FUNCTIONAL MANUAL

6000 ECDIS WORKSTATION

PUBLICATION KH1229

ISSUE 1

November 1999

KELVIN HUGHES
Kelvin Hughes Limited
New North Road, Hainault, Ilford, Essex IG6 2UR, UK
Telephone: +44 20 8500 1020
Facsimile: +44 20 8559 8526
Telex: 896401
www.kelvinhughes.com
www.smiths-aerospace.com

Registered Office:765 Finchley Road, London NW11 8DS

Incorporated in England No. 1030135
A part of Smiths Aerospace - Marine Systems VAT No: GB 226 6019 770 1
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Amdt 1 (Sept 2001) Page i

 CONFORMITY STATEMENT

This equipment has been designed to comply with IMO regulations and IEC standards. The
system has been tested and type approved for compliance with the following:

EQUIPMENT IMO REGULATION(S) IEC STANDARD(S)

ECDIS IMO A.817 IEC 60945

COPYRIGHT

ã Copyright Kelvin Hughes Ltd. 1999

All rights reserved. No part of this publication may be

reproduced, transmitted, transcribed, translated or stored
in any form or by any means, without the written
permission of Kelvin Hughes Limited.

Technical details contained in this publication are subject to

change without notice.

Page ii Issue 1 (Nov 99)

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COMMISSIONING DATA

VESSEL NAME:

DEVICE NAME DEVICE MESSAGE SPAN RANGE

INPUT MAX
INPUT MIN
TYPE TYPE (IF OR

OFFSET
PORT
SERIAL) SCALE

ANALOGUE

SYNCHRO
SERIAL

SHIP SET-UP DATA

VESSEL LENGTH VESSEL BREADTH
STERN TO STERN TO
CONNING ANTENNA
POSITION POSITION
FORWARDING FORWARDING
DISTANCE AT 1/4 DISTANCE AT 1/2
SPEED SPEED
FORWARDING FORWARDING
DISTANCE AT 3/4 DISTANCE AT MAX
SPEED SPEED
MIN STEERING MAX STEERING
SPEED SPEED
MAX ROT MAX RUDDER

SAMPLING ROT

RADAR OFFSETS ANTENNA OFFSETS

BOW TO RADAR BOW TO ANT

CENTRE TO CENTRE TO ANT

RADAR

ADDITIONAL INFORMATION:

Amdt 1 (Sept 2001) Page iii

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WARNINGS

CD-0845

THIS EQUIPMENT IS NOT FITTED WITH SAFETY INTERLOCKS. LETHAL

VOLTAGES ARE PRESENT WHEN COVERS ARE REMOVED. BEFORE
REMOVING A COVER, ALL SUPPLIES MUST BE SWITCHED OFF.

ENSURE THAT THE DISPLAY IS SWITCHED OFF PRIOR TO CLEANING,

OTHERWISE STATIC BUILD-UP MAY PRODUCE ELECTRICAL DISCHARGES
WHICH, IN EXTREME CASES, COULD BE HAZARDOUS.

CD-0844

THIS EQUIPMENT CONTAINS MATERIALS WHICH, WHEN IGNITED,

PRODUCE TOXIC FUMES .

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ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC SENSITIVE
DEVICES

CAUTION
Handling of Electrostatic-Sensitive Semiconductor Devices

Certain semiconductor devices used in the equipment are liable to damage due to static
voltage. Observe the following precautions when handling these devices in their
unterminated state, or sub-units containing these devices:

(1) Persons removing sub-units from an equipment using these devices must
be earthed by a wrist strap and a resistor at the point provided on the equipment.

(2) Soldering irons used during the repair operations must be low voltage types
with earthed tips and isolated from the mains voltage by a double insulated
transformer.

(3) Outer clothing worn must be unable to generate static charges.

(4) Printed Circuit Boards (PCBs) fitted with these devices must be stored and
transported in anti-static bags.

CD-1100

Amdt 1 (Sept 2001) Page v

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ELECTRIC SHOCK
RESUSCITATION

1 SHOUT FOR HELP. SWITCH
OFF ELECTRICITY IF POSSIBLE.
Do this immediately. If not possible, don't waste time Safeguard yourself when removing casualty from hazard. If casualty is not breathing start
searching for a switch.
2
REMOVE OBVIOUS
REMOVE FROM DANGER.
3 OBSTRUCTION TO
BREATHING.
If casualty is still in contact with electricity, and the supply resuscitation at once.
cannot be isolated, stand on a dry non-conducting
material (rubber mat, wood, linoleum).
Use rubber gloves, dry clothing, length of dry rope or wood
to pull or push casualty away from the hazard.

PINCH THE NOSE

LOOSEN NECKWARE IF CHEST DOES NOT RISE
COMMENCE VENTILATION
TILT HEAD BACKWARDS RE-CHECK AIRWAY. REMOVE
FOUR GOOD INFLATIONS
AND PUSH CHIN UPWARDS OBSTRUCTION AND RE-INFLATE
MOUTH TO MOUTH

CHECK PULSE

POSITION OF PULSE

PULSE PRESENT PULSE ABSENT

HEART HAS STOPPED BEATING

LAY ON BACK ON FIRM SURFACE
eg FLOOR
COMMENCE EXTERNAL CHEST
COMPRESSION AND CONTINUE
MOUTH-TO-MOUTH VENTILATION

ONE FIRST AIDER

15 Compressions of 80 per
minute followed by two
inflations

CONTINUE INFLATIONS
UNTIL RECOVERY OF
TWO FIRST AIDERS
NORMAL BREATHING
One conducts chest
compressions, without pause
at 60 per minute. The other
administers mouth-to-mouth
ventilation - after each 5th
compression

Check heart beat after first five

WHEN NORMAL BREATHING COMMENCES
PLACE CASUALTY IN RECOVERY POSITION
minutes and then after every three
mintutes. Continue external chest
compression and mouth-to-mouth
ventilation until a normal pulse is
felt and colour improves

CONTINUE INFLATIONS
UNTIL RECOVERY OF
NORMAL BREATHING
Keep casualty at rest. Remove on a stretcher.
Watch closely, particularly for difficulty in
breathing. Lightly cover with blankets or other
materials.

MEDICAL ASSISTANCE MAY BE OBTAINED ON / AT...............................

CD-1265

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AMENDMENT RECORD

When an amendment is incorporated into this handbook, the details should be recorded below. If the
equipment has been modified, the modification number is shown on the Amendment instruction page.

Amendment No. Date Inserted Intitials Mod Number

1 Sep 2001 DFB

2 Oct 2001 DFB

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CONTENTS

Page
Title Page.........................................................................................................................................i
Conformity and Copyright Page.....................................................................................................ii
Commissioning Data .....................................................................................................................iii
Warning Page ................................................................................................................................iv
Caution Page...................................................................................................................................v
Emergency Resuscitation Page......................................................................................................vi
Amendment Record Page .............................................................................................................vii
Contents (this page).....................................................................................................................viii

CHAPTER 1 - INTRODUCTION

MECHANICAL DESCRIPTION................................................................................................1.1
Lower Half of Unit ......................................................................................................................1.2
Processor Unit (NNR-A822) .......................................................................................................1.2
Processor Unit (NNR-A741) .......................................................................................................1.3
Top Half of Unit ..........................................................................................................................1.4
Screen Control Unit .....................................................................................................................1.4
FUNCTIONAL DESCRIPTION.................................................................................................1.4
Power Supply PCB ......................................................................................................................1.4
Input Interface PCB (NNR-A232)...............................................................................................1.5
Processor Unit..............................................................................................................................1.5
• Radar Interlay Processor PCB (NNR-A509) ..........................................................................1.5
• Processor PCB (45-980-0002) ................................................................................................1.5
• Processor Backplane ...............................................................................................................1.6
• 8-Channel Serial PCB (45-910-590).......................................................................................1.6
• Compass and Log PCB (NNR-A338).....................................................................................1.6
• Processor PCB (45-910-609) - Conning Display ...................................................................1.6
• 16-Channel Analogue PCB (45-910-595) - Conning Display................................................1.8
• Floppy Disk Drive ..................................................................................................................1.8
• Hard Disk Drive......................................................................................................................1.8
• CD ROM Drive.......................................................................................................................1.8
Display Assembly........................................................................................................................1.8
Screen Control Unit .....................................................................................................................1.8
• Keyboard.................................................................................................................................1.8
• Trackerball ..............................................................................................................................1.8
• Pushbuttons...........................................................................................................................1.11
Printer (Optional).......................................................................................................................1.11
Ergopod (optional).....................................................................................................................1.11
Power Distribution.....................................................................................................................1.11
• Processor PSU.......................................................................................................................1.11
• Monitor PSU (NNR-A115-2) ...............................................................................................1.12

CHAPTER 1 - ILLUSTRATIONS

Figure 1 - 6000 ECDIS (NNR-A40) ...........................................................................................1.1

Figure 2 - Processor Unit (NNR-A822): Module Locations .......................................................1.2
Figure 3 - Processor Unit (NNR-A741): Module Locations .......................................................1.3
Figure 4 - 6000 ECDIS Workstation:Functional Block Diagram................................................1.7
Figure 5 - 6000 ECDIS with Conning Display: Functional Block Diagram .......................1.9/1.10
Figure 6 - Power Distribution............................................................................................1.13/1.14

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CHAPTER 2 - INSTALLATION

Introduction..................................................................................................................................2.1
Pre-Installation Requirements .....................................................................................................2.1
Installation Instructions ...............................................................................................................2.1
Cable Connections .......................................................................................................................2.2

CHAPTER 2 - ILLUSTRATIONS

Figure 1 - Installation Dimensions for 6000 ECDIS (NNR-A40) ...............................................2.3

Figure 2 - Installation Dimensions for 6000 ECDIS (NNR-A40): No Footplate ........................2.4
Figure 3 - 6000 ECDIS (NNR-A40): Base Footprint (with Straight Footrest)............................2.5
Figure 4 - 6000 ECDIS (NNR-A40): Base Footprint (with no Footrest) ....................................2.6
Figure 5 - Conning Display with Screen Control Unit (NNR-A48)............................................2.7
Figure 6 - Conning Display without Screen Control Unit (NNR-A48-2) ...................................2.8
Figure 7 - External Interface Connections: Ports 0 to 7 ..............................................................2.9
Figure 8 - External Interface Connections: Ports 8 to 15 ..........................................................2.10
Figure 9 - 6000 ECDIS Workstation to Remote Display Connections.....................................2.11
Figure 10 - ERGOPOD Controller PCB (NNR-A589): Link and Switch Positions .................2.12
Figure 11 - ERGOPOD to Display Configuration.....................................................................2.13
Figure 12 - ERGOPOD to Display Connection Details ............................................................2.14

CHAPTER 3 - COMMISSIONING

Introduction..................................................................................................................................3.1
Prerequisites........ ........................................................................................................................3.1
Link And Switch Settings For Compass/Log PCB (NNR-A338) ...............................................3.1
• Switch SW1 ............................................................................................................................3.3
• Switch SW2 ............................................................................................................................3.3
Link Settings For RIP PCB (NNR-A509) ...................................................................................3.3
• Potentiometer RV1 .................................................................................................................3.4
Switching On And Setting-Up Procedures ..................................................................................3.4

CHAPTER 3 - ILLUSTRATIONS

Figure 1 - Compass/Log PCB (NNR-A338): Plug, Switch and Link Locations.........................3.1

Figure 2 - RIP PCB (NNR-A509): Plug, Socket, Potentiometer and Link Locations.................3.3

CHAPTER 4 - MAINTENANCE
Introduction..................................................................................................................................4.1
Preventive Maintenance...............................................................................................................4.1
Diagnostic Maintenance ..............................................................................................................4.1
• Power Supplies .......................................................................................................................4.2
• System Faults..........................................................................................................................4.2
- Gyro Fail ............................................................................................................................4.2
- Log Fail ..............................................................................................................................4.2
- Depth Fail...........................................................................................................................4.4
- Position Fail........................................................................................................................4.4
- Printer I/O Error .................................................................................................................4.4
- Printer No Paper .................................................................................................................4.4
- System Fail Lamp...............................................................................................................4.4
Corrective Maintenance...............................................................................................................4.5
• Fuse Replacement ...................................................................................................................4.5
- Mains Fuses........................................................................................................................4.5
- Monitor PSU Fuses ............................................................................................................4.5

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CHAPTER 4 - ILLUSTRATIONS

Figure 1 - Power Supplies: Fault Diagnosis ................................................................................4.3

Figure 2 - Location of Fuses........................................................................................................4.6

CHAPTER 5 - TECHNICAL SPECIFICATION

Mechanical...................................................................................................................................5.1
• Dimensions .............................................................................................................................5.1
Electrical ......................................................................................................................................5.1
• Power ......................................................................................................................................5.1
• Processor Rack (NNR-A822) .................................................................................................5.2
• Processor Rack (Conning Display Version) (NNR-A741).....................................................5.2
• CD ROM Drive.......................................................................................................................5.2
• Monitor Unit ...........................................................................................................................5.2
• Operator Interface ...................................................................................................................5.2

CHAPTER 6 - ON-BOARD SPARES

Introduction..................................................................................................................................6.1

ANNEX A - VESSEL SPECIFIC INSTALLATION &

INTERCONNECTION INFORMATION
(if provided)

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ANNEX A

VESSEL SPECIFIC INSTALLATION

AND

INTERCONNECTION INFORMATION

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Page xii Issue 1 (Nov 99)

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CHAPTER 1

INTRODUCTION

1 This manual provides functional, installation and commissioning information for the
6000 ECDIS workstation. Operating information is provided in Kelvin Hughes
publication KH1228.

2 The nucleus2 6000 ECDIS workstation may be stand-alone, or part of an Integrated

Bridge System (IBS) and is connected to positioning systems such as GPS and other
ship’s equipment such as gyros, logs and autopilots.

3 An optional Conning Display may also be provided as part of the system, the extra PCBs
being housed in the existing processor unit.

MECHANICAL DESCRIPTION

4 The 6000 ECDIS, shown in Figure 1, is a floor standing unit of sheet aluminium box
construction and is designed for use in either the seated or standing position.

ON/OFF
SWITCH

SCREEN
CONTROL
UNIT
KEYBOARD
DRAWER

DEGAUSS
BUTTON
CD ROM
DRIVE

3.5 inch
FLOPPY
CD-0162 DRIVE

Figure 1 - 6000 ECDIS (NNR-A40)

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Chapter 1

LOWER HALF OF UNIT

5 A removable door secured by two lift and turn latches provides access to the modules
located within. The lower half of the unit provides mounting for the Processor Unit
(NNR-A822 for a standard ECDIS, or NNR-A741 for an ECDIS with Conning Display).

6 The Power Supply PCB (NNR-A224) is mounted at the bottom of the unit. The rear panel
provides mounting for an Interface PCB (NNR-A232). Filter (X1) (HRC-A202) and
associated in-line fuses are mounted on the right-hand panel.

7 Cut-outs for cable access are provided on the rear face, the two side faces (behind side
access plates), and on the underside.

PROCESSOR UNIT (NNR-A822)

8 The standard ECDIS Processor Unit (NNR-A822), shown in Figure 2, contains the
following:

(1) RIP PCB (NNR-A509).

(2) Ethernet PCB (45-975-0017).
(3) MAT 891 Processor PCB (45-980-0002).
(4) Two Serial PCBs (45-910-590).
(5) Compass/Log PCB (NNR-A338).

RIP PCB PROCESSOR SERIAL PCBs

(NNR-A509) PCB (45-910-590)
(45-980-0002)

Printer Ribbon
CD-Rom Power
13
5
MOUSE
SYNC

INTERFACE
POWER
COMPASS LOG
VID

MON

COM

COM
SERIAL

T/BALL
200-240V~ 2A MAX
100-120V~ 3A MAX

SCSI Panel Ribbon

MFD Panel Ribbon
12

20
HEADING
AZIMUTH

KBD

ETHERNET COMPASS/LOG
PCB PCB
CD-3213 (45-975-0017) (NNR-A338)

Figure 2 - Processor Unit (NNR-A822): Module Locations

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PROCESSOR UNIT (NNR-A741)

9 The ECDIS and Conning Display Processor Unit (NNR-A741), shown in Figure 3,
contains the following:

(1) RIP PCB (NNR-A509).

(2) Ethernet PCB (45-975-0017).
(3) MAT 891 Processor PCB (45-980-0002).
(4) Three Serial PCBs (45-910-590).
(5) Two Compass/Log PCBs (NNR-A338).
(6) Analogue PCB (45-910-595).
(7) MAT 840 Processor PCB (45-910-609).

RIP PCB PROCESSOR SERIAL PCBs ANALOGUE

(NNR-A509) PCB (45-910-590) PCB
(45-980-0002) (45-910-595)

Printer Ribbon

CD-Rom Power
13
5

5
MOUSE
SYNC

MON
INTERFACE
POWER
COMPASS LOG

COMPASS LOG
VID

MOUSE
MON

COM

COM

COM
SERIAL

T/BALL

T/BALL
200-240V~ 2A MAX
100-120V~ 3A MAX

SCSI Panel Ribbon

MFD Panel Ribbon
12

20

12
HEADING
AZIMUTH

KBD

KBD

ETHERNET RIBBON COMPASS/LOG PROCESSOR

PCB PANEL PCBs PCB
CD-3214 (45-975-0017) (NNR-A279) (NNR-A338) (45-910-609)

Figure 3 - Processor Unit (NNR-A741): Module Locations

10 This version of the processor unit differs from the standard unit in that it contains two
separate backplanes to allow independant operation of the two systems within the same
chassis.

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TOP HALF OF UNIT

11 The top half of the unit comprises a mounting frame for a 21 inch, 1280 x 1024 Pixel,
colour Cathode Ray Tube (CRT) (45-647-199), cooling fans and PCBs as follows:

(1) Magnetic Amplifier PCB (NNR-A536).

(2) Power Supply PCB (NNR-A115-2).
(3) Deflection PCB (NNR-A116).
(4) Video Amplifier PCB (NNR-A117-2).
(5) Tube Base PCB (NNR-A135).
(6) DAC/Bleed PCB (NNR-A303).
12 The frame is enclosed by a sheet aluminium cover. A System Fail indicator is mounted on
the frame bezel which surrounds the CRT.

SCREEN CONTROL UNIT

13 The centre section of the ECDIS comprises a Screen Control Unit which provides
mounting for a trackerball, soft control pushbuttons, ON/OFF and Degauss pushbuttons,
an audible alarm, and a keyboard tray, which provides access to a 102 key keyboard, keyboard
illumination lamps and a CD ROM drive.

FUNCTIONAL DESCRIPTION

14 The following paragraphs provide a functional description of the PCBs and assemblies
comprising the 6000 ECDIS. Figure 4 shows a functional block diagram for the 6000
ECDIS workstation. Figure 5 shows a functional block diagram for the 6000 ECDIS
workstation with a Conning Display.

POWER SUPPLY PCB (NNR-A224)

15 The Power Supply PCB (NNR-A224) provides mounting for a 24V PSU and two 24V
relays. The 24V dc from the PSU is applied to the relay, via the ECDIS ON/OFF switch.
When the relay energises its associated contacts close, providing a path for the switched mains
supply. The power supply PCB then distributes 110/220V to the following:

(1) The power supply in the display assembly.

