You are on page 1of 84

S/SX series

Extremely robust and


sturdy steel cable carriers

* Only S/SX 1252B


  and S/SX 1802B
Subject to change.

Brands from TSUBAKI KABELSCHLEPP GmbH are protected as


national or international trademarks in the following countries:
tsubaki-kabelschlepp.com/trademarks
S/SX series
S/SX series  | Overview
7 6 5 4 3 2 1

Inner
heights
26

578

Chain
S series widths
Side bands made of 70
galvanized steel –
1800
SX series
Side bands made of steel
resistant to rust and acid

tsubaki-kabelschlepp.com/s-sx
8 9 10 11 12 13 14 15

1 A ll stays available in 6 Aluminum cover 9 S traight link plate 12  pening inside and
O
1 mm width sections available in 1 mm design (S/SX1252/ outside
2 Aluminum stays with 4 width sections 1252B and 13 Extremely robust side
screw-fixing points for 7 Joint design with hard- S/SX1802/1802B) bands
extreme loads ened bolts for long 10 Cranked link plate 14 Replaceable glide
3 Roller stays service life design shoes
4 Aluminum hole stays 8 B olted and riveted joint 11 Different separation 15 End connectors for
connections possible options for the cables different connection
5 M
 ounting frame stays
variants

Features
■■ Extremely robust, sturdy steel cable carriers for heavy The design
mechanical loads and rough environmental conditions Proven steel cable carriers with extremely sturdy link
■■ Side bands made of galvanized steel (S series) or plates and dedicated joint design with multi stroke
corrosion-resistant and acid-resistant steel (SX series) system and hardened bolt. The extremely sturdy design
in three qualities: ER 1 / ER 1S and ER 2 allows extensive unsupported lengths and high possible
■■ Very sturdy link plates, each consisting of two additional loads.
individual plates
■■ Very extensive unsupported lengths even with large
additional loads 1 mm

■■ Bolted stay systems, solid end connectors

■■ Joint design with multi stroke system and hardened bolt

■■ Explosion protection with classification EX II 2 GD as


per ATEX RL
Subject to change.

Sandwich design: Glide shoes available Stroke system with Also available as covered
Link plates consist of two for gliding applications hardened bolt and circlips variants with cover system
plates or steel band cover,
p. 690 and p. 806
607
S/SX series S/SX series  | Overview

Addi-

Type

Opening variant

Stay variant
Bi- Cable-
hi hG Bi Bk t KR tional
grid dmax
[mm] [mm] [mm] [mm] [mm] [mm] load
[mm] [mm]
≤ [kg/m]
Key for abbreviations

X mm
on page 16

S/SX0650
RS 1 31 50   65 – 265 100 – 300 1 65   75 – 400 30 24

RS 2 31 50   69 – 369 100 – 400 1 65   75 – 400 30 24

RR 26 50   69 – 369 100 – 400 1 65   75 – 400 30 20

LG – 50   35 – 465   70 – 500 1 65   75 – 400 30 26


31 50
RMA 155 – 355 200 – 400 1 65   75 – 400 30 –
(200) (224)
Design guidelines
from page 62

S/SX0950
RS 1 46 68 107 – 257 150 – 300 1 95 125 – 600 45 36

RS 2 46 68 113 – 363 150 – 400 1 95 125 – 600 45 36

RM 43 68   88 – 563 125 – 600 1 95 125 – 600 45 34

RR 42 68 115 – 465 150 – 500 1 95 125 – 600 45 33

LG – 68   82 – 557 125 – 600 1 95 125 – 600 45 38


technik@kabelschlepp.de
Technical support:

RMR 40 68 108 – 558 150 – 600 1 95 125 – 600 45 32

S/SX1250
RS 1 72 94 152 – 352 200 – 400 1 125 145 – 1000 50 57

RS 2 72 94 156 – 456 200 – 500 1 125 145 – 1000 50 57

RV 72 94 154 – 554 200 – 600 1 125 145 – 1000 50 57

RM 69 94 151 – 751 200 – 800 1 125 145 – 1000 50 55

RR 66 94 160 – 560 200 – 600 1 125 145 – 1000 50 52

LG – 94   82 – 752 130 – 800 1 125 145 – 1000 50 59


72 94
RMA 154 – 554 200 – 600 1 125 145 – 1000 50 –
(200) (226)
RMR 66 94 153 – 753 200 – 800 1 125 145 – 1000 50 52

* More information can be found in our technical manual.


** Depending on the specific application, additional gliding elements or rollers are required.
*** Application-specific, values on request.

608 Subject to change.


S/SX series
S/SX series  | Overview

Unsupported arrangement Gliding arrangement Inner distribution Installation variants

Page
Travel Travel

vertical hanging
or standing
lying on the
side
rotating
arrangement
vmax amax vmax amax Inner
length length TS0 TS1 TS2 TS3
≤ [m/s] ≤ [m/s2] ≤ [m/s] ≤ [m/s2] heights
≤ [m] ≤ [m]
26

578

5.8 2.5 5 *** 1 2 • • – – • • • 616 Chain


widths
5.8 2.5 5 *** 1 2 • • – – • • • 618 70

1800
5.8 2.5 5 *** 1 2 • • – – • • • 620

5.8 2.5 5 *** 1 2 – – – – • • • 622

tsubaki-kabelschlepp.com/s-sx
5.8 2.5 5 *** 1 2 • – – – • • – *

8.8 2.5 5 *** 1 2 • • – – • • • 626

8.8 2.5 5 *** 1 2 • • – – • • • 628

8.8 2.5 5 *** 1 2 • • – – • • • 630

8.8 2.5 5 *** 1 2 • • – – • • • 632

8.8 2.5 5 *** 1 2 – – – – • • • 634

8.8 2.5 5 *** 1 2 • – – – • • • *

13.5 2.5 5 *** 1 2 • • – • • • • 640

13.5 2.5 5 *** 1 2 • • – • • • • 644

13.5 2.5 5 *** 1 2 • • • • • • • 648

13.5 2.5 5 *** 1 2 • • • – • • • 652

13.5 2.5 5 *** 1 2 • • – – • • • 654

13.5 2.5 5 *** 1 2 – – – – • • • 656

13.5 2.5 5 *** 1 2 • – – – • • – *

13.5 2.5 5 *** 1 2 • – – – • • • *

Subject to change. 609


S/SX series S/SX series  | Overview

Addi-

Type

Opening variant

Stay variant
Bi- Cable-
hi hG Bi Bk t KR tional
grid dmax
[mm] [mm] [mm] [mm] [mm] [mm] load
[mm] [mm]
≤ [kg/m]
Key for abbreviations

X mm
on page 16

S/SX1800
RM 108 140 188 – 938 250 – 1000 1 180 265 – 1300 60 86

RR 104 140 201 – 751 250 –   800 1 180 265 – 1300 60 83

LG – 140 121 – 941 180 – 1000 1 180 265 – 1300 60 88

S/SX2500
RM 183 220 175 – 1125 250 – 1200 1 250 365 – 1395 100 146
Design guidelines

LG – 220 174 – 1124 250 – 1200 1 250 365 – 1395 100 144
from page 62

S/SX3200
LG – 300 166 – 1416 250 – 1500 1 320 470 – 1785 150 176
technik@kabelschlepp.de

S/SX5000
Technical support:

*** 150 200 133 – 1083 250 – 1200 1 200 500 – 1200 100 –

S/SX6000
*** 240 300 177 – 1377 300 – 1500 1 320 700 – 1500 150 –

S/SX7000
*** 370 450 200 – 1650 350 – 1800 1 450 900 – 2400 600 –

* More information can be found in our technical manual.


** Depending on the specific application, additional gliding elements or rollers are required.
*** Application-specific.
610 Subject to change.
S/SX series
S/SX series  | Overview

Unsupported arrangement Gliding arrangement Inner distribution Installation variants

Page
Travel Travel

vertical hanging
or standing
lying on the
side
rotating
arrangement
vmax amax vmax amax Inner
length length TS0 TS1 TS2 TS3
≤ [m/s] ≤ [m/s2] ≤ [m/s] ≤ [m/s2] heights
≤ [m] ≤ [m]
26

578

17.8 2 3 *** 0.8 2 • • – • • • • 662 Chain


widths
17.8 2 3 *** 0.8 2 • • – – • • • 664 70

1800
17.8 2 3 *** 0.8 2 – – – – • • • 666

tsubaki-kabelschlepp.com/s-sx
23.7 1 3 – – – • • • – • • • 670

23.7 1 3 – – – – – – – • • • 674

24 1 2.5 – – – – – – – • • • 678

12 2 3 – – – – • – – • • • 682

16.7 1.5 2 – – – – • – – • • • 683

24.9 0.5 0.3 – – – – • – – • • • 684

Subject to change. 611


S/SX series S/SX series  | Overview

Addi-

Type

Opening variant

Stay variant
Bi- Cable-
hi hG Bi Bk t KR tional
grid dmax
[mm] [mm] [mm] [mm] [mm] [mm] load
[mm] [mm]
≤ [kg/m]
Key for abbreviations

X mm
on page 16

S/SX8000
*** 578 600 200 – 1650 350 – 1800 1 550 900 – 2400 800 –

S/SX9000
*** Custom sizes from a cable carrier width of 350 mm
Design guidelines
from page 62

** D
 epending on the specific application, additional gliding elements or rollers are required.
*** Application-specific.
technik@kabelschlepp.de
Technical support:

S/SX tubes
Also available as covered variants with cover system or steel band
cover. More information can be found in chapter “S/SX tubes” from
p. 692.

612 Subject to change.


S/SX series
S/SX series  | Overview

Unsupported arrangement Gliding arrangement Inner distribution Installation variants

Page
Travel Travel

vertical hanging
or standing
lying on the
side
rotating
arrangement
vmax amax vmax amax Inner
length length TS0 TS1 TS2 TS3
≤ [m/s] ≤ [m/s2] ≤ [m/s] ≤ [m/s2] heights
≤ [m] ≤ [m]
26

578

24.9 0.5 0.3 – – – – • – – • • • 685 Chain


widths
70

1800

tsubaki-kabelschlepp.com/s-sx
688

Technical manual
Do you need additional information on the S/SX series?
Our technical manual at tsubaki-kabelschlepp.com/download contains all information for
selecting your cable carrier.

Subject to change. 613


S/SX series S/SX0650  | Stay variants | Overview

S/SX0650
Key for abbreviations
on page 16

Pitch Inner height Chain widths Bending radii


65 mm 26 – 34 mm 70 – 500 mm 75 – 400 mm

Stay variants
Aluminum stay RS 1............................................... page 616
Frame stay narrow “The standard”
■■ Aluminum profile bars for light to medium loads.
■■ Outside: release by turning by 90°.
Design guidelines
from page 62

■■ Inside: Threaded joints easy to release.

Aluminum stay RS 2............................................... page 618


Frame stay narrow, bolted
■■ Aluminum profile bars for light to medium loads. Simple
threaded joint.
■■ Outside/inside: Threaded joints easy to release.
technik@kabelschlepp.de

Aluminum stay RR................................................... page 620


Frame stay, tube version
Technical support:

■■ Steel rolling stays with gentle cable support and steel


dividers. Ideal for using media hoses with soft sheathing.
■■ Inside/outside: Screw connection detachable.

Aluminum stay LG.................................................... page 622


Frame stay, split
■■ Optimum cable routing in the neutral bending line. Split
version for easy cable routing. Stays also available unsplit.
■■ Inside/outside: Threaded joint easy to release.

