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Journal of Power Sources 274 (2015) 957e964

Contents lists available at ScienceDirect

Journal of Power Sources


journal homepage: www.elsevier.com/locate/jpowsour

Optimal charging method for lithium ion batteries using a universal


voltage protocol accommodating aging
Zhen Guo a, Bor Yann Liaw b, *, Xinping Qiu c, Lanlan Gao d, Changshui Zhang a, *
a
State Key Laboratory of Intelligent Technologies and Systems, Tsinghua National Laboratory for Information Science and Technology (TNList), Department
of Automation, Tsinghua University, Beijing 100084, China
b
Hawaii Natural Energy Institute, SOEST, University of Hawaii at Manoa, Honolulu, HI 96822, USA
c
Key Laboratory of Organic Optoelectronics and Molecular Engineering, Department of Chemistry, Tsinghua University, Beijing 100084, China
d
China Institute of Electronic System Engineering Company, Beijing 100141, China

h i g h l i g h t s

 A fast charging technique using a universal charging protocol that is independent of cell aging.
 A fast charging technique that has great tolerance to cell variability.
 A fast charging technique that is constrained by charging time.
 Prolong cell cycle life, and retain high charging efficiency, while keep short charging time.
 Easy for implementation in practical applications.

a r t i c l e i n f o a b s t r a c t

Article history: An effective optimum charging technique for lithium ion batteries using a universal voltage protocol
Received 19 August 2014 (UVP) that can accommodate cell aging is presented here. This charging method demands less learning to
Received in revised form varying state-of-health (SOH) conditions with potential to improve charging efficiency and cycle life. The
22 October 2014
simplicity of UVP makes the implementation easier than the conventional constant currenteconstant
Accepted 29 October 2014
voltage (CCeCV)-based methods. Here, the mathematical formulation, optimization targets (e.g. minimal
Available online 30 October 2014
time) and constraints (terminal voltages and other instrumental and cell electrochemistry-limited ones)
are explained from the protocol design considerations. An equivalent circuit model was used and its
Keywords:
Optimum battery charging technique
parameters derived from the analysis of test data, which could yield a nonlinear varying current profile
Universal voltage protocol (UVP) (VCP) by simulation and a genetic algorithm-based optimization. Both UVP and VCP were used in the
Varying current profile (VCP) validation to illustrate better charging efficiency and capacity retention, which showed a much improved
State of health (SOH) cycle life.
Charging efficiency © 2014 Elsevier B.V. All rights reserved.
Cycle life

1. Introduction tracing battery performance and its attenuation with a fixed


charging protocol. The most commonly used charging protocol is a
Lithium ion batteries (LIBs) are remarkable energy storage sys- constant-current (CC) process, often combined with a constant-
tems for many applications. Compared to other battery chemistries, voltage (CV) trickle charge, to recharge a battery. In the CC step,
LIBs are attractive for their high specific energy and high power the galvanostatic control is used to facilitate coulomb counting for
capability in performance. Nonetheless, the LIB performance at- state-of-charge (SOC) estimate. The introduction of the CV step is
tenuates with charging and discharging protocols. In practical ap- primarily to prevent overcharging; thus, a current-tapering
plications, most discharge conditions are multifarious, difficult to charging is used to recharge the battery to full. In portable or mo-
assess their impacts on battery performance realistically in the bile applications, the needs for convenience in usage and mobility
field. In contrast, the charging conditions are more convenient for drive the desire for fast charging, which require an optimum
charging protocol to shorten the charging time. At the same time, it
is also desirable to improve the charging efficiency, minimize any
* Corresponding authors. performance attenuation, and sustain a safe operation of a LIB
E-mail addresses: bliaw@hawaii.edu (B.Y. Liaw), zcs@mail.tsinghua.edu.cn system.
(C. Zhang).

http://dx.doi.org/10.1016/j.jpowsour.2014.10.185
0378-7753/© 2014 Elsevier B.V. All rights reserved.
958 Z. Guo et al. / Journal of Power Sources 274 (2015) 957e964

