CALCULATION SHEET

Job Number: Sheet 1 of

Customer: Revision: 1 Date:
Project: Title: Lifting Lug Design By:
P.O. number: Appr'd by:
Tag number: W = Total weight 1061
N = Number of lugs 2
H= 2
Fv W= 3.3125
Fr t= 0.5
D= 0.75
R= 0.875
Dp = Shackle pin diameter = 0.5
F = Actual load per lug = 530.5
I = Impact factor = 1.5
Fh Fv = Vertical load = F x I = 795.75
Fh = Fr(CosS) = 796
S = Sling angle (Minimum = 60 ) o
45
Fr = Resultant force = Fv/sin S = 1125
Lug Material: Dplx 2205
Material Yield Stress = 25000
Notes: Effect of gusset perpendicular to lug
is not considered.
Thickness of gusset is considered.
Ss = Shear stress = Fh / (2 x t x (R-D/2)) Ss allowable = 0.5 x Yield stress =
fv = 1592 psi Shear stress is OK
fb + ft = Bending plus tension stress (longitudinal)=fb + ft allowable = 0.8 x Yield stress =
Fh x H + Fv + (.10)Fr x H = 3852 Bending + tension stress is OK
t x (W2/6) t x W t x (W2/6) psi
fg = Bearing stress = Fr / (.85 x t x Dp) = fg allowable = 0.5 x Yield stress =
fg = 5296 psi Bearing stress is OK

Weld Size Calculations

Weld length = L = 2W + 2t = 7.63 Max. allowable stress of base metal

Section Modulus = Sx = Wt + W2/3 = 5.31

Bending Stress = fb = Fh x H / Sx = 299.50 min. weld size = f / fw =

Shear Stress = fv = Fh / L = 104.36

Tension Stress = ft = Fv / L = 104.36 Actual fillet weld size =

Combined Stress = f Maximum allowable Stress = fw

f = sq rt ((fb + ft)2 + fv2) = 417.13 fw = 0.45 x Sa =
 1
18-Dec-14

(pounds)

(inches)
(inches)
(inches)
(inches)
(inches)
(inches)
(pounds)

(pounds)
(pounds)
(degrees)
(pounds)

(psi)
perpendicular to lug

sset is considered.
12500
psi
20000
psi

12500
psi

20000

0.05

0.375

9000