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Bombardier Recreational Products (BRP) develops service tools to support specific Evinrude E-TEC service
procedures. These tools allow procedures to be performed efficiently. Evinrude/Johnson service tools
should be used whenever specific procedures in the service manuals call for their use.
A WARNING
If you use procedures or service tools that are not recommended by BRP, you alone must
decide if your actions can injure people or damage the equipment being serviced.
Always follow common shop safety practices. If you have not had training related to common
shop safety practices, you should do so not only to protect yourself, but also to protect the
people around you.
Your understanding and adherence to the safety recommendations contained in the service
manuals and use of good judgment when servicing outboards will help promote safety.
Always be alert and careful.
IMPORTANT: This catalog is a tool reference. Refer to the appropriate Evinrude E-TEC service manual for
application information.
The tools listed in this catalog are intended for use on current and late model Evinrude E-TEC outboards.
For tool pricing, availability, and ordering information, contact Evinrude/Johnson Genuine Parts.
FEATURES
This catalog has many features that make it easy to use. They include:
• A complete table of contents listing Evinrude E-TEC outboard tools by category or outboard system.
• Descriptive headers at the top of each page that indicate tool category.
• Text description for each tool indicates specific use or model information.
• Two complete indexes – one index lists tool descriptions and the second index lists tools by part number.
WARRANTY
Evinrude/Johnson tools are warranted against defects in materials and workmanship for a period of one
year after the date of sale. Any tool returned to BRP and found by BRP to be defective will be repaired or
replaced at the option of BRP. BRP expressly disclaims any other warranty, whether expressed or implied, at
the end of the one-year period. You may have other rights that vary from jurisdiction to jurisdiction.
TABLE OF CONTENTS
EVINRUDE E-TEC SPECIAL TOOLS
DIAGNOSTICS ............................................................................................................................................. 4
Computer Requirements for Diagnostic Software ............................................................................. 4
UNIVERSAL ................................................................................................................................................. 5
ELECTRICAL / IGNITION ............................................................................................................................ 8
FUEL / OIL .................................................................................................................................................. 10
POWERHEAD ............................................................................................................................................ 11
GEARCASE ................................................................................................................................................ 12
General ................................................................................................................................................ 12
Driveshaft and Pinion ......................................................................................................................... 13
Propeller Shaft .................................................................................................................................... 16
Counter Rotating (C/R) ....................................................................................................................... 18
Shift Rod and Shifter .......................................................................................................................... 18
TRIM / TILT ................................................................................................................................................. 19
MANUAL STARTER .................................................................................................................................. 20
INDEX — TOOL DESCRIPTIONS .....................................................................21
INDEX — BY PART NUMBERS ........................................................................23
3
EVINRUDE E-TEC SPECIAL TOOLS
DIAGNOSTICS
DIAGNOSTICS
Evinrude E-TEC Special Tools
+ +
L
N2K Bus
S
-
-
Tester
H
L
H
+ +
DEVICE
BUSS
Diagnostic Power Supply 587005 Bootstrap tool 002276 I-Command Network Tester Kit 765023
Accessory Power Cable Kit 5008092 Interface cable (2-stroke) 45583 I-Command Software Update Kit 008394
4
EVINRUDE E-TEC SPECIAL TOOLS
UNIVERSAL
UNIVERSAL
Lifting ring assembly, P/N 396748 000669 Transom drill fixture, heavy-duty 24496 Lifting eye 001024
Includes one set 1 1/8 in. screws, P/N 434367 P/N 321537
P/N 398067 and one set 1 3/4 in. screws, (25–40 with trim and tilt and Use with Universal Puller Set, P/N 378103
P/N 434292 50–300 outboards)
5
EVINRUDE E-TEC SPECIAL TOOLS
UNIVERSAL
Tie strap installation tool 18105 Remover, ball socket 002584 Tilt tube nut wrench 46879
Tie strap installation tool 32613 Installer, ball socket 002583 Tilt tube service kit 33249
Tie strap installation tool 32614 Puller bridge 23146 Puller jaws, large 23148
