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Shabbir Ahmad, Masood Sadiq Butt, Imran Pasha & Aysha Sameen
To cite this article: Shabbir Ahmad, Masood Sadiq Butt, Imran Pasha & Aysha Sameen
(2016) Quality of Processed Cheddar Cheese as a Function of Emulsifying Salt Replaced
by κ-Carrageenan, International Journal of Food Properties, 19:8, 1874-1883, DOI:
10.1080/10942912.2015.1085396
Copyright © Taylor & Francis Group, LLC Published online: 04 May 2016.
Shabbir Ahmad, Masood Sadiq Butt, Imran Pasha, and Aysha Sameen
National Institute of Food Science and Technology, University of Agriculture, Faisalabad, Pakistan
Hydrocolloids act as stabilizer and thickening agents, thus able to replace emulsifying salts. The present
study was planned to use к-carrageenan in the production of processed cheddar cheese and to explore
its effect on physico-chemical and textural properties of processed cheddar cheeses. Different concen-
tration of ҡ-carrageenan were used with gradual decrease in salt contents along with natural cheese, fat,
and water to prepare processed cheddar cheese. The prepared samples were analyzed for physico-
chemical and sensory attributes at storage interval of 45 days during and after 90 days. With the
increase in hydrocolloid concentration, stiffer product was obtained and meltability of the samples
decreased than control. Processed cheddar cheese samples having 0.15% к-carrageenan with 2%
emulsifying salt (1.34% sodium citrate and 0.66% disodium phosphates) were found more acceptable
in terms of physico-chemical and sensory attributes, but all sensory attributes got fewer score with the
passage of storage time.
Keywords: Processed cheddar cheese, Emulsifying salts, κ-Carrageenan, Meltability, Textural proper-
ties, Hydrocolloid.
INTRODUCTION
By acidification and gel formation of milk with addition of rennet, a hard type cheddar cheese is
obtained.[1] Short shelf life and difficulty in selling of cheddar cheese proved a trigger behind the
advent of processed cheese. Currently, the trend about consumption of processed cheddar cheese is
increasing in pizza and pies due to the consumer preference. Processed cheeses are also preferred
because they are easy to manufacture; are cheaper and impart good textural and nutritional
characteristics in a wide variety of products.[2] Processed cheese is prepared in different shapes
and types according to its usage, for example, loaves, blocks, and slices, etc.[3] The most important
feature of the end product is smooth surface and meltability that are affected by components added
and the manufacturing conditions.[4]
Processed cheese is prepared by the combination of ripened cheddar cheese with emulsifying
salts (ES), cream, and other dairy and non-dairy constituents. The blend is heated to get a well-
mixed and smooth end product.[5] In the manufacturing of processed cheddar cheese ingredients
1874
EFFECT OF κ-CARRAGEENAN ON PROCESSED CHEDDAR CHEESE 1875
play an important role, and the selection of unprocessed cheddar is one of them. Age of the natural
cheese affect the functionality of processed cheddar cheese due to the presence of intact casein in
it.[6] The important constituent in processed cheddar cheese other than cheddar cheese is ESs like
sodium phosphate, trisodium citrate, etc., are used up to 2–3%.[5,7] In cheddar cheese, the three
dimensional network is held by calcium ions. While in processed cheese they are replaced by
sodium ions present in ESs. As a result, the insoluble Ca paracaseinate converted in to Na
paracaseinate that has more solubility than calcium.[8,9] Reducing the enzyme’s activity, improving
texture of the product and imparting specific flavor to the end product are important functions of
salts besides emulsification.[10] Traditional ESs also contain a high concentration of sodium (up to
30%, w/w) and trigger behind most cardiovascular diseases (CVD).[11]
Keeping in view the major roles of salts in the product as an emulsifier, texture improver, taste
enhancer, and shelf life extender; it is a very tough task for the industry to replace the salts.[12]
Certain hydrocolloids can replace the ESs and act as stabilizer, emulsifier, and have the ability to
maintain the textural quality of the end product. Hydrocolloids can hold water, create gel, and
increase the viscosity of the product. Keeping in view the properties of certain hydrocolloids, such
as carrageenan, pectin, and various starches, etc. They can be used as a salt replacer in processed
cheddar cheese.[13,14] However, there is very little literature regarding the total replacement of ES
with carrageenan. There are few published articles that have dealt with carrageenan applications in
processed cheese manufacturing especially as coating material. Carrageenan is a product obtained
from red seaweed (Rhodophyceae). There are generally three types of carrageenan obtained namely
(κ-kappa, і-iota, and Ɣ-lambda). First two fractions can be used in dairy products such as yogurt,
cheese, etc. κ-carrageenan has the ability to form firm and brittle gel whiles the і-carrageenan form
the soft and elastic gel. But і-carrageenan has a drawback of developing an unstable gel.
κ-carrageenan can also improve the slice ability of the processed cheddar cheese and has no
clear effect on the texture of the processed cheddar cheese when used less than 0.05%
concentration.[15] The objective of this study was to replace the sodium salts with κ-carrageenan
used in different concentrations to lower the sodium contents in processed cheddar cheese and to
check its effect on the quality and texture of the final product.
TABLE 1
Treatment plan
T0 2 1 –
T1 2 1 0.1
T2 1.34 0.66 0.15
T3 0.66 0.33 0.2
Meltability
Meltability of the processed cheese was determined by placing grated cheese plugs weighing
approximately 3 g into test tubes, the test tubes were covered with aluminum foil, and holes were
made to let the hot gas escape during heating. The test tubes were placed vertically in a refrigerator
at 5°C for 30 min and then horizontally in an oven and heated at 100°C for 90 min. Meltability was
measured in millimeters from the bottom of the test tube to the point at which the cheese has
stopped flowing.[19]
Sensory Evaluation
Processed cheddar cheese samples were evaluated for sensory evaluation during storage by a panel
of trained assessors drawn from faculty members and post-graduate students including both male
(15) and female (10) to judge the influence of ҡ-carrageenan by using hedonic scale.[21] Panelists
were round about 26–40 years of age with sound health and good sensory attributes. The test was
carried out in a well-ventilated, odorless, and quiet location.
EFFECT OF κ-CARRAGEENAN ON PROCESSED CHEDDAR CHEESE 1877
Statistical Analysis
Significant difference among the treatments of final data obtained was determined by using
analysis of variance (ANOVA) technique under completely randomized design (CRD) with two
factor factorial on Statistical Package for the Social Sciences (SPSS; version 10.0.1, 1999). The
means of all treatments were compared by using the Tukey (HSD) test.[22]
Physico-Chemical Analysis
Table 2 shows the mean values of pH and acidity throughout storage period and depicted that
storage and treatments had significant (p < 0.01) effect over pH and acidity; however, the
interaction between storage time and treatments was non-significant. The highest pH (5.48) was
recorded in T0 and T1 treatment at 90 days of analysis while the lowest pH (5.31) was recorded in
T3 at 0 days of storage, respectively. The pH difference is due to different rate of acid production
by starter cultures and salt tolerance of the different starter culture.[23] Generally, it can be said that
sodium salts of phosphates change the pH of the cheese blend (they usually cause increased pH of
blend) and contribute to pH stabilization due to their buffering capacity.[5] As in this study, the salt
concentration is reducing so the pH is decreasing. Acidity behaves reciprocal to pH, when pH falls
the acidity increased or vice versa. The highest acidity (0.90%) was recorded in T2 treatment at 90
days of analysis while the lowest acidity (0.71%) was recorded in T0 and T3 at 0 day of storage.
The results regarding mean values of moisture presented in Fig. 1 revealed highly significant
(p < 0.01) variation in moisture contents of processed cheddar cheese due to treatments, storage
days and as well as the interaction of both. The moisture values were collected on 45 days interval
showed the lost in moisture from the start of storage period up to end of period. During storage the
highest decrease in moisture was (2.26 g/100 g) in T1 and lowest decrease was (0.6 g/100 g) in T3.
It is observed that the treatment having lower concentration of salts and higher concentration of
hydrocolloids give less loss of water. It means that the к-carrageenan hold the water of processed
TABLE 2
Effect of treatments and storage on pH and acidity of processed cheddar cheese
52
50
48
46
44
42
40
38
T0 T1 T2 T3
0 day 45 days 90 days
FIGURE 1 Effect of treatments and storage on moisture (g/100) of processed cheddar cheese.