(2) The power supply unit located in the processor unit.
(3) A separate ship’s mains supply is switched through to the optional Conning
Display via the ECDIS ON/OFF switch.
16 A switched auxiliary mains supply is also provided.

17 The power PCB also provides +24V dc for keyboard illumination lamps, the System Fail
lamp and audible alarm.

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INPUT INTERFACE PCB (NNR-A232)

18 NMEA (opto isolator circuits) and serial inputs are applied to the input interface PCB.
The opto isolator circuits are enabled or disabled, by means of links A and B, depending
on whether the inputs are NMEA or serial (Link A = NMEA).

19 Analogue inputs for the optional Conning Display are input at this PCB. Each analogue
input is applied to a divider network. The input voltage range is adjusted using a four
contact DIP switch for each of the sixteen channels, as shown in Table 1.
TABLE 1: Voltage Range DIP Switch Settings

Voltage Range Contact 4 Contact 3 Contact 2 Contact 1

=>5V OFF ON OFF OFF
=>10V ON OFF OFF OFF
=>20V OFF OFF OFF OFF
Closing Contact OFF OFF ON ON

Where ON = Left

PROCESSOR UNIT

20 The Processor Unit is supplied in two versions as follows:

(1) Processor Unit for 6000 ECDIS Workstation (NNR-A822)

(2) Processor Unit for 6000 ECDIS Workstation with Conning Display
(NNR-A741).

Radar Interlay Processor PCB (NNR-A509)

21 The Radar Interlay Processor PCB accepts inputs from standard navigation radars. The
function of this PCB is to interlay a primary radar image for display with a chart. The
Radar Interlay Processor PCB processes Heading Line, Azimuth, Video and Sync from the
ship*s radar and places it on the PCI data bus for processing by the Processor Unit.

Processor PCB (45-980-0002)

22 This Processor PCB processes information from the RIP PCB, Ethernet PCB,
Compass/Log PCB and 8-Channel Serial PCBs.

23 The PCB also provides the floppy, hard drive and CD ROM interfaces, keyboard port,
trackerball interfaces, SVGA graphics driver hardware, watchdog circuitry to monitor
software and hardware operation, and manages the flow of information through the computer.

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Processor Backplane

24 The processor backplane used in Processor Unit (NNR-A822) provides four ISA slots,
two PCI slots and a combined ISA/PCI slot for the processor. An additional backplane
providing four ISA slots is fitted in Processor Unit (NNR-A741). This is to accomodate the extra
PCBs required by a Conning Display.

8-Channel Serial PCB (45-910-590)

25 The 8-channel serial PCB provides the input and output RS232 connections for the 6000
ECDIS. Serial Rx data signals from, for example, Nucleus radar, ECTAB, autopilot, etc,
are applied to the 8-channel serial PCB via the interface PCB. NMEA signals (serial signals
conforming to the NMEA 0183 (IEC 1162-1)) specification from position sensors, e.g. GPS,
LORAN C, DECCA, etc, are also applied via the interface PCB. These inputs are opto isolated.

26 Each channel is provided with RTS and CTS handshake lines. Serial signals are placed
on the ISA data bus for processing by the Processor unit.

Compass and Log PCB (NNR-A338)

27 The Compass and Log PCB accepts any pulse log input, and with the exception of 1:1,
any gyro of the following type:

(1) Synchro
(2) Stepper (+)
(3) Stepper (-)
(4) Type M.
28 The compass/log signals are placed on the ISA data bus for processing by the Processor
unit. This PCB also houses the circuitry that controls the display’s brightness, contrast
and degaussing controls. The System Fail lamp is also driven via this PCB.

Processor PCB (45-910-609) - Conning Display

29 The Processor PCB is only fitted to Conning Display variant (NNR-A741) and processes
information from the Analogue PCB, Compass/Log PCB and 8-Channel Serial PCB.

30 The PCB also provides the hard drive interfaces, trackerball interfaces, SVGA graphics
driver hardware, and manages the flow of information through the computer.

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MONITOR ASSEMBLY
(NNR-A180) MONITOR CRT
TUBE BASE MAGNETIC
PCB AMPLIFIER PCB
(NNR-A135) (NNR-A536)

BRIGHTNESS AND CONTRAST VIDEO DRIVE PCB VIDEO DATA AND SYNC
(NNR-A117-2)

DEGAUSS +150V
+30V
MONITOR +24V
PSU DEFLECTION PCB DAC PCB
110V/220Vac (NNR-A115-2) +12V
+10.5V (NNR-A116) (NNR-A303)
-10.5V

SCREEN CONTROL UNIT (NNR-A831)

TRACKERBALL
KEYBOARD CD ROM
& 3 BUTTONS
SWITCHED MAINS

PROCESSOR UNIT (NNR-A822)

+12V
+5V
PROCESSOR PROCESSOR FLOPPY DISK HARD DISK
-12V
PSU PCB DRIVE DRIVE
SWITCHEC MAINS

-5V (45-980-0002)
110V/220Vac

ON/OFF
SWITCH OPTIONAL ERGOPOD
OPTIONAL PRINTER

ISA BUS
PCI BUS
POWER
SUPPLY
PCB
(NNR-A224) RADAR INTERLAY 8 CHANNEL 8 CHANNEL
PANEL COMPASS/LOG
PROCESSOR SERIAL PCB SERIAL PCB
CONNECTOR PCB
PCB
(NNR-A338) (45-910-590) (45-910-590)
(NNR-A509)
FILTER
HRC-A202 COMPASS
STEP UP/
DOWN

INTERFACE PCB
(NNR-A232)
SHIP'S MAINS IN
110V/220Vac

HL AZ VID SYNC SHIP'S SERIAL SERIAL

COMPASS NMEA NMEA
FROM SHIP'S RADAR AND I/P AND O/P I/P AND O/P
CD-3222 LOG (8 CHANNELS) (8 CHANNELS)

Figure 4 - 6000 ECDIS Workstation:Functional Block Diagram

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16-Channel Analogue PCB (45-910-595) - Conning Display

31 This PCB is only fitted to Conning Display variant (NNR-A741). Analogue inputs from
Bow Thrusters, Wind Speed, Engine Revs, etc. are applied to the 16-Channel Analogue
PCB, via the interface PCB, and placed on the ISA data bus for processing by the Conning
Display Processor unit.

Floppy Disk Drive

32 This is a standard high density 3.5" 1.44 Mbytes floppy disk drive and is used to
download/upload system information.

Hard Disk Drive

33 The IDE hard disk drive provides a 4.3Gbyte (minimum capacity) storage medium for
programs and data.

CD ROM Drive

34 The CD ROM Drive is connected to the processor via a SCSI interface.

DISPLAY ASSEMBLY

35 The Display Assembly receives video data and sync signals from the Processor PCB
(45-980-0002). The inputs are fed to the Video PCB (NNR-A117-2) for amplification
and current to voltage conversion. The video is then fed via the Tube Base PCB (NNR-A135) to
the Monitor CRT.

36 The Magnetic Amplifier PCB (NNR-A536) senses external magnetic fields and
produces a proportional d.c. current which flows through the compensation coil. The
compensation coil is fitted around the crt shadow mask and compensates for colour degradation
due to changes in direction of the earth*s magnetic field as the ship turns.

SCREEN CONTROL UNIT

37 The Screen Control Unit, comprising keyboard, trackerball and three pushbuttons,
provides the operator interface.

Keyboard

38 The full QWERTY keyboard is provided for the input of data. The keyboard is connected
directly to the ECDIS processor.

Trackerball

39 The trackerball controls the on-screen cursor. The cursor is shown as an arrow or cross on
the display and is used as an on-screen pointer. The cursor is also used to highlight data
and text for editing purposes.

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Pushbuttons

40 The three pushbuttons on the Screen Control Unit are used to implement the functions
usually displayed in the lower right-hand corner of the screen.

PRINTER (OPTIONAL)

41 The printer is connected in parallel with the Processor PCB and provides a hard copy of
system information.

ERGOPOD (OPTIONAL)

42 The optional Ergopod provides all of the functions of the trackerball and pushbuttons
fitted on the 6000 ECDIS workstation.The Ergopod is connected via an Ergopod
Controller Assembly (NNR-A645-2).

POWER DISTRIBUTION

43 A power distribution diagram is provided in Figure 6. The Ship*s mains is fed to the
Processor and Monitor PSUs, via a mains filter.

Processor PSU

44 The +12Vdc supply from the Processor PSU is fed to the following:

(1) Processor Backplane

(2) Hard Disk
(3) Floppy Disk
(4) CD ROM
(5) Input Interface PCB
45 The -12Vdc supply from the Processor PSU is fed to the Processor Backplane and the
Input Interface PCB.

46 The +5Vdc supply from the Processor PSU is fed to the following:

(1) Processor Backplane

(2) Hard Disk
(3) Floppy Disk
(4) CD ROM
(5) Keyboard via the Processor PCB
(6) Trackerball via the Processor PCB.
47 The -5Vdc supply from the Processor PSU is fed to the Processor Backplane.

Issue 1 (Nov 99) Page 1.11

KH1229
Chapter 1

Monitor PSU (NNR-A115-2)

48 The Monitor PSU provides the following supplies:

(1) +150Vdc
(2) +30Vdc
(3) +24Vdc
(4) +12Vdc
(5) +10.5Vdc
(6) -10.5Vdc.
49 With the exception of the +24Vdc supply, the supplies detailed in paragraph 48 are
applied to the Deflection PCB.

