Capacidades y Especificaciones

Maintenance
CAPACITIES AND
SPECIFICATIONS
GP/GLP/GDP20-30RF/TF
(GP/GLP/GDP040-060RG/TG/ZG) [A875];
GC/GLC040-065RG/TG/ZG [E187]
PART NO. 524158901 8000 YRM 708

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fas-
tened, and that the load being lifted is balanced. Make sure the crane, cables, and chains
have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on

electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE
LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using
force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or
if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels
and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away
from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
Capacities and Specifications Table of Contents
TABLE OF CONTENTS
Lift Truck Weights ................................................................................................................................................ 1

Tire Pressure ....................................................................................................................................................... 1
Tire Sizes............................................................................................................................................................. 2
Capacities............................................................................................................................................................ 2
Electrical System ................................................................................................................................................. 3
Gasoline/LPG.................................................................................................................................................. 3
Diesel .............................................................................................................................................................. 3
Transmission Oil Pressures ................................................................................................................................. 4
Hydraulic System................................................................................................................................................. 4
Stall Speeds ........................................................................................................................................................ 5
Engine Specifications .......................................................................................................................................... 5
Gasoline/LPG.................................................................................................................................................. 5
Diesel .............................................................................................................................................................. 7
Mast Speeds........................................................................................................................................................ 8
Gasoline/LPG Engines (US Models)............................................................................................................... 8
Diesel Engines (US Models) ........................................................................................................................... 12
Gasoline/LPG Engines (US Models)............................................................................................................... 14
Gasoline/LPG Engines (European Models) .................................................................................................... 19
Diesel Engines (European Models)................................................................................................................. 23
Torque Specifications .......................................................................................................................................... 25
Frame .............................................................................................................................................................. 25
Brake System .................................................................................................................................................. 25
Mast ................................................................................................................................................................ 25
Steering System.............................................................................................................................................. 25
Drive Axle........................................................................................................................................................ 25
Transmission and Differential .......................................................................................................................... 26
Engine - Mazda FE and F2 ............................................................................................................................. 26
Engine - GM 3.0L ............................................................................................................................................ 27
Engine - Mazda XA and HA Diesel ................................................................................................................. 27
This section is for the following models:
GP/GLP/GDP20-30RF/TF (GP/GLP/GDP040-060RG/TG/ZG) [A875];

GC/GLC040-065RG/TG/ZG [E187]
©2004 Yale Materials Handling Corp. i

8000 YRM 708 Tire Pressure
Lift Truck Weights

Unit kg lb
GC040RG 2,813 6,202
GC050RG/TG/ZG 3,173 6,995
GC060TG/ZG 3,574 7,880
GC065TG/ZG 3,721 8,203
GP20RF (GP040RG) 3,720 8,201
GP25TF (GP050ZG) 4,070 8,973
GP30TF (GP060TG) 4,555 10,041
NOTE: All pneumatic tire units are equipped with gasoline engine, standard carriage, forks, two-stage limited
free-lift mast, and 91 kg (200 lb) operator.
NOTE: All cushioned tire units are equipped with powershift transmission, standard tires, and overhead guard
(without the front end).
Tire Pressure
Bias Ply Tires
GP20-30RF/TF (GP040-060RG/TG/ZG)
Tire Size kPa psi
6.00 × 9, 10 ply 860 125
6.50 × 10, 10 ply 795 115
7.00 × 12, 12 ply 860 125
28 × 9 - 15, 12 ply 825 120
Radial Tires
Tire Size kPa psi Warning
6.00 R9 1000 145
6.50 R10 1000 145
7.00 R12 1000 145
225/75 R15 1000 145
1
Capacities 8000 YRM 708
Tire Sizes
GC040-065RG/TG/ZG
Drive Tires Steer Tires
21 × 7 × 15 16 × 5 × 10.5
21 × 8 × 15 16 × 6 × 10.5
Capacities
Item Quantity
Engine Oil (with filter)
Mazda FE Engine 4.5 liter (4.7 qt)
Mazda F2 Engine 4.6 liter (4.9 qt)
GM 3.0L Engine 4.3 liter (4.5 qt)
Mazda XA Diesel 7.4 liter (7.8 qt)
Mazda HA Diesel 7.4 liter (7.8 qt)
Cooling System
Mazda FE Engine 11.0 liter (11.6 qt)
Mazda F2 Engine 11.0 liter (11.6 qt)
GM 3.0L Engine 11.0 liter (11.6 qt)
Mazda XA Diesel 11.0 liter (11.6 qt)
Mazda HA Diesel 11.0 liter (11.6 qt)
Hydraulic System
GC040-065RG/TG/ZG Initial Fill 48.0 liter (51.0 qt)
GP20-30RF/TF (GP040-060TG/RG/ZG) Initial Fill 40.0 liter (42.3 qt)
Transmission
GC040-065RG/TG/ZG Powershift Transmission 8.5 liter (9.0 qt)
GP20-30RF/TF (GP040-060TG/RG/ZG) Powershift Transmis- 9.0 liter (9.5 qt)
sion
GP20-30RF/TF (GP040-060TG/RG/ZG) Hydrostatic Trans- 18.0 liter (19.0 qt)
mission
Differential
GC040-065RG/TG/ZG 8.0 liter (8.5 qt)
GP20-30RF/TF (GP040-060TG/RG/ZG) 7.6 liter (8.0 qt)
2
8000 YRM 708 Electrical System
Item Quantity
Transmission Axle Shaft Oil
Hydrostatic Transmission 0.36 liter (0.40 qt)
Fuel Tank
Mazda FE Engine 44.3 liter (11.7 gal)
Mazda F2 Engine 44.3 liter (11.7 gal)
GM 3.0L Engine 39.4 liter (10.4 gal)
Mazda XA Diesel 54.5 liter (14.4 gal)
Mazda HA Diesel 54.5 liter (14.4 gal)
Brake Fluid 0.2 liter (0.4 pt)
Electrical System
GASOLINE/LPG
Item Mazda FE and F2 Engines GM 3.0L Engine
All Models 12-volt, negative ground 12-volt, negative ground
Alternator Output (Hot) 37 amps @ 2700 rpm 56 amps @ 2600 rpm
Ignition Timing
Gasoline 0 BTDC Electronic Timing
LPG 9 BTDC Electronic Timing
Spark Plugs ND W14 EXR-U AC R44 LTSMA
Spark Plug Gap 0.8 mm (0.031 in.) 1.1 mm (0.043 in.)
DIESEL
Item Mazda XA Diesel Mazda HA Diesel
GDP20-30RF/TF
12 volt, negative ground 12 volt, negative ground
(GDP040-060RG/TG/ZG)
Alternator Output (Hot) 56 amps @ 2800 rpm 56 amps @ 2200 rpm
3
Hydraulic System 8000 YRM 708
Transmission Oil Pressures

Test Port 1 Test Port 2 Test Port 3 Test Port 4 Test Port 5 Test Port 6
965 to 1170 kPa 724 to 860 kPa 724 to 860 kPa 724 to 827 kPa 105 to 175 kPa Pressure
(140 to 170 psi) (105 to 125 psi) (105 to 125 psi) (105 to 120 psi) (15 to 25 psi) Variation
NOTES:
All pressures are measured at 2000 rpm, oil temperature at 50 C (122 F).
The difference in the forward and reverse clutch pressure must not be
more than 70 kPa (10 psi).
TEST PORT 1 - Pressure from the transmission pump
TEST PORT 2 - Pressure to the forward clutch
TEST PORT 3 - Pressure to the reverse clutch
TEST PORT 4 - Oil Pressure to the torque converter
TEST PORT 5 - Oil Pressure from the oil cooler
TEST PORT 6 - Modulator pressure
Hydraulic System
Item Specification
Hydraulic Pump
Type Gear
Priority Flow 10 liter/min (2.64 gal/min)
Relief Pressures
Steering (at Pump) 10.6 to 11.7 MPa (1540 to 1700 psi)
Primary (at Control Valve) 21.37 ±0.5 MPa (3100 ±75 psi)
Secondary (at Control Valve) 15.5 ±0.5 MPa (2250 ±75 psi)
All pressures with oil at 55 to 65 C (130 to 150 F) and engine at 2000 rpm.
4
8000 YRM 708 Engine Specifications
Stall Speeds
Engine New Engine Engine with 30+ Hours
Mazda FE
Gasoline 1930 to 2030 rpm 2050 to 2150 rpm
LPG 1880 to 1980 rpm 2000 to 2100 rpm
Mazda F2
Gasoline 2100 to 2200 rpm 2220 to 2320 rpm
LPG 2050 to 2150 rpm 2170 to 2270 rpm
GM 3.0L 1980 rpm 2080 rpm
Mazda HA (Diesel)
GDP040-060RG/TG 1835 to 1935 rpm 1870 to 1970 rpm
Mazda XA (Diesel)
GDP040-060RG/TG 2050 to 2150 rpm 2150 to 2250 rpm
Engine Specifications
GASOLINE/LPG
Item Mazda FE Mazda F2 GM 3.0L
No. of Cylinders In-Line, Four Cylinders In-Line, Four Cylinders 4
Firing Order 1-3-4-2 1-3-4-2 1-3-4-2
Bore and Stroke 86 mm × 86 mm 86 mm × 94 mm 120 mm × 91 mm
(3.39 in. × 3.39 in.) (3.39 in. × 3.70 in.) (4.72 in. × 3.60 in.)
Displacement 1998 cm 3 (122 in. 3 ) 2184 cm 3 (133.2 in. 3 ) 2966 cm 3 (181 in. 3 )
Compression Ratio 8.6:1 8.6:1 8.0:1
Compression Pressure 1131 kPa (164 psi) 1131 kPa (164 psi) 758 kPa (110 psi) @
@ 270 rpm @ 270 rpm 200 rpm
Oil Pressure 226 to 362 kPa (33 to 226 to 362 kPa (33 to 138 kPa (20 psi) min.
53 psi) @ 2400 rpm 53 psi) @ 2400 rpm @ 1200 rpm
Valve Clearance 0.3 mm (0.012 in.) Hot 0.3 mm (0.012 in.) Hot Not Adjustable
(Intake/Exhaust)
Idle Speed
Gasoline 800 ±25 rpm 800 ±25 rpm 800 ±25 rpm
Idle Speed
LPG (IMPCO) 700 to 750 rpm N/A 675 to 725 rpm
5
Engine Specifications 8000 YRM 708
Item Mazda FE Mazda F2 GM 3.0L