Additional stay variants on request


S/SX tubes
Also available as covered
variants with cover system
or steel band cover. More
information can be found
Subject to change.

in chapter “S/SX tubes”


Aluminum stay RMA from p. 692.
For guiding very large
614 cable diameters
S/SX series
S/SX0650  | Installation dim. | Unsupported · Gliding
Unsupported arrangement
LS KR H LB UB Inner
Lf [mm] [mm] [mm] [mm] heights
UB LS/2
75 225  496 230
26
95 265  558 250 –
115 305  621 270 34
LB H Hz
125 325  653 280
t 135 345  684 290
KR Fixed point Driver Chain
145 365  716 300 widths
155 385  747 310
175 425  810 330 70

200 475  888 355 500
250 575 1045 405
300 675 1202 455
400 875 1516 555

tsubaki-kabelschlepp.com/s-sx
Installation height Hz
Hz = H + 10 mm/m
30.0

Galv
ER 1
Load diagram for unsupported length depending on

aniz
/ ER

ed s
the additional load. 15.0
Additional load qz in kg/m

1S (S

teel/
Intrinsic cable carrier weight qk = 4.5 kg/m. For other

ER 2
inner widths, the maximum additional load changes. )X

(SX)
Speed Acceleration
up to 2.5 m/s up to 5 m/s2
 3.0
Lf in m 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Travel length Additional load
up to 5.8 m up to 30 kg/m
LS in m 1.0 2.0 3.0 4.0 5.0 6.0

Gliding arrangement
LS The gliding cable carrier must be guided in a
LS
UB ­channel. See p. 732.
2
Glide shoes have to be used for gliding applications.
RKR
LB
H
t
KR Fixed point Driver

Speed Acceleration Travel length Additional load


up to 1 m/s up to 2 m/s2 on request up to 30 kg/m
Subject to change.

615
S/SX series S/SX0650 RS 1  | Dimensions · Technical data

Aluminum stay RS 1 – ­
frame stay narrow
■■ Extremely quick to open and close
Key for abbreviations

■■ Aluminum profile bars for light to medium loads.


■■ Available customized in 1 mm width sections.
on page 16

■■ Outside: release by rotating 90°.


■■ Inside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 100 – 300 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


the desired cable type.
Please contact us.
Recommended
31
50
56
max. Ø 24 mm

KR
Calculating the cable
carrier length

Cable carrier length Lk


Bi 17.5
LS
BSt 7.5 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t for odd


number of chain links

Screw connection glide shoes


for long travel lengths
KRmin = 95 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
65 85 75 95 115 125 135 145 3.95
31 50 56 – – B St + 15 B St + 20 –
265 285 155 175 200 250 300 400 4.82
* in 1 mm width sections

Order example
SX0650 . 180 . RS 1 . 135 . St - 1430 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

616
S/SX series
S/SX0650 RS 1  | Inner distribution | TS0 · TS1
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral acceleration and rotated by Inner
standard – on every 2nd chain link for stay mounting 90°, the dividers can be attached by simply clipping onto heights
(HS). a socket (available as an accessory).
As a standard, dividers or the complete divider system The socket additionally acts as a spacer between the 31
(dividers with height separations) are movable in the dividers and is available in 1 mm increments between
cross section (version A). 3 – 50 mm (version B).

Chain
widths
100

Divider system TS0 without height separation 300

Vers. aT min ax min ac min nT min


[mm] [mm] [mm]
Incre-
A 11.5 13 10 – 31 ments
The dividers can be moved in the KR 1 mm
cross section.
aT ax ac 13 3 aT End piece
Bi

tsubaki-kabelschlepp.com/s-sx
Divider system TS1 with continuous height separation
VD1
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
A 11.5 13 10 2 13
1
The dividers can be moved in the 13
Ø 5
cross section.
KR

aT ax ac 13 3 aT End piece
Bi

Order example
TS1 . A . 3 - VD0

- VD1
Divider system Version nT Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT].
If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from
the left driver belt. You are welcome to add a sketch to your order.
The end pieces are part of the divider system and don‘t have to be ordered separately.
Subject to change.

617
S/SX series S/SX0650 RS 2  | Dimensions · Technical data

Aluminum stay RS 2 – 
frame stay narrow, threaded joint
■■ Quick to open and close
Key for abbreviations

■■ Aluminum profile bars for light to medium loads.


Simple threaded joint
on page 16

■■ Available customized in 1 mm width sections.


■■ Outside/inside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 100 – 400 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


the desired cable type.
Please contact us.
Recommended
31
50
56
max. Ø 24 mm

KR
Calculating the cable
carrier length

Cable carrier length Lk


Bi 15.5
LS
BSt 7.5 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 95 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
69 85 75 95 115 125 135 145 3.95
31 50 56 – – B St + 15 B St + 20 –
369 385 155 175 200 250 300 400 5.25
* in 1 mm width sections

Order example
S0650 . 180 . RS 2 . 135 . St - 1430 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

618
S/SX series
S/SX0650 RS 2  | Inner distribution | TS0 · TS1
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral acceleration and rotated by Inner
standard – on every 2nd chain link for stay mounting (HS). 90°, the dividers can be attached by simply clipping onto heights
As a standard, dividers or the complete divider system a socket (available as an accessory).
(dividers with height separations) are movable in the The socket additionally acts as a spacer between the 31
cross section (version A). dividers and is available in 1 mm increments between
3 – 50 mm (version B).

Chain
widths
100

Divider system TS0 without height separation 400

Vers. aT min ax min ac min nT min


[mm] [mm] [mm]
Incre-
A 11.5 13 10 – 31 ments
The dividers can be moved in the KR 1 mm
cross section.
aT ax ac 13 3 aT End divider
Bi

tsubaki-kabelschlepp.com/s-sx
Divider system TS1 with continuous height separation
VD1
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
A 11.5 13 10 2 13
1
The dividers can be moved in the 13
Ø 5
cross section.
KR

aT ax ac 13 3 aT End divider
Bi

Order example
TS1 . A . 3 - VD0

- VD1
Divider system Version nT Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT].
If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from
the left driver belt. You are welcome to add a sketch to your order.
The end dividers are part of the divider system and don‘t have to be ordered separately.
Subject to change.

619
S/SX series S/SX0650 RR  | Dimensions · Technical data

Tube stay RR – 
frame stay, tube version
■■ S teel rolling stays with gentle cable support and plastic
Key for abbreviations

dividers. Ideal for using media hoses with soft shea-


thing. Easy screw connection.
on page 16

■■ Available customized in 1 mm width sections.


■■ Inside/outside: Screw connection detachable
■■ Option: D  ivider systems made from steel
and stainless steel ER 1, ER 1S.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 100 – 400 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


Recom- the desired cable type.
Please contact us.
50
56
26
mended max.
Ø 20 mm

KR Calculating the cable


carrier length
Bi 15.5
B St 7.5 Cable carrier length Lk
Bk LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Cable carrier length Lk
Technical support:

Screw connection glide shoes rounded to pitch t


for long travel lengths
KRmin = 95 mm
B EF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
69 85 75 95 115 125 135 145 4.77
26 50 56 – – B St + 15 B St + 20 –
369 385 155 175 200 250 300 400 8.67
* in 1 mm width sections

Order example
S0650 . 180 . RR . 135 . St - 1430 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

620
S/SX series
S/SX0650 RR  | Inner distribution | TS0 · TS1
Divider systems
As a standard, the divider system is mounted on The dividers are fixed through the tubes. Inner
each crossbar – for stay mounting on every 2nd The tube additionally serves as a spacer between heights
chain link (HS). the dividers (version B).
26
Divider system TS0 without height separation
Vers. aT min ax min ac min nT min Chain
[mm] [mm] [mm] widths
A 20 25 21 – 26 100

400
KR

aT ax ac 4 aT End divider
Incre-
Bi ments
1 mm
Divider system TS1 with continuous height separation
VD1
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]

tsubaki-kabelschlepp.com/s-sx
A 20 25 21 2
10.5
1
10.5 Ø 5
KR

aT ax ac 4 aT End divider

Bi

Order example
TS1 . B . 3 . K1 . 34 - VD0

. K4 . 38 - VD0
Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly dis-
tances [aT/ax] (as seen from the driver).

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed, optimized
and tested for use in cable carriers can be found at traxline.de
Subject to change.

621
S/SX series S/SX0650 LG  | Dimensions · Technical data

Aluminum stay LG – 
hole stay, split version
■■ Optimum cable routing in the neutral bending line.
Key for abbreviations

Split version for easy cable routing. Stays also


available unsplit.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bi 70 – 500 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

an The maximum cable


Design guidelines

a2
diameter strongly depends
from page 62

on the bending radius and


a1 the desired cable type.
a0 Please contact us.

Calculating the cable


carrier length
50
56
2
D1

n
D
D

Cable carrier length Lk


KR

LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
c Cable carrier length Lk
Technical support:

rounded to pitch t
Bi a0
B St 8,5
Bk Calculating
the stay width
Screw connection glide shoes
for long travel lengths Stay width BSt
KRmin = 95 mm BSt = ∑ D + ∑ c + 2 a0
B EF

Dmax Dmin hG hG‘ Bi BSt Bk BEF cmin a0 min KR qk 50 %**


[mm] [mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm] [mm] [kg/m]
35 53 B St B St 75 95 115 125 3.96
34 10 50 56 – – + + 4 9 135 145 155 175 –
465 483 17 22 200 250 300 400 6.46
* in 1 mm width sections ** Hole ratio of the hole stay approx. 50 %

Order example
S0650 . 180 . LG . 135 . St - 1430 HS
Subject to change.

Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement

622
S/SX series
S/SX0650  | End connectors | Steel connectors
End connectors – steel
End connectors made of steel. The connection variants on the fixed point and on the driver can be combined and Inner
changed later on, if necessary. heights
Connection type
26

34

3
Fixed point Driver
50

50
Chain
3

widths
70
l1 = 95 l1 = 95 –
Connection type Lk Lk 500

Connection sur-

tsubaki-kabelschlepp.com/s-sx
face outside
30

30
Bk + 25

Bk + 45
Bk + 51

Connection sur-

Bk + 19
Bk – 37

Bk – 43
6.4 6.4
face inside

5
5

45 45
15 15
79 79
95 95

s Assembly options

MHA MAI · MAA Connection point Connection type


Driver F – fixed point A – threaded joint to outside (standard)
MKA
FKA FII · FIA MII · MIA
M – driver I – threaded joint to inside
Fixed point H – threaded joint, rotated 90°
FHA FAI · FAA to the ­outside
K – threaded joint, rotated 90°
to the inside
Caution: The standard connection Connection surface
variant FAI/MAI is only possible from I – connection surface inside (standard)
Bk of 70 mm. A – connection surface outside

Order example
 e recommend the use of
W
Steel . F A I strain reliefs before driver
Steel . M A I and fixed point. See from
Subject to change.

End connector Connection point Connection type Connection surface p. 794.

623
S/SX series S/SX0950  | Stay variants | Overview

S/SX0950
Key for abbreviations
on page 16

Pitch Inner heights Chain widths Bending radii


95 mm 42 – 48 mm 125 – 600 mm 125 – 600 mm

Stay variants
Aluminum stay RS 1............................................... page 626
Frame stay narrow “The standard”
■■ Aluminum profile bars for light to medium loads.
■■ Outside: release by turning by 90°.
Design guidelines
from page 62

■■ Inside: Threaded joints easy to release.

Aluminum stay RS 2............................................... page 628


Frame stay narrow, bolted
■■ Aluminum profile bars for light to medium loads.
Simple threaded joint.
■■ Outside/inside: Threaded joints easy to release.

Aluminum stay RM.................................................. page 630


Frame stay, solid
technik@kabelschlepp.de

■■ Aluminum profile bars for heavy loads and maximum cable carrier
widths. Double threaded joint on both sides “Heavy Duty”.
Technical support:

■■ Inside/outside: Threaded joints easy to release.

Aluminum stay RR................................................... page 632


Frame stay, tube version
■■ Steel rolling stays with gentle cable support and steel dividers.
Ideal for using media hoses with soft sheathing.
■■ Inside/outside: Screw connection detachable.

Aluminum stay LG.................................................... page 634


Frame stay, split
■■ Optimum cable routing in the neutral bending line. Split version for
easy cable routing. Stays also available unsplit.
■■ Inside/outside: Threaded joint easy to release.

Additional stay variants on request

Aluminum stay RMR S/SX tubes


Subject to change.

Gentle cable guiding Also available as covered variants with cover system or
with rollers. steel band cover. More information can be found in chap-
ter “S/SX tubes” from p. 692.
624
S/SX series
S/SX0950  | Installation dim. | Unsupported · Gliding
Unsupported arrangement
LS KR H LB UB Inner
Lf [mm] [mm] [mm] [mm] heights
UB LS/2
125 352  773 350
42
140 382  820 365 –
48
LB H Hz 170 442  914 395
200 502 1008 425
t
KR 260 622 1197 485 Chain
Fixed point Driver
290 682 1291 515 widths
320 742 1385 545 125
350 802 1480 575 –
600
410 922 1668 635
600 1302 2264 825

tsubaki-kabelschlepp.com/s-sx
Installation height Hz 50.0

Galv
Hz = H + 10 mm/m

ER 1 /

aniz
ed s
E R 1S
25.0

teel/
Load diagram for unsupported length depending on

(S X )

ER
the additional load.
Additional load qz in kg/m

2 (SX
Intrinsic cable carrier weight qk = 7.6 kg/m. For other

)
inner widths, the maximum additional load changes.

Speed Acceleration
up to 2.5 m/s up to 5 m/s2
 5.0
Lf in m 1.0 2.0 3.0 4.0 5.0
Travel length Additional load
up to 8.8 m up to 45 kg/m
LS in m 2.0 4.0 6.0 8.0

Gliding arrangement
LS The gliding cable carrier must be guided in a
LS
UB ­channel. See p. 732.
2
Glide shoes have to be used for gliding applications.
LB
H
t
KR Fixed point Driver

Speed Acceleration Travel length Additional load


up to 1 m/s up to 2 m/s2 on request up to 45 kg/m
Subject to change.

625
S/SX series S/SX0950 RS 1  | Dimensions · Technical data

Aluminum stay RS 1 – ­­


frame stay narrow
■■ Extremely quick to open and close
Key for abbreviations

■■ Aluminum profile bars for light to medium loads.


■■ Available customized in 1 mm width sections.
on page 16

■■ Outside: release by rotating 90°.


■■ Inside: Threaded joint easy to release

Stay arrangement on every Stay arrangement on each 1 mm Bk from 150 – 300 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


the desired cable type.
Please contact us.
Recommended
46
68
max. Ø 36 mm 73
KR Calculating the cable
carrier length

Bi 21.5
Cable carrier length Lk
LS
BSt 9.5 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 140 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
107 131 125 140 170 200 260 7.55
46 68 73 – – B St + 19 B St + 28 –
257 281 290 320 350 410 600 7.95
* in 1 mm width sections

Order example
S0950 . 150 . RS 1 . 200 . St - 2375 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

626
S/SX series
S/SX0950 RS 1  | Inner distribution | TS0 · TS1
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral acceleration and rotated by Inner
­standard – on every 2nd chain link for stay mounting (HS). 90°, the dividers can be attached by simply clipping onto heights
As a standard, dividers or the complete divider system a socket (available as an accessory).
(dividers with height separations) are movable in the This socket additionally acts as a spacer between 46
cross section (version A). the dividers and is available in a 1 mm grid between
3 – 50 mm, as well as 16.5 and 21.5 mm (version B).

Chain
widths
150

Divider system TS0 without height separation 300

Vers. aT min ax min ac min nT min


[mm] [mm] [mm]
Incre-
A 12 14 10 – 46 ments
The dividers can be moved in the KR 1 mm
cross section.
aT ax ac 14 4 aT End piece
Bi

tsubaki-kabelschlepp.com/s-sx
Divider system TS1 with continuous height separation
VD1
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
A 12 14 10 2 20.5
1
The dividers can be moved in the 20.5
Ø 5
cross section.
KR

aT ax ac 14 4 aT End piece
Bi

Order example
TS1 . A . 3 - VD0

- VD1
Divider system Version nT Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT].
If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from
the left driver belt. You are welcome to add a sketch to your order.
The end pieces are part of the divider system and don‘t have to be ordered separately.
Subject to change.

627
S/SX series S/SX0950 RS 2  | Dimensions · Technical data

Aluminum stay RS 2 – ­
frame stay narrow, threaded joint
■■ Quick to open and close
Key for abbreviations

■■ Aluminum profile bars for light to medium loads.


Simple threaded joint
on page 16

■■ Available customized in 1 mm width sections.


■■ Outside/inside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 150 – 400 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable diam-


Design guidelines

eter strongly depends on


from page 62

the bending radius and the


desired cable type.
Please contact us.
Recommended
46
68
max. Ø 36 mm 73
KR Calculating the cable
carrier length

Bi 18.5
Cable carrier length Lk
LS
BSt 9.5 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 140 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
113 131 125 140 170 200 260 7.55
46 68 73 – – B St + 19 B St + 28 –
363 381 290 320 350 410 600 8.21
* in 1 mm width sections

Order example
S0950 . 150 . RS 2 . 200 . St - 2375 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

628
S/SX series
S/SX0950 RS 2  | Inner distribution | TS0 · TS1
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral acceleration and rotated by Inner
standard – on every 2nd chain link for stay mounting (HS). 90°, the dividers can be attached by simply clipping onto heights
As a standard, dividers or the complete divider system a socket (available as an accessory).
(dividers with height separations) are movable in the This socket additionally acts as a spacer between 46
cross section (version A). the dividers and is available in a 1 mm grid between
3 –  50 mm, as well as 16.5 and 21.5 mm (version B).

Chain
widths
150

Divider system TS0 without height separation 400

Vers. aT min ax min ac min nT min


[mm] [mm] [mm]
Incre-
A 12 14 10 – 46 ments
The dividers can be moved in the KR 1 mm
cross section.
aT ax ac 14 4 aT End divider
Bi

tsubaki-kabelschlepp.com/s-sx
Divider system TS1 with continuous height separation
VD1
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
A 12 14 10 2 20.5
1
The dividers can be moved in the 20.5
Ø 5
cross section.
KR

aT ax ac 14 4 aT End divider
Bi

Order example
TS1 . A . 3 - VD0

- VD1
Divider system Version nT Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT].
If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from
the left driver belt. You are welcome to add a sketch to your order.
The end dividers are part of the divider system and don‘t have to be ordered separately.
Subject to change.

629
S/SX series S/SX0950 RM  | Dimensions · Technical data

Aluminum stay RM – 
frame stay, solid
■■ Aluminum profile bars for heavy loads and
Key for abbreviations

maximum cable carrier widths. Double threaded


joint on both sides “Heavy Duty”.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joints easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 125 – 600 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable diam-


Design guidelines

eter strongly depends on


from page 62

the bending radius and the


desired cable type.
Please contact us.
Recommended
43
68
max. Ø 34 mm 73
KR Calculating the cable
carrier length

Bi 18.5
Cable carrier length Lk
LS
BSt 9.5 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 140 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
88 106 125 140 170 200 260 7.78
43 68 73 – – B St + 19 B St + 28 –
563 581 290 320 350 410 600 10.68
* in 1 mm width sections

Order example
S0950 . 150 . RM . 200 . St - 2375 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

630
S/SX series
S/SX0950 RM  | Inner distribution | TS0 · TS1
Divider systems
The divider system is mounted on each crossbar as a As a standard, dividers or the complete divider system Inner
standard – on every 2nd chain link for stay mounting (HS). (dividers with height separations) are movable in the heights
cross section (version A).
43

Divider system TS0 without height separation Chain


widths
Vers. aT min ax min ac min nT min
125
[mm] [mm] [mm] –
600
A 10 14 10 – 43

The dividers can be moved in the KR


cross section. Incre-
aT ax ac 14 4 aT End divider ments
Bi 1 mm

Divider system TS1 with continuous height separation

tsubaki-kabelschlepp.com/s-sx
VD1
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
A 10 14 10 2 19

The dividers can be moved in the 19


Ø 5
cross section. KR

aT ax ac 14 4 aT
End divider
Bi

Order example
TS1 . A . 3 - VD0

- VD1
Divider system Version nT Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT].
If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from
the left driver belt. You are welcome to add a sketch to your order.
The end dividers are part of the divider system and don‘t have to be ordered separately.
Subject to change.

631
S/SX series S/SX0950 RR  | Dimensions · Technical data

Tube stay RR – 
frame stay, tube version
■■ S teel rolling stays with gentle cable support and plastic
Key for abbreviations

dividers. Ideal for using media hoses with soft shea-


thing. Easy screw connection.
on page 16

■■ Available customized in 1 mm width sections.


■■ Inside/outside: Screw connection detachable
■■ Option: D  ivider systems made from steel
and stainless steel ER 1, ER 1S.

Stay arrangement on every Stay arrangement on each 1 mm Bi 150 – 500 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


Recom-
the desired cable type.
Please contact us.
68
42

73
mended max.
Ø 33 mm

KR Calculating the cable


carrier length
Bi 17.5
B St 9.5 Cable carrier length Lk
Bk LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Cable carrier length Lk
Technical support:

rounded to pitch t
Screw connection glide shoes
for long travel lengths
KRmin = 140 mm
B EF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
115 131 125 140 170 200 260 8.42
42 68 73 – – B St + 19 B St + 28 –
465 481 290 320 350 410 600 11.75
* in 1 mm width sections

Order example
S0950 . 150 . RR . 200 . St - 2375 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

632
S/SX series
S/SX0950 RR  | Inner distribution | TS0 · TS1
Divider systems
As a standard, the divider system is mounted on The dividers are fixed through the tubes. Inner
each crossbar – for stay mounting on every 2nd The tube additionally serves as a spacer between heights
chain link (HS). the dividers (version B).
42
Divider system TS0 without height separation
Vers. aT min ax min ac min nT min Chain
[mm] [mm] [mm] widths
B 20 20 16 – 42 150

600
KR

aT ax ac 4 aT End divider
Incre-
Bi ments
1 mm

Divider system TS1 with continuous height separation


VD1
Vers. aT min ax min ac min nT min

tsubaki-kabelschlepp.com/s-sx
[mm] [mm] [mm]
B 20 20 16 2 17
1
17 Ø 8
KR

aT ax ac 4 aT End divider
Bi

Order example
TS1 . B . 3 . K1 . 34 - VD0

. K4 . 38 - VD0
Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly dis-
tances [aT/ax] (as seen from the driver).

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed, optimized
and tested for use in cable carriers can be found at traxline.de
Subject to change.

633
S/SX series S/SX0950 LG  | Dimensions · Technical data

Aluminum stay LG – 
hole stay, split version
■■ Optimum cable routing in the neutral bending line.
Key for abbreviations

Split version for easy cable routing. Stays also


available unsplit.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bi 125 – 600 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

an The maximum cable


Design guidelines

a2 diameter strongly depends


from page 62

a1
on the bending radius and
the desired cable type.
a0 Please contact us.

Calculating the cable


carrier length
68
73
2
D1

Dn
D

Cable carrier length Lk


KR

LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
c Cable carrier length Lk
Technical support:

Bi a0 rounded to pitch t
B St 10,5
Bk Calculating
the stay width
Screw connection glide shoes
for long travel lengths Stay width BSt
KRmin = 140 mm
BSt = ∑ D + ∑ c + 2 a0
B EF

Dmax Dmin hG hG‘ Bi BSt Bk BEF cmin a0 min KR qk 50 %**


[mm] [mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm] [mm] [kg/m]
82 104 B St B St 125 140 170 200 7.97
48 12 68 73 – – + + 4 11 260 290 320 350 –
557 579 21 30 410 600 11.82
* in 1 mm width sections ** Hole ratio of the hole stay approx. 50 %

Order example
S0950 . 150 . LG . 200 . St - 2375 HS
Subject to change.

Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement

634
S/SX series
S/SX0950 | End connectors | Steel connectors
End connectors – steel
End connectors made of steel. The connection variants on the fixed point and on the driver can be combined and Inner
changed later on, if necessary. heights
Connection type
42

48

4
Fixed point Driver
68

68
Chain
4

widths
125
l1 = 125 l1 = 125 –
Connection type Lk Lk 600

Connecting sur-
face outside

tsubaki-kabelschlepp.com/s-sx
55

55
Bk + 49
Bk + 99

Connecting sur-

Bk + 91
Bk + 41
Bk – 63

Bk – 71
8.4 face inside 8.4

10
10

65 65
20 20
105 105
125 125
s Assembly options

MHA MAI · MAA Connection point Connection type


Driver F – fixed point A – threaded joint to outside (standard)
MKA
FKA FII · FIA MII · MIA
M – driver I – threaded joint to inside
Fixed point H – threaded joint, rotated 90°
FHA FAI · FAA to the ­outside
K – threaded joint, rotated 90°
to the inside
Caution: The standard connection Connection surface
variant FAI/MAI is only possible from I – connection surface inside (standard)
Bk of 122 mm. A – connection surface outside

Order example
 e recommend the use of
W
Steel . F A I strain reliefs before driver
Steel . M A I and fixed point. See from
Subject to change.

