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5
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Specifiers comments:

Design standard: HIT Rebar Design

Application type: Column extension
Service life: 50 years (ETA)

1. Loads 2. Drilling & Temperature 3. Material & Safety

Loads Drilling Structure

Md -253 kNm Hole condition Dry Concrete class (existing structure) C35/45
Md,xz -120 kNm Drilling method Hammer Char. yield strength (existing) 500
drilling N/mm²
Nd -2,390 kN
Drilling aid Drilling aid is Char. yield strength (new) 500
Highest -104 used N/mm²
kN/bar Temperature (HIT Rebar Design) Cracks
Lowest 3.13 During installation from 5 °C to Cracks along parallel member No
kN/bar 40 °C
Fire design During service 20 °C / 20 °C
Fire rating None
Fatigue design
None
Seismic
Seismic loads No

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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4. Eurocode 2 parameters 5. Existing reinforcement 6. Post-installed reinforcement

αcc 0.850 Longitudinal reinforcement Reinforcements parameters

αct 1.00 Bar size 10.0 mm Diameter 25.0 mm
Concrete cover 40.0 mm Spacing - Y 93.8 mm
αct,bond 1.00
Number of bars 4x4 Spacing - X 93.8 mm
εud 0.0200
Transverse reinforcement c 50.0 mm
k2 0.850 Bar size 10.0 mm cd (EC2, 8.4.4.1) 34.4 mm
ν' 0.860 Concrete cover 30.0 mm Bond conditions Good
ρmax 0.0400 Spacing 200 mm Min. reinforcement 100 mm²/m
εc2 2.00•10-3 Parameters Other
α1 1.00 Transverse pressure 0.00
εc2u 3.50•10-3
N/mm²
α4 1.00
Cover of tension force line b 0.00 mm
Bond conditions Good
Concrete cover to face
Concrete cover to face 30.0 mm

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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Selected solution
Bar size Drill bit size Bar spacing - Y Bar spacing - X Distance Required drill
centre/centre centre/centre centre/surface hole
Ø [mm] D [mm] s [mm] s [mm] cs [mm] linst [mm]
Bar with highest 25.0 32.0 94.0 94.0 63.0 465
load

Required accessories

Drilling Cleaning Setting

- Suitable rotary hammer - Compressed air with required accessories to - Dispenser including cassette and mixer
- Properly sized drill bit blow from the bottom of the hole - For deep installations, a piston plug is
- Proper diameter wire brush necessary

Bar with highest load (compression)

Design Input

Design force in bar FE -104 kN EC2 9.2.1.4(2)

Stress in bars σsd -211 N/mm²
Adhesive used Hilti HIT-HY 200-R V3

Splice Post-Installed Reinforcement

Bond condition Good → η1 1.00 (input)

Bond strength fbd,pi 3.40 N/mm² ETA 19/0600
Basic anchorage length lb,rqd = (Ø/4)•(σsd/fbd,pi) 388 mm
Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,pi) 799 mm
Factor for splice α6 1.50

Factor for minimum length fmult,min 1.00

Minimum splice length l0,min = fmult,min•max(0.3•α6•lb,rqd,fyd; 15Ø; 200 mm) 375 mm EC2 8.7.3(1)
and German
National Annex
Min of clear cover or half spacing cd 34.4 mm ≤ 3Ø EC2
8.4.4(1)

Influence cover/spacing α2 = (value for compression) 1.00

Transverse reinforcement ∑Ast = Øt2•π/4 • (1+0.7•α6•lb,rqd/st) 239 mm²

Min. transverse reinforcement 2 239 mm²
∑Ast,min = Ø •(π/4)•(σsd / fyd)
K-factor K = (EN 1992-1-1, table 8.2) 0.0500
Influence of transv. reinf. α3 = (value for compression) 1.00 EC2 8.4.4(1)

Influence of transv. pressure α5 = (value for compression) 1.00

Total influence factor α = {α2•α3•α5 ≥ 0.7} 1.00

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.co.uk Hilti PROFIS Rebar 2.5.5
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Pullout bond strength fbd,po 6.25 N/mm² ETA 19/0601
Controlling bond strength fbd = max(fbd,pi/α2; min(fbd,spl; fbd,po)) 3.40 N/mm²

Design splice length l0,pi = max[α•α6•(Ø/4)•(σsd/fbd); lb,min] 375 mm

Splice Cast-in Reinforcement

Bond condition Good → η1 1.00 (input)

Bond strength fbd,ci 3.37 N/mm²
Basic anchorage length lb,rqd = (Ø/4)•(σsd/fbd,ci) 290 mm
Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,ci) 322 mm
Factor for splice α6 1.50

Factor for minimum length fmult,min 1.00

Minimum splice length l0,min = fmult,min•max(0.3•α6•lb,rqd,fyd; 15Ø; 200 mm) 200 mm EC2 8.7.3(1)
and German
National Annex
Shape of cast-in bars α1 = (value for compression) 1.00

Influence cover/spacing α2 = (value for compression) 1.00

Transverse reinforcement ∑Ast = Øt2•π/4 • (1+0.7•α6•lb,rqd/st) 198 mm²

Min. transverse reinforcement ∑Ast,min = Ø2•(π/4)•(σsd / fyd) 441 mm²
K-factor K = (EN 1992-1-1, table 8.2) 0.0500
Influence of transv. reinf. α3 = (value for compression) 1.00 EC2 8.4.4(1)

