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ABOUT THIS CATALOG

Bombardier Recreational Products (BRP) develops service tools to support specific Evinrude E-TEC service
procedures. These tools allow procedures to be performed efficiently. Evinrude/Johnson service tools
should be used whenever specific procedures in the service manuals call for their use.

A WARNING
If you use procedures or service tools that are not recommended by BRP, you alone must
decide if your actions can injure people or damage the equipment being serviced.
Always follow common shop safety practices. If you have not had training related to common
shop safety practices, you should do so not only to protect yourself, but also to protect the
people around you.
Your understanding and adherence to the safety recommendations contained in the service
manuals and use of good judgment when servicing outboards will help promote safety.
Always be alert and careful.

IMPORTANT: This catalog is a tool reference. Refer to the appropriate Evinrude E-TEC service manual for
application information.
The tools listed in this catalog are intended for use on current and late model Evinrude E-TEC outboards.
For tool pricing, availability, and ordering information, contact Evinrude/Johnson Genuine Parts.

FEATURES
This catalog has many features that make it easy to use. They include:
• A complete table of contents listing Evinrude E-TEC outboard tools by category or outboard system.
• Descriptive headers at the top of each page that indicate tool category.
• Text description for each tool indicates specific use or model information.
• Two complete indexes – one index lists tool descriptions and the second index lists tools by part number.
WARRANTY
Evinrude/Johnson tools are warranted against defects in materials and workmanship for a period of one
year after the date of sale. Any tool returned to BRP and found by BRP to be defective will be repaired or
replaced at the option of BRP. BRP expressly disclaims any other warranty, whether expressed or implied, at
the end of the one-year period. You may have other rights that vary from jurisdiction to jurisdiction.

† AMP is a registered trademark of Tyco International, Ltd.


† Amphenol is a registered trademark of The Amphenol Corporation.
† Deutsch is a registered trademark of The Deutsch Company.
† Oetiker is a registered trademark of Hans Oetiker AG Maschinen.
† Packard is a registered trademark of Delphi Automotive Systems.
† Windows is a registered trademark of Microsoft Corporation.
‡ “Bombardier” and the BRP logo are trademarks of Bombardier Inc. used under license.
The following trademarks are the property of Bombardier Recreational Products Inc. or its affiliates:
Evinrude ®
Evinrude ® E-TEC ®
Evinrude ® / Johnson ® Genuine Parts
Twist-Grip ™

Printed in the United States.


© 2011 BRP US Inc. All rights reserved.
TM, ® and the BRP logo are registered trademarks of Bombardier Recreational Products Inc. or its affiliates.
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TABLE OF CONTENTS

TABLE OF CONTENTS
EVINRUDE E-TEC SPECIAL TOOLS
DIAGNOSTICS ............................................................................................................................................. 4
Computer Requirements for Diagnostic Software ............................................................................. 4
UNIVERSAL ................................................................................................................................................. 5
ELECTRICAL / IGNITION ............................................................................................................................ 8
FUEL / OIL .................................................................................................................................................. 10
POWERHEAD ............................................................................................................................................ 11
GEARCASE ................................................................................................................................................ 12
General ................................................................................................................................................ 12
Driveshaft and Pinion ......................................................................................................................... 13
Propeller Shaft .................................................................................................................................... 16
Counter Rotating (C/R) ....................................................................................................................... 18
Shift Rod and Shifter .......................................................................................................................... 18
TRIM / TILT ................................................................................................................................................. 19
MANUAL STARTER .................................................................................................................................. 20
INDEX — TOOL DESCRIPTIONS .....................................................................21
INDEX — BY PART NUMBERS ........................................................................23