End connector Connection point Connection type Connection surface p. 794.

635
S/SX series S/SX1250  | Stay variants | Overview

S/SX1250
Key for abbreviations
on page 16

Pitch Inner heights Chain widths Bending radii


125 mm 66 – 74 mm 130 – 800 mm 145 – 1000 mm

Stay variants
Aluminum stay RS 1............................................... page 640
Frame stay narrow “The standard”
■■ Aluminum profile bars for light to medium loads.
■■ Outside: release by turning by 90°.
Design guidelines
from page 62

■■ Inside: Threaded joints easy to release.

Aluminum stay RS 2............................................... page 644


Frame stay narrow, bolted
■■ Aluminum profile bars for light to medium loads.
Simple threaded joint.
■■ Outside/inside: Threaded joints easy to release.
technik@kabelschlepp.de

Aluminum stay RV.................................................... page 648


Frame stay, reinforced
Technical support:

■■ Aluminum profile bars for medium to heavy loads and large


cable carrier widths. Double threaded joint on both sides.
■■ Inside/outside: Threaded joints easy to release.

Aluminum stay RM.................................................. page 652


Frame stay, solid
■■ Aluminum profile bars for heavy loads and maximum cable car-
rier widths. Double threaded joint on both sides “Heavy Duty”.
■■ Inside/outside: Threaded joints easy to release.

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were specially developed, optimised
and tested for use in cable carriers can be found at traxline.de.
Subject to change.

636
S/SX series
Inner
heights
66

74

Chain
widths
200

800

Aluminum stay RR................................................... page 654

tsubaki-kabelschlepp.com/s-sx
Frame stay, tube version
■■ Steel rolling stays with gentle cable support and steel dividers.
Ideal for using media hoses with soft sheathing.
■■ Inside/outside: Screw connection detachable.

Aluminum stay LG.................................................... page 656


Frame stay, split
■■ Optimum cable routing in the neutral bending line. Split version for
easy cable routing. Stays also available unsplit.
■■ Inside/outside: Threaded joint easy to release.

S/SX tubes
Also available as covered variants with cover system or steel band cover. More
information can be found in chapter “S/SX tubes” from p. 692.

Additional stay variants on request


Subject to change.

Aluminum stay RMA Aluminum stay RMR


For guiding very large Gentle cable guiding
cable diameters with rollers. 637
S/SX series S/SX1250  | Installation dim. | Unsupported · Gliding
Unsupported arrangement
LS KR H LB UB
Lf [mm] [mm] [mm] [mm]
UB LS/2
Key for abbreviations

145  431  955  442


200  541 1128  497
on page 16

LB H Hz 220  581 1191  517


260  661 1317  557
t
KR 300  741 1442  597
Fixed point Driver
340  821 1568  637
380  901 1694  677
420  981 1820  717
460 1061 1945  757
500 1141 2071  797
540 1221 2196  837
600 1341 2385  897
1000 2141 3640 1297
Design guidelines
from page 62

Installation height Hz
50.0
Hz = H + 10 mm/m

Galv
ER 1

a
nize
/ ER

d st
Load diagram for unsupported length depending on 25.0

1S (S

eel/
the additional load.

ER
Additional load qz in kg/m

) X

2 (S
Intrinsic cable carrier weight qk = 13 kg/m. For other

X)
inner widths, the maximum additional load changes.

Speed Acceleration
technik@kabelschlepp.de

up to 2.5 m/s up to 5 m/s2


 5.0
Technical support:

Lf in m 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0


Travel length Additional load
up to 13.5 m up to 50 kg/m
LS in m 2.0 4.0 6.0 8.0 10.0 12.0 14.0

Gliding arrangement
LS The gliding cable carrier must be guided in a
LS ­channel. See p. 732.
UB
2
Glide shoes have to be used for gliding applications.
RKR
LB
H
t
KR Fixed point Driver

Speed Acceleration Travel length Additional load


up to 1 m/s up to 2 m/s2 on request up to 50 kg/m
Subject to change.

638
Subject to change.


tsubaki-kabelschlepp.com/s-sx
72
69

S/SX series
800
200

639
Inner

Chain
widths
heights
S/SX series S/SX1250 RS 1  | Dimensions · Technical data

Aluminum stay RS 1 – ­
frame stay narrow
■■ Extremely quick to open and close
Key for abbreviations

■■ Aluminum profile bars for light to medium loads.


■■ Available customized in 1 mm width sections.
on page 16

■■ Outside: release by rotating 90°.


■■ Inside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 200 – 400 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


the desired cable type.
Please contact us.

104
Recommended
72
94
max. Ø 57 mm
KR Calculating the cable
carrier length

Cable carrier length Lk


Bi 24
LS
BSt 12 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 200 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
152 176 145 200 220 260 300 340 380 12,88
72 94 104 – – B St + 24 B St + 30 –
352 376 420 460 500 540 600 1000 13,43
* in 1 mm width sections

Order example
S1250 . 400 . RS 1 . 200 . St - 4750 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

640
S/SX series
S/SX1250 RS 1  | Inner distribution | TS0 · TS1
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral acceleration and rotated by Inner
standard – on every 2nd chain link for stay mounting (HS). 90°, the dividers can be attached by simply clipping onto heights
As a standard, dividers or the complete divider system a socket (available as an accessory).
(dividers with height separations) are movable in the The socket additionally acts as a spacer between the 72
cross section (version A). dividers and is available in 1 mm increments between
3 – 50 mm (version B).

Chain
widths
200

Divider system TS0 without height separation 400

Vers. aT min ax min ac min nT min


[mm] [mm] [mm]
Incre-
A 12.5 15 10 – 72 ments
The dividers can be moved in the KR 1 mm
cross section.
aT ax ac 15 5 aT End piece

Bi

tsubaki-kabelschlepp.com/s-sx
Divider system TS1 with continuous height separation
VD1
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
A 12.5 15 10 2 33.5
1
The dividers can be moved in the 33.5
Ø 5
cross section.
KR

aT ax ac 15 5 aT End piece

Bi

Order example
TS1 . A . 3 - VD0

- VD1
Divider system Version nT Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT].
If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from
the left driver belt. You are welcome to add a sketch to your order.
The end pieces are part of the divider system and don‘t have to be ordered separately.
Subject to change.

641
S/SX series S/SX1250 RS 1  | Inner distribution | TS3
Divider system TS3 with height separation consisting of plastic partitions
As a standard, the divider version A is used for vertical
partitioning within the cable carrier. The complete divider
system can be moved within the cross section.
Key for abbreviations
on page 16

Divider version A End divider


Design guidelines
from page 62

aT min ax min ac min nT VR0 VR1 VR2 VR4 VR6 VR45 VR47 VR625
Vers.
[mm] [mm] [mm] min
17.75 9.25 17.75 17.75 9.25 6
A 7*/11 14 10 2 34.75 26.25 14.5 4
2
* For End divider 72 31.5 40 23 1
43.25 51.75 60.25 2.5 3
34.75 KR 5 7
17.75 9.25 17.75
The dividers are fixed by the
partitions, the complete divider
system is movable in the cross End piece aT ax ac 12 4 aT End divider
section. Bi
technik@kabelschlepp.de

ax (center distance of dividers) [mm]


Technical support:

2.5 ac (nominal width of inner chamber) [mm]


14 16 19 23 24 28 29 32 33 34 38 39 43 44 48 49 54
ax
10 12 15 19 20 24 25 28 29 30 34 35 39 40 44 45 50
58 59 64 68 69 74 78 79 80 84 88 89 94 96 99 112
54 55 60 64 65 70 74 75 76 80 84 85 90 92 95 108

When using partitions with a x > 49 mm we recommended an additional preferential


central support.

Order example
TS3 . A . 3 . K1 . 34 - VR1

. K4 . 38 - VR3
Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1,...), version and number of dividers per cross
section [nT ]. In addition, please also enter the chambers [K] from left to right, as well as the assembly
distances [aT/a x ] (as seen from the driver).
If using divider systems with height separation (TS1, TS3) please also state the positions [e.g. VD23]
Subject to change.

viewed from the left driver belt. You are welcome to add a sketch to your order.

642
Subject to change.

tsubaki-kabelschlepp.com/s-sx
72

S/SX series
400
200

643
Inner

1 mm
Chain

Incre-
ments
widths
heights
S/SX series S/SX1250 RS 2  | Dimensions · Technical data

Aluminum stay RS 2 –
­frame stay narrow, threaded joint
■■ Quick to open and close
Key for abbreviations

■■ Aluminum profile bars for light to medium loads.


Simple threaded joint
on page 16

■■ Available customized in 1 mm width sections.


■■ Outside/inside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 200 – 500 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


the desired cable type.
Please contact us.

104
Recommended
72
94
max. Ø 57 mm
KR Calculating the cable
carrier length

Cable carrier length Lk


Bi 22
LS
BSt 12 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 200 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
156 176 145 200 220 260 300 340 380 12.88
72 94 104 – – B St + 24 B St + 30 –
456 476 420 460 500 540 600 1000 13.71
* in 1 mm width sections

Order example
S1250 . 400 . RS 2 . 200 . St - 4750 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

644
S/SX series
S/SX1250 RS 2  | Inner distribution | TS0 · TS1
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral acceleration and rotated by Inner
standard – on every 2nd chain link for stay mounting (HS). 90°, the dividers can be attached by simply clipping onto heights
As a standard, dividers or the complete divider system a socket (available as an accessory).
(dividers with height separations) are movable in the The socket additionally acts as a spacer between the 72
cross section (version A). dividers and is available in 1 mm increments between
3 – 50 mm (version B).

Chain
widths
200

Divider system TS0 without height separation 500

Vers. aT min ax min ac min nT min


[mm] [mm] [mm]
Incre-
A 12.5 15 10 – 72 ments
The dividers can be moved in the KR 1 mm
cross section.
aT ax ac 15 5 aT End divider

Bi

tsubaki-kabelschlepp.com/s-sx
Divider system TS1 with continuous height separation
VD1
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
A 12.5 15 10 2 33.5
1
The dividers can be moved in the 33.5
Ø 5
cross section.
KR

aT ax ac 15 5 aT End divider

Bi

Order example
TS1 . A . 3 - VD0

- VD1
Divider system Version nT Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT].
If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from
the left driver belt. You are welcome to add a sketch to your order.
The end dividers are part of the divider system and don‘t have to be ordered separately.
Subject to change.

645
S/SX series S/SX1250 RS 1  | Inner distribution | TS3
Divider system TS3 with height separation consisting of plastic partitions
As a standard, the divider version A is used for vertical
partitioning within the cable carrier. The complete divider
system can be moved within the cross section.
Key for abbreviations
on page 16

Divider version A
Design guidelines
from page 62

aT min ax min ac min nT VR0 VR1 VR2 VR4 VR6 VR45 VR47 VR625
Vers.
[mm] [mm] [mm] min
17.75 9.25 17.75 17.75 9.25 6
A 10*/12 14 10 2 34.75 26.25 14.5 4
2
* For VR0 72 31.5 40 23 1
43.25 51.75 60.25 2.5 3
34.75 KR 5 7
17.75 9.25 17.75
The dividers are fixed by the partitions,
the complete divider system is movable
in the cross section. aT ax ac 12 4 aT
Bi
technik@kabelschlepp.de

ax (center distance of dividers) [mm]


Technical support:

2.5 ac (nominal width of inner chamber) [mm]


14 16 19 23 24 28 29 32 33 34 38 39 43 44 48 49 54
ax
10 12 15 19 20 24 25 28 29 30 34 35 39 40 44 45 50
58 59 64 68 69 74 78 79 80 84 88 89 94 96 99 112
54 55 60 64 65 70 74 75 76 80 84 85 90 92 95 108

When using partitions with a x > 49 mm we recommended an additional preferential


central support.

Order example
TS3 . A . 3 . K1 . 34 - VR1

. K4 . 38 - VR3
Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1,...), version and number of dividers per cross
section [nT ]. In addition, please also enter the chambers [K] from left to right, as well as the assembly
distances [aT/a x ] (as seen from the driver).
If using divider systems with height separation (TS1, TS3) please also state the positions [e.g. VD23]
Subject to change.

viewed from the left driver belt. You are welcome to add a sketch to your order.