Influence of transv. pressure α5 = (value for compression) 1.00

Total influence factor α = {α2•α3•α5 ≥ 0.7} 1.00

Design splice length l0,ci = max(α1•α•α6•lb,rqd; l0,min) 435 mm

Definition of the installation length

Controlling splice length l0 = max(l0,pi; l0,ci) 435 mm

Clear distance spliced bars e 7.25 mm

Increase of splice length l0,e = max(e-4Ø; 0) 0.00 mm

Front cover cf 30.0 mm

Installation length linst = l0 + l0,e + cf 465 mm

Bar with lowest load (tension)

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
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Design Input

Design force in bar FE 3.13 kN EC2 9.2.1.4(2)

Stress in bars σsd 6.38 N/mm²
Adhesive used Hilti HIT-HY 200-R V3

Splice Post-Installed Reinforcement

Bond condition Good → η1 1.00 (input)

Bond strength fbd,pi 3.40 N/mm² ETA 19/0600
Basic anchorage length lb,rqd = (Ø/4)•(σsd/fbd,pi) 11.7 mm
Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,pi) 799 mm
Factor for splice α6 1.50

Factor for minimum length fmult,min 1.00

Minimum splice length l0,min = fmult,min•max(0.3•α6•lb,rqd,fyd; 15Ø; 200 mm) 375 mm EC2 8.7.3(1)
and German
National Annex
Min of clear cover or half spacing cd 34.4 mm ≤ 3Ø EC2
8.4.4(1)

Influence cover/spacing α2 = {0.7 ≤ 1-0.15[(cd-Ø)/Ø] ≤ 1.0} 0.944

Transverse reinforcement ∑Ast = Øt2•π/4 • (1+0.7•α6•lb,rqd/st) 83.4 mm²

Min. transverse reinforcement 2 7.21 mm²
∑Ast,min = Ø •(π/4)•(σsd / fyd)
K-factor K = (EN 1992-1-1, table 8.2) 0.0500
Influence of transv. reinf. 2 0.992 EC2 8.4.4(1)
α3 = {0.7 ≤ 1-K(∑Ast-∑Ast,min)/(Ø π/4)≤ 1.0}

Influence of transv. pressure α5 = {0.7 ≤ 1-0.04p ≤ 1.0} 1.00

Total influence factor α = {α2•α3•α5 ≥ 0.7} 0.936

Splitting bond strength fbd,spl = fbd,pi/α 3.63 N/mm²

Pullout bond strength fbd,po 6.25 N/mm² ETA 19/0601
Controlling bond strength fbd = max(fbd,pi/α2; min(fbd,spl; fbd,po)) 3.63 N/mm²

Design splice length l0,pi = max[α•α6•(Ø/4)•(σsd/fbd); lb,min] 375 mm

Splice Cast-in Reinforcement

Bond condition Good → η1 1.00 (input)

Bond strength fbd,ci 3.37 N/mm²
Basic anchorage length lb,rqd = (Ø/4)•(σsd/fbd,ci) 22.9 mm
Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,ci) 322 mm
Factor for splice α6 1.50

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.co.uk Hilti PROFIS Rebar 2.5.5
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Factor for minimum length fmult,min 1.00

Minimum splice length l0,min = fmult,min•max(0.3•α6•lb,rqd,fyd; 15Ø; 200 mm) 200 mm EC2 8.7.3(1)
and German
National Annex
Shape of cast-in bars α1 = (value for compression) 1.00

Influence cover/spacing α2 = (value for compression) 1.00

Transverse reinforcement ∑Ast = Øt2•π/4 • (1+0.7•α6•lb,rqd/st) 88.0 mm²

Min. transverse reinforcement 2 34.8 mm²
∑Ast,min = Ø •(π/4)•(σsd / fyd)
K-factor K = (EN 1992-1-1, table 8.2) 0.0500
Influence of transv. reinf. α3 = (value for compression) 1.00 EC2 8.4.4(1)

Influence of transv. pressure α5 = (value for compression) 1.00

Total influence factor α = {α2•α3•α5 ≥ 0.7} 1.00

Design splice length l0,ci = max(α1•α•α6•lb,rqd; l0,min) 200 mm

Definition of the installation length

Controlling splice length l0 = max(l0,pi; l0,ci) 375 mm

Clear distance spliced bars e 7.25 mm

Increase of splice length l0,e = max(e-4Ø; 0) 0.00 mm

Front cover cf 30.0 mm

Installation length linst = l0 + l0,e + cf 405 mm

Remarks
This design exclusively considers the local load transfer from the post-installed tensile reinforcement at the intersection between new and
existing concrete. The joint surfaces for concreting must be roughened to at least such an extent that aggregates protrude. It assumes that
adequate transverse reinforcement is provided in the anchorage area if required.
The shear load carrying capacity of the cross section has to be designed separately.
The HIT Rebar Design is used in this calculation evaluates solely the strength of the connection; serviceability criteria are not considered.
Indications on displacements and creep of post-installed rebars can be found in the European Technical Approvals for anchors. The Installation
(drilling, cleaning, setting) must be according to the approval!
Fixed diameter and spacing selected. Please be aware that over-reinforcement of the section may lead to brittle failure of the fastening.
The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product have to be
followed to ensure a proper installation.
Minimum reinforcement requirements are not checked by the software.

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan