenoid valve coil

package

Polyurethane potting material

 PVE Series 4
PUR Sil- Thickfilm Flex- Series 3
gel PCB
Packaging and internal
interconnect technology
Single wires and a
special designed
connector system
aimed for potting PCB Series 4

PUR

Excellent binding
between PUR and PUR-gel
PUR-gel prevents
micro cracks Minimal contact
areas between Insert molded
housing and PCB contact pins
 PVE Series 4

…PVE performance

Viscosity and temperature limits

Min. Max. Recommended Max. Min. Max. cold start
viscosity temperature viscosity viscosity temperature viscosity
2 O 2 2 O 2
mm /s C range mm /s mm /s C mm /s
PVEO
PVEM
PVEA 4 90 (110) 12 - 75 460 -30 (-40) 2500
PVEH
PVES

( ) Objective
 PVE Series 4
Performance: PVEA vs. PVEM at high viscosity
8

7 Test conditions
6
• Tellus 32
B-port 5

• Approx. -18ºC
4

(~ 2500 cSt)
3

1 PVEA
0 PVEK series 3
-1 PVEM series 2
-2

-3

-4

A-port
-5

-6

-7

-8

Time (s)
 PVE Series 4

Direction indicator signals (DI versions)

DIR_A
DIR_B

x [mm]
-a2 -a1 a1 a2
0
A-port B-port
Direction signals “a1”, “a2” -0,8mm ±0,4mm 0,8mm ±0,4mm
Max. load of “Dir_A”, “Dir_B” 20 - 50mA
Voltage “High” value, load = 20mA Minimum: Vbat+ – 1,5V
Voltage “High” value, load = 50mA Minimum: Vbat+ – 2,0V
Voltage “Low” value Maximum: 0,2V
PVE Series 4

Environmental objective

Improved protection:

• against moisture
• operation at higher and lower
temperature
• EMC protection
 PVE Series 4

Dunk test to verify

resistance to moisture Oven at
110 deg.C
penetration
Extended tests document
immunity to severe PVE powered and
environmental stresses monitored

Min. 25 cycles

Salt water
at 25 deg.C
 PVE Series 4

Temperature
Objective:
• To test the PVE series 4 at 110 deg.C
PVE series 2 and 3: 90 deg.C

• To test the PVE series 4 at : –40 deg.C

PVE series 2 and 3: -30 deg.C
EMC
Objective:
• To test the PVE series 4 at 100 V/m
PVEH series 2: 50 V/m
 PVE Series 4
PVG CIP has been made redundant and replaced by PVED

Prof 1 CIP

CIP Configuration Tool

(100,0) D

PVE signal
C

PVG CIP
B
(0,100)
A
Joystick movement
 PVE Series 4
+
VBAT2

Digital control
R3 R4

VBAT SELECT1 SELECT2 VREF1 VMID MOD E

8 - 36 V M1 MV1
VI VS
MV2

with PVED
M2
Solenoid
- Input Select Modulator M3
Driver
MV3

SW mode PWM
M4 MV4

Direction DIR_A

Indicator
ERROR D IR_B
LVDT Test Driver

PVE-S3 Spool Position SP_POS

AD PWM Driver
ASIC LVD TP
LVDT LVD TIN
VTR A
Controller LVD TN

CAN
CAN
tranciver GN D

uP: C164CI
AD
DI
DI
DI/A D
DI/A D
DI/A D
DI/ A D
DI/A D

RAM Latch E2PROM

•CAN built into PVE

•Reuse of packaging technology
 PVE Series 4

CA
NS
AE- PVED philosophy (short term)
J19
39 •Distributed intelligence
ISO
BU Reduce load on central controllers
S
•Iso 11783 compliant
•Software functionality
eg flowsharing, active damping, hitch

•Optional direct proces inputs

eg. Position feed back to close a control loop

•Web-GPI service tools

•Simplify wire harness
PVE Series 4

PVED-CC (CAN Control)

SAE J1939 protocols
ISO 11783 compliant
Parametric setup via CAN

PVED-CL (Closed Loop Control)

SAE J1939 protocols
Application specific programming
Analog feedback signals 0-5 V
 PVE Series 4
External pressure feed
Examples: back for active damping

PVB PVED-CL
Hitch system- Based on PVED and PVBZ
LS A/B
Standard hitch slice port

Position
CAN
Force

CAN

PVED-HC
PVED
PVBZ-H
Radar Speed
 PVE Series 4

Complex systems Tractor terminal for

parameter set-up

ISO bus

Angle P Angle P
Force Angle Speed

CAN
CAN
CAN CAN CAN PVED-CC Armrest Dashboard Dashboard
CAN PVED-CC controller Controller Controller
PVED-CL
PVED-HC PVED-HC PVED-CC
PVED-CC