646
Subject to change.

tsubaki-kabelschlepp.com/s-sx
72

S/SX series
500
200

647
Inner

Chain

Incre-
ments
1 mm
widths
heights
S/SX series S/SX1250 RV  | Dimensions · Technical data

Aluminum stay RV – 
reinforced frame stay
■■ Aluminum profile bars for medium to heavy loads
Key for abbreviations

and large cable carrier widths. Double threaded


joint on both sides.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joints easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 200 – 600 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable diam-


Design guidelines

eter strongly depends on


from page 62

the bending radius and the


desired cable type.
Please contact us.

104
Recommended
72
94
max. Ø 57 mm
KR Calculating the cable
carrier length

Cable carrier length Lk


Bi 23
LS
BSt 12 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 200 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
154 176 145 200 220 260 300 340 380 13.83
72 94 104 – – B St + 24 B St + 30 –
554 576 420 460 500 540 600 1000 17.11
* in 1 mm width sections

Order example
S1250 . 400 . RV . 200 . St - 4750 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

648
S/SX series
S/SX1250 RV  | Inner distribution | TS0 · TS1 · TS2
Divider systems
The divider system is mounted on each crossbar as a As a standard, dividers or the complete divider system Inner
standard – on every 2nd chain link for stay mounting (HS). (dividers with height separations) are movable in the heights
cross section (version A).
72
Divider system TS0 without height separation
Vers. aT min ax min ac min nT min Chain
[mm] [mm] [mm] widths
A 13 16 10 – 72 200

The dividers can be moved in the 600
KR
cross section.
aT ax ac 16 6 aT End divider
Incre-
Bi ments
1 mm
Divider system TS1 with continuous height separation
VD1 VD2 VD4 VD6 VD23 VD45 VD67VD617
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]

tsubaki-kabelschlepp.com/s-sx
19 11.5 19 11.5 11.5
A 13 16 10 2 34 26.5 26.5
18.5
4
4
6
2
56.5 11 26 41 1
The dividers can be moved in the 34 41.5
49 18.5 5
3
26.5 7
cross section. 19 11.5 11.5
KR

aT ax ac 16 6 aT End divider
Bi

Divider system TS2 with partial height separation


VR0 VR1 VR2 VR4 VR6 VR23 VR45 VR67 VR617
Vers. aT min ax min ac min nT
[mm] [mm] [mm] min
19 11.5 19 11.5 11.5
A 13 21 15 2 34 26.5 26.5 4
4
6
18.5 2
72 56.5 11 26 41 1
49 3
With grid distribution (1 mm grid). 34 41.5 18.5 5
26.5 19 7
The dividers are attached by the height 11.5 11.5
KR
separation, the grid can be moved in the
cross section. aT ax ac 16 6 aT End divider
Sliding dividers are optionally available
Bi
(thickness of divider = 6 mm).

More product information online


Assembly instructions etc.: Configure your custom
Additional info via your cable carrier here:
smartphone or check online at onlineengineer.de
tsubaki-kabelschlepp.com/
Subject to change.

support

649
S/SX series S/SX1250 RV  | Inner distribution | TS3
Divider system TS3 with height separation consisting of plastic partitions
VR0 VR1 VR2 VR4 VR6 VR8 VR167 VR45
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
13 6 13 8
20 20
Key for abbreviations

A 4 16 / 42* 8 2 34 27
17 4
6
2
* For aluminum partitions 72 55 62 24 1
48 17 3
on page 16

34 41 5
13 20 4 KR 9 7

The dividers are fixed with the partitions.


The entire divider system can be moved in aT ax ac 8 aT
the cross section. 11** ** For End
Bi divider
BSt without VR0

ax (center distance of dividers) [mm]


4 ac (nominal width of inner chamber) [mm]
ax  16  18  23  28  32  33  38  43  48  58  64  68
  8  10  15  20  24  25  30  35  40  50  56  60
Design guidelines

Aluminum partitions in  78  80  88  96 112 128 144 160 176 192 208
from page 62

1 mm width increments  70  72  80  88 104 120 136 152 168 184 200
with ax > 42 mm are also
available. When using plastic partitions with ax > 112 mm, we recommend an additional
center support with a twin divider (ST = 4 mm). Twin dividers are also suitable for
retrofitting in the partition system.

Order example
technik@kabelschlepp.de

TS3 . A . 3 . K1 . 34 - VR1


Technical support:

. K4 . 38 - VR3
Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1,...), the version, and the number of dividers per
cross section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly
distances [aT/ax].
When using divider systems with height separation (TS1 – TS3), please additionally state the positions (e.g.
VD23) viewed from the left driver belt. You are welcome to add a sketch to your order.
The end dividers are part of the divider system and don‘t have to be ordered separately.

More product information online


Assembly instructions etc.: Configure your custom
Additional info via your cable carrier here:
smartphone or check online at onlineengineer.de
tsubaki-kabelschlepp.com/
Subject to change.

support

650
Subject to change.

tsubaki-kabelschlepp.com/s-sx S/SX series


72

651
600
200
Inner

Chain

Incre-
ments
1 mm
widths
heights
S/SX series S/SX1250 RM  | Dimensions · Technical data

Aluminum stay RM – 
frame stay, solid
■■ Aluminum profile bars for heavy loads and maximum
Key for abbreviations

cable carrier widths. Double threaded joint on both


sides “Heavy Duty”.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joints easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 200 – 800 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable diam-


Design guidelines

eter strongly depends on


from page 62

the bending radius and the


desired cable type.
Please contact us.

104
Recommended
69
94
max. Ø 55 mm
KR Calculating the cable
carrier length

Cable carrier length Lk


Bi 24.5
LS
BSt 12 Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Bk
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 200 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
151 176 145 200 220 260 300 340 380 13.42
69 94 104 – – B St + 24 B St + 30 –
751 776 420 460 500 540 600 1000 17.01
* in 1 mm width sections

Order example
S1250 . 400 . RM . 200 . St - 4750 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

652
S/SX series
S/SX1250 RM  | Inner distribution | TS0 · TS1 · TS2
Divider systems
The divider system is mounted on each crossbar as a As a standard, dividers or the complete divider system Inner
standard – on every 2nd chain link for stay mounting (HS). (dividers with height separations) are movable in the heights
cross section (version A).
69
Divider system TS0 without height separation
Vers. aT min ax min ac min nT min Chain
[mm] [mm] [mm] widths
A 17.5 20 15 – 69 200

The dividers can be moved in the 800
KR
cross section.
aT ax ac 20 5 aT End divider
Incre-
Bi ments
1 mm
Divider system TS1 with continuous height separation
VD1 VD2 VD4 VD6 VD23 VD45 VD67 VD617
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]

tsubaki-kabelschlepp.com/s-sx
17.5 10 17.5 10 10
A 10 12 8 2 32.5 25 25
18.5
4
4
6
2
55 11 26 41 1
The dividers can be moved in the 32.5 40
47.5 18.5 5
3
25 7
cross section. 17.5 10 10
KR

aT ax ac 12 4 aT End divider
Bi

Divider system TS2 with partial height separation


aT min ax min ac min nT VR0 VR1 VR2 VR4 VR6 VR23 VR45 VR67 VR617
Vers.
[mm] [mm] [mm] min
17.5 10 17.5 10 10
A 17 21 15 2 32.5 25 25 4
4
6
18.5 2
69 55 11 26 41 1
With grid distribution (1 mm grid). 32.5 40
47.5 18.5 5
3
25 7
The dividers are attached by the height 17.5 10 10
KR
separation, the grid can be moved in the
cross section.
aT ax ac 14 6 aT End divider
Sliding dividers are optionally available
(thickness of divider = 4 mm). Bi

Order example
TS2 . A . 3 . K1 . 34 - VR1

. K4 . 38 - VR3
Divider system Version nT Chamber ax Height separation
Subject to change.

653
S/SX series S/SX1250 RR  | Dimensions · Technical data

Tube stay RR –
frame stay, tube version
■■ S teel rolling stays with gentle cable support and plastic
Key for abbreviations

dividers. Ideal for using media hoses with soft shea-


thing. Easy screw connection.
on page 16

■■ Available customized in 1 mm width sections.


■■ Inside/outside: Screw connection detachable
■■ Option: D  ivider systems made from steel
and stainless steel ER 1, ER 1S.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 200 – 800 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable diam-


Design guidelines

eter strongly depends on


from page 62

the bending radius and the


desired cable type.
Recommen­ Please contact us.

104
66
ded max. 94
Ø 52 mm

KR Calculating the cable


carrier length
Bi 20
B St 12
Cable carrier length Lk
LS
Bk Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Cable carrier length Lk
Technical support:

rounded to pitch t
Screw connection glide shoes
for long travel lengths
KRmin = 200 mm
B EF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
160 176 145 200 220 260 300 340 380 13.82
66 94 104 – – B St + 24 B St + 30 –
560 576 420 460 500 540 600 1000 17.30
* in 1 mm width sections

Order example
S1250 . 400 . RR . 200 . St - 4750 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

654
S/SX series
S/SX1250 RR  | Inner distribution | TS0 · TS1 · TS2
Divider systems
As a standard, the divider system is mounted on The dividers are fixed through the tubes. Inner
each crossbar – for stay mounting on every 2nd The tube additionally serves as a spacer between heights
chain link (HS). the dividers (version B).
66
Divider system TS0 without height separation
Vers. aT min ax min ac min nT min Chain
[mm] [mm] [mm] widths
B 30 30 26 – 66 200

600
KR

aT ax ac 4 aT End divider
Incre-
Bi
ments
1 mm

Divider system TS1 with continuous height separation


VD1
Vers. aT min ax min ac min nT min

tsubaki-kabelschlepp.com/s-sx
[mm] [mm] [mm]
B 30 30 26 2 28
1
28
Ø 10
KR

End divider
aT ax ac 4 aT

Bi

Order example
TS1 . B . 3 . K1 . 34 - VD0

. K4 . 38 - VD0
Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly dis-
tances [aT/ax] (as seen from the driver).

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed, optimized
and tested for use in cable carriers can be found at traxline.de
Subject to change.

655
S/SX series S/SX1250 LG  | Dimensions · Technical data

Aluminum stay LG – 
hole stay, split version
■■ Optimum cable routing in the neutral bending line.
Key for abbreviations

Split version for easy cable routing. Stays also


available unsplit.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bi 130 – 800 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

an The maximum cable


Design guidelines

a2 diameter strongly depends


from page 62

a1
on the bending radius and
the desired cable type.
a0 Please contact us.

Calculating the cable


carrier length
104
94
2
D1

Dn
D

Cable carrier length Lk


KR

LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
c Cable carrier length Lk
Technical support:

Bi a0 rounded to pitch t
B St 13
Bk Calculating
the stay width
Screw connection glide shoes
for long travel lengths Stay width BSt
KRmin = 200 mm BSt = ∑ D + ∑ c + 2 a0
B EF

Dmax Dmin hG hG‘ Bi BSt Bk BEF cmin a0 min KR qk 50 %**


[mm] [mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm] [mm] [kg/m]
82 104 B St B St 145 200 220 260 300 13.10
74 12 94 104 – – + + 4 11 340 380 420 460 500 –
752 774 26 32 540 600 1000 18.22
* in 1 mm width sections ** Hole ratio of the hole stay approx. 50 %

Order example
S1250 . 400 . LG . 200 . St - 4750 HS
Subject to change.

Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement

656
Subject to change.

tsubaki-kabelschlepp.com/s-sx
74

S/SX series
130
800

657
Inner

1 mm
Chain

Incre-
ments
widths
heights
S/SX series S/SX1250 | End connectors | Steel connectors
End connectors – steel
End connectors made of steel. The connection variants on the fixed point and on the driver can be combined and
changed later on, if necessary.
Key for abbreviations

Connection type
on page 16

5
Fixed point Driver
94

94
5

l1 = 155 l1 = 155
Connection type Lk Lk

Connecting surface
outside
Design guidelines
from page 62

55

55
Bk + 46

Bk + 86
Bk + 36
Bk + 96

Connecting surface
Bk – 64

Bk – 74
inside
10.5 10.5

10
10

80 80
technik@kabelschlepp.de

25 25
130 130
Technical support:

155 155

s Assembly options

MHA MAI · MAA Connection point Connection type


Driver F – fixed point A – threaded joint to outside (standard)
MKA
FKA FII · FIA MII · MIA
M – driver I – threaded joint to inside
Fixed point H – threaded joint, rotated 90°
FHA FAI · FAA to the ­outside
K – threaded joint, rotated 90°
to the inside
Caution: The standard connection Connection surface
variant FAI/MAI is only possible from I – connection surface inside (standard)
Bk of 125 mm. A – connection surface outside

Order example
 e recommend the use of
W
Steel . F A I strain reliefs before driver
Steel . M A I and fixed point. See from
Subject to change.

