Professional Documents
Culture Documents
May 2000
ALTUS™
Net Oil Computer Manual
Micro Motion, ELITE, and BASIS are registered trademarks, and ALTUS is a
trademark of Micro Motion, Inc., Boulder, Colorado. Hastelloy is a registered
trademark of Haynes International, Inc., Kokomo Indiana. Inconel is a registered
trademark of Inco Alloys International, Inc., Huntington, West Virginia. Teflon is a
registered trademark of E.I. DuPont de Nemours Co., Inc., Wilmington, Delaware.
Contents
2 Installation Considerations. . . . . . . . . . . . . . . . . . . . . 3
2.1 Piping arrangement and ancillary equipment . . . . . . . 3
2.2 Sensor installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sensor orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Avoiding inaccurate flow counts . . . . . . . . . . . . . . . . . 6
2.3 Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Recording the configuration. . . . . . . . . . . . . . . . . . . . . 15
4.2 Configuration sequence. . . . . . . . . . . . . . . . . . . . . . . . 15
Step 1 Configure well performance measurements . . . . . . . . 15
Mode of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Units of measurement . . . . . . . . . . . . . . . . . . . . . . . . . 16
Well data-densities . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Compensations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Step 2 Configure system data. . . . . . . . . . . . . . . . . . . . . . . . . 24
Step 3 Configure inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Flow variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Density inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Sensor calibration data . . . . . . . . . . . . . . . . . . . . . . . . 28
Sensor information . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Step 4 Configure outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Discrete outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Milliamp outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Pulse output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6 Continuous Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1 Continuous mode configuration . . . . . . . . . . . . . . . . . . 49
6.2 Startup and display test . . . . . . . . . . . . . . . . . . . . . . . . 49
6.3 Process monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4 Accessing continuous mode . . . . . . . . . . . . . . . . . . . . 49
6.5 Viewing production measurements . . . . . . . . . . . . . . . 50
6.6 Quick view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.7 Pause and resume. . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.8 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Responding to alarms . . . . . . . . . . . . . . . . . . . . . . . . 67
NOC alarm messages . . . . . . . . . . . . . . . . . . . . . . . . 68
Transmitter alarm messages . . . . . . . . . . . . . . . . . . . 68
Alarms that do not generate fault outputs . . . . . . . . . 69
Fault outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Critical status fault alarms . . . . . . . . . . . . . . . . . . . . . 74
Transmitter failure fault alarms . . . . . . . . . . . . . . . . . 74
Fault alarms requiring troubleshooting . . . . . . . . . . . 75
Active alarm log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.2 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.3 Setting outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Setting discrete outputs . . . . . . . . . . . . . . . . . . . . . . . 79
Setting milliamp outputs . . . . . . . . . . . . . . . . . . . . . . 79
Setting the frequency output . . . . . . . . . . . . . . . . . . . 80
8.4 Density calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Density unit for calibration . . . . . . . . . . . . . . . . . . . . . 80
Duplicating the factory calibration . . . . . . . . . . . . . . . 81
Duplicating a previous calibration . . . . . . . . . . . . . . . 82
Two-point density calibration . . . . . . . . . . . . . . . . . . . 83
Appendixes
Appendix A ALTUS™ NOC Software Configuration
Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Appendix B Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figures
Figure 1-1 Water cut calculation. . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 2-1 Typical installation, Micro Motion® sensor and
NOC with 3-phase separator . . . . . . . . . . . . . . . 4
Figure 2-2 Typical installation, Micro Motion® sensor and
NOC with 2-phase separator . . . . . . . . . . . . . . . 4
Figure 2-3 Sensor in horizontal pipe run,
tubes downward . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 2-4 Sensor in vertical pipe run. . . . . . . . . . . . . . . . . . . . 5
Figure 3-1 Person-Process Interface . . . . . . . . . . . . . . . . . . . . 9
Figure 3-2 Pressing security button, security disabled . . . . . . . 10
Figure 3-3 Pressing security button, security enabled . . . . . . . 10
Figure 3-4 Function buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 3-5 Cursor control buttons. . . . . . . . . . . . . . . . . . . . . . . 13
Figure 4-1 Effect of transient bubbles on density . . . . . . . . . . . 22
Figure 4-2 Holding at last measured density . . . . . . . . . . . . . . 22
Figure 4-3 Correction of density readings . . . . . . . . . . . . . . . . 22
Figure 4-4 Flow calibration values on sensor serial
number tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 4-5 D1 and D2 on sensor serial number tag . . . . . . . . . 30
Figure 4-6 K1 and K2 on sensor serial number tag . . . . . . . . . 31
Figure 4-7 K1 and K2 values from comments section . . . . . . . 32
Figure 4-8 K1 and K2 values from second page . . . . . . . . . . . 32
Figure 4-9 FD and dens temp coeff on sensor serial
number tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 5-1 Using buttons in the view menu . . . . . . . . . . . . . . . 43
Figure 6-1 Process monitor mode . . . . . . . . . . . . . . . . . . . . . . 49
Figure 7-1 Process monitor mode . . . . . . . . . . . . . . . . . . . . . . 55
Figure 8-1 Model 3500 sensor wiring terminals . . . . . . . . . . . . 76
Figure 8-2 Model 3700 sensor wiring terminals . . . . . . . . . . . . 76
Figure 9-1 Sample port for laboratory density
measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Figure 9-2 Laboratory sampling procedure using
water-filled cylinder . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 9-3 Laboratory sampling procedure using
empty cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Figure 9-4 Laboratory density measurement system,
low pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 9-5 Laboratory density measurement system,
high pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 10-1 Stratification with no flow. . . . . . . . . . . . . . . . . . . . . 96
Figure 10-2 Diameter and length of cylindrical vessel . . . . . . . . 97
Figure 10-3 Taking a water sample from the separator . . . . . . . 101
Figure 10-4 Using a hygrometer to measure water density . . . . 101
Figure 10-5 Taking an oil sample . . . . . . . . . . . . . . . . . . . . . . . . 103
Tables
Table 4-1 Densities and deviations for continuous mode . . . . 18
Table 4-2 Well data for well test mode. . . . . . . . . . . . . . . . . . . 21
Table 4-3 Transient bubble remediation parameters . . . . . . . . 23
Table 4-4 System parameters . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 4-5 Flow variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 4-6 Density inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 4-7 Temperature inputs . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table 4-8 Flow calibration values . . . . . . . . . . . . . . . . . . . . . . 29
Table 4-9 D1 and D2 density values . . . . . . . . . . . . . . . . . . . . 30
Table 4-10 K1 and K2 tube period values . . . . . . . . . . . . . . . . . 31
Table 4-11 FD and dens temp coeff values . . . . . . . . . . . . . . . . 33
Table 4-12 Nominal FD values for sensors . . . . . . . . . . . . . . . . 34
Table 4-13 Temperature calibration values . . . . . . . . . . . . . . . . 35
Table 4-14 Sensor information variables . . . . . . . . . . . . . . . . . . 35
Table 4-15 Discrete output 1 power sources . . . . . . . . . . . . . . . 36
Table 4-16 Discrete output assignment variables . . . . . . . . . . . 36
Table 4-17 Fault conditions and settings for
milliamp outputs . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table 4-18 Process variables for milliamp outputs . . . . . . . . . . 38
Table 4-19 Calibration span variables . . . . . . . . . . . . . . . . . . . . 39
Table 4-20 Pulse output variables . . . . . . . . . . . . . . . . . . . . . . . 40
Table 6-1 Continuous production measurements . . . . . . . . . . 51
Table 7-1 Performance measurements for
current well test . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Table 7-2 Performance measurements for
previous well tests . . . . . . . . . . . . . . . . . . . . . . . . 65
Table 8-1 Using NOC alarms. . . . . . . . . . . . . . . . . . . . . . . . . . 68
Table 8-2 Using slug flow alarms. . . . . . . . . . . . . . . . . . . . . . . 69
Table 8-3 Using output saturation alarms . . . . . . . . . . . . . . . . 70
Table 8-4 Using totalizer alarms . . . . . . . . . . . . . . . . . . . . . . . 70
Table 8-5 Using calibration and trim alarms . . . . . . . . . . . . . . 71
Table 8-6 Using conditional status alarms . . . . . . . . . . . . . . . . 72
Table 8-7 Fault output levels . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Table 8-8 Configurations for fault outputs . . . . . . . . . . . . . . . . 73
Table 8-9 Using critical status fault alarms . . . . . . . . . . . . . . . 74
Table 8-10 Using transmitter failure fault alarms . . . . . . . . . . . . 74
Table 8-11 Troubleshooting excessive drive gain . . . . . . . . . . . 75
Table 8-12 Nominal resistance ranges for
flowmeter circuits. . . . . . . . . . . . . . . . . . . . . . . . . 77
Table 8-13 Troubleshooting sensor error fault alarms . . . . . . . . 77
Table 8-14 Density of air in grams per cubic centimeter . . . . . . 84
Table 8-15 Maximum flow rates for high-density
calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Table 8-16 Density of water . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Table 9-1 Laboratory equipment for determining live oil
and produced water densities . . . . . . . . . . . . . . 87
Table 10-1 Approximate capacity of cylindrical vessels. . . . . . 97
Table 10-2 Approximate capacity of spherical ends . . . . . . . . 97
Table 11-1 Uncertainty factors for percent water cut and
percent net oil . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Installation Considerations
1.1 About this manual This manual explains how to configure, operate, and maintain the
ALTUS™ Net Oil Computer (NOC). This manual does not explain
installation or wiring. For information about installation and wiring, see
the ALTUS Installation Manual.
1.2 Application software This manual pertains to software menus that enable operation,
described in this manual configuration, and maintenance of the NOC.
Interface
this manual, refer to the installation and detailed setup manuals for
the applications platform.
1.3 Introduction to the ALTUS™ The ALTUS NOC works with a Micro Motion® sensor to produce real-
NOC time measurements of water cut, net oil volume flow, and net water
volume flow. The NOC measures full-stream mass flow and volumetric
flow at rates from a few barrels to more than 100,000 barrels per day.
Configuration
Replacing an older NOC If an ALTUS NOC is installed as a replacement for an older Micro Motion
and transmitter Net Oil Computer and RFT9739 or RFT9712 transmitter, power-supply
and output wiring does not need to be replaced. Because transmitter
software is included with the ALTUS NOC, a transmitter is not required.
Water cut determination The NOC calculates water cut from the following equation:
De – Do
Water cut = --------------------
-
Dw – Do
Figure 1-1, page 2, shows how water cut is calculated by the NOC. The
operator enters the oil and water densities at the reference temperature
(60°F in Figure 1-1). The Micro Motion sensor measures the fluid
temperature (100°F in Figure 1-1). The NOC extrapolates the densities
to the operating temperature, using an API equation for oil and a
Chevron Research equation for produced water. The water cut equation
is solved at operating temperature, then referenced back to 60°F. Using
Continuous Mode
water cut, mass flow rate, and net oil and water densities, the NOC
calculates net oil, net water, and gross flow at reference temperature.
