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UPPERSTRUCTURE / Pump Device

1. With a guide bar and hammer, tap the inside ball 10. Set the pre-loads of bearings (10) and (12) installed
bearing (42) into gear casing (47), with the stamp on shaft (13) according to the following proce-
mark facing inside. dures.
• Apply a film of hydraulic oil to bearing nut (9)
NOTE: Tap the bearing and listen to ring to confirm threads. Tighten bearing nut (9) until it comes in
installation is completed. contact with bearing (10) using special tool (ST
3058).
2. Put gear (43) to ball bearing (42), insert gear shaft ST 3058
(44) while aligning the spline.
9
10
3. With a guide bar and hammer, tap the outside ball
bearing (42) into gear casing (44), with the stamp
mark facing outward.

NOTE: Tap the bearing and listen to ring to confirm


installation is complated. W137-02-04-023

4. Install retaining ring (40) onto gear casing (47), • Attach special tool (ST 3070) on bearing (10),
and install retaining ring (41) onto gear shaft (44). rotate bearing (10) 2 to 3 turns and measure the
starting torque.
5. Install O-ring (31) onto plug (30) and install them
to gear casing (47). ST 3070
: 22 mm
: 49 N⋅m (5 kgf⋅m, 36 Ibf⋅ft) 10

6. Heat bearings (10), (12) (each 2 used) to 50 to 80


°C (122 to 176 °F).

CAUTION: Be careful, bearing (12) is hot. W107-02-04-052

7. Apply a film of hydraulic oil to the inside of bear-


• Adjust the starting torque repeatedly, until it
ings (12) (2 used), and install them onto shafts
reaches specification.
(13) and (19) with a press.
Torque: 2.16±0.49 N・m
(0.22±0.05 kgf・m, 1.59±0.36 Ibf・ft)
8. Install ring (11) onto shafts (13) and (19).

NOTE: If the starting torque is higher than the limit


CAUTION: Be careful, bearing (10) is hot. of specified torque, loosen the bearing nut,
tap the shaft end to release the bearing’s
9. Apply a film of hydraulic oil to the inside of bear- load, and repeat the procedure.
ings (10) (2 used), and install them onto shafts
(13) and (19) with a press. 11. Set the pre-loads for bearing (10) and (12) installed
on shaft (19) by the same procedure as step 10
above mentioned.

12. Install slide ring (20) to the shaft (19) at inserting


side to pump casing (51).

W2-4-13

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