3
EVINRUDE E-TEC SPECIAL TOOLS
DIAGNOSTICS

DIAGNOSTICS
Evinrude E-TEC Special Tools

Computer Requirements for Diagnostic


Software:
• Any PC must be an IBM-compatible type.
• A battery powered laptop PC is strongly recommended to avoid electric
shock hazards.
• Operating system: Microsoft Windows 7, Vista, XP, 2008 or 2003.
• Processor: Pentium† 133 Mhz or higher.
• Memory: 64 megabyte or more.
• Hard drive free space: 40 megabyte or more.
• Display resolution: 800 x 600 pixel, 96 dpi.
• Media drives: CDROM drive.
• Use Serial Interface Communication Cable, P/N 437955 to connect to
PC.
Diagnostic Software (Windows † based)
5008689
• Select Interface Port Type, and correct adapter if needed:
P/N 5008689 •Computer RS-232 (9-pin) Serial Port.
(2004 and newer Evinrude E-TEC)
•USB to RS-232 (9-pin) Serial Adapter.
•PCMCIA to RS-232 (9-pin) Serial Adapter.

+ +

L
N2K Bus

S
-

-
Tester

H
L

H
+ +

DEVICE
BUSS

Diagnostic Power Supply 587005 Bootstrap tool 002276 I-Command Network Tester Kit 765023

P/N 587005 P/N 5000901 (old P/N 586551) P/N 765023


(Use on 2004 and newer Evinrude E-TEC Use during engine management software Use to troubleshoot open, shorted and
rope-start outboards) upgrades grounded circuits on I-Command network

Accessory Power Cable Kit 5008092 Interface cable (2-stroke) 45583 I-Command Software Update Kit 008394

P/N 5008092 P/N 437955 P/N 765357


Use with Diagnostic Power Supply, Computer serial port to O/B communication Use to update software of I-Command
P/N 587005, to update engine management connector gauges and NMEA 2000 devices
software and perform static tests.

4
EVINRUDE E-TEC SPECIAL TOOLS
UNIVERSAL

UNIVERSAL

Lifting ring assembly, P/N 396748 000669 Transom drill fixture, heavy-duty 24496 Lifting eye 001024

Includes one set 1 1/8 in. screws, P/N 434367 P/N 321537
P/N 398067 and one set 1 3/4 in. screws, (25–40 with trim and tilt and Use with Universal Puller Set, P/N 378103
P/N 434292 50–300 outboards)

Lifting tool 44686 Transom drill fixture 33199

P/N 342672 P/N 385368


Use with Evinrude E-TEC 60° V4/V6 (25–40 with trim and tilt and Universal Puller Set 32885

50–300 outboards) P/N 378103


Contents of kit:
P/N 307636, puller body
P/N 307637, pressing screw
P/N 307638, handle
P/N 307639, washer (3), 11/32 in I.D.
P/N 307640, washer (3), 13/32 in. I.D.
P/N 307641, screw (3), 1/4-20 x 2 1/8 in.
P/N 307642, screw (3), 5/16-18 x 2 3/4 in.
P/N 307645, center guide
P/N 309492, screw (3), 5/16-24 x 2 7/16 in.
P/N 316982, screw (2), 5/16-18 x 8 in.

Engine Lifting Kit 354717 Torque wrench extension 23656

P/N 354717 P/N 912031 (Steering drag link)


Use with Evinrude E-TEC15 – 30 HP

Oetiker † pincers 001081 Temperature gun 45240 Twist-Grip remover COA6017

P/N 350860 P/N 772018 P/N 390767

5
EVINRUDE E-TEC SPECIAL TOOLS
UNIVERSAL

Tie strap installation tool 18105 Remover, ball socket 002584 Tilt tube nut wrench 46879

P/N 323716 P/N 342226 P/N 342680

Tie strap installation tool 32613 Installer, ball socket 002583 Tilt tube service kit 33249

P/N 509785 P/N 342225 P/N 434523

Tie strap installation tool 32614 Puller bridge 23146 Puller jaws, large 23148

P/N 509786 P/N 432127 P/N 432129


Use with 432129, 432130, 432131 Replacement jaws, P/N 437954

Drive handle, 5/8-11 thread 31932 Puller jaws, small 23150 Puller jaws, bearing 23149