0.95 De – Do
Density (g/cc)
Temperature (°F)
NOC capabilities The NOC can operate in continuous mode or well test mode:
• In continuous mode, the NOC can continuously monitor a well,
separator, or pipeline.
• In well test mode, the NOC can perform a well test on any of up to 48
different wells. Well performance data for the test that is in progress
or for previous tests can be viewed during the test.
The NOC nonvolatile memory archives data acquired during the last
three well tests. The NOC resumes testing if a power failure or shutoff
interrupts the test that is in progress. The last three power outages are
recorded with power-on and power-off time/date stamps.
The NOC has three discrete outputs, two milliamp outputs, and a pulse
output:
• Discrete output 1 can be an alarm for transient bubble remediation.
• Discrete output 2 indicates net oil. It produces 10 output pulses per
barrel or 10 output pulses per cubic meter of net oil.
• Discrete output 3 indicates net water. It produces 10 output pulses
per barrel or 10 output pulses per cubic meter of net water.
• Milliamp output 1 can indicate any measured variable.
• Milliamp output 2 can indicate any measured variable.
• The pulse output can represent a flow variable.
Installation Considerations
2.1 Piping arrangement and Figure 2-1, page 4, shows a typical installation of a sensor and an NOC
ancillary equipment when a 3-phase test separator is used.
Interface
• Install the sensor as far below the test separator as possible.
• Install the sensor upstream from the dump valve.
• Balance any sensor pressure drop with hydrostatic head, measured
from the lowest level in the separator down to the sensor inlet. Rule
of thumb: pressure drop should be about 0.4 psi per foot.
• If the liquid temperature is significantly different from the ambient
temperature, thermally insulate or heat trace the sensor and
upstream pipe to minimize paraffin coating and transient temperature
at the start of dumping periods.
• Install a meter proving loop, if required.
• Install a static mixer and sampling port for calibration and verification
Configuration
purposes. Locate the static mixer and sampling port downstream
from the sensor and the proving loop connections.
• Make sure the dump valve is capable of regulating back pressure
and controlling the liquid flow rate.
Figure 2-1. Typical installation, Micro Motion® sensor and NOC with 3-phase separator
Figure 2-2. Typical installation, Micro Motion ® sensor and NOC with 2-phase separator
2.2 Sensor installation Install the sensor according to the appropriate sensor instruction
manual.
Sensor orientation If possible, mount the sensor with its flow tubes downward in a
Installation Considerations
horizontal pipe run, as shown in Figure 2-3.
Flow direction
Configuration
Flow direction
Even a seemingly small amount of free gas in the liquid phase can result
in substantial measurement errors in water cut and net oil. (See pages
107-109 to estimate the effect of free gas).
P g > Pp + Pm
Where:
Pg = Static head pressure of liquid, measured from liquid level at
separator to sensor inlet
Pp = Frictional pressure loss of flow line, from test separator to
sensor inlet
Pm = Pressure drop across sensor
Installation Considerations
• To minimize the frictional head loss (Pp), install the sensor as near as
possible to the test separator, and use larger-diameter connecting
pipes. Minimize use of piping elements such as tees, elbows, and
reducing unions.
• Install sampling ports, static mixer, proving connections, dump valve,
back pressure regulator, or other flow-restricting devices downstream
from the sensor. A full-port valve should be considered if a cutoff
valve must be installed between the separator and the sensor.
• Whenever possible, frictional pressure loss should be less than 3 psi
(20.7 kPa) at the maximum anticipated flow rate.
• To minimize pressure drop across the sensor (Pm), install a larger
Interface
tight emulsion can make removal of entrained gas difficult, even with
a large separator. Using a suitable demulsifier chemical to break
down the emulsion is a possible method of alleviating this problem.
2.3 Flow direction The sensor measures accurately regardless of flow direction. The arrow
Configuration
on the sensor housing indicates normal forward flow direction. Refer to
the ALTUS Detailed Setup Manual for directions about setting the NOC
to indicate forward flow, reverse flow, or forward and reverse flow.
Installation Considerations
3.1 Person-Process Interface Figure 3-1 shows the Person-Process Interface. Use the interface to:
• Configure the NOC
• Monitor and control the application
• Perform maintenance and diagnostic tasks
Configuration
bbl
NEXT PRINT VIEW
Function buttons
Security button
3.2 Security button The security button is in the lower right of the interface, marked by an
icon of a padlock.
• If security is disabled, press the security button to access the main
menu. See Figure 3-2.
• If security has been enabled, you will be prompted to enter a
password. See Figure 3-3.
• To enable security, see the ALTUS Detailed Setup Manual.
You can use the security button to return to the main menu or password
entry screen. Press the security button once to return to:
• The main menu, shown in Figure 3-2, if security is disabled
• The password entry screen, shown in Figure 3-3, if security is
enabled
At the main menu or password entry screen, press EXIT to return to the
operation screen.
DEVICE 1 DEVICE 1
Volume Flow Configuration
4,532.33 Maintenance
Security
bpd Language
Mass Total
56,485.88
bbl
NEXT PRINT VIEW SEL HELP EXIT
DEVICE 1
Volume Flow
4,532.33 Enter Password
bpd
Mass Total
56,485.88
bbl
NEXT PRINT VIEW SEL HELP EXIT
3.3 Function buttons The pushbuttons below the display are the function buttons. The action
each button performs appears on the display just above the button.
Figure 3-4 reviews the functions that are assigned to each button.
Installation Considerations
Figure 3-4. Function buttons
DEVICE 1
Configuration
Maintenance
Security
Configuration
START • Start well test VIEW Access the view menu
• Start averaging oil or water densities ACK Acknowledge an alarm message
STOP • Stop well test EXIT Return to the previous screen
• Stop averaging oil or water densities NO Cancel action
CLEAR Clear all displayed values
RESET Reset total
HELP Show a help screen
PAUSE • Pause counting of all displayed totals
• Pause performance measurements RESET Reset total
RESUME • Resume counting of all displayed totals START Start a new well test
• Resume production measurements VIEW View performance measurements for a
SEL Select the highlighted option well that is being tested
3.4 Cursor control buttons Actions performed by the function buttons apply to the item at the cursor.
Menus
Each menu includes a list of items.
• The cursor is a reverse-video highlight bar.
• Use the up or down arrow buttons to locate the cursor at the menu
item you want to select or change.
• After locating the cursor at the desired menu item, press CHG or the
right cursor button to select the item.
Items
After a menu item has been selected, the cursor enables you to enter or
change the selected item:
• The cursor is an underscore character, which is located under a
character.
• If the item has a value of Yes or No, all arrows toggle between the
two choices. Otherwise, press the up and down arrow buttons to
increase or decrease the value of the character at the cursor.
• If the item has more than one digit or character (like the oil density in
the example), press the left and right arrow buttons to move the
cursor to the next or previous character.
• When the value is correct, press SAVE.
• If you wish to cancel the change, press EXIT. The interface returns to
the previous screen without saving the changes.
Installation Considerations
Indicates items ↓
available to scroll Oil Density
0.9000 g/cc
Cursor is a Water Density
highlight bar 1.1000 g/cc SELECT
Oil Deviation
0.0005 g/cc
Water Deviation
0.0005 g/cc
Move cursor down/Scroll down
CHG HELP EXIT
Configuration
SAVE EXIT or toggle YES/NO
Installation Considerations
4.1 Recording the While you are configuring the NOC, record configuration parameters in
configuration the NOC configuration record (Appendix A).
4.2 Configuration sequence Failure to perform configuration tasks in the proper sequence could
result in an incomplete or flawed configuration. Perform configuration
tasks in the following sequence:
1. Configure well performance measurements.
Interface
CAUTION
Selecting configuration will interrupt measurement
and control functions. All outputs will go to their
configured fault settings.
Configuration
Step 1 Configure well performance measurements
Mode of operation
Configuration CAUTION
Well performance meas
Changing the mode of operation will erase all
Mode of operation
stored test data.
CAUTION
Changing reference temperature changes the
indicated standard volumes and reference
densities.
Installation Considerations
e. Select the desired reference temperature, then
press SAVE.
Units of Measurement
SAVE EXIT
Configuration
↓
Oil Density buttons to configure the parameters that are listed
0.9000 g/cc in Table 4-1, page 18.
Water Density
1.1000 g/cc
Oil Deviation
0.0005 g/cc
Water Deviation
0.0005 g/cc
Well Data-Densities
↑
Oil Deviation
0.0005 g/cc
Water Deviation
0.0005 g/cc
Oil Duration Ave
5 sec
Water Duration Ave
5 sec
Installation Considerations
c. Select Well Performance Meas.
d. Select Well Data-Densities.
Well Data-Densities
e. Select the menu item for the number of the well
Wells 1 to 12 that will be configured, then press CHG.
Wells 13 to 24
Wells 25 to 36
Wells 37 to 48
Wells 1 to 12
↓
01: Tinsley 22-14b
02: N Cowden 24-17a
03: R Dutton 36-13c
04: B Olsen 23-15d
05: 13-24-44-5E6
06: 08-11-23-6E2
Configuration
07: 18-44-04-3W5
08: 12-28-36-6W7
SAVE EXIT
Well #1
↑
Oil Deviation
0.0005 g/cc
Water Deviation
0.0005 g/cc
Oil Duration Ave
5 sec
Water Duration Ave
5 sec
Installation Considerations
Oil density 0.8000 g/cc • If oil density at reference temperature is known, enter the density value
• If oil density at reference temperature is unknown, perform a density
determination (see pages 93-104)
Water density 1.0000 g/cc • If water density at reference temperature is known, enter the density value
• If water density at reference temperature is unknown, perform a density
determination (see pages 93-104)
Purge time 30 minutes Enter the time during which, prior to a well test, measurements will not be recorded
until separator contents from the previous test have been purged
Oil deviation 0.0005 g/cc • Enter the maximum oil density deviation that will be allowed during density
determination (see pages 93-104)
• If the difference between two consecutive density readings is greater than the
programmed deviation, the density average is restarted. The averaging is
completed when the deviation is not exceeded during the averaging period
Interface
completed when the deviation is not exceeded during the averaging period
Oil density ave 5 sec Enter the amount of time during which oil density will be averaged during density
determination (see pages 93-104)
Water density ave 5 sec Enter the amount of time during which water density will be averaged during density
determination (see pages 93-104)
Configuration
and water cut readings during brief periods when gas
bubbles are passing through the sensor.
• Figure 4-1, page 22, illustrates the effect of
transient bubbles on measured density.
• Figure 4-2, page 22, illustrates how the NOC
holds the measured density at the time period
before transient bubbles were detected, if hold
last value is selected as the action taken.
• Figure 4-3, page 22, illustrates how transient
bubble remediation corrects density readings.
Density (g/cc)
5.00 V 0.9 g/cc
Drive gain (volts)
Density (g/cc)
5.00 V 0.9 g/cc
Drive gain (volts)
Density (g/cc)
5.00 V 0.9 g/cc
Drive gain (volts)
Installation Considerations
Transient bubble remd
e. Select Transient Bubble Remd.
f. Use the function buttons and the cursor control
buttons to configure the parameters that are listed
Transient Bubble Remd
in Table 4-3.