Idle Speed
LPG (Aisan Closed Loop) 800 ±25 rpm 800 ±25 rpm 800 ±25 rpm
Idle Speed
LPG (Aisan Open Loop) 800 ±25 rpm 800 ±25 rpm 800 ±25 rpm
Governed Speed
Gasoline GP20-30RF/TF 2700 to 2800 rpm 2700 to 2800 rpm 2900 ±50 rpm
(GP040-060RG/TG/ZG)
Governed Speed
Gasoline 2700 to 2800 rpm 2700 to 2800 rpm 2800 ±50 rpm
GC040-065RG/TG/ZG
Governed Speed
LPG (IMPCO) 2600 to 2700 rpm N/A 2850 to 2950 rpm
Governed Speed
LPG (Aisan Closed 2700 to 2800 rpm 2700 to 2800 rpm 2900 ±50 rpm
Loop) GLP20-30RF/TF
(GLP040-060RG/TG/ZG)
Governed Speed
LPG (Aisan Closed Loop) 2700 to 2800 rpm 2700 to 2800 rpm 2800 ±50 rpm
GLC040-065RG/TG/ZG
Governed Speed
LPG (Aisan Open 2700 to 2800 rpm 2700 to 2800 rpm 2900 ±50 rpm
Loop) GLP20-30RF/TF
(GLP040-060RG/TG/ZG)
Governed Speed
LPG (Aisan Open Loop) 2700 to 2800 rpm 2700 to 2800 rpm 2800 ±50 rpm
GLC040-065RG/TG/ZG
Thermostat Range
Starts to Open 80.5 to 83.5 C 80.5 to 83.5 C 80.5 to 83.5 C
(177 to 182 F) (177 to 182 F) (177 to 182 F)
Fully Open 93.5 to 96.5 C 93.5 to 96.5 C 93.5 to 96.5 C
(200 to 206 F) (200 to 206 F) (200 to 206 F)
Cooling System Pressure 103 kPa (15 psi) 103 kPa (15 psi) 88 kPa (13 psi)
6
8000 YRM 708 Engine Specifications
DIESEL
Item Mazda HA Mazda XA
No. of Cylinders In-Line, Four Cylinders In-Line, Four Cylinders
Firing Order 1-3-4-2 1-3-4-2
Bore and Stroke 95 mm × 105 mm 88.9 mm × 101.6 mm
(3.74 in. × 4.13 in.) (3.50 in. × 4.00 in.)
Displacement 2977 cm 3 (181.7 in. 3 ) 2522 cm 3 (153.9 in. 3 )
Compression Ratio 21:1 21:1
Compression Pressure 2944 kPa (427 psi) 2944 kPa (427 psi)
@ 200 rpm @ 200 rpm
Oil Pressure 245 kPa (36 psi) @ 2000 rpm 245 kPa (36 psi) @ 2000 rpm
Valve Clearance (Intake/Exhaust) 0.3 mm (0.012 in.) Hot 0.3 mm (0.012 in.) Hot
Governed Speed (No Load)
GDP040-060ZG N/A 2100 to 2200 rpm
GDP040-060RG N/A 2600 to 2700 rpm
GDP040-060TG 2100 to 2200 rpm N/A
Idle Speed 700 to 750 rpm 700 to 750 rpm
Thermostat Range
Starts to Open 80.5 to 83.5 C (177 to 182 F) 80.5 to 83.5 C (177 to 182 F)
Thermostat Range
Fully Open 93.5 to 96.5 C (200 to 206 F) 93.5 to 96.5 C (200 to 206 F)
Cooling System Pressure 103 kPa (15 psi) 103 kPa (15 psi)
7
Mast Speeds 8000 YRM 708
Mast Speeds
GASOLINE/LPG ENGINES (US MODELS)
Mazda FE Engine
Two-Stage Limited Free-Lift
Unit Lifting* Lowering*
No Load Rated Load No Load Rated Load
m/sec ft/min m/sec ft/min m/sec ft/min m/sec ft/min
GP040RG 0.60 118 0.55 107 0.42 83 0.50 99
GP050RG 0.60 118 0.53 104 0.42 83 0.50 99
GP060RG 0.53 104 0.46 91 0.42 83 0.50 99
* Hydraulic oil temperature 65 C (149 F). Plus or minus 10% acceptable for lifting and lowering.
Mazda FE Engine
Two-Stage Full Free-Lift
GP040RG 0.55 107 0.49 97 0.42 83 0.50 99
GP050RG 0.55 107 0.48 95 0.42 83 0.50 99
GP060RG 0.52 102 0.45 89 0.42 83 0.50 99
Mazda FE Engine
Three-Stage Full Free-Lift
GP040RG 0.58 113 0.52 102 0.42 83 0.50 99
GP050RG 0.58 113 0.50 99 0.42 83 0.50 99
GP060RG 0.51 100 0.45 88 0.42 83 0.50 99
8
8000 YRM 708 Mast Speeds
Mazda F2 Engine
GP040TG 0.66 130 0.60 117 0.42 83 0.50 99
GP050TG 0.66 130 0.58 114 0.42 83 0.50 99
GP060TG 0.58 114 0.50 99 0.42 83 0.50 99
Mazda F2 Engine
GP040TG 0.60 117 0.55 107 0.42 83 0.50 99
GP050TG 0.60 117 0.53 104 0.42 83 0.50 99
GP060TG 0.57 111 0.49 97 0.42 83 0.50 99
Mazda F2 Engine
GP040TG 0.63 123 0.57 112 0.42 83 0.50 99
GP050TG 0.63 123 0.56 109 0.42 83 0.50 99
GP060TG 0.56 110 0.49 96 0.42 83 0.50 99
9
GM 3.0L Engine (Gasoline Only)

