Column Rebar Design - NTPC

www.hilti.in Hilti PROFIS Rebar 2.5.
8
Company: Vikram Solar Page: 1
Specifier: Project: NTPC - Vikram Solar
Address: Fastening point:
Phone | Fax: | Date: 21/07/2021
E-Mail:
Specifiers comments:
Design standard: TR069 / ETA

Application type: Column on slab
Service life: 50 years (ETA)
Design output strictly related to the product selected due to the dependency to the bond
splitting performance of the product.
1. Loads 2. Drilling & Temperature 3. Material & Safety
Loads Drilling Structure

Md 70.0 kNm Hole condition Dry Concrete class (existing structure) C25/30
Md,xz -70.0 kNm Drilling method Hammer Char. yield strength (existing) 500
drilling N/mm²
Nd 100 kN
Drilling aid Drilling aid is Char. yield strength (new) 500
Highest 73.1 used N/mm²
kN/bar Temperature (EC2/ETA) Cracks
Lowest 6.62 During installation from 5 °C to Cracked concrete is assumed
kN/bar 40 °C
Fire design During service 20 °C / 20 °C
Fire rating None
Fatigue design
None
Seismic
Seismic loads No
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Hilti PROFIS Rebar 2.5.8
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4. Eurocode 2 parameters 5. Post-installed reinforcement
αcc 1.00 Reinforcements parameters

αct 1.00 Diameter 20.0 mm
Spacing - Y 127 mm
αct,bond 1.00
Spacing - X 127 mm
εud 0.0200
c 50.0 mm
k2 0.850 cd (EC2, 8.4.4.1) 53.3 mm
ν' 0.900 Bond conditions Good
ρmax 0.0400 Min. reinforcement 100 mm²/m
εc2 2.00•10-3 Other
εc2u 3.50•10-3 Transverse pressure 0.00 N/mm²
Cover of tension force line b 0.00 mm
6. TR069 parameters
Transverse pressure ptr 0.00 N/mm²

αsus 1.00
0 0.740
ψ sus (Hilti Technical Data)
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Selected solution
Bar size Drill bit size Bar spacing - Y Bar spacing - X Distance Required drill
centre/centre centre/centre centre/surface hole
Ø [mm] D [mm] s [mm] s [mm] cs [mm] linst [mm]
Bar with highest 20.0 25.0 127 127 1,060 421
load
Required accessories
Drilling Cleaning Setting

- Suitable rotary hammer - Compressed air with required accessories to - Dispenser including cassette and mixer
- Properly sized drill bit blow from the bottom of the hole - For deep installations, a piston plug is
- Proper diameter wire brush necessary
Bar with highest load (tension)

Design Input
Design force in bar FE 73.1 kN EC2 9.2.1.4(2)

Stress in bars σsd 233 N/mm²
Tension force acting on the group of rebar TE 325 kN
Adhesive used Hilti HIT-HY 200-R V3
Resistance corresponding to yielding of reinforcement (EOTA TR 069, Section 4.2)
Resistance for yielding NRd,y = As • fyd 137 kN > FE
Resistance corresponding to concrete cone failure (EOTA TR 069, Section 4.3)
Anchorage length lb 421 mm

Factor for resistance to concrete cone kcr,N 7.70 ETA 19/0665
Characteristic resistance for a single bar N0Rk,c = kcr,N • √fck • lb 1.5 333 kN
Characteristic distance Scr,N 1,263 mm
Reference projected area A0c,N = Scr,N • Scr,N 1.60•106 mm²
Actual projected area of the group of Ac,N 2.64•106 mm²
tensioned rebars
Minimum edge distance c 810 mm
Characteristic edge distance ccr,N 632 mm
Eccentricity eN 71.1 mm
Internal lever arm z 377 mm
Concrete material safety factor γc 1.50
Installation safety factor γinst 1.00
Effect of proximity of an edge of the ψs,N = 0.7 + 0.3 • (c/ccr,N) ≤ 1.0 1.00
concrete member
Effect of eccentricity ψec,N = 1/(1 + 2 • (eN/Scr,N)) 0.899
Effect of dense reinforcement ψre,N = 0.5 + (lb/200) ≤ 1.0 1.00
Effect of compression ψM,N = 2.0 - (z/(1.5 • lb)) ≥ 1.0 1.00
Resistance to concrete cone NRd,c = N0Rk,c • (Ac,N/A0c,N) • ψs,N • ψec,N • ψre,N • 329 kN > TE
ψM,N/(γc*γinst)
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Resistance corresponding to bond and splitting failure (EOTA TR 069, Section 4.4)
(The increase of bond splitting resistance due to the possible presence of transverse reinforcement is not taken into account)
Bond condition η1 1.00 EC2 8.4.3(2)