Drive Gain Level
5.4 V
Action Taken
Hold Last Value
Time Period
15 seconds
Configuration
• Entering a value of 14.5 will disable transient bubble remediation
Action taken Hold last value • Hold last value:
- The NOC will hold the measured density at the time period before transient bubbles
were detected
- Transient bubbles can be indicated by discrete output 1 (see page 36)
- This option requires configuration of a time period (see below)
• Stop well test:
- The NOC will stop the well test if transient bubbles are detected
- Transient bubbles can be indicated by discrete output 1 (see page 36)
• Alarm only: Transient bubbles will be indicated by discrete output 1 (see page 36)
Time period 15 seconds If hold last value is selected as the action taken, enter the amount of time before
transient bubbles were detected that will be used to derive a density reading
Installation Considerations
a. Press the security button on the display face.
Configuration b. Select Configuration.
Inputs c. Select Inputs.
Coriolis d. Select Coriolis.
Config process var e. Select Config Process Var.
Flow variables f. Select Flow Variables.
g. Use the function buttons and the cursor control
buttons to configure the parameters that are listed
Flow Variables
↓ in Table 4-5.
Flow Damping
0.8 sec
Meter Direction
Interface
CHG HELP EXIT
Configuration
Flow damping 0.8 sec • The selected value is the time required for flow outputs and displays to
achieve 63% of their new value in response to a step change at the input
• Damping filters out noise or the effects of rapid changes in the flow rate
without affecting measurement accuracy
Meter direction Forward • Select the direction in which process fluid will flow through the sensor
relative to the flow direction arrow on the sensor
• The sensor can measure forward or backward flow
Mass units g/s • Select the desired unit of mass flow
• Mass flow outputs and displays will indicate flow in the selected unit
Mass low flow cutoff 0.00000 g/s • Enter the mass flow rate below which mass flow outputs and displays will
indicate zero flow
Installation Considerations
Config process var e. Select Config Process Var.
Temperature f. Select Temperature.
g. Use the function buttons and the cursor control
buttons to configure the parameters that are listed
Temperature
in Table 4-7.
Temperature Units
degC
Temp. Damping
3.5 sec
Interface
Table 4-7. Temperature inputs
Variable Default Description
Temperature units degC • Select degrees Celsius, Fahrenheit, Rankine, or Kelvin
• Temperature outputs and displays will indicate temperature in the selected unit
Temperature damping 3.5 sec • The selected value is the time required for temperature outputs and displays to
achieve 63% of their new value in response to a step change at the input
Configuration
• Damping filters out noise or the effects of rapid changes in temperature without
affecting measurement accuracy
• If density determination will be performed, set temperature damping at 1.0 sec.
To perform a density determination, see pages 93-104
Installation Considerations
Table 4-8. Flow calibration values
Variable Default Description
Flow factor 1.00000 g/sec • Enter the first 5 digits of the flow cal factor (see Figure 4-4)
• The entered value is the flow rate, in g/sec, that generates 1 µsec of time shift
between velocity signals from the sensor
Flowcal temp coef 5.130 • Enter the last 3 digits of the flow cal factor (see Figure 4-4)
• The entered value represents the percent change in the measured flow rate per
100°C change in temperature
Interface
19.0005.13
19.0005.13
Configuration
Flocal temp coef on newer tag Flocal temp coef on older tag
19.0005.13
Continuous Mode
0.0010
0.9980
Installation Considerations
• DO enter values listed on the second page (see Figure 4-8, page 32)
Interface
K1 on newer tag K1 on older tag
12500142864.44
12502.000
12500142864.44
Configuration
K2 on newer tag K2 on older tag
These K1
and K2
values can
be used
Installation Considerations
Table 4-12, page 34
• The entered value adjusts density calculations for the effect of high flow rates on
measured density
Dens temp coeff 4.440000 • If the sensor tag shows a TC value, enter the TC value (see Figure 4-9, newer tag)
• If the sensor tag does not show a TC value, enter the last 3 digits of the density
calibration factor (see Figure 4-9, older tag)
• The entered value represents the percent change in the measured density per 100°C
change in temperature
Figure 4-9. FD and dens temp coeff on sensor serial number tag
FD on newer tag
Configuration
Dens temp coeff on newer tag Dens temp coeff on older tag
12500142864.44
12500142864.44
4.44000
Installation Considerations
Table 4-13. Temperature calibration values
Variable Default Description
Temperature slope 1.000000 • Enter the temperature slope value provided by Micro Motion, or perform a
temperature calibration
• To perform a temperature calibration, see the ALTUS Detailed Setup Manual
Temperature offset 0.000000 • Enter the temperature offset value provided by Micro Motion, or perform a
temperature calibration
• To perform a temperature calibration, see the ALTUS Detailed Setup Manual
Interface
Inputs
Coriolis
To configure sensor information:
Sensor information
a. Press the security button on the display face.
b. Select Configuration.
c. Select Inputs.
Sensor Information
↓ d. Select Coriolis.
Sensor Model No. e. Select Sensor Information.
CMF025
Sensor Serial No. f. Use the function buttons and the cursor control
000000 buttons to configure the parameters that are listed
Sensor Material
in Table 4-14.
Configuration
304 SS
Sensor End Connection
ANSI 150
Assignment
Discrete output 1 can be inactive or can indicate
transient bubble remediation. See Table 4-16.
• Discrete output 2 represents net oil.
• Discrete output 3 represents net water.
Installation Considerations
Fault indication
To configure fault indication for milliamp outputs:
Configuration
a. Press the security button on the display face.
Outputs
b. Select Configuration.
Milliamp outputs
c. Select Outputs.
Milliamp output 1
d. Select Milliamp Outputs.
Fault indication
e. Select Milliamp Output 1 or Milliamp Output 2.
Milliamp output 2
f. Select Fault Indication.
Fault indication
g. Use the function buttons and the cursor control
buttons to configure the condition and setting of
Interface
Downscale internal zero fault indicators. See Table 4-17.
Setting
3.60 mA The default condition is downscale.
• Setting: If downscale or upscale is selected
as the fault condition, the setting determines
the amount of current that indicates a fault.
CHG HELP EXIT See Table 4-17.
CAUTION
Using last measured value or internal zero may
Configuration
hamper identification of fault outputs.
Process variable
To configure process variables for milliamp outputs:
Configuration
a. Press the security button on the display face.
Outputs
b. Select Configuration.
Milliamp outputs
c. Select Outputs.
Milliamp output 1
d. Select Milliamp Outputs.
Variable assignment
e. Select Milliamp Output 1 or Milliamp Output 2.
Milliamp output 2
f. Select Variable Assignment.
Variable assignment
g. Press CHG to access the process variable menu.
h. Use the function buttons and the cursor control
buttons to select one of the process variables
Process Variable
↓ listed in Table 4-18.
None
Frequency Input
Unc Oil Rate
Unc Water Cut
Unc Water Rate
Net Oil Rate
Water Cut
Gross Flow Rate
Net Water Rate
Ave Unc Oil Rate
SAVE EXIT
Calibration span
To configure the calibration span for milliamp outputs:
Configuration
a. Press the security button on the display face.
Outputs
b. Select Configuration.
Milliamp outputs
c. Select Outputs.
Installation Considerations
Milliamp output 1
d. Select Milliamp Outputs.
Calibration span
e. Select Milliamp Output 1 or Milliamp Output 2.
Milliamp output 2
f. Select Calibration Span.
Calibration span
• The calibration span menu item appears only
after a process variable has been assigned to
the output.
Calibration Span
↓ • To assign process variables to milliamp
20.0mA outputs, see page 38.
0.00 g/s g. Use the function buttons and the cursor control
4.0mA
0.000 g/s buttons to configure the parameters that are listed
Low Flow Cutoff in Table 4-19.
Interface
Table 4-19. Calibration span variables
Notes
• The calibration span menu item appears only after a process variable has been assigned to the output
Configuration
• To assign process variables to milliamp outputs, see page 38
• Some values are dependent on sensor calibration data. To configure sensor calibration data, see pages 18-26
CHG HELP EXIT To make sure fault outputs can be identified, select
downscale or upscale.
Example: Scale the pulse output so 10,000 pulses represent one barrel of actual
liquid. This would be a common setting for a volumetric proving
application.
Installation Considerations
a. Select volume as the flow source. Remember that gross volume is
temperature-corrected, and volume is actual volume at line
conditions.
Interface
The output pulses are now configured for 10,000 pulses per barrel.
Configuration
Using the View Menu
Continuous Mode
Installation Considerations
5.1 Accessing the view menu When you press VIEW at the operation screen, the view menu is
displayed. Figure 5-1 shows the functions performed by the function
buttons and cursor control buttons in the view menu.
VIEW MENU
Move cursor upward
Interface
Well Performance Meas
Process Totalizers
Active Alarm Log
LCD Options
Diagnostic Monitor SELECT
Applications List If SEL has been pressed,
Power Outage
move cursor toward right
Configuration
START • Start well test VIEW Access the view menu
• Start averaging oil or water densities ACK Acknowledge an alarm message
STOP • Stop well test EXIT Return to the previous screen
• Stop averaging oil or water densities NO Cancel action
CLEAR Clear all displayed values
RESET Reset total
HELP Show a help screen
PAUSE • Pause counting of all displayed totals
• Pause performance measurements RESET Reset total
5.2 Well performance measurements The tasks you can perform in the well performance
measurements menu depend on the operation mode.
Well test mode To set the NOC to operate in well test mode, see
page 16. To use the NOC in well test mode, see
pages 55-65.
SEL EXIT
Installation Considerations
• View Current Test
Well Performance Meas
SEL EXIT
Configuration
Mass calculation. The displayed total is the actual gross
769.9 lb
Volume
volume of fluid.
56,485.88 bbl
Freq Input Rollover
9999999999.99 lb CAUTION
Mass Rollover
9999999999.99 lb
If counting has been paused, pressing RESET will
PAUSE RESET EXIT cause the total to reset to a non-zero value.
5.5 Active alarm log The NOC performs self-diagnostics during operation.
If the NOC detects certain events or conditions, an
View
alarm message appears in the highlight bar at the top
Active alarm log
of the screen.
Installation Considerations
Active Alarm Log
If the condition that caused an alarm is present, the
alarm is listed in the active alarm log.
Density Alarm • Each alarm is time/date stamped.
17-JUL-98 8:30
Temperature Alarm • The first alarm listed is the most recent.
10-JUL-98 9:04
Alarm-Meas Paused
10-JUL-98 5:10 For information about responding to alarm
messages, see pages 67-78.
HELP EXIT The active alarm log is also accessible via the
maintenance menu (see page 78).
Contrast
LCD Backlight
Configuration
SEL HELP EXIT
5.7 Diagnostic monitor The diagnostic monitor shows real-time values for
drive gain, sensor flow tube frequency, and live zero.
View
• Drive gain is useful for indicating transient
Diagnostic monitor
bubbles in the sensor flow tubes. To configure the
NOC for transient bubble remediation, see pages
Diagnostic Monitor
21-23.