End connector Connection point Connection type Connection surface p. 794.

658
S/SX series
S/SX1252 / S/SX1252 B  | Special designs

Special designs
S/SX1252 – with closed stroke system and straight link plates Inner
heights
Closed stroke system protected between link plates
mounted on both sides. 66
Symmetrical side band design. –
74
Long service life even under the toughest conditions, e.g.
large amounts of foundry sand, emery or scale thanks to
optimized cable carrier geometry. Chain
widths
200

800

S/SX1252 B – with internal stroke system and straight link plates


Open stroke system. Incre-
Link plates of the side bands are mounted offset. ments
Long service life even under the toughest conditions, e.g.
1 mm
large amounts of foundry sand, emery or scale thanks to
optimized cable carrier geometry.
The optimized, “self-cleaning” geometry prevents block-
ing of the stops through dirt.

tsubaki-kabelschlepp.com/s-sx
Version with bolted side bands.

TOTALTRAX® complete systems


Benefit from the advantages of a TOTALTRAX complete system. A complete
delivery from one source – with a warranty certificate on request! Learn
more at tsubaki-kabelschlepp.com/totaltrax

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed,
optimized and tested for use in cable carriers can be
found at traxline.de
Subject to change.

659
S/SX series S/SX1800  | Stay variants | Overview

S/SX1800
Key for abbreviations
on page 16

Pitch Inner height Chain widths Bending radii


180 mm 104 – 110 mm 180 – 1000 mm 265 – 1300 mm

Stay variants
Aluminum stay RM.................................................. page 662
Frame stay, solid
■■ Aluminum profile bars for heavy loads and maximum
cable carrier widths. Double threaded joint on both sides
Design guidelines
from page 62

“Heavy Duty”.
■■ Inside/outside: Threaded joints easy to release.

Aluminum stay RR................................................... page 664


Frame stay, tube version
■■ Steel rolling stays with gentle cable support and steel
dividers. Ideal for using media hoses with soft sheathing.
■■ Inside/outside: Screw connection detachable.
technik@kabelschlepp.de

Aluminum stay LG.................................................... page 666


Frame stay, split
Technical support:

■■ Optimum cable routing in the neutral bending line. Split


version for easy cable routing. Stays also available unsplit.
■■ Inside/outside: Threaded joint easy to release.

S/SX tubes
Also available as covered variants with cover system or steel band cover. More
information can be found in chapter “S/SX tubes” from p. 692.
Subject to change.

660
S/SX series
S/SX1800  | Installation dim. | Unsupported · Gliding
Unsupported arrangement
LS KR H LB UB Inner
Lf [mm] [mm] [mm] [mm] heights
UB LS/2
265  740 1552  695
104
320  850 1725  750 –
110
LB H Hz 375  960 1898  805
435 1080 2087  865
t
KR 490 1190 2259  920 Chain
Fixed point Driver
605 1420 2620 1035 widths
720 1650 2982 1150 250
890 1990 3516 1320 –
1000
1175 2560 4411 1605
1300 2810 4804 1730

tsubaki-kabelschlepp.com/s-sx
Installation height Hz 60.0
50.0
Hz = H + 10 mm/m

Galv
ER 1
40.0

aniz
/ ER

ed
30.0

stee
1S ( S
Load diagram for unsupported length depending on

l/
ER
the additional load. 20.0

X)

2 (S
Additional load qz in kg/m

Intrinsic cable carrier weight qk = 26 kg/m. For other

X)
inner widths, the maximum additional load changes.
10.0

Speed Acceleration
up to 2 m/s up to 3 m/s2
 5.0
Lf in m 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
Travel length Additional load
up to 17.8 m up to 60 kg/m
LS in m 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0

Gliding arrangement
LS The gliding cable carrier must be guided in a
LS
UB ­channel. See p. 732.
2
RKR
Glide shoes have to be used for gliding applications.
LB
H
t
KR Fixed point Driver

Speed Acceleration Travel length Additional load


up to 0.8 m/s up to 2 m/s2 on request up to 60 kg/m
Subject to change.

661
S/SX series S/SX1800 RM  | Dimensions · Technical data

Aluminum stay RM – 
frame stay, solid
■■ Aluminum profile bars for heavy loads and maximum
Key for abbreviations

cable carrier widths. Double threaded joint on both


sides “Heavy Duty”.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joints easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 250 – 1000 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


the desired cable type.
108 Please contact us.
140
155
Recommended
max. Ø 86 mm

KR Calculating the
cable carrier length

Bi 31 Cable carrier length Lk


BSt 14.5 LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

Bk 2
Cable carrier length Lk
Technical support:

rounded to pitch t for odd


number of chain links

Screw connection glide shoes


for long travel lengths
KRmin = 320 mm
BEF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
188 221 265 320 375 435 490 24.08
108 140 155 – – B St + 29 B St + 37 –
938 971 605 720 890 1175 1300 28.46
* in 1 mm width sections

Order example
SX1800 . 417 . RM . 375 . St - 5940 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

662
S/SX series
S/SX1800 RM  | Inner distribution | TS0 · TS1 · TS3
Divider systems
The divider system is mounted on each crossbar as a As a standard, dividers or the complete divider system Inner
standard – on every 2nd chain link for stay mounting (HS). (dividers with height separations) are movable in the heights
cross section (version A).
108
Divider system TS0 without height separation
Vers. aT min ax min ac min nT min Chain
[mm] [mm] [mm] widths
A 21.5 25 17.5 – 108
250

The dividers can be moved in the 1000
KR
cross section.
aT ax ac 25 7.5 aT End divider
Incre-
Bi ments
1 mm
Divider system TS1 with continuous height separation
VD1 VD2 VD3 VD4 VD5 VD23
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]

tsubaki-kabelschlepp.com/s-sx
39.5 27.5 39.5
A 21.5 25 17.5 2 51.5 63.5 75.5 4
2
19 1
The dividers can be moved in the 51.5 63.5 75.5 3
5
cross section. 39.5 27.5 39.5 Ø 5
KR

aT ax ac 25 7.5 aT End divider


Bi

Divider system TS3 with height separation consisting of plastic partitions


VR0 VR1 VR2 VR4 VR6 VR8 VR10 VR45 VR167
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
31 24 17 31
38 38
A 11,5 16 / 42* 8 2 52 45 4 10
6 8
17 2 4
* For aluminum partitions 108 24 3 1
73 80 87 17 5
59 66 7 9
52 38 11
31
KR
The dividers are fixed with the partitions.
The entire divider system can be moved aT ax ac 15 8 aT End divider
in the cross section. without VR0
Bi

ax (center distance of dividers) [mm]


4 ac (nominal width of inner chamber) [mm]
ax  16  18  23  28  32  33  38  43  48  58  64  68
  8  10  15  20  24  25  30  35  40  50  56  60
Aluminum partitions in  78  80  88  96 112 128 144 160 176 192 208
1 mm width increments  70  72  80  88 104 120 136 152 168 184 200
with ax > 42 mm are also
available. When using plastic partitions with ax > 112 mm, we recommend an additional
center support with a twin divider (ST = 4 mm). Twin dividers are also suitable for
Subject to change.

retrofitting in the partition system.

663
S/SX series S/SX1800 RR  | Dimensions · Technical data

Tube stay RR –
frame stay, tube version
■■ S teel rolling stays with gentle cable support and plastic
Key for abbreviations

dividers. Ideal for using media hoses with soft shea-


thing. Easy screw connection.
on page 16

■■ Available customized in 1 mm width sections.


■■ Inside/outside: Screw connection detachable
■■ Option: D  ivider systems made from steel
and stainless steel ER 1, ER 1S.

Stay arrangement on every Stay arrangement on each 1 mm Bk from 250 – 800 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


the desired cable type.
104 Please contact us.
140
155
Recommended
max. Ø 83 mm

KR Calculating the
cable carrier length
Bi 24.5
B St 14.5 Cable carrier length Lk
Bk LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
Cable carrier length Lk
Technical support:

rounded to pitch t

Screw connection glide shoes


for long travel lengths
KRmin = 320 mm
B EF

hi hG hG‘ Bi BSt Bk BEF KR qk


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
201 221 265 320 375 435 490 26,57
104 140 155 – – B St + 29 B St + 40 –
751 771 605 720 890 1175 1300 36,05
* in 1 mm width sections

Order example
S1800 . 417 . RR . 375 . St - 5940 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

664
S/SX series
S/SX1800 RR  | Inner distribution | TS0 · TS1
Divider systems
As a standard, the divider system is mounted on The dividers are fixed through the tubes. Inner
each crossbar – for stay mounting on every 2nd The tube additionally serves as a spacer between heights
chain link (HS). the dividers (version B).
104
Divider system TS0 without height separation
Vers. aT min ax min ac min nT min Chain
[mm] [mm] [mm] widths
B 45 45 40 – 104 250

The dividers can be moved in the 800
KR
cross section.
aT ax ac 5 aT End divider
Incre-
Bi ments
1 mm

Divider system TS1 with continuous height separation


VD1
Vers. aT min ax min ac min nT min

tsubaki-kabelschlepp.com/s-sx
[mm] [mm] [mm]
B 45 45 40 2 46
1
The dividers can be moved in the
46
cross section. Ø 12
KR

aT ax ac 5 aT End divider

Bi

Order example
TS1 . B . 3 . K1 . 34 - VD0

. K4 . 38 - VD0
Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1 …), version and number of dividers per cross
section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly dis-
tances [aT/ax] (as seen from the driver).

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed, optimized
and tested for use in cable carriers can be found at traxline.de
Subject to change.

665
S/SX series S/SX1800 LG  | Dimensions · Technical data

Aluminum stay LG – 
hole stay, split version
■■ Optimum cable routing in the neutral bending line.
Key for abbreviations

Split version for easy cable routing. Stays also


available unsplit.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bi 180 – 1000 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

an The maximum cable


Design guidelines

a2 diameter strongly depends


from page 62

a1
on the bending radius and
the desired cable type.
a0 Please contact us.

Calculating the cable


carrier length
140

155
2
D1

Dn
D

Cable carrier length Lk


KR

LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
c Cable carrier length Lk
Technical support:

Bi a0 rounded to pitch t
B St 16
Bk Calculating
the stay width
Screw connection glide shoes
for long travel lengths Stay width BSt
KRmin = 320 mm
BSt = ∑ D + ∑ c + 2 a0
B EF

Dmax Dmin hG hG‘ Bi BSt Bk BEF cmin a0 min KR qk 50 %**


[mm] [mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm] [mm] [kg/m]
121 148 B St B St 265 320 375 435 24.38
110 12 140 155 – – + + 4 13.5 490 605 720 890 –
941 968 32 40 1175 1300 35.08
* in 1 mm width sections ** Hole ratio of the hole stay approx. 50 %

Order example
S1800 . 417 . LG . 375 . St - 5940 HS
Subject to change.

Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement

666
Subject to change.

tsubaki-kabelschlepp.com/s-sx S/SX series


180

667
110
Inner

1000

1 mm
Chain

Incre-
ments
widths
heights
S/SX series S/SX1800  | End connectors | Steel connectors
End connectors – steel
End connectors made of steel. The connection variants on the fixed point and on the driver can be combined and
changed later on, if necessary.
Key for abbreviations

Connection type
on page 16

5
140

140
Fixed point Driver
5

l1 = 210 l1 = 210
Connection type Lk Lk

Connection sur-
face outside
Design guidelines

60

60
from page 62

Connection sur-
face inside
Bk + 103
Bk + 53

Bk + 91
Bk + 41
Bk – 77

Bk – 88
13

10
13
10
technik@kabelschlepp.de

115 115
30 30
175 175
Technical support:

210 210

s Assembly options

MHA MAI · MAA Connection point Connection type


Driver F – fixed point A – threaded joint to outside (standard)
MKA
FKA FII · FIA MII · MIA
M – driver I – threaded joint to inside
Fixed point H – threaded joint, rotated 90°
FHA FAI · FAA to the ­outside
K – threaded joint, rotated 90°
to the inside
Caution: The standard connection Connection surface
variant FAI/MAI is only possible from I – connection surface inside (standard)
Bk of 139 mm. A – connection surface outside

Order example
 e recommend the use of
W
Steel . F A I strain reliefs before driver
Steel . M A I and fixed point. See from
Subject to change.

