Project: Bal 35% - Composito - Sim -1 -printed:

Flowsheet: FlowSheet1
Report: Report 1

Single component Nageswararao-Fines BHC1

Parallel Units: 24

Operating Condition
Cyclone Diameter - Dc (m) 0.15
Inlet Diameter - Di (m) 0.041
Vortex Finder Diameter - Do (m) 0.055
Spigot Diameter - Du (m) 0.035
Cylinder Length - Lc (m) 0.23
Cone Angle - Theta (deg) 6
Model Parameters
KD0 (D50 - total) 0.000150290383589
KQ0 (Capacity) 386.654726158561
KV1 (Volume Split) 6.84497187963957
KW1 (Water Split) 21.574594174503
Efficy. Curve At 0.33xd50c 0.985728453147765
Efficy. Curve At 0.66xd50c 1.0927561675736
Performance Data
Calculated - Water Split To O/F (%) 77.3241282951009
Calculated - Corrected D50, mm (Total) 0.037164892663205
Calculated - Operating Pressure, kPa 124.403906964524

Feed1 - Prod
285.000 285.000
34.370 34.370
2.158 2.158
630.146 630.146

BHC1 - O/F
4.414 5.171
1.174 1.214
96.763 95.241
362.432 410.397

BHC1 - U/F
280.586 279.829
61.924 69.396
0.746 0.528
267.714 219.749

TPH - Solids (Fit) TPH - Solids (Sim)

% Solids (Fit) % Solids (Sim)
% Passing 0.034 [mm] (Fit) % Passing 0.034 [mm] (Sim)
Volume Flow (Fit) Volume Flow (Sim)
 267.714 219.749

TPH - Solids (Fit) TPH - Solids (Sim)

% Solids (Fit) % Solids (Sim)
% Passing 0.034 [mm] (Fit) % Passing 0.034 [mm] (Sim)
Volume Flow (Fit) Volume Flow (Sim)
 27/10/2015 05:10:28 p.m. Data Type: Sim Feed1 - Prod BHC1 - O/F

TPH Solids 285.00 5.17

Solids SG [t/m^3] 2.80 2.80
TPH Water 544.21 420.81
% Solids 34.37 1.21
Pulp SG [t/m^3] 1.32 1.04
Volumetric Flowrate [m^3/h] 630.15 410.40
% Passing 212.000 [mm] 100.00 100.00
80.000 % passes [mm] 0.20 0.00

Cum % Passing Cum % Passing

5.000 100.00 100.00
4.000 99.96 100.00
2.000 99.86 100.00
1.000 99.63 100.00
0.500 98.77 100.00
0.250 91.96 99.97
0.150 61.16 99.65
0.105 15.06 98.49
0.075 4.22 97.72
0.045 2.41 96.93
0.038 2.29 95.58
0.000 0.00 0.00

Feed1 - Prod BHC1

285.000 285.000 Cyclone Diameter - Dc (m) 0.15
34.370 34.370
Vortex Finder Diameter - Do (m) 0.055
2.158 2.158
630.146 630.146 Spigot Diameter - Du (m) 0.035
Operating Pressure, kPa (Calc) 124.404

BHC1 - O/F
4.414 5.171
1.174 1.214
96.763 95.241
362.432 410.397

BHC1 - U/F
280.586 279.829
61.924 69.396
0.746 0.528
267.714 219.749

H - Solids (Fit) TPH - Solids (Sim)

Solids (Fit) % Solids (Sim)
ng 0.034 [mm] (Fit) % Passing 0.034 [mm] (Sim)
me Flow (Fit) Volume Flow (Sim)
 267.714 219.749

H - Solids (Fit) TPH - Solids (Sim)

Solids (Fit) % Solids (Sim)
ng 0.034 [mm] (Fit) % Passing 0.034 [mm] (Sim)
me Flow (Fit) Volume Flow (Sim)
BHC1 - U/F UF1_Combiner OF1_Combiner

279.83 279.83 5.17

2.80 2.80 2.80
123.40 123.40 420.81
69.40 69.40 1.21
1.83 1.83 1.04
219.75 219.75 410.40
100.00 100.00 100.00
0.20 0.20 0.00

Cum % Passing Cum % Passing Cum % Passing

100.00 100.00 100.00
99.96 99.96 100.00
99.86 99.86 100.00
99.63 99.63 100.00
98.75 98.75 100.00
91.82 91.82 99.97
60.52 60.52 99.65
13.49 13.49 98.49
2.48 2.48 97.72
0.66 0.66 96.93
0.56 0.56 95.58
0.00 0.00 0.00
Project: Bal 35% - Composito - Sim -1 -printed:
Flowsheet: FlowSheet1
Report: Report 1