• Tube frequency is useful for troubleshooting fault
Drive Gain alarms. To troubleshoot fault alarms, see pages
2.580 V
Tube Frequency 75-77.
89.23 Hz • Live zero is useful for monitoring the indicated
Live Zero
0.01 lb/min flow rate when it drops below the mass low flow
cutoff, or when there is no flow. To configure the
mass low flow cutoff, see page 25.
EXIT
5.8 Applications list The applications list shows all applications that are
installed and the software revision for each. Refer to
this screen if you need to know the software revision
number to report problems.
5.9 Power outage The power outage menu enables you to view the
power off and power on times and dates for the last
View
three power outages that lasted more than 30
Power outage
seconds.
Power Outage
To clear times and dates, press CLEAR.
↓
#3 Power Off At
06:00 28 OCT 1998
#3 Power On At
06:30 28 OCT 1998
#2 Power Off At
08:02 2 AUG 1998
#2 Power On At
08:05 2 AUG 1998
CLEAR EXIT
Installation Considerations
6.1 Continuous mode To configure the NOC to operate in continuous mode, see page 16.
configuration
6.2 Startup and display test At startup, the transmitter automatically tests its display. During display
testing, all pixels darken for approximately five seconds. After the display
test is completed:
1. The Micro Motion® logo appears.
Interface
6.3 Process monitor The process monitor is the default operation mode. See Figure 6-1.
Configuration
DEVICE 1
Volume Flow
Backlit
display
4,352.33 Cursor control
buttons
bpd
Function buttons
Security button
Continuous Mode
SEL EXIT
Installation Considerations
Temperature
Drive gain, density, temperature, and back flow are
also reset when well performance measurements are
Temperature
reset (see page 54).
↓
Actual Temperature
123.4 degF
Average Temperature
122.7 degF
Minimum Temperature
112.6 degF
Minimum Time/Date
08:23 28 SEPT 98
RESET EXIT
Configuration
Production
measurement Definition
Net oil • Net oil, in barrels or cubic meters, at 60°F, 15°C, or 20°C
• Net oil cannot be reset in this menu
Water cut • Water cut as 0% to 100% at 60°F, 15°C, or 20°C
• Water cut cannot be reset in this menu
Gross flow • Flow rate of oil and water, in barrels or cubic meters, at 60°F, 15°C, or 20°C
• Gross flow cannot be reset in this menu
Net water • Net water, in barrels or cubic meters, at 60°F, 15°C, or 20°C
• Net water cannot be reset in this menu
Drive gain • Sensor drive gain in volts
6.6 Quick view The quick view menu allows you to view the following
values:
• Average net oil rate
• Net oil total
• Average water cut
• Average gross rate
• Gross total
• Average/total since last reset
• Test time elapsed
Quick View
↓
Average Net Oil Rate
30,110.98 bpd
Net Oil Total
7,654,321.89 bbl
Average Water Cut
12.11 %
Average Gross Rate
724.29 bpd
EXIT
Installation Considerations
Pause / Resume
Production Meas
Resumed
PAUSE EXIT
Interface
DEVICE 1
Production Measure-
ments are on
Pause
Paused Time
0:08 hrs:min
Configuration
RESUME EXIT
ACK
Continuous Mode
The display shows the time and date of the last reset,
the total amount of time well performance
measurements have been paused since the last
reset, and the elapsed test time since the last reset.
Reset
RESET EXIT
Maintenance
7.1 Well test mode To configure the NOC to operate in the well test mode, see page 16.
configuration
7.2 Startup and display test At startup, the transmitter automatically tests its display. During display
testing, all pixels darken for approximately five seconds. After the display
test is completed:
1. The Micro Motion® logo appears.
2. An application list appears.
Laboratory Density
3. The transmitter enters the operation mode, as shown in Figure 7-1.
Determination
7.3 Process monitor The process monitor is the default operation mode. See Figure 7-1.
7.4 Accessing well test mode To access the well test mode, press VIEW.
In-Line Density
Determination
DEVICE 1
Volume Flow
Backlit
display
352.33 Cursor control
buttons
bpd
Volume Total
Sensitivity Analysis
485.88
bbl
NEXT PRINT VIEW
Function buttons
Security button
Software Diagrams
SEL EXIT
Wells 1 to 12
Wells 13 to 24
Wells 25 to 36
Wells 37 to 48
CHG EXIT
Wells 1 to 12
↓
01: Tinsley 22-14b
02: N Cowden 24-17a
03: R Dutton 36-13c
04: B Olsen 23-15d
05: 13-24-44-5E6
06: 08-11-23-6E2
07: 18-44-04-3W5
08: 12-28-36-6W7
SAVE EXIT
Well #1
Well Name
Tinsley 22-14b
Maintenance
Last Test
09:32 21 OCT 1998
START EXIT
Laboratory Density
• If purge time is zero, the NOC first indicates test
Determination
time as zero, then begins counting.
• If purge time is not zero, the NOC counts
downward and indicates the purge time. When
DEVICE 1 the purge is completed, the elapsed test time is
01: Tinsley
displayed, and continues increasing throughout
On Test the test.
• To monitor performance measurements while the
test is in progress, press VIEW. For more
Purge Time Remaining information, see page 60.
26:31
• To stop the test, press STOP. For more
information, see pages 58-59.
In-Line Density
Determination
STOP VIEW EXIT
Sensitivity Analysis
01: Tinsley
On Test
Test Started
14:33 28 OCT 1998
Test Time Elapsed
2:30:13
7.6 Stopping and continuing a well test To stop a well test, press STOP.
DEVICE 1
01: Tinsley
On Test
Test Started
14:33 28 OCT 1998
Test Time Elapsed
2:30:13
01: Tinsley
YES NO
DEVICE 1
01: Tinsley
Test Stop
Test Started
14:33 28 OCT 1998
Test Time Elapsed
2:30:13
Well #2
Well Name
N. Cowden 24-17a
Maintenance
Last Test
14:30 22 OCT 1998
START EXIT
Laboratory Density
Determination
• To test the same well again after a test has been
stopped as explained on page 58, press YES.
• To return to the well selection screen that is
illustrated at step 5 (page 56), press NO.
Well #1
In-Line Density
Determination
YES NO
Sensitivity Analysis
Well #1
YES NO
Software Diagrams
7.7 Viewing performance measurements During a well test, you can view on-line values of
performance measurements by pressing VIEW.
DEVICE 1
01: Tinsley
On Test
Test Started
14:33 28 OCT 1998
Test Time Elapsed
2:30:13
7.8 Viewing performance measurements for the To view detailed performance measurements for the
current test well that is being tested:
1. At the operation screen, press VIEW.
View
2. Select Well Performance Meas.
Well performance meas
3. Select View Current Test. This menu item
appears only while a well test is in progress.
Well Performance Meas
Maintenance
Return to Well Test
View Well Tests
View Current Test
SEL EXIT
Laboratory Density
Determination
4. Select any of the performance measurements
that are listed in Table 7-1, page 62.
01: Tinsley
Net Oil
Water Cut
Gross Flow
Net Water
Drive Gain
Density
Temperature
In-Line Density
Determination
Back Flow
Mass Flow
Uncorrected Flow
Test Times
SEL EXIT
Sensitivity Analysis
Software Diagrams
EXIT
7.9 Viewing previous well tests To view performance measurements for well tests
that have been completed:
View
1. At the operation screen, press VIEW.
Well performance meas
2. Select Well Performance Meas.
3. Select View Well Tests.
Well Performance Meas
Maintenance
Start Well Test
View Well Tests
SEL EXIT
Laboratory Density
Determination
4. Select the menu item for the number of the well
that has been tested, then press CHG.
Wells 1 to 12
Wells 13 to 24
Wells 25 to 36
Wells 37 to 48
In-Line Density
Determination
CHG EXIT
Sensitivity Analysis
Wells 1 to 12
↓
01: Tinsley 22-14b
02: N Cowden 24-17a
03: R Dutton 36-13c
04: B Olsen 23-15d
05: 13-24-44-5E6
06: 08-11-23-6E2
07: 18-44-04-3W5
08: 12-28-36-6W7
SAVE EXIT
Software Diagrams
01: Tinsley
Net Oil
Water Cut
Gross Flow
Net Water
Drive Gain
Density
Temperature
Back Flow
Mass Flow
Uncorrected Flow
Test Times
SEL EXIT
EXIT
Installation Considerations
Performance measure Definition
Net oil Net oil, in barrels or cubic meters, at 60°F, 15°C, or 20°C
Water cut Water cut as 0% to 100% at 60°F, 15°C, or 20°C
Gross flow Volume flow of oil and water, in barrels or cubic meters, at 60°F, 15°C, or 20°C
Net water Net water, in barrels or cubic meters, at 60°F, 15°C, or 20°C
Drive gain Sensor drive gain in volts
Density Fluid density, in density unit selected during configuration
Temperature Fluid temperature, in temperature unit selected during configuration
Back flow Reverse flow rate of all fluid
Mass flow Mass flow rate of all fluid
Uncorrected flow Select any of these performance measurements that are not corrected for temperature:
Interface
Test times View the following times:
• Test started
• Test time elapsed
• Transient bubble time
Configuration
Using the View Menu
Continuous Mode
Maintenance
8.1 Alarm messages The NOC performs self-diagnostics during operation.
If the NOC detects certain events or conditions, an
alarm message appears in the highlight bar at the top
Temperature Alarm
of the screen.
Net Oil
↓ If the alarm condition must be acknowledged, press
Actual Rate
13,110.87 bpd ACK to acknowledge the alarm.
Average Rate
13,050.09 bpd
Minimum Flow
Laboratory Density
12.111.07 bpd
Minimum Time/Date
Determination
08:23 28 SEPT 1998
HELP ACK
In-Line Density
Determination
• The help screen explains what the alarm means.
• The help screen will tell you what to do. You may
Temperature Alarm be advised to perform an action, or to contact
Sensor temperature is someone.
outside the range of • If the help occupies more than one screen, you
calculation accuracy can read all the help screens by pressing PGDN
for the NOC applica-
tion. This range is (page down) or PGUP (page up).
0 to 302 degF or -18
to 150 degC.
EXIT
Sensitivity Analysis
Software Diagrams
NOC alarm messages The NOC produces alarm messages in the following situations:
• Drive gain indicates transient bubbles in the Coriolis sensor.
• Process temperature or density goes outside the acceptable range
for the application.
• Production measures have been paused for more than 15 minutes in
the continuous operation mode.
Transmitter alarm The ALTUS transmitter produces several types of alarm messages.
messages
The following types of alarms do not drive outputs to fault levels:
• Slug flow and output saturation alarms
• Totalizer alarms
• Calibration and trim alarms
• Conditional status alarms
Maintenance
The "Slug Flow" alarm indicates slug flow has occurred for less than the
amount of time that is configured for the slug time. Outputs indicating the
flow rate remain at the last measured flow rate before the slug flow
condition occurred.
