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KPTCL SR - PDF: Schedule of Rates
KPTCL SR - PDF: Schedule of Rates
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KPTCL SR_28_5_2019.pdf
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INDEX
Sl.
Particulars Page No.
No.
1 Corporate Order v
PART - I :
3 1 - 62
Material Portion
PART - II :
4 63 - 110
Labour Charges
PART - III :
5 111 - 130
Transformer Repairs
PART - IV :
Sl.
Symbol Abbreviation
No.
1 Ltr Litre
2 kL Kilo litre
3 km Kilo metre
4 m Metre
5 mm Milli metre
7 MT Metric Tonne
9 Sq m Metre square
13 L/s Lumpsum
14 kN Kilo Newton
15 nm Nano metre
16 mA Milli Ampere
c) Tree Schedule: Containing the details like name of the tree, girth
size of tree distance from central line of the alignment, approximate
height of the tree etc., complete.
4. EXCAVATION
i) Normal Dry Soil: Soil removed by means of ordinary pick axe and
shovel.
ii) Partially Submerged Soil : Where water rises in the pit upto 0.75 m
below ground level. Ref. IS: 5613 (Part II/Sec.2)1976.
iii) In Fully Submerged Soil : Where sub soil water rises in the pit
within 0.75 m below ground level.
iv) Soft rock/wet black cotton soil Laterite soil / B.C. Soil.
vi) Hard Rock with blasting. Requiring extensive blasting and /or
quarrying methods such as chiselling, wedging or using pneumatic
breakers etc.,
5. BACK FILLING
a) Back filling with the excavated earth available near the tower /
station structure / new earth with initial lead of 50 m including
watering and compacting layer by layer of 150 mm depth.
Labour charges for fabrication of ODS (as per approved drawing) made
out or rolled steel section, equipment mounting structures, inclusive of
one coat of good quality red oxide primer. All steel rolled sections shall
be free from any imperfections, mill scales, slag intrusions,
laminations, fillings rust etc., that may impair the strength, durability
and appearance and all members shall be of approved quality.
Galvanizing of structure / tower members shall conform to IS 4759 –
1968 and spring washers shall be galvanized in accordance with IS
1573 – 1970.
Bolts and nuts shall be of GKW make or similar quality shall be used.
All bolts & nuts and washers shall be galvanized in accordance with
ISS: 5358-1969. The depth of the bolt shall be such that the thread
portion will not be extending upto the plane of contact of the member.
The member connected shall bear upon the shank of the bolt and not
on the threaded portion of the bolt. The length of the bolt shall extend
at least 6 mm beyond the nuts when fully tightened.
10 mm size for 1:1.5:3, 1:2:4 & 1:3:6 concrete and 28 days cube
compression strength as per IS Code and Ordinary Portland cement to
IS:269 and manufactured by reputed factories in India or abroad.
8. ERECTION OF TOWERS
The ODS shall be erected on foundation not less than 14 days after
concreting or till such time concrete acquiring strength, either by build
up method or section method, positioning, levelling, aligning, plumbing
or column/ masks shall be done as approved by KPTCL., site Engineer,
i) Upright
i) Upright
Hoisting, erection, assembling the fuse units at the desired level on the
designated structures, levelling, aligning and checking for smooth
operation.
a) Main bus (all the three phases) using falcon / drake / lynx / coyote
/ double conductors with fixing of insulators having required height
above equipment, including providing jumps to inter connect
different segment of the main bus.
c) Rigid bus: Cutting the tubular bus bars of required size as per
drawing installation of main bus, aligning bus post insulator stacks
with clamps making V-taps, straight line taps, expansion joints,
bus inserts. Welding aluminium tubes by using pure argon gas with
shielding from wind and dust. The welding process to be carried out
at the rate of 15-20cm/minute washing with hot water after welding
and radiographic testing of joints including cost of gas and all
equipments required The weld shall have average strength from
120-155 kg/Sq cm.
1) Excavation for laying earthmat & back filling after laying the
earthmat.
10) Providing 450 mm dia Hume pipe collar for all electrodes in the
earthmat area and labelling.
I. Quantity
1. Density=1
4. Resistivity ≤ 10 ohm-metre.
Sl. Requirement of
Type of Electrode
No. dry Bentonite
1 Cast Iron Pipe electrode of
100 mm Id. 13 mm thick,
275 m long as per IS- 45 kg per
3040-1987 for a treatment electrode.
of 150 mm all-round the
electrode.
2 M.S.Flat conductor of
earthmat in sub-station for 9 Kg per running
a treatment of 150mm metre.
alround the MS Flat
conductor.
II Application:
a) Preparation of slurry:
The slurry shall be prepared in the following proportion.
To obtain good contact between soil and the electrode, the slurry
must be allowed to swell around the electrode/earthmat
conductor. This can be achieved only when the slurry is poured
around the electrode immediately after the slurry is prepared.
The annular space between cylindrical former and the earth pit
shall be back filled with normal soil up to the height of the
cylindrical former.
C) Laying of Earthmat:
7. After laying the flats in the trench and interleaving all the
perpendicular crossings of flats shall be welded and applied a
thick coat of ACB paint as above.
12. The transformer plinth, Control room and outdoor switch shall
be surrounded by MS Flat of designed cross section at the
designed depth and the earthmat conductor shall be terminated
at the surrounding MS Flat by welding.
13. The earthmat shall be run below the concrete cable duct,
wherever the mat encounters cable duct path.
D) EARTH CONNECTIONS:
3) LIGHTNING ARRESTERS:
Each phase of the lightning arrester base plate shall be
connected to the cast iron pipe electrode provided for that
individual phase by running Galvanised Iron Flat from the base
plate. The cast iron pipe in turn shall be connected to the
earthmat by welding using Galvanised Iron Flat.
4) LIGHTNING MAST:
The earth conductor from the top of the Mast shall be run up to
the earthmat & welded.
5) SWITCHGEAR:
A minimum of two cast iron pipe electrodes are to be provided at
both ends of the switch gear. A separate earth bus of Galvanised
Iron Flat shall be run along the switch gear on the power cable
entry side & cable sheath earths shall be connected to this bus,
6) CONTROL ROOM
A Minimum of two cast iron pipe electrodes are to be provided
around the control room. The control panel earth bus shall be
connected to earthmat through the CI Pipe electrodes provided
as above.
The control panel body & earth points shall be connected to the
control panel earth bus.
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G) SUBSTATION FENCING:
e) The fence earth and station earthmat shall not have any electrical
tie and should be physically separate.