Drive handle, 5/8-11 thread 31932 Puller jaws, small 23150 Puller jaws, bearing 23149
6
EVINRUDE E-TEC SPECIAL TOOLS
UNIVERSAL
Puller wrench 23147 Slide hammer 15345 Guide pin set 2050
P/N 334359 (Use with puller jaws, P/N 432128 P/N 383175
P/Ns 432129, 432130, 432131)
Adapter, slide hammer 39345 Slide hammer CO1577 Spanner wrench 32213
7
EVINRUDE E-TEC SPECIAL TOOLS
ELECTRICAL / IGNITION
ELECTRICAL / IGNITION
Timing light/tachometer 49789 Peak reading voltmeter 49799 Test probe kit 45241
Flywheel service kit (60°V) 46215 Flywheel holder 42938 Stator test adapter 354719
Flywheel puller adapter kit 005314 Flywheel holder 002586 Stator test adapter 002273
8
EVINRUDE E-TEC SPECIAL TOOLS
ELECTRICAL / IGNITION
Cable shears 002608 Battery terminal crimper 002604 Amp Pro-Crimper III Hand Tool 005514
1 2 3 4 2 4 1 4 3
AMP † connector tools: 002277 Wire harness adapter leads 40269 Amphenol † or Deutsch connector 73158
1. Primary Lock, P/N 777077 P/N 342228 jumper wires – Make from:
2. Secondary Lock, P/N 777078 Use on Packard † connectors 1. No. 16 wire, 8 in. (200 mm)
3. Release, P/N 351413 2. Pin, P/N 511469 (Amphenol), or
4. Installer, P/N 777079 Pin, P/N 514679 (Deutsch)
3. Socket, P/N 581656
4. Shrink tube, 510628
9
EVINRUDE E-TEC SPECIAL TOOLS
FUEL / OIL
FUEL / OIL
Fuel pressure gauge (15 PSI) 004560 Fuel pressure test adapter (Low) 000777 Injector test fitting kit 002465
Fuel flow test kit 008293 Fuel pressure test adapter (High) 000778 Plug 007736
Fuel pressure gauge (60 PSI) 005339 Fuel vacuum tester 23286
10
EVINRUDE E-TEC SPECIAL TOOLS
POWERHEAD
POWERHEAD
Cylinder bore gauge 766314 Rod cap alignment fixture 21596 Wrist pin bearing installers: 41029
Piston Cradles 23106 Powerhead Alignment Pin Kit 005279 Wrist pin pressing pins: 23668
P/N 326572 (40–90 & 60° V4/V6) P/N 5007167 P/N 396747 (90°V6)
P/N 326356 (40–90 & 60°V4/V6)
Wrist pin retainer installer 354720 Piston stop tool 46543b Torquing socket, rod screws 000797/50242
P/N 354720 P/N 342679 P/N 331638 (5/16 in. 12 point hex)
(15–30) Replacement tip kit, P/N 5006098 P/N 346187 (3/8 in. 12 point hex)
1 2
Ring compressors: CO3768 Crankshaft bearing/sleeve installers: 21953B 1. Wrist pin retaining ring drivers: DR1641
11
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE
GEARCASE
General
Gearcase filler 49790 Testers 49794 Gearcase Alignment Pin Kit 005401
2 1
1. Retaining ring pliers 2036 Puller, heavy duty (2 required) 353803 Shift rod height gauge (30 in. rod) 32872
P/N 331045 P/N 353803 (Use with body and screw from P/N 389997 (40 and above)
2. Replacement tip set Universal Puller Kit, P/N 378103 to remove P/N 339029 (30 in. rod only)
P/N 395967 bearing housing)
Gearcase Alignment Gauge Kit 004315 Gearcase Alignment Gauge (“S”, “S2”) 352879 Gauge Remover Shaft 354718
Gearcase Alignment Gauge (L2) 5007750 Gearcase Alignment Gauge (M2) 5007749
12
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE
1 2
1. Pinion nut wrench, P/N 334455 40371 Lower Driveshaft Spline Tool Kit 005074 Lower driveshaft puller 47257
Driveshaft pullers: 32884/47254 Backing plate 23621 Lower Driveshaft Wrench 005073
Driveshaft Seal Protectors: 23692 Pinion nut holder 40372 Lower Driveshaft Shimming Bolt 005445
1 2
13
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE
14
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE
1 2
5 4
8
002601
15
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE
Propeller Shaft
Puller, prop shaft bearing housing 006784 Installers, prop shaft bearing housing 354058 Alignment pins 006788
Pressing Fixture 006782 Handle, Installer 002575 Installers, prop shaft bearing housing 354057
P/N 354059 P/N 345822 P/N 354057, “M2” Installer
Use with “L2”/”M2” gearcases Use with P/N 354140, P/N 354059, and
P/N 345822 to install propeller shaft bearing
housing
Installer, prop shaft front/rear bearing 32880 Installer, prop shaft seal (back to back) 32973 Installer, front prop shaft bearing 15355
Installer, prop shaft front bearing 32880 Installer, prop shaft seal 006824 Installer, prop shaft seal 002603
16
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE
Installer, prop shaft bearing 22420 Installer, prop shaft seal 22429 Installer, front prop shaft bearing 32999
Installer, front/rear prop shaft bearing 32962 Installer, prop shaft/driveshaft seal 42233 Installer, rear prop shaft bearing 006825
Use Propeller Shaft Seal Tools to remove and install propeller shaft seals without removing the propeller shaft
bearing housing from the gearcase. Refer to Service Bulletin 2008-02(S) for Propeller Shaft Seal Tool instructions.
17
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE
Spanner wrench 15358 Propeller shaft adapter 15356 Installer, forward gear bearing 32519
Shift detent sleeve 23544 Shift rod bushing installer 23563 Shift rod bushing remover 23542
18
EVINRUDE E-TEC SPECIAL TOOLS
TRIM / TILT
TRIM / TILT
Gauge assembly, 2000 psi 33023 Tilt cylinder seal protector 23694 Tilt cylinder end cap wrench 005340
1 2
Trim and tilt service kit 33023 Hydraulic cylinder rod holder 23665 Trim cylinder end cap 33742
P/N 326485 2 1
Trim/tilt service kit, 27340
1. P/N 434524
2. O-ring kit for adapter tips,
P/N 434729
19
EVINRUDE E-TEC SPECIAL TOOLS
MANUAL STARTER
MANUAL STARTER
Starter rope threading tool, 23682 Starter spring winder/installer, CO3583 Starter spring winder/installer 50068
20
INDEX — TOOL DESCRIPTIONS
21
INDEX — TOOL DESCRIPTIONS
22
INDEX — BY PART NUMBERS
23
INDEX — BY PART NUMBERS
24