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Pub009 001 00 - 0315
Pub009 001 00 - 0315
High Torque
Electric Valve Actuators
Section Page
K Range Actuator 3
K Range High Torque Features 4
Enclosure Options 5
Drive Options 6
K Range Performance Summary 7
Actuator Motors 8
Wiring Diagram 9
Dimensional Drawings 10
2
K Range Actuator
Syncroset
Syncroset actuators incorporate the motor and limit and
6 torque switches only. This minimizes the electrical equipment
at the valve location and is therefore particularly suitable for
locations where access is difficult or where excessive vibration
may be experienced. However the reversing starter must be
separately specified, purchased, installed and tested by the
1 3 customer and the valve control system is therefore incomplete
4 until wired in the field.
2 Remote
control
Three
phase
indication
power
and
supply
interlocks
Features
Reversing
1. Low ratio worm / wormwheel gear combined with contactor
starter
final spur reduction gear offering a combined drive efficiency
above that of conventional worm reduction designs. The
gearcase is oil filled for normal operation in a temperature Auxilary
limit
Motor
and
Travel limit
and torque
Local
Controls
range of -30 to +70 oC. switches thermostat switches
4
`O' ring
Enclosure Options
Enclosure options
All 'K' Range high torque actuators are o-ring sealed from the
environment and the exclusive Rotork 'double-sealed' feature
means that the terminal compartment is separately sealed
from the rest of the enclosure to insure that the actuator is
permanently protected even during long periods of on-site
wiring when the terminal cover is removed.
`O' ring
173
79
114
5
Drive Options F40A 260
8 holes drilled thro'
Three basic output drive column assemblies are available as The F40A is a larger version of the F35AL
34 equi.spaced 356 PCDseparate base
standard on all sizes of ‘K’ Range high torque actuators. which provides enlarged stem acceptance and maximum
415
thrust rating.
Dimensions shown below are to International (ISO)
dimensions.
50 Pilot bore
F35E
The F35E is the basic torque only form. The center column is
terminated with a Type 'E' bore diameter and keyway suitable
for attachment to valve makers' gearbox, etc.
M36
260
224
40 55
82
127
5
M30 300
8 holes drilled thro'
40 equi.spaced 406 PCD
476
45
356 PCD
8 Holes drilled and tapped
Type 3 : 8 x M24 x 216 spigot dia x 356 PCD x 415 OD
82
F35AL
The F35AL is a separate thrust base which is added to the
standard gearcase and which contains its own sealed thrust
45
8through
Holes drilled the actuator center column which
and tapped in this form is
173
drive bush.
114
5
260
8 holes drilled thro'
34 equi.spaced 356 PCD
415
50 Pilot bore
205
173
79
114
5
260
8 holes drilled thro'
34 equi.spaced 356 PCD
M36
260
415
224
40 55
50 Pilot bore
127
5
300
8 holes drilled thro'
40 equi.spaced 406 PCD
476
M36
260
224
40 55
127
5
300
8 holes drilled thro'
equi.spaced 406 PCD
K Range Performance Summary
Performance Data
Spindle acceptance
Max. Rated
Actuator Size Rising Non-rising Thrust Torque
(mm) (mm) (kN) (Nm)
Stall torque is 1.2-1.6 of rated torque. Limit switch turns range for all sizes is 5-1250 output turns.
Bearing
Deep groove sealed ball bearing lubricated for life available.
Fan Cooling
The design of Rotork motors are such that it renders fan
cooling unnecessary to achieve the 15 min rating.
8
Wiring Diagram
Syncroset wiring
CIRCUIT DRAWN FOR VALVE IN THE SHUT POSITION Diagram/coding
V
U MOTOR WD
W
THERMOSTAT
3ph Connect 43 and
43
44 in series with
44
both contactors.
6
4 0- ADDL. SW. + 3 T.STAT ON MOTOR
1NO/1NC CHANGE OVER CONTACTS
Ref.Note 4
35 W- P/B ASSY. + L/R INDN. SWITCH.
13 X- 230VAC CPT + 3 T.STAT ON MOTOR
AS2 Y- 3 T.STAT ON MOTOR + LAMP FOR CLI
14 Potentiometer
72 Z- 110VAC HEATER
16 FR 36
15
Fixed Resistor 37
38
17
AS3 3- THREE THERMOSTATIN MOTOR
18
A- ANTICLOCKWISE TO CLOSE
Ref.Note 5
20 POT C- EXTERNAL POSITIONER + 230V AC CPT
19 33 D- EXTERNAL POSITIONER + LAMP FOR CLI
34 CPT 24 VDC
- + +
E- ADDITIONAL SWITCH.