A number of studies on optimizing charging processes and uses charging time as an input parameter to derive the
optimization techniques for LIBs have been reported in the litera- optimal UVP first. The VCP was then deduced from the UVP,
ture. Most of them were established on model-based simulations which is substantially different from other schemes in the
that require multi-step current controls to achieve the goals [1e3]. prior arts. Inevitably, the VCP will be limited by the charger's
These approaches can be exemplified by a variety of electro- power capability. Without charger's power constraint, we
chemical models based on porous electrode theory-guided elec- showed that the cell in the range of 80%e100% SOHs could be
trochemical engineering approaches (e.g. PE-BEEM), often in an fully recharged within an hour as programmed, whereas
‘averaged volume and mass’ framework, such as that in the single other considerations such as charging efficiency, perfor-
particle models (SPM), that come with a large set of coupled mance retention (e.g. cycle life), and safety measures (e.g.
physical parameters in mass transport and electric field and use the overcharge tolerance) were evaluated as well.
scheme of ‘balance of plant’ to derive reasonable optimization (2) Mathematical formulation with optimization goals (i.e.
constraints. Some others prefer empirically derived multi-step reduced charging time) and constraints (terminal voltage,
diminishing currents (may up to four to five steps preset for charging protocols, etc.) are derived from the CCeCV
down selection) to perform optimum charging. Based on an opti- charging curves and data analysis, from which characteristic
mization scheme, a proper current level in each step shall be parameters and functional coefficients required for an
determined by numerical algorithms or engineering methods using equivalent circuit model (ECM) [9] were quantified using a
algorithms based on ant colony system (ACS), fuzzy control (FC), or numerical regression and optimization algorithm.
Taguchi experimental design, in attempts to optimize current se- (3) An alternative time-based nonlinear VCP strategy was
lection [4e6]. The multi-step current charging methods are often demonstrated to mitigate mass and charge transfer limita-
derived without full understanding of the mechanism involved in tions as an effective mean to improve charge efficiency while
the charging process, and their applications are often restricted by reducing charging time. A practical transformation from
certain subjective factors (e.g. initial current selection and the in- realistic test results to derive aging-affected VCPs via quan-
telligence in algorithms or rules generation). There are other at- titative mathematical expressions is realized. This ability
tempts to improve the conventional CCeCV methods for better makes this UVP/VCP approach capable of adopting cycle aging
charging results. Sikha et al. reported an empirical formula and capacity fade into charging protocols for safe operation of
described as ‘varying current decay’ (VCD) protocol to replace the charging process. This is the first time that SOH-
CCeCV or purely CV charging for a LiCoO2-based LIB, attempting to dependent charging protocol was developed successfully.
shorten the recharging time, while minimizing impacts on cycle life
[7]. They showed the comparison of charging results on the per-
formance of the cell as a function of cycle number with discussion 2. Background principles
on the impacts of the fading behavior in the cell. Mechanistic
reasoning has been given for the need of a better protocol in fast 2.1. State-of-the-art and issues
charging. Chen et al. used a gray-prediction algorithm to replace a
common CV mode float charging protocol and implemented the The CCeCV or CV floating charge protocols have been widely
algorithm into a LIB charging system [8]. These are just a couple of used in the battery industry due to the simplicity, convenience, and
examples to show the state-of-the-art in the fast and safe charging wide acceptance in their practices. For practical applications, there
protocol developments. Although improved in reducing charging is a strong desire to improve charging efficiency and reduce
time and/or increasing charging efficiency, these prior attempts charging time; yet, these protocols have limitations in achieving
could not effectively overcome the polarization increase over time such an objective while maintaining charge retention in LIBs. In the
when batteries are aged and faded. There is an urgent need to CC step, as SOC increases, the polarization phenomenon shall
develop a more reliable charging protocol that can address aging intensify, since mass transport and charge transfer become more
phenomena and be able to accommodate capacity fade (often difficult. In some cases, lithium deposition (plating) in the negative
caused by active materials loss) or power fade (induced by electrode emerges to cause capacity loss irreversibly and leaves the
impedance increase over time). A more reliable charging protocol cell to great risks of internal short and thermal runaway. To miti-
should minimize fading-induced impacts on battery performance. gate such risks, the CV step is employed to prevent overcharging;
It should also reduce unwanted safety and reliability concerns, such yet, prolonging the charging time as a consequence. To reduce
as overcharging, which often reduces battery life. charging time, higher rates are required, which decreases the
Here, an effective optimum charging method is proposed and charging efficiency due to Joule heating. Therefore, to reduce
illustrated using a 2.2 Ah LiCoO2/LiNixMnyCozO2-based LS-18650 charging time, while improving charging efficiency, a better
LIB cell to demonstrate its effectiveness. In this method, a univer- charging methodology needs to be developed.
sal voltage protocol (UVP) with less demanding of learning can be Fig. 1(a) shows a series of cell voltage vs. SOC curves in the CC step
obtained and applied to recharging the cell at various stages of at 0.2C, 0.5C, 1C, 2C, and 3C, respectively, for a typical fresh LS-18650
state-of-health (SOH) conditions. This UVP is based on a hypo- cell. In these experiments, the cut-off voltage at the end-of-charge
thetical question, “if a universal charging protocol can be derived (VEOC) was 4.2 V, whereas the corresponding SOC (SOCEOC) in the
that is independent of aging while provides the best efficiency to CC step could not reach 100% in each case. A heuristic idea was raised
recharge a battery to 100% SOC in a desired time frame?” If so, this to ask the question, ‘why fast charging to date could not reach the
UVP method shall provide a better generalization and easier fully charged state (ideally 100% SOC) within a manageable time?’ To
implementation for charger control. On the other hand, the current explore this possibility with intent to achieve the optimum charging
profile would vary as a function of SOC and SOH. Thus, this UVP within an allotted time frame, without sacrificing cell performance,
approach is also a unique technique using a varying current profile as the solid line in Fig. 1(a) attempts to address; such a charging
(VCP) that is fundamentally different from the conventional VCD protocol (conformed to the voltage vs. SOC profile as shown) could
protocols. Some other unique aspects of this approach include: be realized in the charging control to reach 100% SOC at the end-of-
charge (EOC) in a desired charging time and with better efficiency.
(1) An optimized UVP that is constrained by charging time. It is This is the optimum charging protocol we intend to achieve. Fig. 1(b)
important to note that in this work, the optimization scheme shows the inverse relationship between charging time and charging
Z. Guo et al. / Journal of Power Sources 274 (2015) 957e964 959