GP040ZG 0.64 125 0.60 117 0.42 83 0.50 99
GP050ZG 0.64 125 0.59 115 0.42 83 0.50 99
GP060ZG 0.56 110 0.51 100 0.42 83 0.50 99

GP040ZG 0.58 113 0.54 106 0.42 83 0.50 99
GP050ZG 0.58 113 0.53 104 0.42 83 0.50 99
GP060ZG 0.55 108 0.50 98 0.42 83 0.50 99

GP040ZG 0.61 119 0.57 112 0.42 83 0.50 99
GP050ZG 0.61 119 0.56 110 0.42 83 0.50 99
GP060ZG 0.55 107 0.49 97 0.42 83 0.50 99
10
GM 3.0L Engine (LPG Fuel Only)

GLP040ZG 0.68 134 0.62 121 0.42 83 0.50 99
GLP050ZG 0.68 134 0.60 117 0.42 83 0.50 99
GLP060ZG 0.60 118 0.52 102 0.42 83 0.50 99

GLP040ZG 0.62 121 0.56 110 0.42 83 0.50 99
GLP050ZG 0.62 121 0.55 107 0.42 83 0.50 99
GLP060ZG 0.59 115 0.51 100 0.42 83 0.50 99

GLP040ZG 0.65 128 0.59 115 0.42 83 0.50 99
GLP050ZG 0.65 128 0.57 112 0.42 83 0.50 99
GLP060ZG 0.58 114 0.50 99 0.42 83 0.50 99
11
DIESEL ENGINES (US MODELS)

Mazda XA Engine
GDP040RG 0.61 119 0.55 108 0.42 83 0.50 99
GDP050RG 0.61 119 0.54 105 0.42 83 0.50 99
GDP060RG 0.53 104 0.46 91 0.42 83 0.50 99
Mazda XA Engine
GDP040RG 0.55 107 0.50 98 0.42 83 0.50 99
GDP050RG 0.55 107 0.49 96 0.42 83 0.50 99
GDP060RG 0.52 102 0.46 90 0.42 83 0.50 99
Mazda XA Engine
GDP040RG 0.58 113 0.53 103 0.42 83 0.50 99
GDP050RG 0.58 113 0.51 100 0.42 83 0.50 99
GDP060RG 0.52 101 0.45 89 0.42 83 0.50 99
12
Mazda HA Engine
GDP040TG 0.61 120 0.56 110 0.42 83 0.50 99
GDP050TG 0.61 120 0.55 108 0.42 83 0.50 99
GDP060TG 0.53 104 0.48 95 0.42 83 0.50 99
Mazda HA Engine
GDP040TG 0.56 110 0.52 102 0.42 83 0.50 99
GDP050TG 0.56 110 0.51 100 0.42 83 0.50 99
GDP060TG 0.56 110 0.47 93 0.42 83 0.50 99
Mazda HA Engine
GDP040TG 0.56 110 0.51 100 0.42 83 0.50 99
GDP050TG 0.56 110 0.50 99 0.42 83 0.50 99
GDP060TG 0.51 100 0.46 91 0.42 83 0.50 99
13
GASOLINE/LPG ENGINES (US MODELS)

Mazda FE Engine
GC040RG 0.62 123 0.56 111 0.42 83 0.50 99
GC050RG 0.62 123 0.55 108 0.42 83 0.50 99
Mazda FE Engine
GC040RG 0.56 111 0.51 101 0.42 83 0.50 99
GC050RG 0.56 111 0.50 99 0.42 83 0.50 99
Mazda FE Engine
GC040RG 0.56 117 0.52 106 0.42 83 0.50 99
GC050RG 0.56 117 0.51 103 0.42 83 0.50 99
Mazda FE Engine
Four-Stage Full Free-Lift
GC040RG 0.62 123 0.56 111 0.39 76 0.47 92
GC050RG 0.62 123 0.55 108 0.39 76 0.47 93
14
Mazda F2 Engine
GC050RG/TG 0.68 134 0.60 118 0.42 83 0.50 99
GC060RG/TG 0.60 118 0.52 103 0.42 83 0.50 99
GC065RG/TG 0.60 118 0.52 102 0.42 83 0.50 99
Mazda F2 Engine
GC050RG/TG 0.61 121 0.55 108 0.42 83 0.50 99
GC060RG/TG 0.58 115 0.51 101 0.42 83 0.50 99
GC065RG/TG 0.58 115 0.51 101 0.42 83 0.50 99
Mazda F2 Engine
GC050RG/TG 0.65 127 0.57 113 0.42 83 0.50 99
GC060RG/TG 0.58 114 0.51 101 0.42 83 0.50 99
GC065RG/TG 0.58 114 0.50 99 0.42 83 0.50 99
15
Mazda F2 Engine
GC050RG/TG 0.69 135 0.60 119 0.39 76 0.47 93
GC060RG/TG 0.69 135 0.56 111 0.39 76 0.48 95
GC065RG/TG 0.69 135 0.53 105 0.39 76 0.48 95

