PROJECT : TAG NO :

CLIENT : PETRONAS CARIGALI PAKISTAN TYPE : HORIZONTAL, 2 PHASE

SERVICE : DEETHANIZER REFLUX DRUM CASE : DESIGN FLOW RATE

PT.ISTANA KARANG LAUT

HORIZONTAL SEPARATOR

DESIGN BASIS
BASED ON PROCESS FLOW DIAGRAM

GAS RATE = 145600 lb/hr Refer to Hysis Simulation

GAS RATE FOR DESIGN = 160160 lb/hr 10% tolerance

LIQUID RATE = 46100 lb/hr Assume or refer to Hysis Simulation

LIQUID RATE FOR DESIGN = 50710 lb/hr 10% tolerance

AQUEOUS RATE = 0 lb/hr Assume or refer to Hysis Simulation

AQUEOUS RATE FOR DESIGN = 0 lb/hr 10% tolerance

OPERATING PRESSURE = 989.5 psia

DESIGN PRESSURE 1072.5 psig

TEMPERATURE = 650 o
F

LIQUID DENSITY = 38.83 lb/ft3 Refer to Hysis Simulation

AQUEOUS DENSITY = 62.43 lb/ft3 Refer to Hysis Simulation

WITH MIST ELIMINATOR ( YES/NO ) = YES (Vane Pack Mist Elim.)

K FACTOR = 0.405 Fig 7-9 GPSA Sect 7 or

0.2714 Table 1. W.Y. Svrcek, W.D. Monnery

CALCULATION 0.271 Selected K Factor

GAS DENSITY = 4.010 lb/ft3 Refer to Hysis Simulation

MIXED LIQUID DENSITY = 38.830 lb/ft3

ACTUAL GAS RATE = 11.094 ft3 /sec

ACTUAL GAS RATE REFER TO HYSIS FOR CHECK = 11.000 ft3 /sec Refer to Hysis Simulation

LIQUID RATE = 21.766 ft3 /min

LIQUID RATE REFER TO HYSIS FOR CHECK = 21.000 ft3 /min Refer to Hysis Simulation

GAS VELOCITY = 0.800 ft/sec Equation 7-7 GPSA Sect 7

HOLD UP VOLUME VH = 217.658 ft3 Refer to Svrcek & MonneryTable 2. Liquid holdup and surge times

SURGE VOLUME VS = 108.829 ft3 Refer to Svrcek & MonneryTable 2. Liquid holdup and surge times

HOLD UP + SURGE VOLUME (V 2) = 326.487 ft3 Assume that total hold up + surge volume is 60% total volume

CORROSION ALLOWANCE = 3 mm

= 0.11811 inch

ALLOWABLE STRESS = 17500 psi

WELDED EFFICIENCY = 0.85

TRIALL & ERROR :

The table below should be hiden during printing

DT AT HL1 AL1 HV AV L Φ UV LMIN Remark LSELECTED AHOLD UP (HHOLD HHOLD UP HSURGE

Trial L/DT (HL1/DT) (AL1/AT) (HV/DT) (AV/AT) (AHOLD UP/AT)
No UP
/DT)
ft ft2 ft ft ft ft2 ft ft ft ft2 ft ft ft sec ft/sec ft ft ft ft2 ft ft

1 5.18 5.00 21.03 0.833 0.80 0.83 0.16 0.10 2.19 2.00 1.04 2.00 0.39 0.36 7.50 28.80 25.88 28.80 2.50 1.48 3.70 Oke 28.80 7.56 0.36 0.39 2.01 0.33

2 5.58 4.00 24.40 0.833 0.82 0.83 0.15 0.09 2.28 2.00 1.12 2.00 0.36 0.32 7.87 22.92 22.30 22.92 2.50 1.41 3.53 Oke 22.92 9.50 0.39 0.41 2.30 0.44

3 4.87 6.00 18.62 0.833 0.79 0.83 0.17 0.11 2.12 2.00 0.97 2.00 0.41 0.39 7.20 35.11 29.22 35.11 2.50 1.54 3.85 Oke 35.11 6.20 0.33 0.37 1.79 0.25

4 7.02 2.00 38.73 0.917 0.88 0.92 0.13 0.08 2.97 2.00 1.40 2.00 0.28 0.23 9.09 12.24 14.05 14.05 2.50 1.22 3.05 Oke 14.05 15.49 0.40 0.42 2.96 1.15

5 6.14 3.00 29.56 0.917 0.84 0.92 0.15 0.09 2.76 2.00 1.23 2.00 0.33 0.28 8.36 17.72 18.41 18.41 2.50 1.33 3.32 Oke 18.41 11.82 0.40 0.42 2.58 0.63

Min 12.0 Inch

HV = 609.6 mm A
Min 12.0 Inch V

HLA HLA

AS
ID = 1699 mm Surge = 134.5 mm

NLA NLA

Hold Up = 701.2 mm AH
LLA LLA

HLL = 254.0 mm
ALL

L = 6986 mm
 Process Design & Simulation

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n & Simulation

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Coulson Ricardson