P/N 311880 P/N 432131 P/N 432130


Replacement jaws, P/N 437952 Replacement jaws, P/N 437953

6
EVINRUDE E-TEC SPECIAL TOOLS
UNIVERSAL

Puller wrench 23147 Slide hammer 15345 Guide pin set 2050

P/N 334359 (Use with puller jaws, P/N 432128 P/N 383175
P/Ns 432129, 432130, 432131)

Adapter, slide hammer 39345 Slide hammer CO1577 Spanner wrench 32213

P/N 340624 P/N 391008 P/N 912084


Use with slide hammer, P/N 391008, to Includes: Slide, P/N 326002, Slide hammer (5/32, 3/16, 1/4 in. holes)
remove tilt pin on 40–65 bolt, P/N 390897, Adapter set, P/N 390898 Replacement tip kit, P/N 987742

Slide hammer adapter P/N 390898 15356

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EVINRUDE E-TEC SPECIAL TOOLS
ELECTRICAL / IGNITION

ELECTRICAL / IGNITION

Timing light/tachometer 49789 Peak reading voltmeter 49799 Test probe kit 45241

P/N 775389 P/N 507972 P/N 342677

Flywheel service kit (60°V) 46215 Flywheel holder 42938 Stator test adapter 354719

P/N 434649 P/N 771311 P/N 354719


60° V4/V6 requires P/N 5007181 Engages flywheel ring gear (15–30)

Flywheel puller adapter kit 005314 Flywheel holder 002586 Stator test adapter 002273

P/N 5007181 P/N 507976 P/N 5005799


Used with P/N 434649 Strap type for no ring gear flywheel (40–90)

Deutsch † connector tool 42004 Stator test adapter 004222

P/N 342667 P/N 5006211


(V4 & V6)

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EVINRUDE E-TEC SPECIAL TOOLS
ELECTRICAL / IGNITION

Cable shears 002608 Battery terminal crimper 002604 Amp Pro-Crimper III Hand Tool 005514

P/N 502226 P/N 502224 P/N 777281


Use on Superseal 1.5 contacts
Replacement dies, P/N 777282

1 2 3 4 2 4 1 4 3

AMP † connector tools: 002277 Wire harness adapter leads 40269 Amphenol † or Deutsch connector 73158

1. Primary Lock, P/N 777077 P/N 342228 jumper wires – Make from:
2. Secondary Lock, P/N 777078 Use on Packard † connectors 1. No. 16 wire, 8 in. (200 mm)
3. Release, P/N 351413 2. Pin, P/N 511469 (Amphenol), or
4. Installer, P/N 777079 Pin, P/N 514679 (Deutsch)
3. Socket, P/N 581656
4. Shrink tube, 510628

9
EVINRUDE E-TEC SPECIAL TOOLS
FUEL / OIL

FUEL / OIL

Fuel pressure gauge (15 PSI) 004560 Fuel pressure test adapter (Low) 000777 Injector test fitting kit 002465

P/N 5006397 P/N 350929 P/N 5005844


Includes adapter valve P/N 353322

Fuel flow test kit 008293 Fuel pressure test adapter (High) 000778 Plug 007736

P/N 5008371 P/N 350902 P/N 315391


(115–300) (15–30)

Fuel pressure gauge (60 PSI) 005339 Fuel vacuum tester 23286

P/N 5007100 P/N 390954


Includes adapter valve P/N 353322

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EVINRUDE E-TEC SPECIAL TOOLS
POWERHEAD

POWERHEAD

Cylinder bore gauge 766314 Rod cap alignment fixture 21596 Wrist pin bearing installers: 41029

P/N 766314 P/N 396749 P/N 336660 (40–90 & 60°V4/V6)

Piston Cradles 23106 Powerhead Alignment Pin Kit 005279 Wrist pin pressing pins: 23668

P/N 326572 (40–90 & 60° V4/V6) P/N 5007167 P/N 396747 (90°V6)
P/N 326356 (40–90 & 60°V4/V6)

