UPPERSTRUCTURE / Pump Device
23. Install gears (27) and (29) onto shafts (13) and
(19), aligning the matching marks made when
disassembling, and install retaining rings (26) (2
used).
When replacing the shafts and gears, install the
gear according to the following procedure.
• Secure the special tool (ST 7934) to the mounting
surface of shafts (13) and (19) for plunger (17) .
19
ST 7934 13
M8, Pitch 1.25 W137-02-04-029
• Turn shafts (13) and (19) clockwise, viewed from
the mounting side of gears (27) and (29), until it
comes into contact with the special tool. (To re-
move the play in periphery direction)
• Install gear (27) and retaining ring (26) to the
spline of shaft (13).
• Install gear (29) onto the spline of shaft (19), with
engaging to gear (27). If it does not engage, turn
shaft (19) in the play range of special tool to find
the engaging position.
• Install retaining ring (26) to the spline of shaft
(19).
• Remove the special tool.
24. Tap spring pins (48) (2 used) into gear casing (47),
and install gasket (28).
CAUTION: Pump casing weight: 70 kg (154 lb)
25. Install eye bolts (M12, Pitch 1.75) (2 used) to the
threaded hole for socket bolt (71) in pump casing
(51), lift it up by crane.
Engaging gear (43) and gear (29), install the
gears into gear casing (47). Install the gear casing
to the pump casing with bolts (53), spring wash-
ers (52) (6 for each).
: 24 mm
: 147 N⋅m (15 kgf⋅m, 108 Ibf⋅ft)
W2-4-17
26. Apply THREEBOND #1215 to the mounting sur-
face of pilot pump (39), install the pilot pump to
gear casing (47) with socket bolts (36), spring
washers (37), washers (38) (2 for each).
: 8 mm
: 49 N⋅m (5 kgf⋅m, 36 Ibf⋅ft)
27. Install gasket (32), pipe (34) to gear casing (47).
Tighten them with socket bolts (33) (2 used).
: 6 mm
: 19.5 N⋅m (2 kgf⋅m, 14 Ibf⋅ft)
28. Install levers (60), pins (78), retaining rings (58) (4
for each) to links (79) (2 used).
IMPORTANT: If link (79) is distorted, the pump
performance will be changed. Do not
apply unreasonable loads.
29. Install the link (79) assemblies (2 used), aligning
the groove for pin (57) in pump casing (51). At this
time, lever (60) faces selector head (66).
NOTE: Both surfaces of pin (57) are parallel to
each other. Insert the pin aligning the par-
allel face with the groove.
57
79
51
Parallel Face Parallel Face W176-02-04-016
30. Apply hydraulic oil to the plunger (17) mounting
surface of shafts (13) and (19).
31. Insert plungers (17) (7 for each) into shafts (13)
and (19).
32. Apply a film of grease to pins (14) (2 used), and
then install them to center shafts (15) (2 used).
33. Apply a film of grease to the spherical surface of
center shafts (15) (2 used), and then install them
to shafts (13) and (19).