Approval parameter Ak Ak 4.10 N/mm² ETA 19/0665
Approval parameter Sp1 Sp1 0.310 ETA 19/0665
Approval parameter Lb1 Lb1 0.450 ETA 19/0665
Minimum edge distance cd min{cs/2; cx; cy} 53.3 mm
Assumed ratio between cmax and cd cmax / cd 1.00
Effect of transverse compression Ωp,tr = 1.0 - tanh[0.2 • (ptr / (0.1 • fcm))] 1.00
Effect of sustained loads ψsus 0.740
Design bond-splitting resistance sp1 sp2 sp3 3.45 N/mm²
τRd,split = η1 • Ak • (fck/25) • (25/Ø) • [(cd/Ø) •
(cmax/cd)sp4] • (7•Ø/lb)lb1 • Ωp,tr/(γc•γinst)
Design bond resistance in cracked concrete τRd,cr = (τRk,ucr/(γc • γinst)) • (20•Ø/lb)lb1 • ψsus • Ωcr 3.60 N/mm²
Decisive bond-splitting resistance τRd,sp = min{τRd,split; τRd,cr} 3.45 N/mm²
Factor to account for the influence of Ωcr 0.610 ETA 19/0665
cracked concrete
Bond splitting resistance NRd,sp = τRd,sp • lb • Ø • π 91.3 kN > FE
Resistance of the system connection
Utilisation of steel yielding resistance 53.5 %

Utilisation of concrete cone resistance 98.9 %
Utilisation of bond-splitting resistance 80.1 %
Definition of the installation length
Bond strength fbd,pi 2.70 N/mm² ETA 19/0600

Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,pi) 805 mm
Minimum anchorage length lmin = max(0.3lb,rqd,fyd; 10Ø; 100 mm) 242 mm EC2 8.7.3(1)
and German
National Annex
Controlling anchorage length lbd = max(lb;lmin) 421 mm

Installation length linst = lbd 421 mm
Bar with lowest load (tension)

Design Input
Design force in bar FE 6.62 kN EC2 9.2.1.4(2)

Stress in bars σsd 21.1 N/mm²
Tension force acting on the group of rebar TE 325 kN
Phone | Fax: | Date: 21/07/2021
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Adhesive used Hilti HIT-HY 200-R V3
Resistance corresponding to yielding of reinforcement (EOTA TR 069, Section 4.2)
Resistance for yielding NRd,y = As • fyd 137 kN > FE
Resistance corresponding to concrete cone failure (EOTA TR 069, Section 4.3)
Anchorage length lb 421 mm

Factor for resistance to concrete cone kcr,N 7.70 ETA 19/0665
Characteristic resistance for a single bar N0Rk,c = kcr,N • √fck • lb 1.5 333 kN
Characteristic distance Scr,N 1,263 mm
Reference projected area A0c,N = Scr,N • Scr,N 1.60•106 mm²
Actual projected area of the group of Ac,N 2.64•106 mm²
tensioned rebars
Minimum edge distance c 810 mm
Characteristic edge distance ccr,N 632 mm
Eccentricity eN 71.1 mm
Internal lever arm z 377 mm
Concrete material safety factor γc 1.50
Installation safety factor γinst 1.00
Effect of proximity of an edge of the ψs,N = 0.7 + 0.3 • (c/ccr,N) ≤ 1.0 1.00
concrete member
Effect of eccentricity ψec,N = 1/(1 + 2 • (eN/Scr,N)) 0.899
Effect of dense reinforcement ψre,N = 0.5 + (lb/200) ≤ 1.0 1.00
Effect of compression ψM,N = 2.0 - (z/(1.5 • lb)) ≥ 1.0 1.00
Resistance to concrete cone NRd,c = N0Rk,c• (Ac,N/A 0
c,N) • ψs,N • ψec,N • ψre,N • 329 kN > TE
ψM,N/(γc*γinst)
Resistance corresponding to bond and splitting failure (EOTA TR 069, Section 4.4)
(The increase of bond splitting resistance due to the possible presence of transverse reinforcement is not taken into account)
Bond condition η1 1.00 EC2 8.4.3(2)

Approval parameter Ak Ak 4.10 N/mm² ETA 19/0665
Approval parameter Lb1 Lb1 0.450 ETA 19/0665
Minimum edge distance cd min{cs/2; cx; cy} 53.3 mm
Assumed ratio between cmax and cd cmax / cd 1.00
Effect of transverse compression Ωp,tr = 1.0 - tanh[0.2 • (ptr / (0.1 • fcm))] 1.00
Effect of sustained loads ψsus 0.740
Design bond-splitting resistance sp1 sp2 sp3 3.45 N/mm²
τRd,split = η1 • Ak • (fck/25) • (25/Ø) • [(cd/Ø) •
(cmax/cd)sp4] • (7•Ø/lb)lb1 • Ωp,tr/(γc•γinst)
Design bond resistance in cracked concrete τRd,cr = (τRk,ucr/(γc • γinst)) • (20•Ø/lb)lb1 • ψsus • Ωcr 3.60 N/mm²
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Decisive bond-splitting resistance τRd,sp = min{τRd,split; τRd,cr} 3.45 N/mm²
Factor to account for the influence of Ωcr 0.610 ETA 19/0665
cracked concrete
Bond splitting resistance NRd,sp = τRd,sp • lb • Ø • π 91.3 kN > FE
Resistance of the system connection
Utilisation of steel yielding resistance 4.84 %

Utilisation of concrete cone resistance 98.9 %
Utilisation of bond-splitting resistance 7.25 %
Definition of the installation length
Bond strength fbd,pi 2.70 N/mm² ETA 19/0600

Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,pi) 805 mm
Minimum anchorage length lmin = max(0.3lb,rqd,fyd; 10Ø; 100 mm) 242 mm EC2 8.7.3(1)
and German
National Annex
Controlling anchorage length lbd = max(lb;lmin) 421 mm

Installation length linst = lbd 421 mm
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Remarks
This design exclusively considers the local load transfer from the post-installed tensile reinforcement at the intersection between new and
existing concrete. The joint surfaces for concreting must be roughened to at least such an extent that aggregates protrude. It assumes that
adequate transverse reinforcement is provided in the anchorage area if required.
The shear load carrying capacity of the cross section has to be designed separately.
The design in according to the TR069 used in this calculation evaluates solely the strength of the connection; serviceability criteria are not
considered. Indications on displacements and creep of post-installed rebars can be found in the European Technical Approvals for anchors.
The Installation (drilling, cleaning, setting) must be according to the approval!
Fixed diameter and spacing selected. Please be aware that over-reinforcement of the section may lead to brittle failure of the fastening.
The user is responsible to check the amount of reinforcement in the existing structure. The design in accordance with the TR069 only works if
there is sufficient reinforcement in the existing part!
The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product have to be
followed to ensure a proper installation.
Minimum reinforcement requirements are not checked by the software.
If the new structural element is connected to the tension zone of an existing flexural element and in cases of anchorages shorter than 80% of
the thickness of the existing element, the local load transmission to the supports shall be treated carefully. Guidance is provided by EN 1992-4,
Annex A.

Column Rebar Design - NTPC

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www.hilti.in Hilti PROFIS Rebar 2.5.

Design standard: TR069 / ETA

1. Loads 2. Drilling & Temperature 3. Material & Safety

Loads Drilling Structure

4. Eurocode 2 parameters 5. Post-installed reinforcement

αcc 1.00 Reinforcements parameters

Transverse pressure ptr 0.00 N/mm²

Drilling Cleaning Setting

Bar with highest load (tension)

Design force in bar FE 73.1 kN EC2 9.2.1.4(2)

Resistance corresponding to yielding of reinforcement (EOTA TR 069, Section 4.2)

Resistance for yielding NRd,y = As • fyd 137 kN > FE

Resistance corresponding to concrete cone failure (EOTA TR 069, Section 4.3)

Anchorage length lb 421 mm

Bond condition η1 1.00 EC2 8.4.3(2)

Resistance of the system connection

Utilisation of steel yielding resistance 53.5 %

Definition of the installation length

Bond strength fbd,pi 2.70 N/mm² ETA 19/0600

Controlling anchorage length lbd = max(lb;lmin) 421 mm

Bar with lowest load (tension)

Design force in bar FE 6.62 kN EC2 9.2.1.4(2)

Resistance corresponding to yielding of reinforcement (EOTA TR 069, Section 4.2)

Resistance for yielding NRd,y = As • fyd 137 kN > FE

Resistance corresponding to concrete cone failure (EOTA TR 069, Section 4.3)

Anchorage length lb 421 mm

Bond condition η1 1.00 EC2 8.4.3(2)

Resistance of the system connection

Utilisation of steel yielding resistance 4.84 %

Definition of the installation length

Bond strength fbd,pi 2.70 N/mm² ETA 19/0600

Controlling anchorage length lbd = max(lb;lmin) 421 mm

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