50 The +12Vdc and -10.5Vdc supplies are also applied to the Magnetic Amplifier PCB.

Page 1.12 Issue 1 (Nov 99)

 KH1229
Chapter 1

ECDIS 6000 WORKSTATION

SWITCHED MAINS
SHIP'S MAINS IN
110V/220Vac
FOR CONNING
DISPLAY ECDIS MONITOR ASSEMBLY (NNR-A180) CONNING DISPLAY MONITOR ASSEMBLY (NNR-A48)

+150V +150V
SHIP'S MAINS IN POWER 110V/220Vac SWIITCHED MAINS
+30V MONITOR CRT 110V/220Vac +30V MONITOR CRT
FILTER SUPPLY MONITOR MAGNETIC MONITOR +24V TUBE BASE MAGNETIC
110V/220Vac +24V TUBE BASE
(HRC-A202) PCB PSU PCB AMPLIFIER PCB PSU +12V PCB AMPLIFIER PCB
FOR ECDIS +12V DEGAUSS (NNR-A115-2)
(NNR-A224) DEGAUSS (NNR-A115-2) +10.5V (NNR-A135) (NNR-A536) +10.5V (NNR-A135) (NNR-A536)
-10.5V -10.5V

ECDIS BRIGHTNESS AND CONTRAST VIDEO DATA AND SYNC BRIGHTNESS AND CONTRAST
ON/OFF VIDEO DRIVE PCB VIDEO DRIVE PCB
SWITCH (NNR-A117-2) VIDEO DATA AND SYNC (NNR-117-2)

TRACKERBALL
DEFLECTION PCB DAC PCB PEDESTAL DEFLECTION PCB DAC PCB
(NNR-A116) (NNR-A303) INTERFACE (NNR-A116) (NNR-A303)
PCB
(NNR-A331)
SWITCHED MAINS

SCREEN CONTROL UNIT (NNR-A831) OPTIONAL

ERGOPOD
OPTIONAL
TRACKERBALL PRINTER
KEYBOARD CD ROM
& 3 BUTTONS BRIGHTNESS VIDEO
DEGAUSS AND DATA TRACKERBALL
CONTRAST AND
SYNC
PROCESSOR UNIT (NNR-A741)

+12V
+5V
PROCESSOR PROCESSOR FLOPPY DISK HARD DISK HARD DISK
-12V PROCESSOR
PSU PCB DRIVE DRIVE DRIVE
-5V PCB
(45-980-0002)
(45-910-609)

ISA BUS ISA BUS

PCI BUS

RADAR INTERLAY 8 CHANNEL 8 CHANNEL

PANEL COMPASS/LOG PANEL COMPASS/LOG 8 CHANNEL ANALOGUE
PROCESSOR SERIAL PCB SERIAL PCB
CONNECTOR PCB CONNECTOR PCB SERIAL PCB INPUT PCB
PCB (45-910-590) (45-910-590)
(NNR-A338) (NNR-A338) (45-910-590) (45-910-595)
(NNR-A509)

COMPASS 4
STEP UP/
DOWN 4

INTERFACE PCB
(NNR-A232)

HL AZ VID SYNC SHIP'S SERIAL SERIAL ANALOGUE

COMPASS NMEA NMEA INPUTS
CD-3223 FROM SHIP'S RADAR AND I/P AND O/P I/P AND O/P
LOG (8 CHANNELS) (8 CHANNELS)

Figure 5 - 6000 ECDIS with Conning Display:

Functional Block Diagram

Issue 1 (Nov 99) Page 1.13/1.14

 KH1229
Chapter 1

+12V

+12V
ECDIS CONNING DISPLAY

POK

POK
-12V

-12V
+5V
+5V
+5V

+5V

+5V
+5V
+5V

+5V
-5V

-5V
MOTHER BOARD MOTHER BOARD

0V
0V
0V
0V

0V
0V
0V
0V
+5V +5V +5V
PIN-4 PIN-1
0V 0V 0V
PIN-3 PIN-2
0V 0V 0V
PIN-2 PIN-3
+12V +12V +12V
PIN-1 PIN-4
ECDIS
ECDIS +5V PROCESSOR PSU
CD-ROM FLOPPY DISK
DRIVE +5V
+5V
-5V
0V +5V PIN-4
POWER DISTRIBUTION PCB -+5V
MOUNTED IN 0V 0V 0V PIN-3
PROCESSOR BOX 0V 0V 0V PIN-2
0V +12V +12V PIN-1
-12V ECDIS MAINS IN
+12V HARD DRIVE L N E
+5V
POK
FOCUS 1 DAF MAGNETIC L N E
+5V
FOCUS 2 DAF DAF ASSY AMPLIFIER +5V PIN-4
0V
G2SPY DAF NNR-A303 NNR-A536 0V PIN-3
0V MAINS FILTER
0V PIN-2
+12V +12V HRC-A202
PIN-1

PLB-1
PLB-3
PL2-1 COMPENSATION

PLA-1
PLA-3
PLA-5
PLA-6
PLA-4

PL1-1
PL1-2
PL1-3
COIL CONNING
PL2-2
HARD DRIVE L N E

N
E

L
PANEL CONNECTOR

FS1
FS2
CS-CONT
CS-BRILL

PARAB
+150V

PL8-3 -10.5V
PL8-1 +12V
SHIP'S MAINS FOR CONNING

+12V

SOLDER WIRES LINE

ACROSS C225 LINE
U/C
INC

PL8-2 0V
0V

0V
0V
-10.5V RED

PL1-1
PL1-3
PL1-4
PL1-5
PL1-6

PLG2 N

SKE2 N

PLA2 N
PL4-1
PL4-2
PL4-3
PL4-4
PL4-5

PLG3 E

SKE3 E

PLA3 E
PLG1 L

SKE1 L

PLA1 L
RED PL1-1 PL4-10 PL6-1 DEGAUSS
SK1 0V BLACK
GREEN PL1-2 PL4-1 PL6-2 COIL
GRAPHICS SK2 +85V
BLUE PL1-3 PL4-8
CARD VIDEO SK3 +12V E
HSYNC PL1-4 PL4-4 PL1-3 E SKD3
SK4 VG1 +150V N MONITOR SKF1 L
VSYNC PL1-9 D228/R334 JUNCTION PL7-1 PL2-1 PL1-5 N SKD2 SWITCHED
SK5 0V +30V
PL1-10 PL4-2 PL7-2 PL2-2 PL1-1 L MAINS
L SKD1
SKF2 N AUXILIARY MAINS OUT
CONT +12V SKF3 E
RED PL1-11 PL4-5 PL7-3 PL2-3 PL7-2 POWER SUPPLY PCB
PL6 PL6 BRILL DEGAUSS SWITCH
BASE
BASE
PL2-1

GREEN PL1-12 PL4-6 +10.5V PL4-4 PL7-3 NNR-A224

PL7 PL7 POTVOL PL7-4 SKH1 L
BLUE PL1-13 PL4-7 DEFLECTION PCB 0V PL2-5 PANEL CONNECTOR SWITCHED MAINS
PL5 PL8 HSYNC 0V SKH2 N TO CONNING DISPLAY
PL1-14 PL4-11 NNR-A116 PL7-6 PL2-6
VSYNC -10.5V SKB1 SKH3 E
VG1 PL1-15 PL4-12 PL2-7
PL4-1 PL2-1 PL7-7 SKB2
0V CONNING DISPLAY
PL4-2 PL2-2 ON/OFF SWITCH SKB3
VIDEO PCB PL6-1
PL6-3
PL6-4
PL6-5
MONITOR PSU

SKC4
SKC3
SKC1
SKC2
(PERMANENTLY SHORTED SKB4
TUBE BASE PCB NNR-A117-2 NNR-A115-2 WITHIN CONNING DISPLAY)
NNR-A135
PL3-1
SKD CONN 2
PL3-2
PIN-4 PIN-4
3 BUTTON PIN-3 PIN-3 +24V
SWITCH SYSTEM
RED PIN-2 PIN-2 FAIL LAMP PANEL CONNECTOR
BLUE PIN-1 PIN-1
YELLOW
BLACK

CONN 1
ON/OFF SWITCH
TRACKERBALL ON/OFF PIN-1

PIN-8
PIN-7
PIN-6
PIN-9
SWITCH ON/OFF SWITCH
45-881-118 PIN-2
DATA
PIN-4
GND PS2
PIN-5
+5V MICROPROCESSOR
PIN-6
CLOCK MOUSE
PIN-7
+24V +24V
PIN-10
LIGHTS CONTROL LINE
PIN-11
ALARM CONTROL LINE PANEL CONNECTOR
PIN-12
LIGHTS O/P
KBD DEGAUSS PIN-15
0V LIGHTS SWITCH PIN-16

SKB1
SKB2
SKB3
SKB4
0V
PIN-25
CD-3247 NNR-A225

Figure 6 - Power Distribution

Issue 1 (Nov 99) Page 1.15/1.16

 KH1229
Chapter 2

CHAPTER 2

INSTALLATION

INTRODUCTION

1 The 6000 ECDIS (NNR-A40) is designed to be deck mounted.

2 When available, use the vessel specific installation and interconnection details contained
in Annex A to this chapter. Otherwise, use Figures 1 to 11 which provide general
installation information.

PRE-INSTALLATION REQUIREMENTS

3 Ensure the following:

(1) Installation Kit NNR-A656 is available.

(2) There is sufficient space in front of the workstation’s designated position to allow
the operator to work comfortably, and at the rear to allow installation of ship’s
cables.
(3) Ship’s cables are installed in their correct position.

INSTALLATION INSTRUCTIONS

4 Install the workstation as follows:

NOTE: The workstation may be secured using the four external holes, or the six internal fixing
holes.

(1) With reference to Figures 3, or 4, mark out the fixing points at the required
installation position. Drill the bolt holes.
(2) Install the workstation in position and secure.
NOTES: (1) The workstation is supplied with a blanking plate fitted over the rear
access hole.
(2) A rear cable clamp is supplied with the fitting kit.

