Operating Instructions

Butterfly Valve
DN 40 50 65 80 100 125 150 200 450

pneumatically driven

Order number:. . . . . . . . 40550/001 + 104 + 105 + 137 + 204 + 205

. . . . . . . . . . . . . . . . . . . . . . . . + 237 + 300 + 311 + 350 + 316 + 700
W-KSB-01_en.fm – 11/2009/SBa

Keyword: . . . . . . . . . . . . . . . . . . . . . . EPS – TE-KO “Kostolac B”

Labeling: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see next page

Issued: TD/Balfanz Checked: TD/Willmer Approved: TL/Duwe

Labeling:

Order Position: DN: Drive: Labeling:

001-1 100 Actair 6 0NY34S001, 0NY34S002, 0NY34S003
0NY34S004, 0NY34S005, 0NY34S006
1NY14S001, 1NY33S001, 1NY34S001
2NY14S001, 2NY33S001, 2NY34S001

104-1 100 Actair 6 1NY30S101, 1NY30S201, 1NY30S220,

1NY30S301, 1NY32S101, 1NY32S201,
1NY32S220, 1NY32S301

104-2 40 Actair 3 1NY36S101, 1NY36S201, 1NY36S301

1NY37S101, 1NY37S201, 1NY37S301

105-1 150 Actair 12 1NU33S504, 1NU34S504, 1NU35S504

1NU36S504, 1NU37S504, 1NU38S504

105-2 150 Actair 12 1NY30S001, 1NY31S001, 1NY31S002

1NY32S001

105-3 125 Actair 12 1NU33S510, 1NU34S510, 1NU35S510

1NU36S510, 1NU37S510, 1NU38S510

105-4 125 Actair 12 1NY33S010, 1NY33S110, 1NY33S210

1NY34S010, 1NY34S110, 1NY34S210

105-5 100 Actair 6 1NY33S008, 1NY34S008

105-6 65 Actair 3 1NY33S006, 1NY34S006

137-1 100 Actair 6 1NY33S002, 1NY34S002

204-1 100 Actair 6 2NY30S101, 2NY30S201, 2NY30S220,

2NY30S301, 2NY32S101, 2NY32S201,
2NY32S220, 2NY32S301

204-2 40 Actair 3 2NY36S101, 2NY36S201, 2NY36S301

2NY37S101, 2NY37S201, 2NY37S301

205-1 150 Actair 12 2NU33S504, 2NU34S504, 2NU35S504

2NU36S504, 2NU37S504, 2NU38S504

205-2 150 Actair 12 2NY30S001, 2NY31S001, 2NY31S002

2NY32S001

Butterfly valve
 205-3 125 Actair 12 2NU33S510, 2NU34S510, 2NU35S510
2NU36S510, 2NU37S510, 2NU38S510