Front Rear EHPS/PVG

Aux Radar steering
Hitch Hitch
valves

Radar Speed
 PVE Series 4

WebGPI Sauer-Danfoss Service Concept

Interface Link Options Sub-system

CAN Gateway PVED-CC

Hitch
CAN Gateway
w/ Display

RS232 EHPS
Labtop CAN
Datalogger
SX
Controllers

GSM Mobile link

(GPS option)
Palm PDA Joysticks
Enables remote service support via sattelite
PVE Past
PVE Past
Joysticks
PVRE connected to PVE
PVRES setup
PVRES, operating PVEO
PVREL set-up
No se puede mostrar la imagen. Puede que su equipo no tenga suficiente memoria para abrir la imagen o que ésta esté dañada. Reinicie el equipo y , a continuación, abra el archiv o de nuev o. Si sigue apareciendo la x roja, puede que tenga que borrar la imagen e insertarla de nuev o.
 PVE Maintenance

Reference PVG32 Service Parts Manual Page 14

 PVG 32/100/120
General Service and
troubleshooting
 PVG General Service

Reference: PVG Service Parts Manuals

PVG32 Service Parts Manual - # 520L0211
PVG100 Service Parts Manual - #520L0888
PVG120 Service Parts Manual - #520L0247
 PVG Troubleshooting

• Verify if fault is mechanical, hydraulic, or

electrical

– Check movement of lever manually

– Check movement of manual lever when hydraulic or
electrical controller is operated
 PVG Troubleshooting
Mechanical Fault

• Verify main spool limit stops are not misadjusted

• Main spool seized or jammed
• Main spool centering spring broken or damaged
• Pressure Compensator in valve section not
functioning
• Faulty shock or anti-cavitation valves
• Spool Control Yoke
 PVG Troubleshooting
Electrical Fault
• Verify electrical circuit
• Faulty neutral position switch in remote control
• Incorrect signal voltage
– Proportional Operation
• Pin 1: Supply Voltage (100%)
• Pin 2: Variable Signal Voltage (25-50-75%)
• Pin 3: Ground connection (0)
– On-Off Operation
• Pin 1: Supply Voltage if Selected
• Pin 2: Supply Voltage if Selected
• Pin 3: Ground connection (0)
 PVG Troubleshooting
Hydraulic (Remote) Pilot Supply Fault

• Insufficient Pilot Supply (PVG 32/100/120: 5-15

bar)
• Insufficient pilot oil supply
– (Flow should be 1.5 L/min. per function)
• Air in pilot line
• Pilot lines incorrectly sized
• Faulty Remote pilot operator
• Sticking pressure control valve in remote
hydraulic controller
 PVG Troubleshooting
Fault- Erratic output response
• Electric or hydraulic actuator faulty
• Main spool centering spring faulty
• Main spool position feedback transducer signal
incorrect
• Contamination in hydraulic fluid
• Air in hydraulic lines
• Verify Hydraulic Oil Supply
 PVG Troubleshooting
Fault- Erratic output response
(cont.)

• Open Center PVP

– Low Stand By Pressure in PVP
• PVG 32: 8 bar minimum
• PVG 100: 12 bar minimum
• PVG 120: 12 bar minimum

– Check condition of compensator spool spring

 PVG Troubleshooting
Fault- Erratic output response
(cont.)
• Closed Center PVP
– Low Standby pressure in pump control
• Standby pressure should be greater than 15 bar
– PVP Pressure relief valve faulty
– PVP orifices blocked
– Internal filters blocked
– Internal hydraulic pilot pressure insufficient
– Supply lines blocked
– Insufficient load pressure at compensation spring
chamber (Test load pressure at LS port in PVP module)
– Load pressure too high for pressure settings of system
– Blocked LS galleries
– Faulty shuttle valves
PVG32 Assembly and
Disassembly
Modules as Delivered
Modules Ready for Assembly
Modules Assembled
Disassembled Modules
 PVG32 Lab:
Assembly, Testing and
Adjustments
 PVG No.

Proportional Valve PVG 32

Assembly, Testing and Adjustments

157XE000 REV: 00 0
Subsidiary/Dealer

Specification
Customer Application

Sauer-Danfoss Service School Trainer

Function A-Port 0 157B 5310 157B B-Port

p= 3500 psi
Motor a 157B 3171 1 157B 6500 157B 7101 13 157B 4116 c
b 157B LSa psi LSb psi 157B b
Cylinder a 157B 3171 2 157B 6633 157B 7022 13 157B 4016 c
b 157B 2210 LSa 2700 psi LSb 1800 psi 157B 2140 b
a 157B 3 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 4 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 5 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 6 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 7 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 8 157B 157B 13 157B c
PVG32 Lab:

b 157B LSa psi LSb psi 157B b

a 157B 9 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
a 157B 10 157B 157B 13 157B c
b 157B LSa psi LSb psi 157B b
For Sauer Danfoss Use Only 11 157B 2020
12 157B 8002
Filled in by Date

Randy Bobbitt "QUOTE ONLY" P/N 10/11/2002

61412 chksum
Date Rev. By Information
PVG32 Lab:
Assembly, Testing and Adjustments
PVG32 Lab:
Assembly, Testing and Adjustments
Spool Valves 2006

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