aluminium welding.

xmcd9/10/20214:40 PM
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Analysis of Welding

SECTION

VIEW

A.1.1 Check Weld Connection of 125X70X3mmAlumiinum angle to 3m Thk AluminIum Sheet (6063-T6 alloy)

A.1.1.a Welding Check

γm  1.2
; material factor

υ1  58.93 MPa
; max. principal shear stress

t1  2  mm
; thickness of weld

L  259  mm n L1  1 ; unit length of welds & no. of line of joints

 
R1  υ1  0.707 t1  L  1.15  24818.953 N R1  24.819  kN ; actual shear force on critical weld

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 aluminium welding.xmcd9/10/20214:40 PM
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Using 2mm thk fillet welds:

p ww1  128  MPa ; limiting stress in shear filler weld alloy


p w1  p ww1  p w1  128 MPa ; limiting stress

 p w1 
P s1  0.75   0.707 t1  L  n L1
 γm


P s1  29.298  kN ; shear resistance of weld connection

R1
 0.847 < 1.0 SAFE
P s1

Maximum Stress on 2mm All around complete full penetration weld

υ1  58.93 MPa ; maximum stress on weld

P w  γm υ1 P w  70.716  MPa ; max. factored shear stress on critical weld

Design Strength of Weld

γm  1.20 ; material factor

p w  128MPa ; limiting stress in shear filler weld alloy

Failure Ratio

Pw
 0.884 < 1.0 SAFE
pw
0.75
γm

ADOPT: 2mm thk. All Around Complete Penetration Weld

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