GC050ZG 0.69 136 0.64 125 0.42 83 0.50 99
GC060ZG 0.60 119 0.55 109 0.42 83 0.50 99
GC065ZG 0.60 119 0.55 109 0.42 83 0.50 99

GC050ZG 0.62 122 0.57 113 0.42 83 0.50 99
GC060ZG 0.59 117 0.54 107 0.42 83 0.50 99
GC065ZG 0.59 117 0.54 106 0.42 83 0.50 99
16

GC050ZG 0.66 129 0.60 119 0.42 83 0.50 99
GC060ZG 0.58 115 0.54 106 0.42 83 0.50 99
GP065ZG 0.58 115 0.53 105 0.42 83 0.50 99

GC050ZG 0.70 137 0.64 126 0.39 76 0.47 93
GC060ZG 0.70 137 0.62 123 0.39 76 0.48 95
GC065ZG 0.70 137 0.62 122 0.39 76 0.48 95

GLP050RG/TG 0.68 133 0.59 117 0.42 83 0.50 99
GLP060RG/TG 0.59 117 0.52 102 0.42 83 0.50 99
GLP065RG/TG 0.59 117 0.51 101 0.42 83 0.50 99
17

GLP050RG/TG 0.61 120 0.54 107 0.42 83 0.50 99
GLP060RG/TG 0.58 114 0.51 100 0.42 83 0.50 99
GLP065RG/TG 0.58 114 0.50 99 0.42 83 0.50 99

GLP050RG/TG 0.65 127 0.57 112 0.42 83 0.50 99
GLP060RG/TG 0.57 113 0.50 99 0.42 83 0.50 99
GLP065RG/TG 0.57 113 0.50 99 0.42 83 0.50 99

GLP050RG/TG 0.68 134 0.59 117 0.39 76 0.47 93
GLP060RG/TG 0.68 134 0.58 114 0.39 76 0.48 95
GLP065RG/TG 0.68 134 0.57 112 0.39 76 0.48 95
18
GASOLINE/LPG ENGINES (EUROPEAN MODELS)

Mazda FE Engine
GP020RF 0.60 118 0.55 107 0.42 83 0.50 99
GP025RF 0.60 118 0.53 104 0.42 83 0.50 99
GP030RF 0.53 104 0.46 90 0.42 83 0.50 99
Mazda FE Engine
GP020RF 0.55 107 0.49 97 0.42 83 0.50 99
GP025RF 0.55 107 0.48 95 0.42 83 0.50 99
GP030RF 0.52 102 0.45 89 0.42 83 0.50 99
Mazda FE Engine
GP020RF 0.58 113 0.52 102 0.42 83 0.50 99
GP025RF 0.58 113 0.50 99 0.42 83 0.50 99
GP030RF 0.51 100 0.45 88 0.42 83 0.50 99
19
Mazda F2 Engine
GP020TF 0.66 130 0.60 117 0.42 83 0.50 99
GP025TF 0.66 130 0.58 114 0.42 83 0.50 99
GP030TF 0.58 114 0.50 99 0.42 83 0.50 99
Mazda F2 Engine
GP020TF 0.60 117 0.55 107 0.42 83 0.50 99
GP025TF 0.60 117 0.53 104 0.42 83 0.50 99
GP030TF 0.51 111 0.49 97 0.42 83 0.50 99
Mazda F2 Engine
GP020TF 0.63 123 0.57 112 0.42 83 0.50 99
GP025TF 0.63 123 0.56 109 0.42 83 0.50 99
GP030TF 0.56 110 0.49 96 0.42 83 0.50 99
20
GM 3.0L Engine (Gasoline Only - Includes Hydrostatic Trucks)

GP020TF 0.64 125 0.60 117 0.42 83 0.50 99
GP025TF 0.64 125 0.59 115 0.42 83 0.50 99
GP030TF 0.56 110 0.51 100 0.42 83 0.50 99

GP020TF 0.58 113 0.54 106 0.42 83 0.50 99
GP025TF 0.58 113 0.53 104 0.42 83 0.50 99
GP030TF 0.55 108 0.50 98 0.42 83 0.50 99