End connector Connection point Connection type Connection surface p. 794.

668
S/SX series
S/SX1802 / S/SX1802 B  | Special designs

Special designs
S/SX1802 – with closed stroke system and straight link plates Inner
heights
Closed stroke system protected between link plates
mounted on both sides. 104
Symmetrical side band design. –
110
Long service life even under the toughest conditions, e.g.
large amounts of foundry sand, emery or scale thanks to
optimized cable carrier geometry. Chain
widths
250

1000

S/SX1802 B – with internal stroke system and straight link plates


Open stroke system.

tsubaki-kabelschlepp.com/s-sx
Link plates of the side bands are mounted offset.
Long service life even under the toughest conditions, e.g.
large amounts of foundry sand, emery or scale thanks to
optimized cable carrier geometry.
The optimized, “self-cleaning” geometry prevents block-
ing of the stops through dirt.
Version with bolted side bands.

TOTALTRAX® complete systems


Benefit from the advantages of a TOTALTRAX complete system. A complete
delivery from one source – with a warranty certificate on request! Learn
more at tsubaki-kabelschlepp.com/totaltrax

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed,
optimized and tested for use in cable carriers can be found
at traxline.de
Subject to change.

669
S/SX series S/SX2500  | Stay variants | Overview

S/SX2500
Key for abbreviations
on page 16

Pitch Inner height Chain widths Bending radii


250 mm 180 – 183 mm 250 – 1200 mm 365 – 1395 mm

Stay variants
Aluminum stay RM.................................................. page 672
Frame stay, solid
■■ Aluminum profile bars for heavy loads and maximum
cable carrier widths. Double threaded joint on both sides
Design guidelines
from page 62

“Heavy Duty”.
■■ Inside/outside: Threaded joint easy to release.

Aluminum stay LG.................................................... page 674


Frame stay, split
■■ Optimum cable routing in the neutral bending line. Split
version for easy cable routing.
■■ Inside/outside: Threaded joint easy to release.
technik@kabelschlepp.de

Steel band cover


Technical support:

Also available as covered variants with steel band cover. More infor-
mation can be found in chapter “steel band cover” from p. 806.

Subject to change.

670
S/SX series
S/SX2500  | Installation dim. | Unsupported
Unsupported arrangement
LS KR H LB UB Inner
Lf [mm] [mm] [mm] [mm] heights
UB LS/2
365 1060 2147  975
180
445 1220 2398 1055 –
183
LB H Hz 600 1530 2885 1210
760 1850 3388 1370
t
KR 920 2170 3890 1530 Chain
Fixed point Driver
1075 2480 4377 1685 widths
1235 2800 4880 1845 250
1395 3120 5383 2005 –
1200

tsubaki-kabelschlepp.com/s-sx
100.0
Installation height Hz
Hz = H + 10 mm/m

Galv
ER 1

aniz
/ ER

ed
 50.0

stee
1S (S
Load diagram for unsupported length depending on

ERl/
the additional load.

X)

2 (S
Additional load qz in kg/m

Intrinsic cable carrier weight qk = 41 kg/m. For other

X)
inner widths, the maximum additional load changes.

Speed Acceleration
up to 1 m/s up to 3 m/s2
 10.0
Lf in m 2.0 4.0 6.0 8.0 10.0 12.0 14.0
Travel length Additional load
up to 23.7 m up to 100 kg/m
LS in m 4.0 8.0 12.0 16.0 20.0 24.0
Subject to change.

671
S/SX series S/SX2500 RM  | Dimensions · Technical data

Aluminum stay RM – 
frame stay, solid
■■ Aluminum profile bars for heavy loads and maximum
Key for abbreviations

cable carrier widths. Double threaded joint on both


sides “Heavy Duty”.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bi 250 – 1200 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


the desired cable type.
183 Please contact us.
Recommended 220
max. Ø 146 mm
KR
Calculating the cable
carrier length

Bi 37.5 Cable carrier length Lk


BSt 16 LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

Bk 2
Cable carrier length Lk
Technical support:

rounded to pitch t for odd


number of chain links

hi hG Bi BSt Bk KR qk
[mm] [mm] [mm] [mm]* [mm] [mm] [kg/m]
175 218 365 445 600 760 38.68
183 220 – – B St + 32 –
1125 1168 920 1075 1235 1395 44.58
* in 1 mm width sections

Order example
S2500 . 806 . RM . 760 . St - 9250 HS
Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement
Subject to change.

672
S/SX series
S/SX2500 RM  | Inner distribution | TS0 · TS1 · TS2
Divider systems
As a standard, the divider system is mounted on each As a standard, dividers and the complete divider system Inner
crossbar – for stay mounting on every 2nd chain link (HS). (dividers with height separations) can be moved in the heights
cross section (version A).
183
Divider system TS0 without height separation
Vers. aT min ax min ac min nT min Chain
[mm] [mm] [mm] widths
A 19 25 13 – 183
250

The dividers can be moved in the 1200
KR
cross section.
aT ax ac 25 12 aT End divider
Incre-
ments

Divider system TS1 with continuous height separation 1 mm

VD1 VD2 VD3 VD4 VD5 VD23


Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
33
63 63
A 19 25 13 2 4

tsubaki-kabelschlepp.com/s-sx
93
123 2
153
48 1
The dividers can be moved in the 108
138
3
78
cross section. 48
18
48 12 5
KR

aT ax ac 25 12 aT End divider

Divider system TS2 with partial height separation


VR0 VR1 VR2 VR3 VR4 VR5 VR6 VR7 VR8
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
53.5 46 16 14
68.5 12
A 40 46 34 2 83.5 76 98.5 106 113.5 6
10 8
4 2
183 16 1
Standard height separation with 3 5
98.5 113.5 121 7
83.5 91 68.5 9 11
tube Ø 16 mm. 61 53.5 13
15
KR
The dividers can be moved in the
cross section. aT ax ac 25 12 aT End divider
VR9 VR10 VR11 VR12 VR13 VR14 VR15 VR16 VR109

38.5 23.5 16 38.5 16


12 14
10 8
128.5 136 143.5 6
158.5 4 2
158.5 74 16 1
128.5 143.5 151 3 5
7
9 11
38.5 38.5 13
31 23.5 15
KR

aT ax ac 25 12 aT End divider

Order example
TS1 . A . 2 . K1 . 34 - VD1


Subject to change.

. K3 . 38 - VD3
Divider system Version nT Chamber ax Height separation

673
S/SX series S/SX2500 LG  | Dimensions · Technical data

Aluminum stay LG – 
hole stay, split version
■■ Optimum cable routing in the neutral bending line.
Key for abbreviations

Split version for easy cable routing.


■■ Available customized in 1 mm grid.
on page 16

■■ Inside/outside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each Bi 250 – 1200 mm


2nd chain link standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

an The maximum cable


Design guidelines

a2 diameter strongly depends


from page 62

a1
on the bending radius and
the desired cable type.
a0 Please contact us.

Calculating the cable


carrier length
220
2
D1

Dn
D

Cable carrier length Lk


KR

LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
c Cable carrier length Lk
Technical support:

Bi a0 rounded to pitch t for odd


number of chain links
B St 16
Bk Calculating
the stay width

Stay width BSt


BSt = ∑ D + ∑ c + 2 a0

Dmax Dmin hG Bi BSt Bk cmin a0 min KR qk 50 %**


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm] [kg/m]
174 218 365 445 600 760 36.66
180 12 220 – – B St + 32 4 22 –
1124 1168 920 1075 1235 1395 48.36
* in 1 mm width sections ** Hole ratio of the hole stay approx. 50 %

Order example
SX2500 . 806 . LG . 760 . St - 9250 HS
Subject to change.

Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement

674
S/SX series
S/SX2500  | End connectors | Steel connectors
End connectors – steel
End connectors made of steel. The connection variants on the fixed point and on the driver can be combined and, Inner
if required, changed afterwards. heights
18
180
Connection type –
183

90
6
Chain
220
widths
250

Bk + 160
Bk – 126
Bk + 74

1200
l1 = 300
Lk

43
15

tsubaki-kabelschlepp.com/s-sx
47
s Assembly options
85 85
40
250
300

MA Connection point Connection type


Driver F – fixed point A – threaded joint outside
FI MI M – driver (standard)
Fixed point I – threaded joint inside
FA

Order example
 e recommend the use of
W
Steel . F A strain reliefs before driver
Steel . M A and fixed point. See from
End connector Connection point Connection type p. 794.

More product information online


Assembly instructions etc.: Configure your custom
Additional info via your cable carrier here:
smartphone or check online at onlineengineer.de
tsubaki-kabelschlepp.com/
Subject to change.

support

675
S/SX series S/SX3200  | Stay variants | Overview

S/SX3200
Key for abbreviations
on page 16

Pitch Inner height Chain widths Bending radii


320 mm 220 mm 250 – 1500 mm 470 – 1785 mm

Stay variants
Aluminum stay LG.................................................... page 678
Frame stay, split
■■ Optimum cable routing in the neutral bending line. Split version
for easy cable routing.
Design guidelines
from page 62

■■ Inside/outside: Threaded joint easy to release.

Stay variant RR available as a customized design.


Please contact us.
technik@kabelschlepp.de
Technical support:

TOTALTRAX® complete systems


Benefit from the advantages of the TOTALTRAX® complete system.
A complete delivery from one source – with a warranty certificate
on request! Learn more at tsubaki-kabelschlepp.com/totaltrax

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed,
optimized and tested for use in cable carriers can be
found at traxline.de
Subject to change.

676
S/SX series
S/SX3200  | Installation dim. | Unsupported
Unsupported arrangement
LS KR H LB UB Inner
Lf [mm] [mm] [mm] [mm] heights
UB LS/2
 470 1390 2757 1260
 670 1790 3385 1460 220
LB H Hz  870 2190 4013 1660
1075 2600 4657 1865
t
KR 1275 3000 5286 2065 Chain
Fixed point Driver
1480 3410 5930 2270 widths
1785 4020 6888 2575 250

1500

tsubaki-kabelschlepp.com/s-sx
Installation height Hz 150.0
 120.0
Hz = H + 10 mm/m

Galv
ER 1

aniz
 90.0

/ ER

ed
stee
1S (S
Load diagram for unsupported length depending on

ERl/
the additional load.

X)

2 (S
Additional load qz in kg/m

 45.0
Intrinsic cable carrier weight qk = 41 kg/m. For other

X)
inner widths, the maximum additional load changes.

Speed Acceleration
up to 1 m/s up to 2.5 m/s2
 15.0
Lf in m 2.0 4.0 6.0 8.0 10.0 12.0 14.0
Travel length Additional load
up to 24 m up to 150 kg/m
LS in m 4.0 8.0 12.0 16.0 20.0 24.0

More product information online


Assembly instructions etc.: Configure your custom
Additional info via your cable carrier here:
smartphone or check online at online-engineer.de
tsubaki-kabelschlepp.com/
Subject to change.

support

677
S/SX series S/SX3200 LG  | Dimensions · Technical data

Aluminum stay LG – 
hole stay, split version
■■ Optimum cable routing in the neutral bending line.
Key for abbreviations

Split version for easy cable routing.


■■ Available customized in 1 mm grid.
on page 16

■■ Inside/outside: Threaded joint easy to release.

Stay arrangement on every Stay arrangement on each 1 mm Bi 250 – 1500 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)

an The maximum cable


Design guidelines

a2 diameter strongly depends


from page 62

a1
on the bending radius and
the desired cable type.
a0 Please contact us.