It represents mean vales with standard deviation where as T0: sodium citrate 2%, disodium phosphate 1%; T1:
sodium citrate 2%, disodium phosphate 1%, к-carrageenan 0.1%; T2: sodium citrate 1.34%, disodium phosphate
0.66%, к-carrageenan 0.15%; T3: sodium citrate 0.66%, disodium phosphate 0.33%, к-carrageenan 0.2%.
cheese. Water gets evaporated during storage of processed cheddar cheese and the main reason of
water loss is the improper packaging material. The findings of this experiment are in accordance
with the literature data.[24,25] These authors reported that under controlled conditions processed
cheese slices, for 1 month, may present a weight loss of 2–5 g/kg. The mean values of fat content
of processed cheddar cheese are given in Table 3 after 0, 45, 90 days of storage. Non-significant
(p > 0.05) increase was observed in fat contents of processed cheddar cheese samples.[26]
The mean values of protein contents of processed cheddar cheese given in Table 3 revealed
significant effect (p < 0.05) of treatments and non-significant effect on storage days and their
interaction. The highest mean value was recorded in T0 (23.45 g/100 g) and lowest value was
(23.11 g/100 g) in the T2 treatment. Less difference was found among the T1 (0.05 g/100 g)
TABLE 3
Effect of treatments and storage on protein, fat, and ash contents (g/100 g) of processed cheddar cheese
treatment. Largest difference found among T3 treatment was approximately (0.53 g/100 g). The
minute difference among the treatments proved that protein was insignificantly changed during
storage. In a study it has been observed that protein undergoes proteolytic changes during storage,
it was due to proteolytic microorganism which were present in cheddar cheese.[23] Difference
among treatments may be due to the к-carrageenan that forms the strong network in collaboration
with casein protein, that can held the more protein than ESs used alone. This is due to increase in
rigidity of network by using к-carrageenan as it can hold the large quantity of protein.[14]
Data showed the significant effect (p < 0.05) of treatments on ash content and non-significant
(p ≥ 0.05) effect during storage days and in interaction of both storage days and treatments. High
significance among treatments is due to different levels of к-carrageenan used with gradual
decrease in salt content i.e. from 3 to 1 g/100 g in combination. T3 is showing maximum decrease
of ash content (0.01 g/100 g). This might be due to the loss of moisture contents from processed
cheddar cheese samples during storage.
Meltability
The results of means of meltability of processed cheddar cheese are given in Table 5. Statistical
results of meltability of processed cheddar cheese show the highly significant (p ≤ 0.01) effect
among treatments and significant (p ≤ 0.05) during storage days while a non-significant effect was
observed in combination of both treatments and storage days. The decrease in meltability in
treatments is due to the decrease in concentration of ESs and the increase in the concentration of
к-carrageenan. A study reported that meltability of the processed cheese is associated with the
microstructure of the fat emulsion.[28] ESs are used for fat emulsion. As in treatments, ESs are
replaced by к-carrageenan (act as stabilizer and gel former), it provides a strong gel and the loss of
water make a more crumbled gel than sticky one. This may be the reason of decrease in the
meltability of processed cheddar cheese samples. The current results regarding decreased melt-
ability correlate with the literature that said that carrageenan interacts with the phosphoprotein
(casein) and decreases the meltability of the gel complex.[29,30]
Sensory Evaluation
The evaluation of processed cheddar cheese slices was conducted for different sensory attributes
like flavor, appearance, firmness, stickiness, crumbliness, sliceability, and overall acceptability,
following the 9-point hedonic scales Performa presented to the panelists for recording scores.
The means of all the sensory parameters are provided in Table 6. Appearance is an important
property of any edible thing. Processed cheddar cheese with ES has a proper and well-defined shape
as compared to that prepared by using к-carrageenan. The reason behind it is the loss in emulsifica-
tion property of processed cheddar cheese. Processed cheese shows a very little flavor changes during
storage indicating that cheese system involved in the air induced changes are heat-labile. Variation in
flavor was non-significant. T1 and T2 have the highest values of flavor as 7.6 ± 0.2.