GP020TF 0.61 119 0.57 112 0.42 83 0.50 99
GP025TF 0.61 119 0.56 110 0.42 83 0.50 99
GP030TF 0.55 107 0.49 97 0.42 83 0.50 99
21
GM 3.0L Engine (LPG Fuel Only - Includes Hydrostatic Trucks)

GLP20TF 0.68 134 0.62 121 0.42 83 0.50 99
GLP25TF 0.68 134 0.60 117 0.42 83 0.50 99
GLP30TF 0.60 118 0.52 102 0.42 83 0.50 99

GLP20TF 0.62 121 0.56 110 0.42 83 0.50 99
GLP25TF 0.62 121 0.55 107 0.42 83 0.50 99
GLP30TF 0.59 115 0.51 100 0.42 83 0.50 99

GLP20TF 0.65 128 0.59 115 0.42 83 0.50 99
GLP25TF 0.65 128 0.57 112 0.42 83 0.50 99
GLP30TF 0.58 114 0.50 99 0.42 83 0.50 99
22
DIESEL ENGINES (EUROPEAN MODELS)

Mazda XA Engine
GDP20RF 0.61 119 0.55 108 0.42 83 0.50 99
GDP25RF 0.61 119 0.54 105 0.42 83 0.50 99
GDP30RF 0.53 104 0.46 91 0.42 83 0.50 99
Mazda XA Engine
GDP20RF 0.55 107 0.50 98 0.42 83 0.50 99
GDP25RF 0.55 107 0.49 96 0.42 83 0.50 99
GDP30RF 0.52 102 0.46 90 0.42 83 0.50 99
Mazda XA Engine
GDP20RF 0.58 113 0.53 103 0.42 83 0.50 99
GDP25RF 0.58 113 0.51 100 0.42 83 0.50 99
GDP30RF 0.52 101 0.45 89 0.42 83 0.50 99
23
Mazda HA Engine (Includes Hydrostatic Models)

GDP20TF 0.61 120 0.56 110 0.42 83 0.50 99
GDP25TF 0.61 120 0.55 108 0.42 83 0.50 99
GDP30TF 0.53 104 0.48 95 0.42 83 0.50 99

GDP20TF 0.56 110 0.52 102 0.42 83 0.50 99
GDP25TF 0.56 110 0.51 100 0.42 83 0.50 99
GDP30TF 0.56 110 0.47 93 0.42 83 0.50 99

GDP20TF 0.56 110 0.51 100 0.42 83 0.50 99
GDP25TF 0.56 110 0.50 99 0.42 83 0.50 99
GDP30TF 0.51 100 0.46 91 0.42 83 0.50 99
24
8000 YRM 708 Torque Specifications
Torque Specifications
FRAME Wheel Bearings
200 N•m (150 lbf ft) initial
Overhead Guard Mount 34 N•m (25 lbf ft) final
66 N•m (49 lbf ft)
Wheel Nuts GP20-30RF/TF
Operator Compartment Mount (GP040-060RG/TG/ZG) Only
53 N•m (39 lbf ft) Two-Piece Wheels 237 to 305 N•m (175 to 225 lbf ft)
Three-Piece Wheels 155 N•m (115 lbf ft)
Cowl-to-Overhead Guard Legs
66 N•m (49 lbf ft)
DRIVE AXLE
Counterweight
Back Plate-to-Axle Mount Capscrews
555 N•m (409 lbf ft)
GC040-065RG/TG 255 N•m (188 lbf ft)
BRAKE SYSTEM
225 N•m (166 lbf ft)
Wheel Cylinder Capscrews
Axle Mounts GC040-065RG/TG
18 to 27 N•m (159 to 239 lbf in)
Torque Wrench on Head of Bolt 780 N•m (575 lbf ft)
Back Plate-to-Axle Mount Capscrews Torque Wrench on Nut of Bolt 715 N•m (527 lbf ft)
GC040-065RG/TG 255 N•m (188 lbf ft)
Axle Mounts GP20-30RF/TF
(GP040-060RG/TG/ZG)
225 N•m (166 lbf ft)
Torque Wrench on Head of Bolt 540 N•m (400 lbf ft)
Torque Wrench on Nut of Bolt 473 N•m (350 lbf ft)
MAST
Spindle-to-Differential Housing Capscrews
Lift Cylinder Mount Bolts
53 N•m (40 lbf ft)
Only 66 N•m (50 lbf ft)
Mast Pivot Capscrews
Axle Housings to Differential Housing
90 N•m (66 lbf ft)
GC040-065RG/TG Only 90 N•m (66 lbf ft)
STEERING SYSTEM Differential Housing to Diff. Adapter Housing
Axle Mount Capscrews GC040-065RG/TG Only 38 N•m (28 lbf ft)
88 N•m (65 lbf ft) Axle Shaft Capscrews
Steering Cylinder Mount GC040-065RG/TG 90 N•m (66 lbf ft)
GC040-065RG/TG 121 N•m (89 lbf ft) GP20-30RF/TF (GP040-060RG/TG/ZG)
GP20-30RF/TF (GP040-060RG/TG/ZG) 98 N•m (72 lbf ft)
225 N•m (166 lbf ft) Wheel Nuts
Tie Rods GC040-065RG/TG Only GC040-065RG/TG 237 to 305 N•m (175 to 225 lbf ft)
163 N•m (120 lbf ft) GP20-30RF/TF (GP040-060RG/TG/ZG)
490 to 510 N•m (361 to 376 lbf ft)
Lower Spindle Cap GC040-065RG/TG Only
44 N•m (32 lbf ft)
Kingpin Nut GP20-30RF/TF