The "Slug Timeout" alarm indicates slug flow has occurred for more than
the amount of time that is configured for the slug time. If the "Slug
Timeout" alarm occurs, outputs indicating the flow rate go to the level
that represents zero flow.
• All outputs other than flow rate outputs continue to indicate the
Laboratory Density
measured value for the process variable.
Determination
• The flowmeter resumes normal operation when density stabilizes
within the programmed slug flow limits.
• Slug time can be up to 300 seconds.
• If slug time is configured for 0.0 seconds, outputs indicating the flow
rate will go to the level that represents zero flow as soon as slug flow
is detected.
Table 8-2 summarizes slug flow alarms and lists corrective actions.
In-Line Density
Determination
Notes
• To get help troubleshooting an alarm message, press HELP, then follow the instructions
• To acknowledge an alarm message, press ACK
Sensitivity Analysis
Software Diagrams
Totalizer alarms
If the totalizers are operating, the transmitter produces totalizer alarms.
Table 8-4 summarizes totalizer alarms and lists corrective actions.
Maintenance
Table 8-5 summarizes calibration and trim alarms and lists corrective
actions.
Laboratory Density
mA Out 1 Fixed Milliamp output 1 trim or simulation in progress Exit diagnostics menu
Determination
mA Out 2 Fixed Milliamp output 2 trim or simulation in progress
Freq. Out Fixed Frequency output trim or simulation in progress
Cal In Progress • Sensor zero calibration in progress • If "Calibration Complete" replaces "Cal In
• Density calibration in progress Progress", no action
• Temperature calibration in progress • If "Calibration Failure" replaces "Cal In Progress"
and sensor zero was performed, rezero after:
- Eliminating mechanical noise, if possible
- Completely shutting off flow
- Ensuring interior of sensor junction box is
completely dry
• If "Calibration Failure" replaces "Cal in Progress"
and density or temperature calibration was
performed, recalibrate for density or temperature
In-Line Density
Determination
Calibration Complete • Sensor zero calibration complete Press ACK to acknowledge alarm
• Density calibration complete
• Temperature calibration complete
Calibration Aborted • User aborted sensor zero calibration • Re-initiate calibration procedure
• User aborted density calibration • Existing calibration values will remain unchanged
• User aborted temperature calibration
Sensitivity Analysis
Software Diagrams
Fault outputs Outputs go to fault levels if a fault is detected. The transmitter also
produces fault outputs when you perform configuration, calibration, or
diagnostic tasks. See Table 8-7.
Maintenance
• The default configuration for fault outputs is downscale.
Laboratory Density
Determination
CAUTION
Using last measured value or internal zero may
hamper identification of fault outputs.
In-Line Density
Determination
Fault limit Fault value
Downscale • Milliamp outputs can be configured from 1.0 to 3.6 mA;
default is 3.6 mA
• Pulse output goes to 0 Hz
Upscale • Milliamp outputs can be configured from 21.0 to
24.0 mA; default is 22.0 mA
• Pulse output goes to 15,000 Hz
Last measured value Outputs hold at mA value or frequency that represents the
last measured value for the process variable before the
fault occurred
Internal zero • Milliamp outputs go to mA value that represents 0.0 for
Sensitivity Analysis
the process variable
• Pulse output goes to 0 Hz
Software Diagrams
Critical status fault alarms Critical status fault alarms occur in the same situations in which
conditional status alarms occur (see page 72); however, critical status
fault alarms drive outputs to fault levels.
Table 8-9 summarizes critical fault alarms and lists corrective actions.
Transmitter failure fault When a software or hardware failure occurs, the transmitter produces
alarms one of the fault alarms listed in Table 8-10.
If any of the fault alarm messages listed in Table 8-10 appears on the
screen, phone one of the Micro Motion Customer Service telephone
numbers listed in Customer service, page 78.
CAUTION
Transmitter failure fault alarms are critical, and could
result in measurement error.
Fault alarms requiring troubleshooting Some fault alarms require troubleshooting to isolate
the problem that caused fault outputs to be produced.
Fault alarms that require troubleshooting include:
• Sensor Failure
• Density Failure
• Temperature Failure
• Temperature Overrange
Maintenance
• RTD Failure
CAUTION
During troubleshooting the flowmeter could
produce inaccurate output signals, resulting in
measurement error.
Laboratory Density
Determination
If the transmitter produces fault outputs and any of
the alarm messages listed at the top of this page
View
appears on the screen, follow these steps to
Diagnostic monitor
troubleshoot the problem:
1. Press ACK, repeatedly if necessary, to clear all
Diagnostic Monitor
the messages.
2. Press VIEW to access the view menu.
Drive Gain 3. Select Diagnostic Monitor.
8.401 V
Tube Frequency 4. Read the voltage for the drive gain:
100.759 Hz a. If drive gain exceeds 8.0 volts or is unstable,
In-Line Density
Determination
Live Zero
0.010 lb/min see Table 8-11.
b. If drive gain is less than 8.0 volts, go to step 5,
page 76.
EXIT
Sensitivity Analysis
Table 8-11. Troubleshooting excessive drive gain
Symptom Cause Corrective action
Drive gain Cavitation, flashing, or bubble carry-under • If possible, increase inlet pressure and/or back pressure
exceeds 8.0 V • If pump is mounted upstream from sensor, increase
or is unstable distance between pump and sensor
Plugged flow tube Purge flow tubes
• Drive board failure Phone Micro Motion Customer Service (see page 78 for
• Sensor imbalance phone numbers)
• Sensor failure See step 6, page 77
Software Diagrams
brown
white
red yellow black (drains)
black (drains) violet orange
orange
green white
yellow blue gray
green brown red
blue
Connect outer braid violet
of shielded or
armored cable here gray
red
brown
yellow
black (drains)
violet
orange
green
white
blue
gray
6. Measure ohms of resistance between the three wire pairs and wire
triplet at the sensor junction box.
a. If all measured resistance values are within the ranges listed in
Table 8-12, the sensor cable is faulty or improperly connected.
Repair or replace the cable, or reconnect it according to the
9-Wire Cable Preparation and Installation Instruction Manual .
b. If open or short circuits are found, the sensor case or junction box
Maintenance
contains moisture, or the sensor is damaged. See Table 8-13.
Laboratory Density
• Readings across wire pairs should be stable. If they are unstable, see Table 8-13
Determination
Sensor junction box
Circuit Wire colors wiring terminals Nominal resistance range
Drive coil Brown to red 1 to 2 8 to 2650 Ω
Left pickoff Green to white 5 to 9 15.9 to 300 Ω
Right pickoff Blue to gray 6 to 8 15.9 to 300 Ω
Lead length compensator Orange to yellow 3 to 4 Approximately 0 to 1 Ω
Temperature sensor Yellow to violet 4 to 7 100 Ω at 0 °C + 0.38675 Ω per °C
In-Line Density
Determination
Notes
• To get help troubleshooting an alarm message, press HELP, then follow the instructions
• To acknowledge an alarm message, press ACK
Resistance at sensor
junction box Cause Alarm message Action
All resistance values are within • Sensor cable is faulty Sensor Failure • Repair or replace cable
the ranges listed in Table 8-12 • Sensor cable is improperly Density Failure • Reconnect cable according to
connected Temperature Failure the 9-Wire Cable Preparation
RTD Failure and Installation Instruction
Temperature Overrange Manual
Sensitivity Analysis
Open or short from green to • Moisture in sensor case or Sensor Failure • If sensor case or junction box
white (terminal 5 to terminal 9) junction box Density Failure contains moisture, check for
• Open or short left pickoff leaking junction box, conduit,
Open or short from blue to gray • Moisture in sensor case or or conduit seals
(terminal 6 to terminal 8) junction box • If sensor case or junction box
• Open or short right pickoff does not contain moisture,
Open or short from red to • Moisture in sensor case or return sensor to Micro Motion
brown (terminal 2 to terminal 1) junction box
• Open or short drive coil
Open or short from orange to • Moisture in sensor case or Temperature Failure
yellow (terminal 3 to terminal 4) junction box Temperature Overrange
• Open or short lead length
compensator
Software Diagrams
Active alarm log If the condition that caused an alarm is present, the
alarm is listed in the active alarm log.
• Each alarm is time/date stamped.
ALARMS • The first alarm listed is the most recent.
Active Alarm Log
Density Alarm The active alarm log can be accessed from the
17-JUL-98 8:30 maintenance menu or the view menu.
Temperature Alarm
10-JUL-98 9:04
Alarm-Meas Paused To access the log from the maintenance menu:
10-JUL-98 5:10
1. At the operation screen, press the security button.
2. Select Maintenance.
3. Select Active Alarm Log.
HELP EXIT
8.2 Customer service For Customer Service, phone the Micro Motion
Customer Service Department:
• In the U.S.A., phone 1-800-522-6277, 24 hours.
• Outside the U.S.A., phone 303-530-8400,
24 hours.
• In Europe, phone +31 (0) 318 549 443.
• In Asia, phone (65) 770-8155.
8.3 Setting outputs The software allows you to set the states of discrete
outputs or the values of milliamp outputs or the pulse
output.
CAUTION
While diagnostic tasks are being performed
outputs go to their configured settings, resulting
in measurement error.
Maintenance
ALARMS 7. Press CHG.
Discrete Outputs
8. Use the cursor control buttons to toggle the
Discrete Output 1 output on or off.
YES
Discrete Output 2 • YES indicates the output is on.
NO • NO indicates the output is off.
Discrete Output 3
NO 9. Press SAVE to set the state of the output.
Laboratory Density
Determination
Setting milliamp outputs To set the value of a milliamp output:
1. Press the security button on the display face.
Maintenance
2. Select Maintenance.
Diagnostics
3. Select Diagnostics.
Simulate outputs
4. Select Simulate Outputs.
Milliamp outputs
5. Select Milliamp Outputs.
In-Line Density
Determination
6. Select the milliamp output to be set.
ALARMS 7. Press CHG.
Milliamp Outputs
8. Use the cursor control buttons to change the
Milliamp Output 1 output value.
12.578 mA
Milliamp Output 2 9. Press SAVE to set the value.
8.994 mA
When you exit to the simulate outputs screen, the
output goes to its configured fault setting.
SAVE EXIT When you return to the operation mode, the values of
Sensitivity Analysis
the outputs are released and are again controlled by
the application.
Software Diagrams
Setting the frequency output To set the value of the frequency output:
1. Press the security button on the display face.
Maintenance
2. Select Maintenance.
Diagnostics
3. Select Diagnostics.
Simulate outputs
4. Select Simulate Outputs.
Frequency output
5. Select Frequency Output.
6. Press CHG.
ALARMS 7. Use the cursor control buttons to change the
Frequency Output
output value.
Frequency Output 8. Press SAVE to set the value.
5,258 Hz
8.4 Density calibration At the factory, Micro Motion calibrates each NOC to
work with a specific sensor. The NOC requires a field
density calibration in the following situations:
• The sensor flow tubes have become permanently
coated.
• The sensor flow tubes have eroded.
Density unit for calibration Density calibration requires reading and entering
density values in grams per cubic centimeter.