1880 AHMAD ET AL.
TABLE 4
Effect of treatments and storage on sodium, potassium and calcium contents (mg/100 g) of processed cheddar
cheese
Treatments/storage
days 0 day 45 days 90 days Means
TABLE 5
Effect of treatments and storage on meltability (mm) of processed cheddar cheese
Our results resemble the previous findings, according to which flavor development is a complex
microbiological, biochemical, and chemical process that occur during ripening of the cheese.
Glycolysis, lipolysis, and proteolysis are involved in flavor development of the processed cheese.
Firmness of the processed cheddar cheese samples was increased to some extent with the increase
in the amount of к-carrageenan and decreased at its 0.2% concentration with the decrease in
ES.[31,32] As we decrease the ES concentration, sliceability also decreased and crumbliness and
stickiness increased because salt play role in emulsification. Stickiness was increased as the к-
carrageenan (hydrocolloids) forms the stronger Na-paracaseinate network than Ca-paracaseinate.
T2 had the best appearance value, i.e. 76±0.2. T2 was regarded as the best treatment by the judges.
EFFECT OF κ-CARRAGEENAN ON PROCESSED CHEDDAR CHEESE 1881
TABLE 6
Means ± SD of various parameters for sensory evaluation of processed cheddar cheese
Parameters/ Overall
treatments Appearance Flavor Firmness Stickiness Crumbliness Sliceability acceptability
T0 7.8 ± 0.2 7.4 ± 0.2ab 6.6 ± 0.2b 6.4 ± 0.2c 5.8 ± 0.1b 7.6 ± 0.2a 7.4 ± 0.2a
T1 7.2 ± 0.2 7.6 ± 0.2a 6.4 ± 0.4b 7.0 ± 0.2bc 6.6 ± 0.2b 7.6 ± 0.3a 7.4 ± 0.2a
T2 7.6 ± 0.2 7.6 ± 0.2a 7.8 ± 0.3a 7.4 ± 0.2a 7.2 ± 0.3a 7.6 ± 0.2a 7.6 ± 0.3a
T3 7.4 ± 0.1 7.4 ± 0.2ab 8.0 ± 0.2a 7.8 ± 0.2ab 7.8 ± 0.4c 6.0 ± 0.3b 6.6 ± 0.18b
Means 7.5 ± 0.098 7.5 ± 0.101 7.2 ± 0.18 7.15 ± 0.12 6.95 ± 0.19 7.21 ± 0.19
a,b,c
Values in columns and rows with different superscript letters were statistically significant (p < 0.05), while values
sharing the letters are non-significant from each other and values with no superscript showing non-significant effect of the
factors (i.e., treatment or storage days).
TABLE 7
Means ± SD of various parameters for textural profile analysis (TPA) of processed cheddar cheese
T0 973.3 ± 2.90d 0.94 ± 0.2a 0.96 ± 0.30 888.23 ± 4.30c 921.86 ± 2.10c
T1 1797.0 ± 4.33c 0.89 ± 0.3ab 0.98 ± 0.04 1749.36 ± 3.52a 1774.14. ± 3.19a
T2 1959.7 ± 2.90b 0.75 ± 0.3b 0.98 ± 0.03 1317.34 ± 6.16ab 1349.05 ± 2.18ab
T3 1976.0 ± 3.05a 0.74 ± 0.1bc 0.99 ± 0.02 1434.17 ± 3.65b 1449.50 ± 3.75b
Means 1875.5 ± 3.20 0.83 ± 0.2 0.98 ± 0.03 1347.27 ± 4.40 1373.68 ± 2.8
a,b,c
Values in columns and rows with different superscript letters were statistically significant (p < 0.05), while values
sharing the letters are non-significant from each other and values with no superscript showing non-significant effect of the
factors (i.e., treatment or storage days).
1882 AHMAD ET AL.
CONCLUSION
Increased values of acidity and decrease in pH, fat, ash, sodium, potassium, and meltability was
observed by the incorporation of к-carrageenan in processed cheddar cheese. However, overall
acceptability decreased and in TPA treatments tends to hardened gradually with the addition of к-
carrageenan. So some parameters were affected negatively by addition of ҡ-carrageenan, but
processed cheddar cheese samples having 0.15% к-carrageenan with 2% ES (1.34% sodium citrate
and 0.66% disodium phosphates) were found more acceptable in terms of physico-chemical and
sensory attributes as compared to other treatments.
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