205-4 125 Actair 12 2NY33S010, 2NY33S110, 2NY33S210

2NY34S010, 2NY34S110, 2NY34S210

205-5 100 Actair 6 2NY33S008, 2NY34S008

205-6 65 Actair 3 2NY33S006, 2NY34S006

237-1 100 Actair 6 2NY33S002, 2NY34S002

300-2 125 Actair 12 1NY14S010, 1NY14S110

300-3 100 Actair 6 1NY14S008

300-4 100 Actair 6 1NY11S001, 1NY12S001, 1NY12S002

1NY13S001

300-5 80 Actair 6 1NU14S012, 1NU15S012

300-6 65 Actair 3 1NY14S006

311-1 100 Actair 6 1NY14S004

350-2 125 Actair 12 2NY14S010, 2NY14S110

350-3 100 Actair 6 2NY14S008

350-4 100 Actair 6 2NY11S001, 2NY12S001, 2NY12S002

2NY13S001

350-5 80 Actair 6 2NU14S012, 2NU15S012

350-6 65 Actair 3 2NY14S006

361-1 100 Actair 6 2NY14S004

700-1 450 Actair 100 0NU30S010

W-KSB-01_en.fm – 11/2009/SBa

700-2 200 Actair 25 0NU31S011, 0NU42S011

700-3 150 Actair 12 0NU32S011, 0NU41S011

Issued: TD/Balfanz Checked: TD/Willmer Approved: TL/Duwe

700-4 100 Actair 6 0NY31S001, 0NY33S001, 0NY41S001
0NY43S001

700-5 100 Actair 6 0NY30S001, 0NY35S001, 0NY35S002

0NY40S001

700-6 50 Actair 3 0NY30S010, 0NY30S020, 0NY30S030

0NY30S040, 0NY30S050, 0NY30S060
0NY30S070, 0NY30S080
0NY40S010, 0NY40S020, 0NY40S030
0NY40S040, 0NY40S050, 0NY40S060
0NY40S070, 0NY40S080

700-7 40 Actair 3 0NY30S006, 0NY30S007, 0NY32S001

0NY32S002, 0NY40S006, 0NY40S007
0NY41S002

700-14 80 Actair 3 0NY32S004, 0NY41S004

700-15 65 Actair 3 0NY32S003, 0NY41S003

Butterfly valve
 Table of Contents
I. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
I.1 Appliance Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
I.1.1 Construction and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
I.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
I.3 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
I.4 Characteristic Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
I.4.1 Operating Medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
I.4.2 Air Consumption on the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
I.4.3 Temperatures .................................... 5
I.4.4 Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
I.4.5 Torques on the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
I.5 Characteristic Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

II. Assembly and Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

II.1 Provision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
II.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
II.2.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
II.2.2 Electrical and Pneumatic Connections . . . . . . . . . . . . . . . . . . . . 8

III. Operation, Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . 9

III.1 Replacement of the Ring Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
III.2 Cleaning of the Air Filter on the Control Unit . . . . . . . . . . . . . . . . . . . . . . 9

IV. Equipment Overview,

Spare and Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IV.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IV.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IV.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
IV.3.1 Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
IV.3.2 Drive Actair 3 … 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IV.3.3 Drive Actair 100 … 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
IV.3.4 Control Unit Amtronic R1142 . . . . . . . . . . . . . . . . . . . . . . . . . . 19
W-KSB-pneum-01_enIVZ.fm – 11/2009/SBa

Butterfly valve
Butterfly valve
 Technical Data

I. Technical Data

I.1 Appliance Description

I.1.1 Construction and Function

The butterfly valve (1) serves to shut off an air or conveyor line.

The pneumatic version of the valve is provided with a pneumatic drive (3). A control unit (3a)
contains signal transmitters for sensing the end positions and a solenoid valve for actuating
the drive. The solenoid valve is provided with a push-button for manual emergency operation
of the valve in case of power failure. Two electrical micro switches serve as signal transmit-
ters.

The assignments of the valve versions to the individual markings are listed on the reverse of
the correction sheet.
W-KSB-01B_en.fm – 11/2009/SBa

Butterfly valve 1/20

Technical Data

I.2 Dimensions
Butterfly valve with single ring housing

DN Overall Mounting plate1 Shaft end Valve disk Weight

length
l1 d1 h1 h2 h4 s øz h3 e1 e2
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

40 33 108 105 51 F05 10 11 14 24 32 4 1.1

50 43 118 109,5 55,5 F05 10 11 14 24 33 4 1.3

65 46 133 136 67,5 F05 10 11 14 24 55 11 1.9

80 46 138 142 73,5 F05 10 11 14 24 71 17 2.5

100 52 144 163 92 F05 10 14 18 24 90 23 3.9

125 56 174 176,5 105,5 F05 10 14 18 30 119 35 4.7

150 56 198 194 120 F07 12 14 18 30 144 46 6.9

200 60 252 222 150,5 F07 12 19 25 35 196 69 10.5

1 according to ISO5211

2/20 Butterfly valve

 Technical Data

Butterfly valve with single ring housing

DN Overall Mounting plate1 Shaft end Valve disk Weight

length
l1 d1 h1 h2 h4 s h3 e1 e2
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

450 114 546 410 329 F14 23 36 55 422 160 96.0

1 according to ISO5211
W-KSB-01B_en.fm – 11/2009/SBa

Butterfly valve 3/20

Technical Data

Pneumatic drive

Actair A B C Weight

3 194 100 119 2.8

6 218 114 137 3.9
12 272 132 163 6
25 344 156 197 11
100 505 157 216 30

Control unit

The weight of the control unit is 1.5 kg.