CAUTION
Selecting configuration will interrupt
measurement and control functions. All outputs
will go to their configured fault settings.
Maintenance
7. At the density menu:
Density
a. Select Density Units.
↓ b. Press CHG.
Density Units c. Select g/cc, then press SAVE.
g/cc
Density Damping
1.7 sec
Slug Low Limit
0.000000 g/cc
Slug High Limit
1.000000 g/cc
Laboratory Density
Determination
Duplicating the factory calibration To duplicate the factory calibration:
1. Press the security button on the display face.
Configuration
2. Select Configuration.
Inputs
3. Select Inputs.
Coriolis
4. Select Coriolis.
Sensor cal data
In-Line Density
Determination
5. Select Sensor Cal Data.
6. Use the function buttons and the cursor control
Sensor Cal Data
buttons to configure density calibration values.
↓↑ • Density calibration values include D1 and D2
D1 density values, K1 and K2 tube periods, the
0.000000
D2 flowing density correction factor, and the
1.000000 density calibration temperature coefficient.
K1
5000.000 • To configure density calibration values, see
K2 pages 30-34.
50000.000
• Density calibration values should be entered
Sensitivity Analysis
CHG HELP EXIT from the sensor serial number tag or factory
calibration certificate.
• Tags and certificates vary in appearance,
depending on the sensor model number and
manufacturing date. See pages 30-33.
Software Diagrams
Two-point density During 2-point density calibration, you command the transmitter to
calibration measure the sensor tube period when the flow tubes contain a fluid with
a reference low density (usually air) and when the flow tubes contain a
fluid with a reference high density (usually water).
Maintenance
and a high-density calibration. If necessary, you can perform only the
high-density calibration.
Laboratory Density
5. Use compressed air to blow the sensor dry until residual acetone or
Determination
other solvent has been completely evaporated.
6. If sensor wiring was disconnected at step 2, reconnect the wiring and
cycle power off, then on.
7. Wait approximately 5 minutes for the sensor flow tubes to achieve the
ambient air temperature.
CAUTION
Selecting calibration will interrupt control functions.
All control outputs will go to their configured idle
settings.
In-Line Density
Determination
Set control devices for manual operation before accessing
calibration menus.
Sensitivity Analysis
Software Diagrams
If the actual atmospheric pressure is not known, use the following equation:
Maintenance
must be less than rate listed in Table 8-15, or the calibration will fail.
Laboratory Density
CMF200 800 21,775
Determination
CMF300 2500 68,040
BASIS® F025 10 272
F050 31 850
F100 125 3400
F200 400 10,887
Model D D6 0.5 13
D12 1 33
D25 6 170
D40 11 306
D65 75 2040
D100 200 5445
In-Line Density
Determination
D150 700 19,050
D300 1750 47,625
D600 6250 170,100
Model DH DH6 0.5 13
DH12 1 33
DH25 6 170
DH38 12 340
DH100 200 5445
DH150 700 19,050
DH300 1750 47,625
Model DL DL65 62 1695
Sensitivity Analysis
DL100 200 5445
DL200 875 23,812
Model DT DT65 75 2040
DT100 200 5445
DT150 350 9525
Software Diagrams
Maintenance
9.1 Reasons for using live oil To enable the most accurate possible water cut and net oil
density measurements, "live oil" density rather than "dead oil" density should be
programmed into the NOC. "Live oil" refers to the crude oil at line
conditions. Reducing the operating pressure to atmospheric pressure
causes the live oil to lose its solution gas or light-end components and
become a dead oil at a greater density than when it was under pressure.
The difference between the density of live oil and the density of dead oil
can be quite significant, depending on the gas-to-oil (GOR) ratio and the
separator pressure and temperature. If dead oil density is used, water
Laboratory Density
Determination
cut measurements will be too low, and net oil will be too high.
This chapter describes the laboratory method for measuring dry oil and
produced water densities.
• The method involves using a precision density meter to determine
the density of a liquid sample taken from the flow line.
• The method requires correcting measured densities of dry oil and
produced water to 60°F.
In-Line Density
Determination
Customer Service Department:
• In the U.S.A., phone 1-800-522-6277, 24 hours.
• Outside the U.S.A., phone 303-530-8400, 24 hours.
• In Europe, phone +31 (0) 318 549 443.
• In Asia, phone (65) 770-8155.
9.2 Laboratory density The laboratory method requires the equipment listed in Table 9-1.
measurement
Sensitivity Analysis
Table 9-1. Laboratory equipment for determining live oil and produced water densities
Equipment Suggested supplier Model number
Precision lab density meter (0.0001 g/cc accuracy) Anton Paar DMA48*
Pressure adaptor for density meter (80 psig or lower)
High-pressure density measuring cell (80 psig or higher) DMA512
Thermostating circulating water bath Neslab RTE-1000
Stainless steel sample cylinders (500 ml capacity) Whitey 316L-HDF4-500
Stainless steel ¼-inch valve SS-33VM4-S4
Stainless steel ¼-inch tubing No specific supplier
Nitrogen cylinder equipped with pressure regulator
Pressure gauges
Software Diagrams
*The standard Anton Paar density meter measures liquid density at atmospheric pressure. When fitted with a pressure
adaptor, the meter can operate up to 80 psig. When coupled with an external stainless steel measuring cell such as the
Model DMA512, the DMA48 can measure liquid density up to 5500 psig.
Taking a sample from the Locate the sample port downstream from the sensor, as shown in
flow line Figure 9-1. The sampling port should protrude into the flow line, with the
probe opening situated near the center of the flow pipe. To ensure a
representative sampling, install a static mixer immediately upstream
from the sample port.
Method 1
Use a water-filled sample cylinder if separator pressure is higher than 80
psig, or when flexible stainless steel tubing is not available.
1. Fill the clean sample cylinder with produced water, preferably the
water from the well being tested or water with similar salinity.
Pressurizing the sample cylinder is not necessary.
2. Connect the sample cylinder to the sampling port as shown in
Maintenance
Figure 9-2. Close V-1, V-2, V-3, and V-4.
3. Open V-1, then open V-4 to purge the connecting lines briefly. Close
V-4 and open V-2 to equalize the pressure in the sample cylinder.
4. Slowly open V-3 to draw liquid into the sample cylinder and to
displace the water in the sample cylinder.
5. Close V-3 when a trace of oil appears at the drain port.
6. Wait for a few minutes to allow the free water to settle in the sample
cylinder. The wait time varies, depending on whether the oil and
water are readily separable.
7. Slowly open V-3 to drain the free water from the bottom drain port
Laboratory Density
and to allow additional liquid sample to flow into the sample cylinder.
Determination
Close V-3 when a trace of oil appears at the drain port.
8. Repeat steps 6 and 7 several times until the amount of free water
drained is less than 50 ml. This indicates that a sufficient amount of
oil/water emulsion has been collected in the sample cylinder.
9. Close V-1, V-2, and V-3. Open V-4 to depressurize the sample line.
10. Remove the sample cylinder. Record well I.D., sample pressure, and
sample temperature.
In-Line Density
Determination
Sensitivity Analysis
Software Diagrams
Method 2
Use an empty sample cylinder if separator pressure is less than 80 psig,
or where flexible stainless steel tubing is available.
1. Connect an empty sample cylinder to the sampling port as shown in
Figure 9-3(A), with V-1, V-2, V-3 and V-4 closed. The outlet port
should point upward at about 75 degrees from horizontal.
2. Open V-1, then open V-2.
3. Slowly open V-3 to withdraw liquid sample into the sample cylinder
and purge the air out of the sample cylinder. Close V-3 when a trace
of liquid appears at the outlet port.
4. Secure the sample cylinder to a support base as shown in
Figure 9-3(B). Outlet V-3 should point downward.
5. Wait for a few minutes to allow the free water to separate in the
sample cylinder. The wait time varies, depending on whether oil and
water are readily separable.
6. Slowly open V-3 slowly to drain the free water from V-3 and withdraw
oil/water mixture into the sample cylinder. Close V-3 when a trace of
oil appears at the outlet port.
7. Repeat steps 5 and 6 several times until the amount of free water
drained is less than about 50 ml. This indicates that a sufficient
amount of oil/water emulsion has been collected in the sample
cylinder.
8. Close V-1, V-2, and V-3. Open V-4 to depressurize the sample lines.
9. Remove the sample cylinder. Record well I.D., sample pressure, and
temperature.
Processing sample and 1. Secure the sample cylinder in an upright position for a sufficient
measuring densities period of time (overnight, for example) to allow additional free water
to settle. If the emulsion is very tight, place the entire sample
cylinder in a heated oven or hot bath, or use a temperature-
regulated heating tape to enhance oil-water separation.
2. If the sample cylinder is heated, allow it to cool to ambient
temperature before proceeding.
Maintenance
3. Connect the sample cylinder between the nitrogen cylinder and a
high precision laboratory density meter.
• If operating pressure is lower than 80 psig, use the setup shown
in Figure 9-4, page 92.
• If operating pressure is higher than 80 psig, use the setup
shown in Figure 9-5, page 92.
4. Close all valves (V-1 through V-6).
5. Set nitrogen pressure at 10 psi higher than the separator pressure.
6. Calibrate the laboratory density meter in accordance with
manufacturer's instruction. To prevent flashing of solution gas in the
Laboratory Density
crude oil, set the temperature of the density meter at least 10°F
Determination
below the separator temperature.
7. Slowly open V-1 and V-2 to equalize the pressure in the sample
cylinder. Leave V-1 and V-2 open throughout the entire density
determination process.
8. Open V-3, then slowly open V-4 to drain the free water into a beaker.
Save about 20 ml of clean water for later use.
9. Continue to drain the remaining free water from the sample cylinder
until a trace of crude oil appears in the outlet port. Continue to drain
and discard about 10 ml of oil water mixture. Close V-4.
10. Slowly open V-5 to equalize the pressure in the density meter.
11. Slowly open V-6 downstream from the density meter to allow a few
In-Line Density
Determination
milliliters of crude oil to flow through the density meter. Turn on the
compartment light of the density meter to make sure no gas bubbles
are present in the density meter tube.
12. Turn off the compartment light of the density meter. Wait a few
minutes for the displayed density reading to stabilize.
13. Repeat steps 11 and 12 several times until the difference between
the two consecutive density readings is less than or equal to
0.0002 g/cc.
14. Slowly open V-6 and drain about 60 to 70 ml of the sample into a
separate container.
Sensitivity Analysis
15. Record the density of the sample remaining in the density meter.
Record the density reading as "emulsion" density (Det).
16. Use a centrifuge method or another acceptable method (distillation,
Karl-Fischer, etc.) to determine the water cut of the oil/water mixture
sample collected in step 14. Report the water cut value as Xw, in
volume fraction.
17. If the low-pressure setup in Figure 9-4 is used, disassemble the
pressure adaptor from the density meter and use a proper solvent to
clean the density meter.