Fig. 1. (a) Charging profiles in the constant current (CC) step at 0.2C, 0.5C, 1C, 2C, and 3C, respectively, of a {LiCoO2 þ LiNixMnyCozO2} composite cathode-based LIB used in this work.
A desirable charging profile to reach 100% SOC without a constant voltage (CV) step is also shown. (b) The corresponding charging time for the CC step and the entire CCeCV
protocol as a function of C rate.

rate and the portion of charging time associated with the CC step in where t is the charging time and a, b non-dimensional coefficients.
the CCeCV protocol. As the rate increases, more time needs to spend Practically, with specific start and finishing times (denoted as ti and
on CV step. One should also be aware of that after a certain rate the tf, respectively), the VC curve shall be determined by the co-
benefit of time reduction from the increasing rate in the CC step efficients a and b. The optimum charging protocol can be regarded
should diminish quickly by the lengthening of the charging time in as how to obtain the appropriate a, b, ti, and tf through a certain
the CV step. Therefore, a varying current (VC) strategy as a function optimization method in a mathematical model.
of SOC and time must be adopted to shorten charging time, as
suggested in the heuristic idea. To test the water, the voltage
2.3. Mathematical expressions
response as a function of VC shall be modeled first.

In the mathematical model, the charging time t can be set as an


2.2. Varying current (VC) strategy
optimization target as

In general, the impedance of a cell shall change with SOC [10], as


 
mint ¼ tf  ti (2)
shown in Fig. 2(a). The cell impedance shall increase toward the
end-of-discharge (EOD), as the ability in moving the residual To assess the effectiveness of various charging protocols, some
charge from one electrode to another in the cell becomes more constraints and variables that are related to battery performance
difficult. Although it is a common practice to reduce the current to characteristics, such as SOC, capacity Q, heat generated by the
lower Joule heating in order to improve the charging efficiency, charging process q, and the terminal voltage U, should be consid-
disregarding resistance variations; the philosophy employed in this ered as benchmarks for comparison. Ideally, the best quantities
work guides a hypothetical yet ideal current profile created ac- should be retained in the improved charging protocol with the
cording to impedance response in the cell, as represented in following qualities, as expressed in the mathematical descriptions
Fig. 2(b). In the beginning of charging from the EOD, as the resis- as follows:
tance rapidly varies with its value from high to low, the current
should increase sharply. The maximum current should follow the Li SOCtf ¼ SOCEOC (3)
ion transport in the electrolyte and through the porous electrode
architecture, where mass transport is usually the limiting factor for
q  qCCeCV (4)
electrochemical reactions. As the SOC increases, while the mass
transport becomes gradually constrained, the current should
reduce accordingly, as shown by a nonlinear VC profile with time t Utf ¼ VEOC (5)
in Fig. 2(b) and its functional formula can be expressed as:
where SOCtf and Utf are the final SOC and cell voltage at the end of
iðtÞ ¼ at$expðbtÞ (1) the charge regime in the experiments. Considering the uncertainty
in experimental measurements, the SOCtf could be retained within

Fig. 2. (a) The dc resistance as a function of SOC and (b) the charging current as a function of time for the proposed charging profile with a nonlinear varying-current curve.
960 Z. Guo et al. / Journal of Power Sources 274 (2015) 957e964