(GP040-060RG/TG/ZG) Only
90 N•m (66 lbf ft) initial
34 N•m (25 lbf ft) final
25
Torque Specifications 8000 YRM 708
Wheel Bearing Lock Nuts Ring Gear Bolts

GP20-30RF/TF (GP040-060RG/TG/ZG) GC040-065RG/TG 111 N•m (82 lbf ft)
205 N•m (150 lbf ft) initial GP20-30RF/TF (GP040-060RG/TG/ZG)
GP20-30RF/TF (GP040-060RG/TG/ZG) 142 N•m (105 lbf ft)
35 N•m (25 lbf ft) final
GC040-065RG/TG 205 N•m (150 lbf ft) initial Thrust Bolt Lock Nut
GC040-065RG/TG 35 N•m (25 lbf ft) final 68 to 95 N•m (50 to 70 lbf ft)
GC040-065RG/TG Newer Models 68 N•m
(50 lbf ft) initial ENGINE - MAZDA FE AND F2
GC040-065RG/TG Newer Models 3 N•m
Camshaft Pulley Lock Bolt
(27 lbf in) final
48 to 66 N•m (35 to 49 lbf ft)
TRANSMISSION AND DIFFERENTIAL Cooling Fan
8 to 11 N•m (71 to 97 lbf in)
Control Valve Capscrews
19 N•m (168 lbf in) Connecting Rod Cap
Mazda FE 51 to 56 N•m (38 to 41 lbf ft)
Front Cover Capscrews
Mazda F2 66 to 70 N•m (48 to 51 lbf ft)
38 N•m (28 lbf ft)
Crankshaft Pulley
Torque Converter Drive Plate Capscrews
GC040-065RG/TG 38 N•m (28 lbf ft)
45 N•m (33 lbf ft) Cylinder Head
Cold
Torque Converter Housing
81 to 88 N•m (60 to 65 lbf ft)
Hot
95 to 100 N•m (70 to 74 lbf ft)
Torque Converter Housing-to-Engine Capscrews
Engine Mount to Engine
GC040-065RG/TG Only 59 N•m (44 lbf ft)
55 N•m (40 lbf ft)
Transmission Housing-to-Engine Capscrews
Engine Mount Capscrew
GP20-30RF/TF (GP040-060RG/TG/ZG) Only
66 N•m (49 lbf ft)
M10 Capscrews 38 N•m (28 lbf ft)
M12 Capscrews 66 N•m (49 lbf ft) Exhaust Manifold
22 to 29 N•m (195 to 257 lbf in)
Differential Bearing Lock Plate
GC040-065RG/TG Only 19 N•m (168 lbf ft) Flywheel
206 to 226 N•m (152 to 166 lbf ft)
Differential Bearing Caps
GP20-30RF/TF (GP040-060RG/TG/ZG) Only Flywheel Housing
175 N•m (129 lbf ft) M10 Capscrews 41 to 49 N•m (30 to 36 lbf ft)
M14 Capscrews 114 to 136 N•m (84 to 100 lbf ft)
Differential Adaptor to Transmission and
to Differential Housing Fuel Pump
GC040-065RG/TG Only 38 N•m (28 lbf ft) 16 to 22 N•m (141 to 195 lbf in)
Differential Case Intake Manifold
GP20-30RF/TF (GP040-060RG/TG/ZG) 19 to 31 N•m (168 to 274 lbf in)
Main Bearing Cap
Pinion Nut 84 to 90 N•m (62 to 66 lbf ft)
750 N•m (553 lbf ft)
Oil Pan
7 to 12 N•m (62 to 106 lbf in)
26
8000 YRM 708 Torque Specifications
Oil Pump Torque Converter Housing

M8 Capscrews 19 to 26 N•m (168 to 230 lbf in) 44 N•m (32 lbf ft)
Fan Capscrews
Rocker Cover 19 N•m (168 lbf in)
Mazda F2 40 to 60 N•m (30 to 44 lbf ft) ENGINE - MAZDA XA AND HA DIESEL
Rocker Shaft Assembly Camshaft Gear
18 to 27 N•m (159 to 239 lbf in) 64 to 95 N•m (47 to 69 lbf ft)
Spark Plugs Camshaft Thrust Plate

15 to 23 N•m (133 to 204 lbf in) 16 to 24 N•m (12 to 18 lbf ft)
Starter Cooling Fan

66 to 79 N•m (49 to 58 lbf ft) 16 to 24 N•m (12 to 18 lbf in)
Thermostat Cover Connecting Rod Cap