Wrist pin retainer installer 354720 Piston stop tool 46543b Torquing socket, rod screws 000797/50242

P/N 354720 P/N 342679 P/N 331638 (5/16 in. 12 point hex)
(15–30) Replacement tip kit, P/N 5006098 P/N 346187 (3/8 in. 12 point hex)

1 2
Ring compressors: CO3768 Crankshaft bearing/sleeve installers: 21953B 1. Wrist pin retaining ring drivers: DR1641

–Standard size P/N 338649 (90°V6) P/N 396747 (90°V6)


P/N 336314 (40–90 & 60°V4/V6) P/N 338647 (60°V4/V6) P/N 318599 (60°V4/V6)
P/N 339749 (15–30) Wrist pin cones:
–Oversize
P/N 331913 (90°V6)
P/N 336313 (40–90 & 60°V4/V6)
P/N 318600 (60°V4/V6)

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EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE

GEARCASE
General

Gearcase filler 49790 Testers 49794 Gearcase Alignment Pin Kit 005401

P/N 501882 P/N 507977, Pressure tester P/N 5007231


P/N 507982, Vacuum tester

2 1
1. Retaining ring pliers 2036 Puller, heavy duty (2 required) 353803 Shift rod height gauge (30 in. rod) 32872

P/N 331045 P/N 353803 (Use with body and screw from P/N 389997 (40 and above)
2. Replacement tip set Universal Puller Kit, P/N 378103 to remove P/N 339029 (30 in. rod only)
P/N 395967 bearing housing)

Gearcase Alignment Gauge Kit 004315 Gearcase Alignment Gauge (“S”, “S2”) 352879 Gauge Remover Shaft 354718

P/N 5006349 P/N 352879 P/N 354718


Use on V4 and V6 gearcase housings Use with Gearcase Alignment Gauge Kit Use with Gearcase Alignment Gauge Kit
and Alignment Gauges, P/N 5007749, and
P/N 5007750
Note: Refer to Service Bulletin
2010-03(S) for Gearcase Alignment
Gauge instructions.

Gearcase Alignment Gauge (L2) 5007750 Gearcase Alignment Gauge (M2) 5007749

P/N 5007750 P/N 5007749


Use with Gearcase Alignment Gauge Kit Use with Gearcase Alignment Gauge Kit

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EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE

Driveshaft and Pinion

1 2
1. Pinion nut wrench, P/N 334455 40371 Lower Driveshaft Spline Tool Kit 005074 Lower driveshaft puller 47257

2. Wrench retainer, P/N 341438 P/N 5007052 P/N 342681


(75/90 & V4/V6) (75/90 & V4/V6) Use with P/N 391008

Driveshaft pullers: 32884/47254 Backing plate 23621 Lower Driveshaft Wrench 005073

1. P/N 387206 (40-65) P/N 325867 P/N 352877


2. P/N 390706 (V4/V6) Use with 387206 and 390706 pullers Use to remove pinon gear on “S2” gearcase

Driveshaft Seal Protectors: 23692 Pinion nut holder 40372 Lower Driveshaft Shimming Bolt 005445

1. P/N 312403 (40–65) 1. P/N 342216 (V4/V6) P/N 352878


2. P/N 318674 (75/90 & V4/V6) 2. P/N 320675 (40–65) Use with Universal Driveshaft Shimming
Tool Kit to shim “S2” gearcase

1 2

Installer, driveshaft seal, back to back 32924 Driveshaft Sockets 16302

P/N 330268 (V4/V6) 1. P/N 334995 (40–65)


2. P/N 311875 (V4/V6)

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EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE

Pinion Bearing Remove/Install Kit (2-Stroke), Includes:


P/N 5005927 (previously P/N 391257) 1. P/N 326574 Remover/installer
2. P/N 326575 Remover/installer
3. P/N 326577 Remover/installer
16 12 20 7 4. P/N 326578 Remover/installer
13 5. P/N 326579 Remover
14 5 6. P/N 326580 Remover
7. P/N 326582 Rod
8. P/N 326583 Pilot plate
19 9. P/N 326584 Spacer
10. P/N 326585 Spacer
11. P/N 326586 Nut
1 12. P/N 330067 Spacer
13. P/N 330068 Spacer
15 14. P/N 334986 Spacer
2 15. P/N 334987 Pilot plate
8 16. P/N 339753 Spacer
17. P/N 341437 Spacer
3 18. P/N 350932 Spacer
19. P/N 350958 Installer
20. P/N 391260 Pilot plate
11 21. 1/4 x 1/2 in. hex-head screw (1)
18 17 4 6 22. 1/4-20 x 1 1/4 in. hex-head screw (1)
23. 1/4-20 x 1 3/4 in. hex-head screw (1)
10 9 24. 1 in O.D. x 1/4 I.D. flat washer (1)
24 21 22 23

Pinion Bearing Remove/Install Tool Chart


Evinrude E-TEC Models
(Use Pinion Bearing Remove/Install Kit, P/N 5005927)
V4/V6
75 – 90 “O” type
& 60° V4 V6 V6
“S” type “L” type “M” type
15 – 30 40 – 65 “S2” type “L2” type “M2” type
Rod 326582 326582 326582 326582 326582
Pilot plate 326583 391260 391260 391260 391260
Nut 326586 326586 326586
Remover 326580 326579 326579
326577 326574
Installer 326575 350958 350958
Washer
330067
Spacer(s) 326584 341437 326584 350932
330068

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EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE

Universal Driveshaft Shimming Tool Kit (2-Stroke), Includes:


P/N 5005925* (previously P/N 393185) 1. P/N 328363 Collar
2. P/N 328366 Gauge bar
3. P/N 328367 Gauge bar
9 4. P/N 334984 Gauge bar
5. P/N 334985 Collar
6. P/N 341440 Collar (replaces P/N 328362)
7. P/N 349957 Gauge bar (V6 “M” style)
8. P/N 352878 Lower driveshaft shimming bolt (S2 gearcase)
7 9. P/N 393279 Pressure screw

*Contains components required to shim Evinrude E-TEC


6 3 gearcases 40–300 HP.

1 2

5 4

8
002601

Evinrude E-TEC Driveshaft Shimming Tool Reference Chart


Outboard Model/Type Year Collar Gauge Bar
40–65 2004 and newer 328363 328366
75/90 & 60° V4
2004 and newer 341440 328367
“S” & “S2” type gearcase
V4/V6 – “O”
V6 – “L” & “L2” 2005 and newer 341440 328367
type gearcase
V6 – “M” & “M2”
2005 and newer 341440 349957
type gearcase

Installer, driveshaft bearing 21887A


Plate 21813
P/N 322923 (15–30)
P/N 318122 (15–30)

15
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE

Propeller Shaft

Puller, prop shaft bearing housing 006784 Installers, prop shaft bearing housing 354058 Alignment pins 006788

P/N 354060 P/N 354058, “L2” Installer P/N 354140


Use to remove propeller shaft bearing hous- Use with P/N 354059, and P/N 345822 to Use with P/N 354057 to align propeller shaft
ing on “L2” and “M2” type gearcase install propeller shaft bearing housing bearing housing on “M2” gearcase

Pressing Fixture 006782 Handle, Installer 002575 Installers, prop shaft bearing housing 354057
P/N 354059 P/N 345822 P/N 354057, “M2” Installer
Use with “L2”/”M2” gearcases Use with P/N 354140, P/N 354059, and
P/N 345822 to install propeller shaft bearing
housing

Installer, prop shaft front/rear bearing 32880 Installer, prop shaft seal (back to back) 32973 Installer, front prop shaft bearing 15355

P/N 339750 (V6) P/N 336311 (V6) P/N 432401 (V6)