98%~100%, while the Utf in the range of 4.18 Ve4.20 V. qCCeCV de-  
notes the total amount of heat produced by the CCeCV charging Qd Ic0 tc0 þ Qc0 Qc
tc ¼  (11)
process, which could be measured by calorimetric devices. Qd0 Ic Ic
Based on constraints expressed in formulas (3)e(5), this work
intends to yield achievable values for these variables to best satisfy where the capacity discharged Qd, capacity restored Qc, ohmic
the optimization target as denoted in Eq. (2). Genetic algorithm resistance RU, polarization resistance Rp, polarization voltage Up, CC
(GA) was adopted in this work, taking the advantages of its ability charging terminal voltage Uc, CC charging time tc, CC rate Ic, and the
to resolve global optimal solutions, which can affirm the shortest extent of polarization t are used to describe the dynamic electro-
charging time on the premise of easing the constraints imposed by chemical process based on an ECM. At a certain state of aging, the
the charging conditions. In principle, satisfying these constraints parameters Uc, Up, Rp, RU, Qc, Qd, tc, Ic and t are deformed as
should imply a higher efficiency and less harm to the battery's Uc0 ; Up0 ; R0p ; R0U ; Qc0 ; Qd0 ; tc0 ; Ic0 and t0 . For those interested in the
performance by the charging protocol. modeling approach, please refer to Ref. [12] for the details. The
following variables: Up, Qc, Up0 ; and Qc0 can be ignored on the
premise of no polarization from 0% SOC charging, Eqs. (10) and (11)
2.4. SOC and heat generation constraints are thus simplified as

In this VC charging strategy, SOC can be calculated using current    


integration method in time domain as follows:   1 1
Uc0 tc0 ¼ Uc ðtc Þ þ Ic Rp exp  tc  Ic0 R0p exp  0 tc0
t t
Z  
tf
0 0 0
 
iðtÞdt þ Ic Rp þ RU  Ic Rp þ RU (12)
Qc ti
SOCtf ¼ ¼ (6)
Qd Qd

where Qc represents the capacity returned during the charging Qd Ic0 0


t¼ t (13)
process, from t ¼ ti to tf, and Qd the actual capacity discharged. Qd0 Ic c
According to Eqs. (1) and (6), Eq. (3) can be rewritten as
In the VC protocol, if I was accepted at a different SOH, instead of
a h    i CC Ic0 ; Uc0 should be deformed as U0 in Eq. (12), and the battery
btf  1 exp btf  ðbti  1Þexpðbti Þ ¼ SOCEOC
Qd b 2 voltage response can be expressed as
(7)
   
The temperature in the cell may rise because of Joules heating tc t 0  ti0
U 0 ðt 0 Þ ¼ Uc ðtc Þ þ Ic Rp exp   iðt 0 ÞR0p exp 
from the resistive effect, depicting the energy dissipated to over- t t0
   
come the resistance from charge and mass transfers [11]. The heat q 0 0 0
þ iðt Þ Rp þ RU  Ic Rp þ RU (14)
generated from the ohmic resistance (RU) is expressed approxi-
mately as
where t0 and ti0 represent VC charging time and starting time,
Ztf respectively.
q¼ i2 ðtÞdt$RU (8) The relationship between t0 and tc can be established with the
same SOC as
ti

Eq. (4) can be expressed by combining Eqs. (1) and (8) as follows Z t0
iðt 0 Þdt 0
  Ic tc ti0
a2 1    SOC ¼ ¼ (15)
tf2  2 2btf  1 exp 2btf Qd Qd0
2b b
   (9)
2 1 According to Eq. (1), formulas (14) and (15) can be further
 ti  2 ð2bti  1Þ expð2bti Þ RU  qCCeCV
b expressed as

Relative to the variables SOC and q, the U's functional expression  


is more difficult because of the polarization effect in the LIB. tc
U 0 ðt 0 Þ ¼Uc ðtc Þ þ Ic Rp exp   at 0 expðbt 0 ÞR0p
t
   
t 0  ti0 0 0 0 0 (16)
2.5. Voltage constraint  exp  þ at expðbt Þ R þ R U
t0 p
 
In our recent work [12], we used a transformation of CC charging  Ic Rp þ RU
profiles to quantify the capacity fade in the LIBs and derived a time-
based SOH estimation model. In this model, the battery voltage !
response in the charging profiles at different stages of SOH can be Qd a0  
expressed as tc ¼ 0 ðb0 t 0  1Þexpðb0 t 0 Þ   b0 ti0
Qd Ic b02
    
    1  1 exp b0 ti0 (17)
Uc0 tc0 ¼ Uc ðtc Þ þ Up þ Ic Rp exp  tc
t
      where a0 and b0 correspond to a and b respectively in Eq. (1) but at a
1 0 (10)
 Up þ Ic Rp exp  0 tc þ Ic0 R0p þ R0U
0 0 0
different age.
t
  Particularly, if Uc(tc) and U0 (t0 ) were obtained at the same age of
 Ic Rp þ RU
the cell, e.g. at 100% SOH, Eqs. (16) and (17) can be rewritten as
Z. Guo et al. / Journal of Power Sources 274 (2015) 957e964 961

    VCP correspondence was simulated for Cell #1. (2) Using the VCP to
tc t  ti charge Cell #3 to yield a cell voltage vs. time profile for comparison
UðtÞ ¼ Uc ðtc Þ þ Ic Rp exp   at expðbtÞRp exp 
t t with the UVP from Cell #1, to understand the effect of cell vari-
 
þ ðat expðbtÞ  Ic Þ Rp þ RU ability and its influence on VCP (assuming conversion of UVP to VCP
is independent of cell variability). (3) Applying the UVP derived
(18)
from Cell #1 to Cell #3 in the cycle aging tests to record VCPs at
different SOHs. To assess the charging efficiency for comparison,
a
tc ¼ ððbt  1ÞexpðbtÞ  ðbti  1Þexpðbti ÞÞ (19) the integral energy obtained from multiplying the capacity and
Ic b2
voltage for the charge and discharge regimes respectively was used
When t ¼ tf, the voltage constraint in Eq. (5) can be elaborated as in the calculation of charging efficiency. The variation of the
    charging efficiency as a function of SOH was used in the comparison
tc   t  ti between conventional CCeCV (Cell #2) and UVP (Cell #3) protocols
Uc ðtc Þ þ Ic Rp exp   atf exp btf Rp exp  f
t t to assess the impacts on cell performance, particularly the cycle life.
    