Mazda FE 12 to 18 N•m (106 to 159 lbf in) 82 to 90 N•m (60 to 66 lbf ft)
Crankshaft Pulley
Timing Belt Cover 343 to 392 N•m (253 to 289 lbf ft)
Mazda FE
Upper Capscrews 8 to 12 N•m (71 to 106 lbf in) Cylinder Head
Lower Capscrews 7 to 8 N•m (62 to 71 lbf in) 118 to 125 N•m (87 to 92 lbf ft)
Mazda F2
Engine Mount to Engine
Upper Capscrews 7 to 10 N•m (62 to 89 lbf in)
55 N•m (40 lbf ft)
Lower Capscrews 7 to 10 N•m (62 to 89 lbf in)
Exhaust Manifold
Timing Tension Lock Bolt
18 to 22 N•m (159 to 195 lbf in)
Mazda F2 38 to 53 N•m (28 to 39 lbf ft) Flywheel
206 to 226 N•m (152 to 167 lbf ft)
Water Pump
19 to 26 N•m (168 to 230 lbf in) Flywheel Housing
ENGINE - GM 3.0L M14 Capscrews 114 to 136 N•m (84 to 100 lbf ft)
Cylinder Head Capscrews Glow Plug
122 N•m (90 lbf ft) 10 to 15 N•m (89 to 133 lbf in)
Main Bearing Capscrews Injection Pump Drive Gear
90 N•m (66 lbf ft) 40 to 70 N•m (30 to 52 lbf ft)
Connecting Rod Cap Nuts Intake Manifold
Crankshaft Pulley Capscrews Main Bearing Cap
44 N•m (32 lbf ft) 110 to 117 N•m (81 to 86 lbf ft)
Flywheel Oil Pan
Torque Converter Drive Plate Rear Oil Seal
Starter Capscrews
44 N•m (32 lbf ft)
27
Torque Specifications 8000 YRM 708
Rocker Cover Torque Converter Housing Adapter

2.7 to 4.1 N•m (24 to 36 lbf in) (GDP040RG Only)
43 to 51 N•m (32 to 38 lbf ft)
Rocker Shaft Assembly
118 to 125 N•m (87 to 92 lbf ft) Torque Converter Housing (GDP040RG Only)
41 N•m (30 lbf ft)
Starter
66 to 79 N•m (49 to 58 lbf ft) Water Pump
16 to 24 N•m (142 to 212 lbf in)
Timing Gear Cover
16 to 24 N•m (142 to 212 lbf in)
28
Yale Materials Handling Corp.
1400 Sullivan Dr., Greenville, NC 27834-2011
8000 YRM 708 10/04 (1/04)(12/03)(1/03)(9/02)(8/02)(6/02)(2/02) Printed in U.S.A.

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Maintenance

PART NO. 524158901 8000 YRM 708

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

Lift Truck Weights ................................................................................................................................................ 1

This section is for the following models:

GP/GLP/GDP20-30RF/TF (GP/GLP/GDP040-060RG/TG/ZG) [A875];

©2004 Yale Materials Handling Corp. i

Lift Truck Weights

Transmission Oil Pressures

Item Mazda FE Mazda F2 GM 3.0L

GM 3.0L Engine (Gasoline Only)

GM 3.0L Engine (Gasoline Only)

GM 3.0L Engine (Gasoline Only)

GM 3.0L Engine (LPG Fuel Only)

GM 3.0L Engine (LPG Fuel Only)

GM 3.0L Engine (LPG Fuel Only)

DIESEL ENGINES (US MODELS)

GASOLINE/LPG ENGINES (US MODELS)

GM 3.0L Engine (Gasoline Only)

GM 3.0L Engine (Gasoline Only)

GM 3.0L Engine (Gasoline Only)

GM 3.0L Engine (Gasoline Only)

GM 3.0L Engine (LPG Fuel Only)

GM 3.0L Engine (LPG Fuel Only)

GM 3.0L Engine (LPG Fuel Only)

GM 3.0L Engine (LPG Fuel Only)

GASOLINE/LPG ENGINES (EUROPEAN MODELS)

GM 3.0L Engine (Gasoline Only - Includes Hydrostatic Trucks)

GM 3.0L Engine (Gasoline Only - Includes Hydrostatic Trucks)

GM 3.0L Engine (Gasoline Only - Includes Hydrostatic Trucks)

GM 3.0L Engine (LPG Fuel Only - Includes Hydrostatic Trucks)

GM 3.0L Engine (LPG Fuel Only - Includes Hydrostatic Trucks)

GM 3.0L Engine (LPG Fuel Only - Includes Hydrostatic Trucks)

DIESEL ENGINES (EUROPEAN MODELS)

Mazda HA Engine (Includes Hydrostatic Models)

Mazda HA Engine (Includes Hydrostatic Models)

Mazda HA Engine (Includes Hydrostatic Models)

Kingpin Nut GP20-30RF/TF

Wheel Bearing Lock Nuts Ring Gear Bolts

Oil Pump Torque Converter Housing

Spark Plugs Camshaft Thrust Plate

Starter Cooling Fan

Thermostat Cover Connecting Rod Cap

Rocker Cover Torque Converter Housing Adapter

8000 YRM 708 10/04 (1/04)(12/03)(1/03)(9/02)(8/02)(6/02)(2/02) Printed in U.S.A.

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