18. Using a plastic-tip hypodermic syringe, inject the produced water
obtained at step 8 into the density meter. Report the reading as Dwt a
Software Diagrams
19. Apply a small compressibility term to correct the water density from
atmospheric to separator pressure, as follows:
Maintenance
10.1 Reasons for using live oil To enable the most accurate possible water cut and net oil
density measurements, "live oil" density rather than "dead oil" density should be
programmed into the NOC. "Live oil" refers to the crude oil at line
conditions. Reducing the operating pressure to atmospheric pressure
causes the live oil to lose its solution gas or light-end components and
become a dead oil at a greater density than when it was under pressure.
The difference between the density of live oil and the density of dead oil
can be quite significant, depending on the gas-to-oil (GOR) ratio and the
separator pressure and temperature. If dead oil density is used, water
Laboratory Density
Determination
cut measurements will be too low, and net oil will be too high.
This chapter describes the in-line method for measuring dry oil and
produced water densities, using the density determination software in
the ALTUS™ NOC.
10.2 In-line density Use the in-line method for determining dry oil and produced water
determination densities in situations where dry oil or a stable emulsion can be obtained
under separator conditions.
In-Line Density
Determination
Density determination Density determination involves the following procedures:
procedures • Measuring and saving or manually entering the water density.
(Manual entry is usually done when water cut is low. Obtain a water
sample from the water trap or drain cock on the separator.)
• Measuring and saving the oil density.
• Entering the water cut.
CAUTION
Sensitivity Analysis
Selecting calibration will interrupt control functions.
All control outputs will go to their configured idle
settings.
Measuring and saving the water density To determine water density by measuring and saving
density and temperature values:
Maintenance
1. Press the security button on the display face.
Calibration
2. Select Maintenance.
Density determination
3. Select Calibration.
4. Select Density Determination.
Which Well?
5. If the NOC is configured to operate in well test
mode, select the number of the well that will be
Wells 1 to 12 determined, then press CHG. If the NOC is
Wells 13 to 24 configured to operate in continuous mode, skip
to step 8.
Wells 25 to 36
Wells 37 to 48
CHG EXIT
SAVE EXIT
Maintenance
Last Oil Density
10:15 21 OCT 1998
Continue?
YES EXIT
Laboratory Density
9. Select Water Density.
Determination
Density Determination
Water Density
Oil Density
Enter Water Cut
In-Line Density
Determination
SEL HELP EXIT
Sensitivity Analysis
Manually Enter phases to separate in the separator. The
Measure & Save separation usually requires 5 to 15 minutes. See
Figure 10-1.
Oil
Emulsion layer
Water
Outlet valve
Sensor
Maintenance
100% 1
90% 0.948
80% 0.8577
70% 0.7477
60% 0.6265
50% 0.5
40% 0.3735
30% 0.2523
20% 0.1423
10% 0.052
Laboratory Density
Determination
Figure 10-2. Diameter and length of cylindrical vessel
/
#
In-Line Density
Determination
'
Sensitivity Analysis
Tank diameter in feet
Level in tank 4 6 8 10
100% 256 864 2048 4000
90% 249 840 1991 3888
80% 229 774 1835 3584
70% 201 677 1606 3136
60% 166 560 1327 2592
50% 128 432 1024 2000
40% 90 304 721 1408
30% 55 187 442 864
20% 27 90 213 416
Software Diagrams
10% 7 24 57 112
Maintenance
Av Water Density at
10:15 29 OCT 1998
• To save the averaged water density at the
Current Dens @ Ref reference temperature, press SAVE.
1.0125 g/cc • To continue using the water density that is
Current Dens Saved
10:54 3 MAR 1998 currently being used, press EXIT.
• To average the water density again, repeat
SAVE HELP EXIT
steps 1-16.
Laboratory Density
Determination
Manually entering the water density If the separator does not contain enough water to
determine a stable flowing density, use the manual
entry method to determine water density and
temperature.
In-Line Density
Determination
4. Select Density Determination.
Which Well?
5. If the NOC is configured to operate in well test
mode, select the number of the well that will be
Wells 1 to 12 determined, then press CHG. If the NOC is
Wells 13 to 24 configured to operate in continuous mode, skip
to step 8.
Wells 25 to 36
Wells 37 to 48
CHG EXIT
Sensitivity Analysis
Software Diagrams
SAVE EXIT
Continue?
YES EXIT
Density Determination
Water Density
Oil Density
Enter Water Cut
Maintenance
13. Take a water sample from the bottom of the test
separator or the water trap. See Figure 10-3.
14. Place a lid on the sample container and allow the
sample to cool to near-ambient temperature.
15. Use a hygrometer to measure the water density
SEL HELP EXIT
and a thermometer to measure the water
temperature. See Figure 10-4.
Laboratory Density
Determination
Figure 10-3. Taking a water sample from the separator
Oil
In-Line Density
Determination
Emulsion layer
Outlet valve
Sensitivity Analysis
Hygrometer
Water Density
Water Density
1.0000 g/cc
Water Temperature
60.00 degF
Calculate at Ref
Measuring and saving the oil density To measure and save the oil density:
1. Allow the fluid level in the separator to drop by
continuing to drain water from the bottom of the
shut-in separator, through the outlet valve
Density Determination 2. At the density determination screen, select Oil
Water Density Density.
Oil Density
Maintenance
Enter Water Cut
Laboratory Density
3. Monitor the density until it stabilizes at a density
Determination
value that indicates live oil is flowing through the
sensor.
4. Press START.
Oil Density • The NOC averages oil density and
Actual Oil Density temperature values for the amount of time
0.8765 g/cc programmed for the oil density average (see
Actual Temperature
123.4 degF
page 18 or page 21).
Volume • If you wish to stop the procedure while the oil
2.6 bbl density and temperature are being averaged,
Actual Rate
358.3 bbl/day press STOP.
5. While oil density and temperature are being
In-Line Density
Determination
START RESET EXIT
averaged, take a sample for use in entering the
water cut. See Figure 10-5. (To enter the water
cut, see pages 104-105.)
Sensitivity Analysis
Oil pad
Outlet valve
Software Diagrams
Sensor
Oil sample for use in measuring
water cut (see pages 104-105)
Entering the water cut After the average oil density has been saved, the
display returns to the density determination screen.
To enter the water cut:
1. After taking an oil sample as instructed at step 5,
Density Determination page 103, use a standard procedure (centrifuge,
Water Density distillation, Karl-Fischer, etc.) to measure the
Oil Density water cut in volume percent.
Enter Water Cut 2. Select Enter Water Cut.
Maintenance
Apply to Sample Taken
10:33 29 OCT 1998
Calculate at Ref
Laboratory Density
6. After the oil density at reference temperature has
Determination
been calculated, compare the calculated density
to the density that is currently being used.
• To save the calculated density, press SAVE.
Oil Density @ Ref • If you want the NOC to continue using the
Oil Density @ Ref previously calculated density (Current Dens
0.8968 g/cc @ Ref), press EXIT.
Oil Density At
10:33 29 OCT 1998
Current Dens @ Ref
0.8966 g/cc
Current Dens Saved
11:09 3 MAR 1998
In-Line Density
Determination
SAVE HELP EXIT
Sensitivity Analysis
Saving this value density for calculating net oil and water cut
will result in the
use of this density
in all future calcu-
lations of net oil &
water cut for this
well, separator, or
pipeline.
CONTINUE?
YES NO
Software Diagrams
Maintenance
11.1 Error factors The accuracy of water cut and net oil measurements obtained by the
NOC is sensitive to the accuracy of the following parameters:
• Density of dry crude oil (input to NOC)
• Density of produced water (input to NOC)
• Density of oil/water mixture (measured by mass flowmeter)
• Mass flow rate (measured by mass flowmeter)
• Presence of free gas (system upset)
11.2 Individual sensitivity Table 11-1 lists formulas for calculating the uncertainty of water cut and
Laboratory Density
Determination
net oil volume caused by the uncertainty of each of the independent
parameters listed above.
Table 11-1. Uncertainty factors for percent water cut and percent net oil
Variable % water cut uncertainty1 % net oil uncertainty2
Dry crude oil density (Do)3
– 100 × ( 1 – Xw ) 100
------------------------------------------ × ( δ Do ) --------------------------- × ( δ Do )
( Dw – Do ) ( Dw – Do )
In-Line Density
Determination
Mixture density (De)3 100 100
--------------------------- × ( δ De ) --------------------------------------------------------- × ( δ De )
( Dw – Do ) ( Dw – Do ) × ( 1 – Xw )
Sensitivity Analysis
1
The water cut uncertainty is defined as: (Indicated water cut – True water cut) X 100%
2
The net oil volume uncertainty is defined as: (Indicated oil volume – True oil volume) ÷ (True oil volume) X 100%
3
Do, Dw, and De refer to, respectively, density (in g/cc) of crude oil, produced water, and oil/water mixture.
δDo, δDw, and δDe refer to, respectively, uncertainty of density (in g/cc) of crude oil, produced water and oil/water mixture
4
Me denotes mass flow rate of the mixture, δMe denotes uncertainty of mass flow rate
5
Xw denotes water cut, and δXg denotes free gas content, both in volume fraction
Software Diagrams
11.3 Overall uncertainty Use the following formula to estimate the overall uncertainty:
2 2 2 2 2 0.5
Overall uncertainty = ( δ Do + δ Dw + δ De + δ Me + δ Xg )
Where:
δDo = Dry oil density uncertainty
δDw = Produced water density uncertainty
δDe = Mixture density uncertainty
δMe = Mass flow rate uncertainty
δXg = Free gas content
Given:
Metering temperature, t = 60°F
Dry crude oil density, Do = 0.8600 g/cc
Produced water density, Dw = 1.0350 g/cc
Measured mixture Density, De = 0.9913 g/cc
Water cut, Xw = 0.75 (75%)
100
δ net oil = ----------------------------------------------- × 0.0005 = 0.29 %
( 1.0350 – 0.8600 )
Over-estimating dry oil density would cause water cut to read low, net
oil volume to read high.
100 × 0.75
δ net oil = ------------------------------------------------------------------------------- × 0.0005 = 0.86 %
( 1.0350 – 0.8600 ) × ( 1 – 0.75 )
– 100
δ net oil = ------------------------------------------------------------------------------- × 0.0005 = – 1.16 %
( 1.0350 – 0.8600 ) × ( 1 – 0.75 )
Maintenance
Over-estimating mixture density would cause water cut to read high,
net oil volume to read low.