þ atf exp btf  Ic Rp þ RU ¼ VEOC
4. Results
(20)
4.1. Cell performance model at 100% SOH
a     
tc ¼ btf  1 exp btf  ðbti  1Þexpðbti Þ (21)
Ic b 2 Five voltage vs. time charging curves in the CC step for Cell #1 at
SOH ¼ 100%, in the current range from 0.2C to 3C, are shown in
To this end, the constraints (3)e(5) are now transformed to
Fig. 1(a). These CC charging curves were used to obtain the corre-
formulas (7), (9), (20) and (21), making the functional variables (i.e.
sponding Uc(tc) functions using a nonlinear least squares method.
a, b, ti, and tf) in the optimum charging protocol more feasible to be
Subsequently, using Eq. (12) the following simulation results using:
determined by GA. Among these constraints, Uc(tc) can be acquired
(1) Ic0 ¼ 0.5C and Ic ¼ 0.2C, (2) Ic0 ¼ 1C and Ic ¼ 0.2C or 0.5C, (3)
first during CC (Ic) charging, and the parameters (RU, Rp, and t) can
Ic0 ¼ 2C and Ic ¼ 0.2C, 0.5C, or 1C, and (4) Ic0 ¼ 3C and Ic ¼ 0.2C, 0.5C,
be subsequently identified accurately using numerical regression.
1C, or 2C, were conducted to obtain the minimum sum of root mean
square errors (RMSEs) between the measured and estimated
3. Experimental voltage values in the charging curves. In the derivation, ðUc0 ; tc0 Þ was
updated according to Ic0 variations from (Uc, tc), and three param-
The framework outlining the experimental work is as follows: eters (RU ¼ 0.062 U, Rp ¼ 0.125 U, and t ¼ 1.542) were determined
(1) Use a type of commercial cells to illustrate the concept and ultimately in the iteration processes of fitting.
derive relevant information for validation. (2) Conduct a series of Eventually, only four variables (i.e. a, b, ti, and tf) were needed in
tests to obtain data for deriving a cell performance model and the optimization as illustrated by formulas (1), (2), (7), (9), (20) and
charging protocol for further evaluations and comparisons. (3) (21). The GA was used to obtain an optimal value for the above
Perform charging and cycle aging experiments to verify concept variables, in which the population size was set to 20 and generation
and evaluate impacts. 2000. In particular, certain safety constraints either provided by the
Three 2.2 Ah {LiCoO2 þ LiNixMnyCozO2} composite cathode- manufacturer or derived from common trade practice were
based LS-18650 LIB cells were used in this work, denoted as included in the design of charging protocols (e.g. the maximum
#1e3, for testing and evaluation using an Arbin BT-2000 battery charging current Imax  3C and upper cut-off voltage Umax  4.2 V
cycler. Cell #1 was used to acquire the characteristic charging were observed at all time). After iterations, the variables were
curves for deriving the UVP and the input parameters for the ECM determined as follows: a ¼ 68.80, b ¼ 5.50, ti ¼ 0.04 h, and
simulations. The typical CCeCV protocol with a specific rate (i.e. tf ¼ 1.04 h.
0.2C, 0.5C, 1C, 2C, or 3C) in the CC step was used for charging. Each
rate used in the CC step shall determine a corresponding charging 4.2. Case studies at various SOHs
curve for analysis and model development. Cells #2 and #3 were
evaluated to determine the performance variations of the cells to As Cell #1 faded through cycle aging, resulting in different SOHs,
verify if the UVP is sufficiently universal. The cells were quite the complexity to derive suitable parameters for the entire cycle life
consistent according to the test results. As such, the condition of becomes labor and resource intensive, time consuming and
100% SOH was considered invariable, based on the experimental inconvenient in both CC profile data collection and analysis. To
results of cell voltage, charging duration, and heat generated. simplify the process while managing to address the dependence on
Subsequently, all three cells were cycle-aged to 80% SOH (i.e. a 20% SOH, as described in Eqs. (10) and (11), an effective approach as
capacity fade) using three specific protocols. In the cycle aging tests, reported in Ref. [12] was adopted hereto estimate Qd0 =Qd ; R0U ; R0p ,
the discharge regime for all three was CC ¼ 1C and VEOD ¼ 3.0 V. For and t0 using the pre-determined RU, Rp, and t. This approach used a
comparison of charging characteristics, three different charge re- series of CC profiles in the charging regime through the cycle aging
gimes were used. Cell #1 was recharged using CC ¼ 0.5C, Cell #2 of Cell #1 for illustrating how the process could be simplified.
CC ¼ 2C, by the CCeCV protocol, where CV ¼ 4.2 V with IEOC ¼ C/20. Adopting the capacity-based convention for SOH, denoted as
It is worth mentioning that Cell #2 would end up with a charging Qd0 =Qd , the approach as described in Ref. [12] is convenient and
time of about 1 h, close to that used as a constraint in the UVP practical to quantify SOH by using an adaptive transformation of CC
protocol, which was used by Cell #3. The UVP simulated from Cell charging curves at any point in life to a time-based parameter that
#1 at SOH ¼ 100% could be applied to Cell #3 directly. However, the can be used to specify SOH. For those interested in the detail of the
tester used in this work would not allow such a UVP function-based time-based transformation to derive SOH should refer to Ref. [12],
commend in the test schedule. Instead, a series of multiple incre- and it would not be repeated here. Parameterization of the model in
mental voltage or current steps (with 1 s interval) was used in the this work at various SOHs was realized by a nonlinear least squares
test schedules to mimic the UVP. The experiment with Cell #3 was fit of the time-based SOH parameters. The errors in the SOH esti-
thus conducted as follows: (1) Using the UVP derived from Cell #1, a mation between the estimated and experimental values (DSOH)
962 Z. Guo et al. / Journal of Power Sources 274 (2015) 957e964

were <2% throughout the entire cycle life, as reported in Ref. [12]. assert that this voltage-driven charging protocol is universal, and
The parameterization of R0U ; R0p , and 1/t0 from 100% to 80% SOH is consistent charging results can be retained throughout a battery's
shown in Fig. 3(a). service life to enhance reliability and safety. An immediate benefit
In the estimation of variables for each SOH case, the GA was used of this practice is that the UVP only requires the parameters being
to derive the optimal current profile in Eq. (1) and the reasonable acquired and derived in the beginning of life from a fresh cell, and
time in Eq. (2), which were denoted as a0 , b0 , ti0 and tf0 . In practical the UVP is rather independent of aging condition and cell vari-
applications, according to the pre-determined ti and tf, the charging ability. This unique aspect is convenient and practical for real ap-
time ðtf0  ti0 Þ  (1.04e0.04 h) was considered as a constraint here, plications. It is very different from current-based approaches.
irrelevant to the current levels, whereas the heat generation was The voltage curves, comprise both voltage vs. time and voltage
negligible and neglected (based on charging efficiency). Further- vs. SOC information for specific cell chemistry, have the ‘uniform’
more, the pre-determined four variables for 100% SOH were used characteristics in accordance with 100% SOH one. So, the voltage-
for the initialization of the GAs, which improved the efficiency of driven protocol, denoted as ‘UVP’ here, only requires the test re-
GA to handle the enormous amount of data produced in the cycle sults from a fresh cell, independent of aging and cell variability.
aging tests. The variable estimation results for various SOHs are
shown in Fig. 3(b). 5.2. Impacts from cell variability and SOH