(3) Feed the ship’s cables through the rear or bottom of the workstation and connect
to the appropriate input sockets.
(4) Connect ship’s earth to the workstation earth bolt.

Issue 1 (Nov 99) Page 2.1

KH1229
Chapter 2

CABLE CONNECTIONS

5 Connect the ship’s mains to Filter X1.

6 Connect all ship’s system sensors to the multi-serial, multi-analog and pulse/synchro
interfaces on the interface PCB, as shown in Annex A to this chapter (if provided).
Otherwise, refer to Figures 6 to 11 for general interface details.

7 Instructions for setting-to-work are contained in Chapter 3, Commissioning.

Page 2.2 Issue 1 (Nov 99)

 KH1229
Chapter 2

VENTILATION
CLEARANCE
10mm o
REAR VIEW 56

o
56
94mm

1191 mm
1040mm
OPTIONAL SIDE ACCESS
REAR ACCESS PLATES
CABLE CLAMP (can be removed

697mm
(Supplied in for intercabinet
fitting kit) wiring)
140 VENTILATION
GRILL
55

EARTH STUD 122

50
85
105 475 mm 682mm
825.5 mm
NOTE: IF MOUNTING BARS ARE USED, ADD 16mm TO DISPLAY HEIGHT

6000 ECDIS - OVERALL DIMENSIONS

TO INSTALL THE ECDIS WORKSTATION

PROCESSOR
UNIT
1. Mark out the position of the pedestal, leaving sufficient
clearance for the operator, for ventilation, and for cable
access.
2. Drill the required bolt holes (A or B - see diagram).
INTERFACE
PCB 3. Feed the ship's cables (power, signal, Knet etc)
through the rear or base of the pedestal.
FILTER UNIT
(HRC-A202) 4. Locate the pedestal into position and secure with either
4 or 6 M12 bolts as required.
5. Ensure that the pedestal is correctly earthed to the
OPTIONAL POWER SUPPLY ship's earth.
FOOTPLATE BOARD
(NNR-A224) 6. Connect the cables as shown in Section 2

6000 ECDIS PCB & CONNECTOR LOCATIONS

Display Weight 90kg

ACCESS
ACCESS TO TO FLOPPY
INTERNAL UNITS DRIVE
& CONNECTIONS

COMPASS SAFE DISTANCES

GRADE 1 GRADE 2 & 3 GRADE 4
o o
1/4 1o 2

6000 ECDIS 1.4 0.7 0.5

OPTIONAL
FOOTPLATE
CD-3216

Figure 1 - Installation Dimensions for 6000 ECDIS (NNR-A40)

Issue 1 (Nov 99) Page 2.3

KH1229
Chapter 2

512

56
* *
o
FRONT VIEW

*
AIR VENT
LOUVRES
(10mm) 275
o
o 13
56
o
100 161 2 90
36

SIDE ACCESS

1188 mm
slight radius
1036mm

PLATE
DISK
* (can be removed
for intercabinet
DRIVE
ACCESS
wiring)

697mm
180

145 VENTILATION GRILL

180
122

100

475 mm 682mm
50 805 (edge)
REAR VIEW
825(centre)

*DETAIL OF DISPLAY TOP

*
223

74
9 8
46

26
8

1
26 1180 BEZEL
CASE REAR ACCESS
CABLE CLAMP
( Provided in fitting kit,
mfd supplied with
blanking plate fitted)
140

NOTE: IF MOUNTING BARS ARE USED 55

ADD 16mm TO DISPLAY HEIGHT
EARTH STUD
50

85
CD-3217 105

Figure 2 - Installation Dimensions for 6000 ECDIS (NNR-A40): No Footplate

Page 2.4 Issue 1 (Nov 99)

 KH1229
Chapter 2

475 225 MOUNTING OPTIONS

71 70 150 150 105 44 A: 6 x Holes internal fixings
14mm dia.
(Remove mounting bars)
B: 4 x Holes external fixings
14mm dia. in mounting bars
under Display.
B A A A B

300

FOOTPLATE FIXING
2 tapped holes on footplate
Cable entry
CL secured through slotted holes
682

in
600

150 in Display base

baseplate
113

B A A A B

41 25

20 550 20 Corner
Radius
6mm

A A A

B B
16

MOUNTING PLINTH
For ease of mounting, a hardwood plinth is included with every 6000 display.
This is supplied in four pieces, and is attached to the rear of the radar display
packing case.

95

Uses mounting option B CD-3218

Figure 3 - 6000 ECDIS (NNR-A40): Base Footprint (with Straight Footrest)

Issue 1 (Nov 99) Page 2.5

KH1229
Chapter 2

A: 6 Holes internal fixings 14mm dia

(Remove mounting bars)

475
70 150 150 105

A A A
253

295

Cable entry 150

in
FRONT
682

600

baseplate
113

279

A A A

41

CD-3219

Figure 4 - 6000 ECDIS (NNR-A40): Base Footprint (with no Footrest)

Page 2.6 Issue 1 (Nov 99)

 KH1229
Chapter 2

520 540

552

420 56o

200

60 400
475

30

M10
240

440

415

80

FRONT
CD-3236

Figure 5 - Conning Display (NNR-A48)

Issue 1 (Nov 99) Page 2.7

KH1229
Chapter 2

GYRO COMPASS

DISTRIBUTION
UNIT ECDIS INTERFACE PCB
PLA PORT 0
A
Tx A PLA
B 1 Tx A
0V B
A
2 Rx A
B
3 Rx B

LINK 1 = A DC SUPPLIES
DGPS RECEIVER
PLJ
PORT 1 1 +12V
OUTPUT PORT PLB
2 +12V
1 Tx A
PLA A 3 -12V
2 Rx A
Tx D A
A B 4 -12V
3 Rx B
B
Rtn B 5 0V
LINK 2 = A
6 0V
PORT 2
PLC
GPS RECEIVER 1 Tx A
A
2 Rx A
OUTPUT PORT B
3 Rx B
SERIAL
LINK 3 = A
PLA CONNECTOR
A PORT 3 DETAILS
Tx D A
B
PLD PLx
Rtn B Tx A 1
1 Tx A
A Rx A 2
2 Rx A
B Rx B 3
3 Rx B
LORAN RECEIVER
CTS 4
LINK 4 = A
OUTPUT PORT DTR 5
PORT 4
0V 6
PLE
PLA 1 Tx A
Tx D A A
A 2 Rx A
B B
Rtn B 3 Rx B

LINK 5 = A
PORT 5
DOPPLER LOG
PLF
A 1 Tx A
DATA OUT PORT
C 2 Rx A
PLA D 3 Rx B
A B 6 0V
Tx D A
B LINK 6 = A
Rtn B
PORT 6
PLG
1 Tx A
AUTOPILOT
2 Rx A
INTERFACE UNIT 3 Rx B

TB1 LINK 7
A PORT 7
RxD
B PLH
GND RS232/
1 Tx A
RS422
TB2 CONVERTER
C 2 Rx A
TxD LINK SETTINGS
D 3 Rx B A: ISOLATED INPUT
RTN
B: NON-ISOLATED INPUT
LINK 8

CD-3220

Figure 6 - External Interface Connections: Ports 0 to 7

Page 2.8 Issue 1 (Nov 99)

 KH1229
Chapter 2

ELECTRONIC CHART TABLE

MASTER YEOMAN ECDIS INTERFACE PCB
ELECTRONICS UNIT
PORT 8
TB3 PLK
B A
1 1 Tx A
Tx D
C B
2 Rx A DC SUPPLIES
GND 2
C PLU
3 A 6 0V
Rx D 1 +12V
LINK 9 = B
2 +12V
PORT 9 3 -12V
PLL
RADAR DISPLAY A 4 -12V
KELVIN HUGHES 6000A 1 Tx A
B 5 0V
2 Rx A
INPUT PCB C 6 0V
6 0V

PLH LINK 10 = B
B
Tx D 1
PORT 10 SERIAL
A
Rx D 2 PLM CONNECTOR
C A
Gnd 3 1 Tx A DETAILS
B PLX
2 Rx A
C Tx A 1
6 0V
RADAR DISPLAY Rx A 2
KELVIN HUGHES 6000A LINK 11 =B
Rx B 3

INPUT PCB PORT 11 CTS 4

PLN DTR 5
PLH 1 Tx A
B 0V 6
Tx D 1 2 Rx A
A
Rx D 2 6 0V
3 C
Gnd LINK 12

PORT 12
PLP
LINK 13

PORT 13
PLR
LINK 14

PORT 14
PLS
LINK 15

PORT 15
PLT LINK SETTINGS
LINK 16 A: ISOLATED INPUT
B: NON-ISOLATED INPUT
CD-3221

Figure 7 - External Interface Connections: Ports 8 to 15

Issue 1 (Nov 99) Page 2.9

KH1229
Chapter 2

6000 ECDIS DISPLAY CONNING DISPLAY

NNR-A40-8 (NNR-A48)

CABLE KIT (NNR-A801-X) REAR / BOTTOM PANEL

CONNING DISPLAY NNR-A566
INTERFACE PCB 5, 10, or 15m
NNR-A331
9 WAY
D-TYPE
SK12 PL4
6 CORE
12V 1 4
0V 2 1
DC 0V 3 5
SUPPLIES 5V 4 7
24V 5 8
0V 6 9

25 WAY
D-TYPE
PL7 PL1
0V 1 1
DTR 2 2
Rx 3 3
RTS 4 4
Tx 5 5
C/S CON 6
7
C/C BRILL 7
8
U/D 8
9
INC 9
10
DEGUASS 10
11
PL10
ON/OFF 1
ON/OFF 2 13
LP6 LIGHTS 3 14
LP5 ALARM 4 15
DATA 5 16
CLOCK 6 17
+5V 7 18
GND 8 19
20
BNC CO-AX
SK1 CO-AX (75R) CONNECTORS
RED RED
SK2
GREEN GREEN
SK3

BLUE BLUE
SK4

VERT VERT
SK5

HORIZ HORIZ

ECDIS
POWER SUPPLY PCB
NNR-A224

SKH

MAINS L L
3 CORE (CABLE L) POWER
OUT N N
CONNING E SOCKET
E

9 WAY
D-TYPE
REMOTE 3m CABLE PL9
FITTED
TRACKERBALL
NNR-A10-3

L 2 CORE (2.5mm) UNINTERRUPTIBLE SHIPS MAINS

INPUT POWER SUPPLY
TERMINALS N 110/220V
(700VA)

CD-3238

Figure 8 - 6000 ECDIS Workstation to Remote Display Connections

Page 2.10 Issue 1 (Nov 99)

 KH1229
Chapter 2

LED Functions
D1 - Flashing at approx 1Hz "heartbeat" indicates
correct operation of software.

D5, 8, 12, 20, 18 & 16 - Serial inputs

D23 - Flash programming

D31, 32, 33, 34, 35 & 36 - Power supply from

SW2 No.1 - ON indicates Dual Ergopods

SW2 No.2 - ON indicates Master MISC PCB
SW2 No.3&4 - Number of Shared displays
(See table below)
SW2 No.3 SW2 No.4 Number of
shared displays
OFF OFF 1
ON OFF 2
OFF ON 3
ON ON 4

SW1 "Hex switch"

Set Links to "A" for
Set to indicate the total
power out to Ergopod.
number of Shared Displays
+5V = Pod Electronics
connected to the PCB
+12V = Key Backlight
Set Links to "B" for
RS422 serial out.
+5V +12V

B A B A D35 D36
A9
87 4 3 2 1 D1
SW1

SW2
65

LK1 LK2
CB

43

F0 12
ED

ON

PL7 PL5
D31 POD/422 5 ( SLAB ) 6 ( MFD )
D32

D33

D34

PL2 PL4
1 2 3 4
D5 DISPLAY DISPLAY

D8
PL3
D12
A1 B1 C1 A2 B2 C2 A3 B3 C3
D20 NMEA INTERFACE

D18
PL6
D16
A4 B4 C4 A5 B5 C5 A6 B6 C6
PL1

PL8
NMEA INTERFACE
D23

NNR-A589

Download/
diagnostics

CD-3242

Figure 9 - ERGOPOD Controller PCB (NNR-A589): Link and Switch Positions

Issue 1 (Nov 99) Page 2.11

KH1229
Chapter 2

Display under control

at Power ON
(Connect to PL2 DISPLAY 1)

Display Display Display

(1) (2) (3)

y Dis
pla pla
Dis 5) (4) y
(

SW1 SW2
87
A9
4 3 2 1
65
CB

43

F0 1 2
ED

ON

1 2 3 4

Single Ergopod to 5 x Displays Configuration:

Up to 6 displays can be connected to a single Ergopod Controller.

Ergopod Controller The display connected to PL2 DISPLAY 1 will be the default display
SW1 (Hex switch) when power is switched on. Display connection cables to be 3 core.
Set to total number of displays The Ergopod Controller requires a +12V power supply.
(shared & local) connected in system. (i.e. 5) (Note: If only one display is supplying +12V to the Ergopod Controller,
SW2 (DIL switch) turning off this display will disable both the Controller & Ergopod).
Set all to OFF

Display under control by "Master" at Power ON

(Connect to PL2 DISPLAY 1)
"Slave" will also use this display as default at Power ON
but will not have control until one of the "Pods" moves position

d
opo rol
Erg ont
l a ve e or c
S t se y
pla
no dis
will this
"Shared" "Shared" "Shared"
display display display
/
cal "Sh
"Lo ated" a
dis red"
e dic lay pla
D isp y
d

Power (2 core)
to Slave PCB

Master Ergopod Controller

SW1 (Hex switch) SW1 SW2 SW1 SW2
Slave Ergopod Controller
Set to total number of displays A9
87 4 3 2 1
A9
87 4 3 2 1
SW1 (Hex switch)
65

65
CB

CB

(shared & local) connected Set to total number of displays

43

43

F0 1 2 F0 1 2
ED

ED

ON ON

in system. (i.e. 5) 1 2 3 4 1 2 3 4
(shared & local) connected
SW2 (DIL switch) in system. (i.e. 4)
Set 1 to ON (Dual Ergopod) SW2 (DIL switch)
Set 2 to ON (Master Ergopod) Set 1 to ON (Dual Ergopod)
Set 3 & 4 to ON Set 2 to OFF (Slave Ergopod)
2 x PCB Interconnection wires (See additional sheet for connections details)
(Four shared displays) Set 3 & 4 to ON
Master Slave (Four shared displays)
Ergopod Ergopod

Dual Ergopod to 5 x Displays Configuration:

Up to 5 displays can be connected to a single Ergopod Controller when in a 'Dual Ergopod' setup. The display connected to PL2 DISPLAY 1 will be the
default display when power is switched on. (The Slave Ergopod Controller will also use this display as default when switched on but will not take control
until either the Master or Slave is moved on to another display.) Display connection cables to be 3 core.The PCB will need a +12V power supply.
(Note: If only one display is supplying +12V to PCB, turning off this display will disable both the Ergopod & the Controller.)
The Slave Ergopod Controller will also need a +12V power supply. (Advise more than one display supplies +12V power to PCB).
CD-3243

Figure 10 - ERGOPOD to Display Configuration

Page 2.12 Issue 1 (Nov 99)

 KH1229
Chapter 2

ERGOPOD CONTROLLER to ERGOPOD CONNECTIONS ERGOPOD CONTROLLER to DISPLAY CONNECTIONS

The Ergopod is connected to the Ergopod Controller via PL7 POD/422. DISPLAY 1 (Connections) NUCLEUS 2 RADAR (Connections)
It has 3 x "Klippon" type connectors fitted as standard. Controller PL2 pin 1 (display 1 VIN3) PLN pin 4 (+12V)
1) Direct Nucleus 2 Radar connection Controller PL2 pin 2 (display 1 GND) PLN pin 3 (0V)
2) ECDIS connection Controller PL2 pin 3 (display 1 Data) PLN pin 2 (Data RS232)
3) Ergopod Controller connection (4-way connection)
Ergopod Controller PL7 pin 1 (+5V) - Blue wire DISPLAY 2 (Connections) NUCLEUS 5000 ECDIS (Connections)
Ergopod Controller PL7 pin 2 (+12V) - Yellow wire Controller PL2 pin 4 (display 2 VIN3) ERGO-POD pin 4 (+12V)
Ergopod Controller PL7 pin 3 (RXD) - Brown wire Controller PL2 pin 5 (display 2 GND) ERGO-POD pin 3 (0V)
Ergopod Controller PL7 pin 4 (0V) - Orange & Green wires Controller PL2 pin 6 (display 2 Data) ERGO-POD pin 1 (Data RS232)

DISPLAY 3 (Connections) NUCLEUS 6000 ECDIS (Connections)

MASTER Ergopod Controller to SLAVE Ergopod
Controller PL4 pin 1 (display 3 VIN3) Connects to 9 way D type on front of
Controller CONNECTIONS
Controller PL4 pin 2 (display 3 GND) processor via adaptor cable NNR-A887
Controller PL4 pin 3 (display 3 Data) D Pin 5 (0V)
Master/Slave setup (Dual Ergopod) D Pin 2 (Data RS232)
The Ergopod Controllers communicate via: DISPLAY 4 (Connections)
NMEA INTERFACE - A6/B6/C6 (serial data output port) & Controller PL2 pin 1 (display 4 VIN3)
DISPLAY 6 - (MFD) (serial data output port) Controller PL2 pin 2 (display 4 GND)
Controller PL2 pin 3 (display 4 data)
Master Controller PL6 B6 - Rx Data to Slave Controller PL5 pin 8 - Tx Data
Master Controller PL6 A6 - Rx Data to Slave Controller PL5 pin 6 - Tx Data DISPLAY 5 (Connections)
Master Controller PL5 pin 8 - Tx Data to Slave Controller PL6 B6 - Rx Data Controller PL5 pin 1 (display 5 VIN3)
Master Controller PL5 pin 6 - Tx Data to Slave Controller PL6 A6 - Rx Data Controller PL5 pin 2 (display 5 GND)
Controller PL5 pin 4 (display 5 data)
NOTE:
To allow Ergopod Controllers to communicate, data must go OUT of one DISPLAY 6 (Connections)
Controller and IN to the other. (i.e wires cross over when interconnecting) Controller PL5 pin 5 (display 6 VIN3)
Controller PL5 pin 6 (display 6 GND)
To verify Ergopod Controller has correct software & switch settings Controller PL5 pin 8 (display 6 data)
(The following settings are for Dual Ergopods) NOTE:
If all Display connectors are 3-way "Klippon" type, it will allow displays to be
Load new software into the Ergopod Controller if not already loaded. Using swapped around easily for different setups & to fault find.
Sys_mon2 to interrogate the Controller, after pressing F10 to reset it, the
following message will be displayed by the Master Ergopod Controller when in
Dual system:
$ZM1833 MISC Ergopod Controller I/F V1.1 $
2 Displays has been set
Dual ERGO pods setting selected, "pod comms via display 6 port
This controller set as Master
Dual Ergopod with * Shared displays

The following message should be displayed from the Slave Ergopod Controller
$ZM1833 MISC Ergopod Controller I/F V1.1 $
2 Displays has been set
Dual ERGO pods setting selected, "pod comms via display 6 port
This controller set as Slave
Dual Ergopod with * Shared displays

NOTE:
Ensure both messages report the software version as I/F V1.1 and not V1.0

CD-3244

Figure 11 - ERGOPOD to Display Connection Details

Issue 1 (Nov 99) Page 2.13

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Chapter 2

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Page 2.14 Issue 1 (Nov 99)

 KH1229
Chapter 3

CHAPTER 3

COMMISSIONING

INTRODUCTION

1 This chapter provides commissioning information for the 6000 ECDIS workstation.

PREREQUISITES

2 Carry out the following:

(1) Check that all cabling to the workstation is correctly connected.

(2) Check that the correct mains in-line fuses are fitted.
(3) Ensure that all sensors have been connected to the workstation and are within the
operational voltage range of the port.

LINK AND SWITCH SETTINGS FOR COMPASS/LOG PCB (NNR-A338)

3 To gain access to the links remove the Compass/Log PCB from the Processor Rack.

4 The setting of links determines the manner in which the PCB operates. Tables 1 to 4 detail
the link settings. Figure 1 shows the position of plugs, switches and links on the PCB.

PL4 PL3
LK1 LK3 LK4
LK5 LK6 LK7

SW1

LK2

PL1
LK9
SW2

CD-2107

Figure 1 - Compass/Log PCB (NNR-A338): Plug, Switch and Link Locations

Issue 1 (Nov 99) Page 3.1

KH1229
Chapter 3

TABLE 1 - Pulse Log Link

FUNCTION LK9
Shorting Contact Log Fitted
Pulsed Log Not fitted

TABLE 2 - Synchro/Stepper Links

FUNCTION LK1 LK2 LK3 LK4

Negative stepper (sense -ve w.r.t. reference) Fitted Not Fitted Not Fitted Not Fitted
Positive stepper (sense +ve w.r.t. reference) Not Fitted Fitted Not Fitted Not Fitted
Synchro (ref Voltage less than 33V r.m.s.) Not Fitted Not Fitted Fitted Not Fitted
Synchro (ref Voltage greater than 50V r.m.s.) Not Fitted Not Fitted Not Fitted Fitted

TABLE 3 - Stepper Voltage

Voltage Between Sense And Ref LK5 LK6 LK7

From 20 V to 33 V Not Fitted Fitted Fitted
From 33 V to 48 V Not Fitted Fitted Not Fitted
From 48 V to 55 V Not Fitted Not Fitted Fitted
From 55 V to 75 V Not Fitted Not Fitted Not Fitted

TABLE 4 - Synchro Voltage

Reference voltage (rms) LK5 LK6 LK7

From 10.8 V to 14.5 V Not Fitted Fitted Fitted
From 16 V to 22 V Not Fitted Fitted Not Fitted
From 22 V to 26 V Not Fitted Not Fitted Fitted
From 26 V to 33 V Not Fitted Not Fitted Not Fitted
From 50 V to 100 V FittedNote1 Fitted Fitted
From 100 V to 140 V FittedNote2 Fitted Fitted

NOTES: (1) Fit single 2 pin jumper as follows:

LK1 LK3 LK4

LK5 LK6

CD-2109

(2) Fit two 2 pin jumpers as follows:

LK1 LK3 LK4

LK5 LK6

CD-2110

Page 3.2 Issue 1 (Nov 99)

 KH1229
Chapter 3

Switch SW1

5 If a synchro compass, or a standard speed (up to 720° per minute) stepper compass is to be
used, switch SW1 should be set to position 1 (left). Only set SW1 to position 2 (right) if a
high speed (greater than 720° per minute) stepper compass is to be used.

Switch SW2

6 Switch 2 must always be set as follows:

ON ON ON ON ON ON

OFF OFF
CD-2330 1 2 3 4 5 6 7 8

LINK SETTINGS FOR RIP PCB (NNR-A509)

7 To gain access to the links remove the RIP PCB from the Processor Rack.

8 The setting of links determines the manner in which the PCB operates. Table 5 details the
link settings. Figure 2 shows the position of plugs, sockets, potentiometers and links on
the PCB.
LK2

LK3

LK1

1
SK5 2
RV1

SK6

LK7 LK6
SK8

SK7 LK5 (NOT FITTED ON LATER VERSIONS)

PL4

PL2

LK4
PL3

CD-2211

Figure 2 - RIP PCB (NNR-A509): Plug, Socket, Potentiometer and Link Locations

Issue 1 (Nov 99) Page 3.3

KH1229
Chapter 3

TABLE 5 - RIP PCB Link Settings

Link No Setting Description

1 Fitted Factory Set
2 Not Fitted Factory Set
3 Not Fitted Factory Set
4 Open Heading Line input is a pulse.
4 Made Heading Line input is from a shorting contact.
5 Position A Video auto-threshold high.
5 Position B Video auto-threshold low.
6 Fitted Factory Set
7 Fitted Factory Set

Potentiometer RV1

9 Potentiometer RV1 provides adjustment for Main Bang Suppression.

SWITCHING ON AND SETTING-UP PROCEDURES

10 Refer to the appropriate operating manual for switching on and setting-up procedures as
follows:

(1) ECDIS - KH1228

(2) Conning Display - Annex to KH1222.

Page 3.4 Issue 1 (Nov 99)

 KH1229
Chapter 4

CHAPTER 4

MAINTENANCE

INTRODUCTION

1 This Chapter is divided into three parts:

(1) Preventive Maintenance.

(2) Diagnostic Maintenance.
(3) Corrective Maintenance (see Warning).

WARNING
LETHAL VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT. ALL
CORRECTIVE MAINTENANCE IS TO BE CARRIED OUT WITH POWER
SWITCHED OFF.

2 The following paragraphs outline the basic maintenance and fault finding procedures
which may be carried out by the operator.

PREVENTIVE MAINTENANCE

3 Carry out the following preventive maintenance at three monthly intervals.

WARNING
ENSURE THAT THE DISPLAY IS SWITCHED OFF PRIOR TO CLEANING,
OTHERWISE STATIC BUILD-UP MAY PRODUCE ELECTRICAL DISCHARGES
WHICH, IN EXTREME CASES, COULD BE HAZARDOUS.

(1) Clean external surfaces (except the monitor) with a soft, non-abrasive cloth,
moistened in a soap solution.
(2) Clean the monitor with a soft, non-abrasive cloth, using an approved screen
cleaner.
(3) Check that all connectors are pushed home, but do not use undue force.

DIAGNOSTIC MAINTENANCE

4 The following procedures provide diagnostic maintenance information for the 6000
ECDIS workstation.

Issue 1 (Nov 99) Page 4.1

KH1229
Chapter 4

Power Supplies

5 Figure 1 provides a fault diagnosis diagram for the power supplies.

System Faults

6 System fault conditions appear in the bottom right-hand corner of the display. The
following are examples of fault conditions that can be displayed:

(1) Gyro Fail.

(2) Log Fail.
(3) Depth Fail.
(4) Position Fail.
(5) Printer I/O Error.
(6) Printer No Paper.

Gyro Fail

7 Fault diagnosis is provided below:

(1) Check the reading on the associated gyro unit.

(2) If a gyro repeater is fitted, check that the repeater is on and is reading accurately.
(3) If the fault cannot be rectified, refer to Kelvin Hughes.

Log Fail

8 Fault diagnosis is provided below:

(1) Check the reading on the associated log unit.

(2) If an log repeater is fitted, check that the repeater is on and is reading accurately.
(3) If the fault cannot be rectified, refer to Kelvin Hughes.

Page 4.2 Issue 1 (Nov 99)

 KH1229
Chapter 4

SCREEN
BLANK

MOVE
TRACKERBALL

IS
SCREEN NO FAULT
STILL CLEARED
BLANK?

YES

IS IS TURN UP
UNIT YES RASTER NO CONTRAST
ON? VISIBLE? AND
BRIGHTNESS

NO YES

SWITCH ON REFER TO DOES

UNIT KELVIN HUGHES PICTURE YES FAULT
APPEAR? CLEARED

NO

TURN OFF
UNIT AND
REMOVE
FRONT
COVER

ARE REPLACE IS FAULT

MAINS NO FUSES AND SCREEN YES CLEARED
FUSES SWITCH ON DISPLAYING REPLACE
OK? UNIT DATA? FRONT
COVER
YES NO

SWITCH OFF
UNIT, IF NOT
ALREADY
SWITCHED OFF,
AND REMOVE
TOP COVER

ARE REPLACE IS
FUSES IN NO FUSES AND SCREEN REFER TO
NO
MONITOR DISPLAYING KELVIN
SWITCH ON
PSU OK? DATA? HUGHES
UNIT

YES YES

REFER TO FAULT
KELVIN HUGHES CLEARED
REPLACE
TOP
COVER
CD-3352

Figure 1 - Power Supplies: Fault Diagnosis

Issue 1 (Nov 99) Page 4.3

KH1229
Chapter 4

Depth Fail

9 Fault diagnosis is provided below:

(1) Check the reading on the associated echo sounder.

(2) If an echo sounder repeater is fitted, check that the repeater is on and is reading
accurately.
(3) If the fault cannot be rectified, refer to Kelvin Hughes.

Position Fail

10 Fault diagnosis is provided below.

(1) Check that the position information from the GPS, or position sensing
equipment, is accurate.
(2) If the position sensing equipment is provided with a switch to enable/disable
serially transmitted data, check that message type GGA, or GLL, is enabled.
(3) Check that the position sensor is set to NMEA 0183.
(4) Check that the diagnostic LED on the Input Interface PCB is flashing. If the LED
is extinguished there is no data input to the PCB.
(5) If the fault cannot be rectified, refer to Kelvin Hughes.

Printer I/O Error

11 Fault diagnosis is provided below.

(1) Check that the printer is on.