Installer, prop shaft front bearing 32880 Installer, prop shaft seal 006824 Installer, prop shaft seal 002603

P/N 340820 P/N 354056 P/N 326551


(“O” type gearcase) Use to install inner and outer propeller shaft (40–90 & V4)
seals on “M2” type gearcase

16
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE

Installer, prop shaft bearing 22420 Installer, prop shaft seal 22429 Installer, front prop shaft bearing 32999

P/N 335820 (15–30) P/N 335821 (15–30) P/N 321428 (15–30)

Installer, front/rear prop shaft bearing 32962 Installer, prop shaft/driveshaft seal 42233 Installer, rear prop shaft bearing 006825

P/N 326562 P/N 342665 P/N 354139


(40–90 & V4) (40–65) (single extended lip seal) Used to install rear propeller shaft bearing
on “M2” type gearcase and newer “O”, “L”,
“M” and “L2” bearing housings with
extended 0.065 in. for fish line trap feature.

Use Propeller Shaft Seal Tools to remove and install propeller shaft seals without removing the propeller shaft
bearing housing from the gearcase. Refer to Service Bulletin 2008-02(S) for Propeller Shaft Seal Tool instructions.

EVINRUDE E-TEC PROPELLER SHAFT SEAL TOOL REFERENCE CHART


Remover
Handle Remover Seal
Outboard Model / Gearcase Type (1)
Installer Spacer
Kit End Installer
Kit(2)
15–30 436003 T19629 T19630 T19631
40–65
434822 T19613 T19616 T19619
75/90 115/130 V4 (20 in.) 434422
V6 “M2” 2008 and newer
434469 T19623 T19638 T19625
(“O”, “L”, “L2” with extended housing)
(1) Use with specific Remover/Installer Kit
(2) Includes remover end, seal installer, and spacer

434422 436003 434822 434469

17
EVINRUDE E-TEC SPECIAL TOOLS
GEARCASE

Counter Rotating (C/R)

Spanner wrench 15358 Propeller shaft adapter 15356 Installer, forward gear bearing 32519

P/N 432400 P/N 432398 P/N 339778

Shift Rod and Shifter

Shift detent sleeve 23544 Shift rod bushing installer 23563 Shift rod bushing remover 23542

P/N 328081 (15–30) P/N 304515 (15–30) P/N 327693 (15–30)

18
EVINRUDE E-TEC SPECIAL TOOLS
TRIM / TILT

TRIM / TILT

Gauge assembly, 2000 psi 33023 Tilt cylinder seal protector 23694 Tilt cylinder end cap wrench 005340

P/N 983975 P/N 326005 P/N 352932

1 2
Trim and tilt service kit 33023 Hydraulic cylinder rod holder 23665 Trim cylinder end cap 33742

P/N 390010 P/N 983213 remover/installer,


1. P/N 436710
2. Replacement tip, P/N 437951

Tilt cylinder end cap wrench 33741

P/N 326485 2 1
Trim/tilt service kit, 27340

1. P/N 434524
2. O-ring kit for adapter tips,
P/N 434729

19
EVINRUDE E-TEC SPECIAL TOOLS
MANUAL STARTER

MANUAL STARTER

Starter rope threading tool, 23682 Starter spring winder/installer, CO3583 Starter spring winder/installer 50068

P/N 378774 P/N 392093 P/N 342682


(40 & 65) (20–35 & 40–65) (15–30)