5. Discussion Comparing the cell voltage vs. time curve from Cell #3 could
allow us to assess the degree of variations and inconsistency in
5.1. The universal voltage protocol (UVP) applying UVP to other cells in the batch in the charging processes
and at various SOHs. Fig. 5(a) shows the comparison between the
Fig. 4 shows (a) the VCP, (b) cell voltage vs. charging time, (c) cell cell voltage vs. time curve of Cell #3 and UVP from Cell #1. Small
voltage vs. SOC, and (d) SOC vs. time profiles for the entire service deviations were found around 0.15 h, where current levels near the
life of a LIB. For better visualization, in Fig. 4(a) the interval (DSOH) maximum. From 0.4 h to 0.7 h the deviation became more visible.
between two subsequent current vs. time curves was set to 2% in Although it is difficult to verify the origin of such differences, we
the presentation with the t ¼ (tf  ti) scale, whereas the initial time incline to believe that the VCP should impose different polarization
was set to ti ¼ 0 for all cases with the SOH dependence, so the effects to Cells #1 and #3. Likely, the VCP on Cell #1 created more
current level at t ¼ ti in Eq. (1) could be aligned for comparison. polarization than on Cell #3. This disparity is however not a great
Similar styles of presentation are used in the other three illustra- concern, because the deviation reduces gradually as the current
tions. As the trend of VCP in Fig. 4(a) shows, while the cell fades, the decreases. In real applications if a true UVP were used, the differ-
maximum current shall decrease to accommodate increasing cell ences in the polarization effects shall induce variations in the VCP
impedance, which could enjoy the benefit of less heat generation in each cell, which could cause some small variations in the
during charging. Despite the SOH was varying, the cell voltage vs. coulombic efficiency, but should never cause overcharging if Li
charging time curves (Fig. 4(b)) show remarkable similarity in plating were not present. Fig. 5(b) shows the resulting VCPs from
shape. The difference in the voltages between two adjacent profiles using the same UVP at different SOHs (in 5% DSOH intervals) with
is merely within 0.015 V through the entire charging duration. The Cell #3. The result illustrates a consistent descending trend in ac-
resemblance among the cell voltage vs. SOC curves implies that the commodating capacity fade and impedance change in cycle aging
charging protocols are conforming to the impedance increase due to achieve optimal charging. In all accounts, the SOCEOCs were all
to capacity fade in the aging, a consequence of ‘kinetic voltage fade’ >98%, indicating the UVP works well as intended.
associated with higher polarization imposed by the increasing
impedance. 5.3. Impacts on cell performance
According to basic electric circuit theory, the voltage- and
current-driven charging protocols should have the same perfor- Additional characterizations and assessments were conducted
mance and result in a reliable charging operation. For a battery to understand the benefits and capabilities of this UVP approach in
system, voltage protection is critical to prevent overcharging or minimizing degradation of the battery performance and prolonging
overdischarging. The cell voltage vs. time and cell voltage vs. SOC the service life of the battery. A comparative study on the impacts
profiles for specific cell chemistry shall serve the purpose to control from charging protocols, i.e. the CCeCV with Cell #2 vs. the UVP
cell charging process and maintaining a consistent characteristic with Cell #3, was conducted in this work. Under the cycle aging
charging profile commensurate with the reaction kinetics as the with the same charging time (1 h or so) and 1C discharging regime,
SOH varies. Such a consistency revealed in Fig. 4(b)e(d) allows us to the resulting SOH vs. cycle number is illustrated in Fig. 6(a) and

Fig. 3. (a) The characteristic parameters changes for SOHs, and (b) functional variables changes for SOHs, along with those estimated from the reciprocal charging time.
Z. Guo et al. / Journal of Power Sources 274 (2015) 957e964 963

Fig. 4. (a) Charging current vs. time as a function of SOH, (b) charging curves as a function of SOH, (c) cell voltage vs. SOC as a function of SOH, and (d) SOC vs. time as a function of
SOH.

Fig. 5. (a) Charging curves comparison between the simulated (Cell #1) and the experimental results obtained from Cell #3 using VCP, (b) charging current vs. time curves at various
SOHs for Cell #3 using UVP in the cycle aging.