Single component Nageswararao-Fines BHC1

Parallel Units: 28

Operating Condition
Cyclone Diameter - Dc (m) 0.15
Inlet Diameter - Di (m) 0.041
Vortex Finder Diameter - Do (m) 0.055
Spigot Diameter - Du (m) 0.035
Cylinder Length - Lc (m) 0.23
Cone Angle - Theta (deg) 6
Model Parameters
KD0 (D50 - total) 0.00015029
KQ0 (Capacity) 386.6547262
KV1 (Volume Split) 6.84497188
KW1 (Water Split) 21.57459417
Efficy. Curve At 0.33xd50c 0.985728453
Efficy. Curve At 0.66xd50c 1.092756168
Performance Data
Calculated - Water Split To O/F (%) 77.13799361
Calculated - Corrected D50, mm (Total) 0.031624577
Calculated - Operating Pressure, kPa 124.1995703

Feed1 - Prod
285.000 285.000 Cyclone D
34.370 30.000
Vortex Finde
2.158 2.158
630.146 747.417 Spigot D
Operating P

BHC1 - O/F
4.414 4.868
1.174 0.94
96.763 97.562
362.432 499.766

BHC1 - U/F
280.586 280.132
61.924 64.821
0.746 0.584
267.714 247.651

TPH - Solids (Fit) TPH - Solids (Sim)

% Solids (Fit) % Solids (Sim)
% Passing 0.034 [mm] (Fit) % Passing 0.034 [mm] (Sim)
Volume Flow (Fit) Volume Flow (Sim)
 TPH - Solids (Fit) TPH - Solids (Sim)
% Solids (Fit) % Solids (Sim)
% Passing 0.034 [mm] (Fit) % Passing 0.034 [mm] (Sim)
Volume Flow (Fit) Volume Flow (Sim)
 10/27/2015 17:22 Data Type: Sim Feed1 - Prod BHC1 - O/F

TPH Solids 285.00 4.87

Solids SG [t/m^3] 2.80 2.80
TPH Water 665.00 512.97
% Solids 30.00 0.94
Pulp SG [t/m^3] 1.27 1.04
Volumetric Flowrate [m^3/h] 747.42 499.77
% Passing 212.000 [mm] 100.00 100.00
80.000 % passes [mm] 0.20 0.00

Cum % Passing Cum % Passing

5.000 100.00 100.00
4.000 99.96 100.00
2.000 99.86 100.00
1.000 99.63 100.00
0.500 98.77 100.00
0.250 91.96 99.97
0.150 61.16 99.72
0.105 15.06 98.87
0.075 4.22 98.40
0.045 2.41 98.07
0.038 2.29 97.76
0.000 0.00 0.00

Size (mm)

BHC1
Cyclone Diameter - Dc (m) 0.15
Vortex Finder Diameter - Do (m) 0.055
Spigot Diameter - Du (m) 0.035
Operating Pressure, kPa (Calc) 124.200

BHC1 - O/F
4.414 4.868
1.174 0.94
96.763 97.562
362.432 499.766

HC1 - U/F
586 280.132
24 64.821
46 0.584
714 247.651

TPH - Solids (Sim)

% Solids (Sim)
% Passing 0.034 [mm] (Sim)
Volume Flow (Sim)
 TPH - Solids (Sim)
% Solids (Sim)
% Passing 0.034 [mm] (Sim)
Volume Flow (Sim)
BHC1 - U/F UF1_Combiner OF1_Combiner

280.13 280.13 4.87

2.80 2.80 2.80
152.03 152.03 512.97
64.82 64.82 0.94
1.75 1.75 1.04
247.65 247.65 499.77
100.00 100.00 100.00
0.20 0.20 0.00

Cum % Passing Cum % Passing Cum % Passing Feed OF UF

100.00 100.00 100.00
99.96 99.96 100.00 0.04 0.00 0.04
99.86 99.86 100.00 0.09 0.00 0.10
99.63 99.63 100.00 0.23 0.00 0.23
98.75 98.75 100.00 0.87 0.00 0.88
91.82 91.82 99.97 6.81 0.02 6.92
60.56 60.56 99.72 30.80 0.25 31.26
13.57 13.57 98.87 46.10 0.85 46.98
2.57 2.57 98.40 10.83 0.47 11.01
0.75 0.75 98.07 1.82 0.34 1.82
0.62 0.62 97.76 0.12 0.31 0.13
0.00 0.00 0.00 2.29 97.76 0.62
100.00 100.00 100.00
Project: Bal 35% - Composito - Sim -1 -printed:
Flowsheet: FlowSheet1
Report: Report 1