Laboratory Density
Overall effect from all variables:
Determination
2 2 2 0.5
δ water cut = [ ( – 0.07 % ) + ( – 0.21 ) + ( 0.29 ) ] = 0.36 %
2 2 2 2 0.5
δ net oil = [ ( 0.29 ) + ( 0.86 ) + ( – 1.16 ) + ( 0.15 ) ] = 1.48 %
Given:
Metering temperature, t = 60°F
In-Line Density
Dry crude oil density, Do = 0.8600 g/cc
Determination
Produced water density, Dw = 1.0350 g/cc
Measured mixture Density, De = 0.9913 g/cc
Water Cut, Xw = 0.75 (75%)
100 × 0.8600
δ net oil = ------------------------------------------------------------------------------- × 0.005 = 9.83 %
Sensitivity Analysis
( 1.0350 – 0.8600 ) × ( 1 – 0.75 )
Free gas in the liquid stream causes water cut to read low, net oil to
read high. Software Diagrams
Maintenance
12.1 View menu in well test mode
Well performance meas Start well test Wells 1 to 12 Well #01, 13, 25, or 37 Press VIEW while well
test is in progress
Return to well test* Wells 13 to 24 Well #02, 14, 26, or 38
Wells 25 to 36 Well #03, 15, 27, or 39 Actual net oil rate
Wells 37 to 48 Well #04, 16, 28, or 40 Average net oil rate
Well #05, 17, 29, or 41 Actual water cut
Well #06, 18, 30, or 42 Average water cut
Well #07, 19, 31, or 43 Actual gross rate
Well #08, 20, 32, or 44 Average gross rate
Laboratory Density
Well #09, 21, 33, or 45 Actual density
Determination
Well #10, 22, 34, or 46 Average density
Well #11, 23, 35, or 47
Well #12, 24, 36, or 48
View well tests Wells 1 to 12 Well #01, 13, 25, or 37 Net oil
Wells 13 to 24 Well #02, 14, 26, or 38 Water cut
Wells 25 to 36 Well #03, 15, 27, or 39 Gross flow
Wells 37 to 48 Well #04, 16, 28, or 40 Net water
Well #05, 17, 29, or 41 Drive gain
Net oil
Well #06, 18, 30, or 42 Density
Water cut
Well #07, 19, 31, or 43 Temperature
Gross flow
Well #08, 20, 32, or 44 Back flow
In-Line Density
Determination
Net water
Well #09, 21, 33, or 45 Mass flow
Drive gain
Well #10, 22, 34, or 46 Uncorrected flow
Density
Well #11, 23, 35, or 47 Test times
Temperature
Well #12, 24, 36, or 48
Back flow
View current test* Mass flow
Uncorrected flow Uncorrected oil
Process totalizers Process
Uncrorrected water
Inventory
Active alarm log Uncorrected water cut
Uncorrected gross
LCD options
Sensitivity Analysis
Diagnostic monitor
Application list
Pause/resume
Reset
LCD options
Diagnostic monitor
Application list
Power outage
Maintenance
Well data-densities Wells 1 to 12* Well #07, 19, 31, or 43* Oil density ave
Wells 13 to 24* Well #08, 20, 32, or 44* Water density ave
Wells 25 to 36* Well #09, 21, 33, or 45*
Wells 37 to 48* Well #10, 22, 34, or 46*
Well #11, 23, 35, or 47*
Well #12, 24, 36, or 48*
Laboratory Density
System Tag Enable/disable See the ALTUS Detailed Setup Manual, Chapter 4
Determination
Time
Configure process var Flow variables Flow damping
Date
Meter direction
Master reset
Mass units
Inputs Coriolis Mass low flow cutoff
Volume units
Volume low flow cutoff
In-Line Density
Determination
Slug time
Sensitivity Analysis
Dens temp coeff
Temperature slope
Temperature offset
Assignment None
Discrete input 1
Discrete output 2 Net oil
Discrete input 2
Discrete output 3 Net water TRB event
1
If frequency = flow is selected as the scaling method
2
If pulses/unit is selected as the scaling method
3
If units/pulse is selected as the scaling method
4
If a flow variable is assigned under variable assignment
Maintenance
Wells 37 to 48* Well #07, 19, 31, or 43*
Well #08, 20, 32, or 44*
Well #09, 21, 33, or 45*
Well #10, 22, 34, or 46*
Well #11, 23, 35, or 47*
Well #12, 24, 36, or 48*
Laboratory Density
Determination
High density Density D2
Calibrate density
Diagnostics Read external inputs Discrete input See the ALTUS Detailed Setup Manual, Chapter 14
In-Line Density
Determination
Milliamp outputs
Frequency output
Sensitivity Analysis
Software Diagrams
Compensations
Drive gain level _________________________ volts Time period2 ________________________ seconds
Action taken … Hold last value … Stop well test … Alarm only
2
Only if hold last value is selected.
System Step 2:
Configure
Tag __ __ __ __ __ __ __ __ Date _______________________ (Day Month Year)
system data
(8 characters maximum) Time ____________________ (Hour:Minute:Second)
Density inputs
Density unit ________________________________ Slug low limit _______________________________
Density damping _____________________ seconds Slug hiigh limit ______________________________
Slug time ___________________________ seconds
Temperature
Temperature unit ____________________________ Temperature damping _________________ seconds
Sensor information
Sensor model no. ____________________________ Sensor serial no. ____________________________
Sensor material … 304 SS … 316L SS … Hastelloy C … Inconel … Tantalum
Sensor end connection _______________________ Sensor liner … None … Tefzel
Measurements Step 4:
Configure
Totalizer 1 Flow source Frequency input
totalizers
Flow direction … Forward … Reverse
… Absolute val. FWD/REV … Subtractive FWD/REV
Reset source … Discrete input 1 … Discrete input 2 … TBR event … None
Inhibit source … Discrete input 1 … Discrete input 2 … TBR event … None
Milliamp outputs
Milliamp output 1 Fault Indication Process variable
… Downscale __________________________________________
… Upscale Calibration span
… Last Measured Value 4 mA _____________________________________
… Internal Zero 20 mA ____________________________________
Setting Low flow cutoff _____________________________
_________________ mA Damping ___________________________ seconds
Frequency output
Flow source … Frequency input … Mass flow rate … Volume flow rate
Flow unit _______________________________
Scaling Method … Frequency = Flow
Frequency __________________ Hz = Flow __________________________ units
… Pulses/Unit … Units/Pulse
Pulses ____________________ / unit Units ________________________ / pulse
Pulse width _______________________________
Power … Active … Passive
Fault indication … Downscale … Upscale
… Last measured value … Internal zero
General guidelines Micro Motion return procedures must be followed for you to meet the
legal requirements of applicable U.S. Department of Transportation
(DOT) regulations. They also help us provide a safe working
environment for our employees. Failure to follow these requirements will
result in your equipment being refused delivery.
New and unused equipment Only equipment that has not been removed from the original shipping
package will be considered new and unused. New and unused
equipment includes sensors, transmitters, or peripheral devices which:
• Were shipped as requested by the customer but are not needed, or
• Were shipped incorrectly by Micro Motion.
Used equipment All other equipment is considered used. This equipment must be
completely decontaminated and cleaned before being returned.
Document all foreign substances that have come in contact with the
equipment.
A F
Illustrations
Application software correction of density readings 22
described in this manual 1 cursor control buttons 13
not described in this manual 1 D1 and D2 on sensor serial number tag 30
C
diameter and length of cylindrical vessels 97
Configuration effect of transient bubbles on density 22
compensations 21–23 FD and dens temp coeff on sensor serial number tag 33
density calibration values 30–34 flow calibration values on sensor serial number tag 29
density inputs 26 function buttons 11
discrete outputs 36 holding at last measured density 22
flow calibration values 29 K1 and K2 on sensor serial number tag 31
flow variables 25 K1 and K2 values from comments section 32
inputs 25–35 K1 and K2 values from second page 32
milliamp outputs 37–39 laboratory density measurement system
mode of operation 16 high pressure 92
outputs 36–41 low pressure 92
pulse output 40–41 laboratory sampling procedure
recording 15 using empty cylinder 90
sensor calibration data 28–35 using water-filled cylinder 89
sensor information 35 model 3500 sensor wiring terminals 76
sequence 15 model 3700 sensor wiring terminals 76
system data 24 Person-Process Interface 9
temperature 27 pressing security button
temperature calibration values 35 security disabled 10
units of measurement 16–17 security enabled 10
well data-densities process monitor mode 49, 55
continuous mode 17–18 sample port for laboratory density measurement 88
well test mode 19–21 sensor in horizontal pipe run, tubes downward 5
well performance measurements 15–23 sensor in vertical pipe run 5
Configuration menu. See Software diagrams stratification with no flow 96
Continuous mode taking a water sample from the separator 101
accessing 49 taking an oil sample 103
configuration for 49 typical installation
pause and resume 52–53 sensor and NOC with 2-phase separator 4
process monitor 49 sensor and NOC with 3-phase separator 4
quick view 52 using a hygrometer to measure water density 101
reset 54 using buttons in the view menu 43
startup and display test 49 water cut calculation 2
viewing production measurements 50–51 In-line density determination 93–105
Cursor control buttons. See Person-Process Interface entering water cut 104–105
Customer service 78 manually entering water density 99–102
measuring and saving oil density 103–104
D
Decontamination and return goods policy 121 measuring and saving water density 94–99
Density calibration. See Maintenance procedures 93
Determination of live oil and produced water densities
in-line methods 93–105
laboratory methods 87–92
Tables
L
approximate capacity of cylindrical vessels 97
Laboratory density measurement 87–92 approximate capacity of spherical ends 97
processing sample and measuring densities 91–92 calibration span variables 39
separator pressure higher than 80 psig 89 configurations for fault outputs 73
separator pressure less than 80 psig 90 continuous production measurements 51
taking sample from flow line 88 D1 and D2 values 30
densities and deviations for continuous mode 18
density inputs 26
M
Maintenance
active alarm log 78 density of air in grams per cubic centimeter 84
alarm messages 67–77 density of water 86
calibration and trim 71 discrete output 1 power sources 36
conditional status 72 discrete output assignment variables 36
critical status fault 74 fault conditions and settings for milliamp outputs 37
fault alarms requiring troubleshooting 75–77 fault output levels 73
NOC 68 FD and dens temp coeff values 33
output saturation 70 flow calibration values 29
responding to 67 flow variables 25
slug flow 69 K1 and K2 tube period values 31
totalizer 70 laboratory equipement for determining live oil and
transmitter failure fault 74 produced water densities 87
density calibration 80–86 maximum flow rates for high-density calibration 85
density unit for 80–81 nominal FD values for sensors 34
duplicating factory 81 nominal resistance ranges for flowmeter circuits 77
duplicating previous 82 performance measurements for current well test 62
two-point 83–86 performance measurements for previous well tests 65
fault outputs 73 process variables for milliamp outputs 38
setting discrete outputs 79 pulse output variables 40
setting frequency output 80 sensor information variables 35
setting milliamp outputs 79 system parameters 24
Maintenance menu. See Software diagrams temperature calibration values 35
Measurement uncertainty. See Sensitivity analysis temperature inputs 27
transient buble remediation parameters 23
N
View menu
accessing 43
active alarm log 47
applications list 48
diagnostic monitor 48
in continuous mode 112
in well test mode 111
inventory totalizers 46
LCD options 47
power outage 48
process totalizers 45–46
using buttons in 43
well performance measurements 44–45
W
Water cut
calculation 2
determination 1
entering 104–105
Well performance measurements
continuous mode 44
well test mode 44–45
Well test mode
accessing 55
conducting a well test 56–57
configuration of 55
process monitor 55
startup and display test 55
stopping and continuing a well test 58–59
viewing performance measurements 60
viewing performance measurements for
the current test 61–62
viewing previous well tests 63–65
recycled paper