Fig. 6. (a) Charge retention as a function of cycle number for Cell #2 and #3 using different charging protocols, and (b) charging efficiency as a function of SOH for Cell #2 and #3.
964 Z. Guo et al. / Journal of Power Sources 274 (2015) 957e964

charging efficiency vs. SOH in Fig. 6(b). To reach 80% SOH, it took Although the results demonstrated here are for single cells, the
100 cycles for Cell #2, yet 370 cycles for Cell #3, which shows the same approach can be applied to parallel-cell or string systems
merit of prolonging cell's cycle life with the UVP charging. The rapid where the inconsistency among the parallel units may exist.
decline of capacity with cycle number in Cell #2 reveals that the Because the charging protocol is controlled by the UVP, a parallel
cell's performance degraded severely, likely due to the result of Li configuration does not introduce any complexity in managing ter-
plating under repeatedly high-rate charging at 2C. In contrast, the minal voltage or charging time, while the VCP acts conformably to
application of UVP in Cell #3 reduced such an effect and resulted in the parallel circuit requirement.
a much improved cycle life. Although we could not conduct a
postmortem analysis to verify if Li plating were occurring, the trend 6. Conclusion
of fading is similar to other cases we knew that had such fading
events verified by postmortem analyses. Here we proposed a universal voltage protocol (UVP) for opti-
The fluctuations in SOH on Cell #3 during cycle aging, as shown mum fast charging strategy, which could not be resolved by con-
in Fig. 6(a), appeared more profound in magnitude than those in ventional CCeCV or floating charging methods. The approach is
Cell #2. Although the major difference between the two experi- also fundamentally different from prior varying current techniques.
ments was charging protocols, it is unlikely that the fluctuations In this UVP approach, an electrical equivalent circuit model (ECM)
were created by cell variability, instrumental artifact, or control was employed to derive the UVP using battery characteristic pa-
circuit accuracy. Since the SOH is a direct measurement of capacity rameters: RU, Rp, and t in the ECM and charging time as a constraint
fluctuations in the cell through cycle aging, as a time-based cutoff in the model. This UVP charging can be applied to recharging cells
charging protocol with UVP, it is likely that the tapered charging of the same design without considering cycle or calendar aging.
near the EOC may become more fluctuated than in CCeCV and Alternatively, a variation of the UVP can be made with the deriva-
from cycle to cycle. It is conceivable that there is a finite loss of tion of the corresponding varying current profile (VCP) deduced
charge to parasitic reactions. This is an attribute to the common from the ECM using a generic algorithm to optimize the variables
‘imperfectness’ in the coulombic efficiency. In the tapered charge, for a nonlinear VCP. This VCP can accommodate cell aging to pro-
some of the current could be used in the makeup of this charge vide an adaptive VCP function, if the true capacity of the cell after
loss (noted as Qr here). This Qr is a tangible contribution to not aging is properly estimated using the technique reported in our
only the coulombic efficiency but also the overall capacity fade prior work. This SOH estimation was based on a time-variant fitting
and SOH. In the CV step, which serves as a mean to tapered of CC charging curves against the initial voltage vs. time curve of a
charging in the CCeCV protocol, Qr should be gradual (due to fresh cell. The time variant shall provide the information of degree
increased polarization effects that reduce charging efficiency) of aging of the cell; thus, its capacity at a specific SOH. This accurate
from cycle to cycle, with small fluctuations often caused by capacity estimation as a function of SOH shall facilitate the
instrumentation control. In contrast, with UVP, tapered charging correction of the VCP through its service life. Through experimental
also plays a role when the cell is gradually approaching a terminal validation, this UVP/VCP approach is attractive for practical appli-
cutoff voltage of a specific SOC (ideally 100%). However, the time- cations with the following advantages (1) adaptability to SOH
based cutoff does not warrant a true tapered charge with minimal variations, (2) a simple UVP that is independent of aging, (3)
Qr; thus, it renders the tapered charging less effective in making quantitative VCP modification according to charging time and aging
up a minimum Qr, which may lead to ‘undercharging.’ Interest- condition to yield a higher charging efficiency, overvoltage pre-
ingly, the ‘undercharging’ could provide an opportunity for the vention, and easy implementation of fast charging.
subsequent charging to increase its charging efficiency. This in-
cremental enhancement could then reach an optimal recharge in a Acknowledgments
few cycles, in which the maximum capacity is exhibited. After that,
the charging efficiency shall decrease again due to the ‘under- This work is funded by Tsinghua National Laboratory for Infor-
charging’ phenomenon. Such small incremental changes over a mation Science and Technology (TNList) Cross-discipline Founda-
number of cycles make the SOH varies in a cyclic manner, as tion, and NSFC (Grant No. 61021063).
shown in Fig. 6(a).
Fig. 6(b) shows the improvement in charging efficiency with the References
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