Single component Nageswararao-Fines BHC1

Parallel Units: 20

Operating Condition
Cyclone Diameter - Dc (m) 0.15
Inlet Diameter - Di (m) 0.041
Vortex Finder Diameter - Do (m) 0.055
Spigot Diameter - Du (m) 0.035
Cylinder Length - Lc (m) 0.23
Cone Angle - Theta (deg) 6
Model Parameters
KD0 (D50 - total) 0.00015029
KQ0 (Capacity) 386.6547262
KV1 (Volume Split) 6.84497188
KW1 (Water Split) 21.57459417
Efficy. Curve At 0.33xd50c 0.985728453
Efficy. Curve At 0.66xd50c 1.092756168
Performance Data
Calculated - Water Split To O/F (%) 77.76140912
Calculated - Corrected D50, mm (Total) 0.046555716
Calculated - Operating Pressure, kPa 126.2483979

Feed1 - Prod
285.000 285.000 C
34.370 40.000
Vort
2.158 2.158
630.146 516.834 S
Ope

BHC1 - O/F
4.414 5.845
1.174 1.728
96.763 86.031
362.432 324.835

BHC1 - U/F
280.586 279.155
61.924 74.596
0.746 0.482
267.714 191.999

TPH - Solids (Fit) TPH - Solids (Sim)

% Solids (Fit) % Solids (Sim)
% Passing 0.034 [mm] (Fit) % Passing 0.034 [mm] (Sim)
Volume Flow (Fit) Volume Flow (Sim)
 TPH - Solids (Fit) TPH - Solids (Sim)
% Solids (Fit) % Solids (Sim)
% Passing 0.034 [mm] (Fit) % Passing 0.034 [mm] (Sim)
Volume Flow (Fit) Volume Flow (Sim)
 10/27/2015 17:19 Data Type: Sim Feed1 - Prod BHC1 - O/F

TPH Solids 285.00 5.84

Solids SG [t/m^3] 2.80 2.80
TPH Water 427.50 332.43
% Solids 40.00 1.73
Pulp SG [t/m^3] 1.38 1.04
Volumetric Flowrate [m^3/h] 516.83 324.83
% Passing 212.000 [mm] 100.00 100.00
80.000 % passes [mm] 0.20 0.00

Cum % Passing Cum % Passing

5.000 100.00 100.00
4.000 99.96 100.00
2.000 99.86 100.00
1.000 99.63 100.00
0.500 98.77 100.00
0.250 91.96 99.96
0.150 61.16 99.51
0.105 15.06 97.56
0.075 4.22 96.07
0.045 2.41 90.36
0.038 2.29 86.78
0.000 0.00 0.00

Prod BHC1
85.000 Cyclone Diameter - Dc (m) 0.15
40.000
Vortex Finder Diameter - Do (m) 0.055
2.158
16.834 Spigot Diameter - Du (m) 0.035
Operating Pressure, kPa (Calc) 126.248

BHC1 - O/F
4.414 5.845
1.174 1.728
96.763 86.031
362.432 324.835

BHC1 - U/F
280.586 279.155
61.924 74.596
0.746 0.482
267.714 191.999

) TPH - Solids (Sim)

% Solids (Sim)
] (Fit) % Passing 0.034 [mm] (Sim)
) Volume Flow (Sim)
) TPH - Solids (Sim)
% Solids (Sim)
] (Fit) % Passing 0.034 [mm] (Sim)
) Volume Flow (Sim)
BHC1 - U/F UF1_Combiner OF1_Combiner

279.16 279.16 5.84

2.80 2.80 2.80
95.07 95.07 332.43
74.60 74.60 1.73
1.95 1.95 1.04
192.00 192.00 324.83
100.00 100.00 100.00
0.20 0.20 0.00

Cum % Passing Cum % Passing Cum % Passing

100.00 100.00 100.00 0.04
99.96 99.96 100.00 0.09
99.86 99.86 100.00 0.23
99.63 99.63 100.00 0.87
98.74 98.74 100.00 6.81
91.80 91.80 99.96 30.80
60.40 60.40 99.51 46.10
13.35 13.35 97.56 10.83
2.26 2.26 96.07 1.82
0.57 0.57 90.36 0.12
0.51 0.51 86.78
0.00 0.00 0.00