20
INDEX — TOOL DESCRIPTIONS

INDEX — TOOL DESCRIPTIONS


A G
Accessory power cable kit 4 Gauge assembly (2000 PSI) 19
Adapter, fuel pressture test (low) 10 Gauge remover shaft 12
Adapter, fuel pressure test (high) 10 Gauge, fuel pressure 10
Adaptor, slide hammer 7 Gearcase alignment gauge (L2) 12
Alignment pins 16 Gearcase alignment gauge (M2) 12
AMP connector tools 9 Gearcase alignment gauge (S, S2) 12
Amp Pro-Crimper III Hand Tool 9 Gearcase alignment gauge Kit 12
Amphenol connector jumper wires 9 Gearcase alignment pin Kit 12
Gearcase filler 12
B Gearcase testers 12
Backing plate 13 Guide pin set 7
Battery terminal crimper 9
Bootstrap tool 4 H
Handle kit 17
C Handle, installer 16
Cable shears 9 Hydraulic cylinder rod holder 19
Computer requirements for diagnostic software 4
Crankshaft bearing/sleeve installers 11 I
Cylinder bore gauge 11 I-Command network tester kit 4
I-Command software update kit 4
D Injector test fitting kit 10
Deutsch connector jumper wires 9 Installer tool 9
Deutsch connector tool 8 Installer, ball socket 6
Diagnostic power supply 4 Installer, driveshaft bearing 15
Diagnostic software for Windows based PC 4 Installer, driveshaft seal, back to back 13
Dies, AMP pro-crimper III 9 Installer, forward gear bearing (C/R models) 18
Drive handle, 5/8-11 threads 6 Installer, front prop shaft bearing 16
Driveshaft pullers 13 Installer, front propeller shaft bearing 17
Driveshaft Seal Protectors 13 Installer, front/rear prop shaft bearing 17
Driveshaft Shim Tool Ref. Chart 15 Installer, prop shaft bearing 17
Driveshaft Shimming Tool Kit 15 Installer, prop shaft front/rear bearing 16
Driveshaft Sockets 13 Installer, prop shaft seal 16, 17
E Installer, prop shaft seal (back to back) 16
Engine Lifting Kit 5 Installer, prop shaft/driveshaft seal 17
Evinrude Diagnostics software 4 Installer, rear prop shaft bearing 17
Installers, prop shaft bearing housing 16
F Interface cable 4
Flywheel holder (engages ring gear) 8
L
Flywheel holder (strap type) 8
Flywheel puller adapter kit 8 Lifting eye 5
Flywheel service kit (60°V) 8 Lifting ring assembly 5
Fuel flow test kit 10 Lifting tool (60°V) 5
Fuel pressure gauge (15 PSI) 10 Lower driveshaft puller 13
Fuel pressure gauge (60 PSI) 10 Lower driveshaft shimming bolt 13
Fuel pressure test adapter (High) 10 Lower driveshaft spline tool kit 13
Fuel pressure test adapter (Low) 10 Lower driveshaft wrench 13
Fuel vacuum tester 10

21
INDEX — TOOL DESCRIPTIONS

O Starter rope threading tool 20


Oetiker pincers 5 Starter spring winder/installer 20
O-ring kit for adapter tips 19 Stator Test Adapter (15-30) 8
Stator Test Adapter (40-90) 8
P Stator Test Adapter (V4 & V6) 8
Peak reading voltmeter 8
Pinion bearing remove/install kit 14 T
Pinion bearing remove/install tool chart 14 Tachometer 8
Pinion nut holder 13 Temperature gun 5
Pinion nut wrench 13 Test probe kit 8
Piston Cradles 11 Tester, fuel vacuum 10
Piston stop tool 11 Testers 12
Plate 15 Tie strap installation tool 6
Plug 10 Tilt cylinder end cap wrench 19
Powerhead alignment pin kit 11 Tilt cylinder seal protector 19
Pressing 16 Tilt tube nut wrench 6
Primary lock tool 9 Tilt tube service kit 6
Propeller shaft adapter (C/R models) 18 Timing light/tachometer 8
Propeller shaft seal tool ref. chart 17 Torque wrench extension (Steering drag link) 5
Puller bridge, 6 Torquing socket, rod screws 11
Puller jaws, bearing 6 Transom drill fixture 5
Puller jaws, large 6 Transom drill fixture, heavy-duty 5
Puller jaws, small 6 Trim and tilt service kit 19
Puller wrench 7 Trim cylinder end cap remover/installer 19
Puller, heavy duty 12 Trim sleeve remover 19
Puller, prop shaft bearing housing 16 Trim/tilt service kit 19
Twist-Grip remover 5
R
Release tool 9 U
Remover end 17 Universal driveshaft shimming tool kit 15
Remover installer kit 17 Universal puller set 5
Remover, ball socket 6
V
Replacement jaws 6
Replacement tip 19 Valve 10
Replacement tip kit 7 W
Replacement tip set 12 Wire harness adaptor leads 9
Retaining ring pliers 12 Wrench retainer 13
Ring compressors 11 Wrist pin bearing installers 11
Rod cap alignment fixture 11 Wrist pin cones 11
S Wrist pin pressing pins 11
Seal Installer 17 Wrist pin retainer installer 11
Secondary lock tool 9 Wrist pin retaining ring drivers 11
Shift detent sleeve 18
Shift rod bushing installer 18
Shift rod bushing remover 18
Shift rod height gauge 12
Slide hammer 7
Spacer 17
Spanner wrench (5/32,3/16,1/4 in. holes) 7
Spanner wrench (C/R models) 18