21 35 A F- 3 THERMOSTAT + L/R INDN. SWITCH
AS4 G- EXTERNAL POSITIONER + 3 THERMOSTAT.
22 Potentiometer H- THERMOSTAT ON HEATER
33 J- 3 THERMOSTAT + L/R INDN S/W + THERMOSTAT
24
ON HEATER.
23 POT1
34 K- PLUG & SOCKET + ADDITIONAL SWITCH.
Ref.Note 6
35 M- 1K DUAL GANG POT + POSITIONER
N- BLINKER INDICATION.
1 P- POSITIONER + P/B COVER ASSY.
Potentiometer
T/LS 2 R- POSITIONER.
5 36 S- SPECIAL POT 15K
6
POT2 T- 3 THERMISTOR WITH TRIPPING UNIT.
37 U- SYNCROSET + P/B ASSY.
Ref.Note 2
7 38
8
3
4
Ref.Note 5
CPT EXT.SUPPLY
9 33
10 Contactless 24 VDC
34
13 CPT - + +
35 A
14
AS1
1NO+1NC POTENTIAL FREE CONTACTS
15
16
11 - 24 VDC
2 33 EXTERNAL
ZERO
SPAN
12 +
1 32 SUPPLY
32
IKPOT
17 -
CPT with 23
18
isolated O/P 14 + 4--20mA O/P
21
22 35 - +
AS2 35 A
23 34 34
24
19
20 INDEPENDENT LIMIT SWITCH
0 1 2 3 4 5
Ref.Note 8
25
ILS1 57
26
45
29
46
30
AS3 31
1NO/1NC CHANGE OVER CONTACTS
58
ILS2
Back Wiring
Back Wiring
32 47
Ref.Note 7
27 48
28
ILS3 59
49
50
3 60
ILS4
1 51
2 52
4
Combined T/L
Separate T/L
11
9 ILS5 61
Ref.Note 3
10 53
T/LS
Ref.Note 7
12 54
OR 13
TS 15 ILS6 62
55
2NO+2NC POTENTIAL FREE CONTACTS
16
14 56
5
7
8
6
ILS1 ILS2
47
17 45
POTENTIAL FREE CONTACTS
19 46
18 48
20 55
27 53
25 54
2NO+2NC
26 56
AS1 28 57
29 59
31 60
32 58
30 49
21 51
23 52
24 50
22
NOTES :
61 62 63 64
1. Connect 1&2 in series with close contactor 5. C.P.T. connections shown for 2 wire systems,
Connect 4&5 in series with open contactor For 3 wire systems connect 34 to +ve of supply. 53 54 55 56 57 58 59 60
43 44 45 46 47 48 49 50 51 52
2. Connect 1&2 in series with open contactor 6. 1watt single or dual gang pot either 2.5k suitable
33 34 35 36 37 38 39 40 41 42
Connect 5&6 in series with close contactor for 50V AC/DC or 15k suitable for 110C AC/DC
operation. Please specify pot. value while ordering. 21 22 23 24 25 26 27 28 29 30 31 32
Connect 9&10 in series with close contactor 7. Code Nos. 2&4 for back wiring. Terminals shown 1 2 3 4 5 6 7 8 9 10
thus on Ref. Note. 7 are when Backwired.
U V W E
4. 100 ohms 1 watt suitable for 50V AC/DC
operation. 8. ILS are independent limit switches which can be
set for any point of travel TERMINAL BLOCK LAYOUT
Ø 610
540
492
152
448
317
182
143
Ø 416
Ø 457
FACE A
A 460 114
34
238
266
654
Ă203
Ø 203 Ø 242
Ø 260
A B
K4000 40 648 178
20 648 178
K7000
30, 40 756 235
Bases: Note that F35E bases are integral within the above dimensions.
F35AL and F40A are external bases which bolt to Face A.
10
Dimensional Drawings
Ø 610
540
152
492
448
317
182
143
Ø 416
FACE A
A 460 114
Ø 457
34
238
B
654
Ø 203
Ø 242
Ø 203
343 260
A B
K4000 40 648 178
20 648 178
K7000
30, 40 756 235
Bases: Note that F35E bases are integral within the above dimensions.
F35AL and F40A are external bases which bolt to Face A.
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Brassmill Lane, Bath, UK 28B Ambattur Industrial Estate (North), Chennai 600098 for more information on
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As part of a process of on-going product development, Rotork reserves the right to amend and change
specifications without prior notice. Published data may be subject to change. For the very latest version
release, visit our website at www.rotork.com
PUB009-001-00
The name Rotork is a registered trademark. Rotork recognises all registered trademarks. Published and
Issue 03/15 produced in the UK by Rotork Controls Limited. POWTG0315