(2) Check that the printer is enabled as the Windows default printer.
(3) Check that the printer is on-line.
(4) Check connections between the printer and the workstation
(5) If the fault cannot be rectified, refer to Kelvin Hughes.

Printer No Paper

12 Check that paper is loaded in the paper tray.

System Fail Lamp

13 The System Fail lamp illuminates when the program is no longer running (refer to Kelvin
Hughes).

Page 4.4 Issue 1 (Nov 99)

 KH1229
Chapter 4

CORRECTIVE MAINTENANCE

WARNING
LETHAL VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT. ALL
CORRECTIVE MAINTENANCE IS TO BE CARRIED OUT WITH POWER
SWITCHED OFF.

CAUTION
Damage to Equipment. When carrying out Corrective Maintenance ensure that an
earthing strap is used to connect the maintainer to the earth stud, as all PCBs contain
Electrostatic-Sensitive Devices.

14 Corrective maintenance should only be carried out by personnel qualified to do so, and
only comprises the replacement of fuses.

Fuse Replacement

15 The location of fuses in the 6000 ECDIS workstation are shown in Figure 2. The
following fuses are provided:

(1) Mains fuses - FS1 and FS2 5A (110Vac) or 2.5A (220Vac) Fast Blow.
(2) Monitor Power Supply fuses - two 2A Fast Blow.

Mains Fuses

16 Remove all power to the 6000 ECDIS workstation (see Warning).

17 To gain access to the Mains fuses, remove the front door.

18 To replace a fuse, use a flat blade screwdriver to unscrew the fuse from the fuse holder.
Fit the new fuse and secure in the fuseholder.

19 Refit the front door.

Monitor PSU Fuses

20 Remove all power to the 6000 ECDIS workstation (see Warning).

21 To gain access to the Monitor PSU fuses, remove the eight captive screws securing the
top cover in position. Remove the top cover.

22 To replace a fuse, use a flat blade screwdriver to unscrew the fuse from the fuse holder.
Fit the new fuse and secure in the fuseholder.

23 Secure the cover in position using the eight screws.

Issue 1 (Nov 99) Page 4.5

KH1229
Chapter 4

VIEW WITH TOP COVER REMOVED

7 x PSU
fixing screws
FS1 AND FS2

Monitor PSU

INSIDE VIEW ON LOWER RIGHT HAND SIDE

110/220v
L N E
INPUT

L L
3 FS2 3
110/220v

0UTPUT
L N E
OUTPUT

X1
INPUT
TB2

TB1

1 FS1 1
N N

CD-3245

Figure 2 - Location of Fuses

Page 4.6 Issue 1 (Nov 99)

 KH1229
Chapter 5

CHAPTER 5

TECHNICAL SPECIFICATION

MECHANICAL

1 The 6000 ECDIS workstation conforms to Environmental Specification IEC 60945.

Dimensions

Height - 1189mm (47")

Width - 682mm (27")
Depth - 825mm (32.5")
Weight - 96kg (211.5lb)

ELECTRICAL

2 The 6000 ECDIS workstation conforms to NMEA Interface Specification

IEC 61162-1, 1995.

Power

Input Supply: 2.4A @110Vac (fused with two in-line anti-surge 5A fuses)
(Filtered) 1.2A @ 220Vac (fused with two in-line anti-surge 2.5A fuses)

Input range: 90 - 130Vac

170 - 260Vac

Frequency: 50 - 60Hz

Internal Power Distribution

- Auto-Ranging PSU providing the following supplies for the Processor Rack:

+ 12Vdc
- 12Vdc
+ 5Vdc
- 5Vdc.

- Auto-Ranging Power Supply with two 2A fuses (live and neutral), providing
the following supplies for the monitor and associated PCBs:

+150Vdc
+30Vdc
+24Vdc
+12Vdc
+10.5Vdc
-10.5Vdc.

Amdt. 2 (Oct 2001) Page 5.1

KH1229
Chapter 5

Processor Unit (NNR-A822)

The Processor Unit comprises the following:

- Processor PCB (45-980-0002)

- Log/Compass PCB (NNR-A338)
- 8-channel Serial PCB (two off) (45-910-590)
- Radar Interlay Processor PCB (NNR-A509)
- 4.3Gb (minimum) hard disk drive
- 1.44Mb floppy disk drive.

Processor Unit (Conning Display Version) (NNR-A741)

The Processor Unit comprises the following:

- Processor PCB (45-980-0002)

- Processor PCB (45-910-609)
- Log/Compass PCB (two off) (NNR-A338)
- 8-channel Serial PCB (three off) (45-910-590)
- Radar Interlay Processor PCB (NNR-A509)
- Analogue PCB (45-910-595).
- 4.3Gb (minimum) hard disk drive (two off)
- 1.44Mb floppy disk drive.

CD ROM Drive

- CD ROM Drive located in keyboard tray.

Monitor Unit

21" 1280 x 1024 High Resolution Colour CRT.

Operator Interface

The Screen Control Unit comprises the following:

- 56mm diameter high-reliability trackerball

- Three function selector pushbuttons
- 102 Key enhanced keyboard (concealed during normal operation).

Page 5.2 Issue 1 (Nov 99)

 KH1229
Chapter 6

CHAPTER 6

ON-BOARD SPARES

INTRODUCTION

1 The following table provides a list of on-board spares.

TABLE 1: 6000 ECDIS Workstation (NNR-A40) Spares List

DESCRIPTION KELVIN HUGHES PART NO.

Mains Input (110Vac) Anti-surge Line Fuse (5A) 45-615-164-25
or
Mains Input (220Vac) Anti-surge Line Fuse (2.5A) 45-615-164-12
Monitor Power Supply Anti-surge Fuse (2A) 45-615-162-20

Issue 1 (Nov 99) Page 6.1

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Chapter 6

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Page 6.2 Issue 1 (Nov 99)

 KH1229
Index

INDEX

A F

Analogue PCB (45-910-595), 16-Channel . . . . . . . . . . 1.8 FUNCTIONAL DESCRIPTION (continued) . . . . . . . . 1.4

C Processor PCB (45-975-0002) - Conning Display. . 1.6
Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
CD ROM Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Compass and Log PCB (NNR-A338) . . . . . . . . . . . . . . 1.6
Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
D Trackerball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Depth Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Diagnostic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
System Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Gyro Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Log Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Depth Fail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Position Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Printer I/O Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Printer No Paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
System Fail Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Display Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
8-Channel Serial PCB (45-910-590) . . . . . . . . . . . . 1.6
Floppy Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Hard Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Screen Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Printer (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Ergopod (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Processor PSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Monitor PSU (NNR-A115-2). . . . . . . . . . . . . . . . . . 1.12
Fuse Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
G
Gyro Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
H
Hard Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8

E I

Electrical Specification. . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Input Interface PCB (NNR-A232) . . . . . . . . . . . . . . . . . 1.5

Ergopod (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Pre-Installation Requirements . . . . . . . . . . . . . . . . . 2.1
F Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 K
Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
System Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Gyro Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Log Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
L
Depth Fail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Link And Switch Settings For Compass/Log PCB . . . . 3.1
Position Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Switch SW1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Printer I/O Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Switch SW2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Printer No Paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Link Settings For RIP PCB (NNR-A509) . . . . . . . . . . . 3.3
System Fail Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Potentiometer RV1. . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Floppy Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Log Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . 1.4
Power Supply PCB (NNR-A224) . . . . . . . . . . . . . . 1.4 M
Input Interface PCB (NNR-A232) . . . . . . . . . . . . . . 1.5
Processor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Mains Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Radar Interlay Processor PCB (NNR-A509) . . . . . . 1.5 MECHANICAL DESCRIPTION . . . . . . . . . . . . . . . . . 1.1
Processor PCB (45-975-0002) . . . . . . . . . . . . . . . . . 1.5 Lower Half of Unit. . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Processor Backplane . . . . . . . . . . . . . . . . . . . . . . . . 1.6 Processor Unit (NNR-A822) . . . . . . . . . . . . . . . . . . 1.2

Issue 1 (Nov 99) Index Page i

KH1229
Index

M S

MECHANICAL DESCRIPTION (continued). . . . . . . . 1.1 System Faults (continued) . . . . . . . . . . . . . . . . . . . . . . . 4.2

Processor Unit (NNR-A741) . . . . . . . . . . . . . . . . . . 1.3 Printer I/O Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Top Half of Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Printer No Paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Screen Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 System Fail Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Mechanical Specification . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Monitor PSU (NNR-A115-2). . . . . . . . . . . . . . . . . . . . . 1.12
T
Monitor PSU Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Trackerball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Monitor Unit Specification. . . . . . . . . . . . . . . . . . . . . . . 5.2

On-Board Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11

Power Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Power Supply PCB (NNR-A224). . . . . . . . . . . . . . . . . . 1.4
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Mains Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Monitor PSU Fuses . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Printer (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Processor Backplane. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
Processor PCB (45-975-0002) . . . . . . . . . . . . . . . . . . . . 1.5
Processor PCB (45-910-609) - Conning Display . . . . . . 1.6
Processor PSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Processor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Processor Unit (NNR-A822) . . . . . . . . . . . . . . . . . . . . . 5.2
Processor Unit (Conning Version) (NNR-A741). . . . . . 5.2
Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11

Radar Interlay Processor PCB (NNR-A509) . . . . . . . . . 1.5

Screen Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8

Serial PCB (45-910-590), 8-Channel . . . . . . . . . . . . . . . 1.6
Spares, On-Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Specification, Mechanical . . . . . . . . . . . . . . . . . . . . . . . 5.1
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Specification, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Processor Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
CD ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Monitor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Switching On And Setting-Up Procedures. . . . . . . . . . . 3.4
System Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Gyro Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Log Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Depth Fail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Position Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4

Index Page ii Issue 1 (Nov 99)