Calculating the cable


carrier length
300
D1

D2

Dn

Cable carrier length Lk


KR

LS
Lk ≈ ––– + LB
technik@kabelschlepp.de

2
c Cable carrier length Lk
Technical support:

rounded to pitch t for odd


Bi a0
number of chain links
BSt 20
Bk Calculating
the stay width

Stay width BSt


BSt = ∑ D + ∑ c + 2 a0

Dmax Dmin hG Bi BSt Bk cmin a0 min KR qk 50 %**


[mm] [mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm] [kg/m]
166 210 470 670 870 1075 57.48
220 12 300 – – B St + 40 4 22 –
1416 1460 1275 1480 1785 72.66
* in 1 mm width sections ** Hole ratio of the hole stay approx. 50 %

Order example
SX3200 . 776 . LG . 1075 . ER 1 - 9280 HS
Subject to change.

Type BSt [mm] Stay variant KR [mm] Material Lk [mm] Stay arrangement

678
S/SX series
S/SX3200 | End connectors | Steel connectors
End connectors – steel
End connectors made of steel. The connection variants on the fixed point and on the driver can be combined and, Inner
if required, changed afterwards. heights
22
Connection type 220

110
6
Chain
300
widths

Bk + 196
Bk – 154
250

Bk + 90

1500
l1 = 350
Lk

53
20
Incre-
ments

57
1 mm
s Assembly options 100 100
50
300
350

tsubaki-kabelschlepp.com/s-sx
MA Connection point Connection type
Driver F – fixed point A – threaded joint outside
FI MI M – driver (standard)
Fixed point I – threaded joint inside
FA

Order example
 e recommend the use of
W
Steel . F A strain reliefs before driver
Steel . M A and fixed point. See from
End connector Connection point Connection type p. 794.

More product information online


Assembly instructions etc.: Configure your custom
Additional info via your cable carrier here:
smartphone or check online at onlineengineer.de
tsubaki-kabelschlepp.com/
Subject to change.

support

679
S/SX series S/SX5000 / 6… / 7… / 8…  | Overview

S/SX
Key for abbreviations

5000 – 8000
on page 16

Pitch Inner heights Chain widths Bending radii


200 – 550 mm 150 – 578 mm 250 – 1800 mm min. 500 mm
Design guidelines

Stay variants
from page 62

Steel stay special design............................. from page 682


Steel frame stay, bolted
■■ Steel profile bars for extremely high additional loads and
very large cable carrier widths. Double threaded joint on
both sides.
■■ Inside/outside: Threaded joint can be released.

Cable carriers of types 5000 – 8000 are customized products for special
technik@kabelschlepp.de

applications, e.g. offshore use.


Technical support:

TOTALTRAX® complete systems


Benefit from the advantages of the TOTALTRAX® complete system.
A complete delivery from one source – with a warranty certificate
on request! Learn more at tsubaki-kabelschlepp.com/totaltrax

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed, optimized
and tested for use in cable carriers can be found at traxline.de
Subject to change.

680
S/SX series
S/SX5000 / 6… / 7… / 8…  | Unsupported
Unsupported arrangement
LS KR H LB UB Inner
Lf Type heights
[mm] [mm] [mm] [mm]
UB LS/2
min.   500 1200 1970  800
S/SX5000 150
max. 1200 2600 4170 1500 –
578
LB H Hz min.   700 1700 2840 1170
S/SX6000
max. 1500 3300 5350 1970
t
KR min.   900 2250 3725 1575 Chain
Fixed point Driver S/SX7000
max. 2400 5250 8435 3075 widths
min.   900 2400 3925 1750 250
S/SX8000 –
max. 2400 5400 8635 3250
1800
Installation height Hz
Hz = H + 10 mm/m

tsubaki-kabelschlepp.com/s-sx
1000 S/SX8000

Load diagram for unsupported length depending on 500 S/SX7000


the additional load.
Intrinsic cable carrier weight qk
  50 kg/m for S/SX5000
200
  75 kg/m for S/SX6000
150 kg/m for S/SX7000 S/SX6000
230 kg/m for S/SX8000 100
For other inner widths, the maximum additional load S/SX5000
changes.
50
Additional load

Speed Acceleration
qz in kg/m

20

S/SX5000 up to 2.0 m/s S/SX5000 up to 3.0 m/s2 Lf in m 2 4 6 8 10 12


S/SX6000 up to 1.5 m/s S/SX6000 up to 2.0 m/s2
S/SX7000 up to 0.5 m/s S/SX7000 up to 0.3 m/s2 LS in m 4 8 12 16 20 24
S/SX8000 up to 0.5 m/s S/SX8000 up to 0.3 m/s2
S5000/6…/7…/8… galvanized steel
SX5000/6…/7…/8… ER 2
Travel length Additional load
SX5000/6…/7…/8… ER 1 / ER 1S

S/SX5000 up to 11.0 m S/SX5000 up to 100 kg/m


S/SX6000 up to 16.7 m S/SX6000 up to 150 kg/m
S/SX7000 up to 24.9 m S/SX7000 up to 600 kg/m
S/SX8000 up to 24.9 m S/SX8000 up to 800 kg/m

More product information online


Assembly instructions etc.: Configure your custom
Additional info via your cable carrier here:
smartphone or check online at online-engineer.de
tsubaki-kabelschlepp.com/
Subject to change.

support

681
S/SX series S/SX5000  | Dimensions · Technical data

Steel stay –
steel frame stay, bolted
■■ Steel profile bars for extremely high additional
Key for abbreviations

loads and very large cable carrier widths.


Double threaded joint on both sides.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joint can be released.

Stay arrangement on each 1 mm Bi 250 – 1200 mm


chain link (VS: fully-stayed) in 1 mm width sections

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


150 the desired cable type.
200 Please contact us.
KR

Calculating the cable


aT ax 10 aT carrier length
Bi 58.5 Cable carrier length Lk
BSt 39.5 LS
technik@kabelschlepp.de

Lk ≈ ––– + LB
Bk 2
Technical support:

Cable carrier length Lk


rounded to pitch t for odd
number of chain links

hi hG Bi BSt Bk aT max ax max nT min KR qk


[mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm]** [kg/m]
133 171 500 42.5
150 200 – – B St + 79 150 150 2 – –
1083 1121 1200 52.0
* in 1 mm width sections
** individual intermediate sizes available
Subject to change.

682
S/SX series
S/SX6000  | Dimensions · Technical data

Steel stay –
steel frame stay, bolted Inner
heights
■■ Steel profile bars for extremely high additional
loads and very large cable carrier widths. 150

Double threaded joint on both sides. 240
■■ Available customized in 1 mm grid.
■■ Inside/outside: Threaded joint can be released.
Chain
widths
250

Stay arrangement on each 1 mm Bi 300 – 1500 mm 1500
chain link (VS: fully-stayed) in 1 mm width sections

Incre-
ments
The maximum cable 1 mm
diameter strongly depends
on the bending radius and
the desired cable type.
240
300

Please contact us.

tsubaki-kabelschlepp.com/s-sx
KR

Calculating the cable


aT ax 10 aT carrier length
Bi 61.5 Cable carrier length Lk
BSt 42.5 LS
Lk ≈ ––– + LB
Bk 2
Cable carrier length Lk
rounded to pitch t for odd
number of chain links

hi hG Bi BSt Bk aT max ax max nT min KR qk


[mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm]** [kg/m]
177 215 700 55
240 300 – – B St + 85 200 200 2 – –
1377 1415 1500 79
* in 1 mm width sections
** individual intermediate sizes available
Subject to change.

683
S/SX series S/SX7000  | Dimensions · Technical data

Steel stay –
steel frame stay, bolted
■■ Steel profile bars for extremely high additional
Key for abbreviations

loads and very large cable carrier widths.


Double threaded joint on both sides.
on page 16

■■ Available customized in 1 mm grid.


■■ Inside/outside: Threaded joint can be released.

Stay arrangement on each 1 mm Bk from 350 – 1800 mm


chain link (VS: fully-stayed) in 1 mm width sections

The maximum cable


Design guidelines

diameter strongly depends


from page 62

on the bending radius and


370 the desired cable type.
450 Please contact us.
KR

Calculating the cable


aT ax 16 aT carrier length
Bi 75 Cable carrier length Lk
BSt 45 LS
technik@kabelschlepp.de

Lk ≈ ––– + LB
Bk 2
Technical support:

Cable carrier length Lk


rounded to pitch t for odd
number of chain links

hi hG Bi BSt Bk aT max ax max nT min KR qk


[mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm]** [kg/m]
200 260 900 135
370 450 – – B St + 90 250 250 2 – –
1650 1710 2400 164
* in 1 mm width sections
** individual intermediate sizes available
Subject to change.

684
S/SX series
S/SX8000  | Dimensions · Technical data

Steel stay – 
steel frame stay, bolted Inner
heights
■■ Steel profile bars for extremely high additional
loads and very large cable carrier widths. 370

Double threaded joint on both sides. 578
■■ Available customized in 1 mm grid.
■■ Inside/outside: Threaded joint can be released.
Chain
widths
350

Stay arrangement on each 1 mm Bi 350 – 1800 mm 1800
chain link (VS: fully-stayed) in 1 mm width sections

Incre-
ments
The maximum cable 1 mm
diameter strongly depends
on the bending radius and
the desired cable type.
578
600

Please contact us.

tsubaki-kabelschlepp.com/s-sx
KR

Calculating the cable


aT ax 16 aT carrier length
Bi 75 Cable carrier length Lk
BSt 45 LS
Lk ≈ ––– + LB
Bk 2
Cable carrier length Lk
rounded to pitch t for odd
number of chain links

hi hG Bi BSt Bk aT max ax max nT min KR qk


[mm] [mm] [mm] [mm]* [mm] [mm] [mm] [mm]** [kg/m]
200 260 900 198
578 600 – – B St + 90 300 300 2 – –
1650 1710 2400 255
* in 1 mm width sections
** individual intermediate sizes available
Subject to change.

685
S/SX series S/SX5000 / 6… / 7… / 8… | End connectors
End connectors – steel
End connectors made of steel. The connection variants on the fixed point and on the driver can be combined and, if
required, changed afterwards.
Key for abbreviations

Connection type Y2
on page 16

Y3
Y1
hG

Bk + X2
Bk + X3
Bk – X1
l1
Lk

Y4
Y5
l3 l3
Design guidelines

l4
from page 62

s Assembly options l2

Type l1 l2 l3 l4 X1 X2 X3 Y1 Y2 Y3 Y4 Y5
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
S/SX5000 300 200  75 25 130 210 290 12 18 90 15 50
S/SX6000 400 300 100 50 130 210 290 12 18 90 15 50
S/SX7000 400 300 100 50 140 220 300 12 22 90 15 50
S/SX8000 400 300 100 50 140 220 300 12 22 90 15 50
technik@kabelschlepp.de
Technical support:

MA Connection point Connection type


Driver F – fixed point A – threaded joint outside
FI MI M – driver (standard)
Fixed point I – threaded joint inside
FA

More product information online


Assembly instructions etc.: Configure your custom
Additional info via your cable carrier here:
smartphone or check online at onlineengineer.de
tsubaki-kabelschlepp.com/
Subject to change.

support

686
Subject to change.


tsubaki-kabelschlepp.com/s-sx S/SX series


250

687
Inner

578
150

Chain

1800
widths
heights
S/SX series S/SX9000  | Overview

S/SX9000
Key for abbreviations

Custom sizes
on page 16

Cable carrier
width
from 350 mm

For over 60 years, TSUBAKI KABELSCHLEPP has been developing and manufacturing steel cable carriers which are
used in a great variety of applications, from steel works and shipbuilding to offshore oil rigs. We comply with the
Design guidelines

required quality and industry standards and are happy to develop customized solutions for your individual projects. We
from page 62

can manufacture special sizes in different materials as per your requirements.

■■ Individual problem solutions from an experienced ■■ Explosion protection with classification EX II 2 GD as


engineering team per ATEX RL
■■ Maintenance-free systems with a high level of ■■ Linear and rotating travel paths possible
reliability and availability ■■ Easy and flexible assembly with modular design
■■ Different materials adapted to the area of application
■■ Cable weights of over 1000 kg/m possible
■■ Resistant to temperature, corrosion, chemicals and UV
■■ Long service life
technik@kabelschlepp.de

■■ Suitable for use with salt water


Technical support:

TSUBAKI KABELSCHLEPP technical support


If you have any questions about the configuration of cable carriers
or other technical details please contact our technical support at
technik@kabelschlepp.de. We will be happy to help you.
Subject to change.

688
Subject to change.

tsubaki-kabelschlepp.com/s-sx S/SX series


350

689
from
Chain
widths

You might also like