22
INDEX — BY PART NUMBERS

INDEX — BY PART NUMBERS


304515 18 330068 14 350932 14
307636 5 330268 13 350958 14
307637 5 331045 12 351413 9
307638 5 331638 11 352877 13
307639 5 331913 11 352878 13, 15
307640 5 334359 7 352879 12
307641 5 334455 13 352932 19
307642 5 334984 15 353322 10
307645 5 334985 15 353803 12
309492 5 334986 14 354056 16
311875 13 334987 14 354057 16
311880 6 334995 13 354058 16
312403 13 335820 17 354059 16
315391 10 335821 17 354060 16
316892 5 336311 16 354139 17
318122 15 336313 11 354140 16
318599 11 336314 11 354718 12
318600 11 336660 11 354719 8
318674 13 338646 11 354720 11
320675 13 338647 11 378103 5, 12
321428 17 338649 11 378774 20
321537 5 339029 12 383175 7
322923 15 339749 11 385368 5
323716 6 339750 16 387206 13
325867 13 339753 14 389997 12
326002 7 339778 18 390010 19
326005 19 340624 7 390706 13
326356 11 340820 16 390767 5
326485 19 341437 14 390897 7
326551 16 341438 13 390898 7
326562 17 341440 15 390954 10
326572 11 342216 13 391008 7
326574 14 342225 6 391257 14
326575 14 342226 6 391260 14
326577 14 342228 9 392093 20
326578 14 342665 17 392511 11
326579 14 342667 8 393185 15
326580 14 342672 5 393279 15
326582 14 342677 8 395967 12
326583 14 342679 11 396747 11
326584 14 342680 6 396748 5
326585 14 342681 13 396749 11
326586 14 342682 20 398067 5
327693 18 345822 16 432127 6
328081 18 346187 11 432128 7
328363 15 349957 15 432129 6
328366 15 350860 5 432130 6
328367 15 350902 10 432131 6
330067 14 350929 10 432398 18

23
INDEX — BY PART NUMBERS

432400 (V6) 18 771311 8


432401 16 772018 5
434292 5 775389 8
434367 5 777077 9
434422 17 777078 9
434469 17 777079 9
434523 6 777281 9
434524 19 777282 9
434649 8 912031 5
434729 19 912084 7
434822 17 983213 19
436003 17 983975 19
436710 19 987742 7
437951 19
437952 6
437953 6
437954 6
437955 4
5000901 4
5005799 8
5005844 10
5005925 15
5005927 14
5006098 11
5006211 8
5006349 12
5006397 10
5007052 13
5007100 10
5007167 11
5007181 8
5007231 12
5007749 12
5007750 12
5008092 4
5008371 10
5008689 4
501882 12
502224 9
502226 9
507972 8
507976 8
507977 12
507982 12
509785 6
509786 6
586551 4
587005 4
765023 4
765357 4
766314 11

24

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