I.3 Materials
Butterfly valve

Housing Shaft Disk Ring bellow

Cast iron Fine steel Spheroidal graphite iron XV: special elastomer E.P.D.M., heat-resistant

Spheroidal graphite iron Fine steel Fine steel VC: fluorelastomer VITON

4/20 Butterfly valve

 Technical Data

Pneumatic drive

Housing and housing cover consist of a light metal alloy.

Control unit

The housing consists of a coated light metal alloy, the shaft of acetal.

I.4 Characteristic Mechanical Data

I.4.1 Operating Medium

The pneumatic drive must be operated by means of filtered, dry, oiled air.

I.4.2 Air Consumption on the Drive

Volume in cm³
Actair
for opening for closing
3 305 240
6 570 660
12 1180 1265
25 2400 2508
100 5280 4380

I.4.3 Temperatures

Ring bellow material Tmin [°C] Tmax [°C]

special elastomer E.P.D.M., heat-resistant –20 130

Fluorelastomer, heat-resistant — 160

The drive can be operated within a temperature range of -20 to 80 °C.

I.4.4 Pressures

The permissible operating pressure and the permissible differential pressure on the valve
disk are both 10 bar.

The control air pressure of the drive is 3 to 8 bar (overpressure).

W-KSB-01B_en.fm – 11/2009/SBa

Butterfly valve 5/20

Technical Data

I.4.5 Torques on the Drive

Torques [Nm] at … control pressure [bar]

Actair
3 4 5* 6 7 8
3 25 33 40 50 58 66
6 48 64 80 96 110 125
12 89 115 140 155 200 230
25 178 237 290 350 410 470
100 600 800 1000 1200 1400 1600

* Nominal torques, measured at a control pressure of 5 bar

I.5 Characteristic Electrical Data

Micro switch

Permissible current intensity at Fatigue strength

220 V AC 24 V DC electrical mechanical

[A] [A]
5 5 106 stress reversals 3×107 stress reversals

4/2-way solenoid valve monostable

Throughput at 6 bar Permissible temperature Nominal voltage Nominal power Starting current
[Ndm³/min] [°C] [VDC] [W] [mA]
400 – 20 … 80 24 1 40

The solenoid valve is closed when the current is disconnected.

6/20 Butterfly valve

 Assembly and Start-up

II. Assembly and Start-up

II.1 Provision
The butterfly valve leaves the factory tested for functioning and ready for installation. When
received by the customer the delivery should be checked for correctness, completeness and
possible transport damage.

II.2 Assembly

II.2.1 Mechanical Installation

The butterfly valve must be installed in a flange connection PN10, slightly opened and without
additional gaskets, free from tension as far as possible.

Nominal Screws Tightening

Øa b c d
width torques
[mm] [mm] [mm] [mm]
[mm] Quantity Thread m [Nm]

40 110 34 105 16 4 M16 210

50 125 42 115 18 4 M16 210
65 145 46 120 18 4 M16 210
80 160 47 130 22 8 M16 210
100 180 52 135 22 8 M16 210
125 210 56 140 24 8 M16 210
150 240 58 150 24 8 M20 425
200 295 60 155 24 8 M20 425

Insert the bottom bolts loosely.

Insert the valve into the flange gap from the top.
Insert and slightly tighten the top bolts except one.
Align flange and valve using a mandrel.
Insert the last bolt and tighten all bolt crosswise.
W-KSB-01C_en.fm – 11/2009/SBa

Butterfly valve 7/20

Assembly and Start-up

II.2.2 Electrical and Pneumatic Connections

Control unit

Connect the control unit pneumatically (compressed air and exhaust air connection ¼") and
electrically (Pg 13.5) according to the following wiring diagrams:

Control unit with two micro switches for position indication and one solenoid valve SV1:

Pneumatic control:

8/20 Butterfly valve

 Operation, Maintenance and Servicing

III. Operation, Maintenance and Servicing

III.1 Replacement of the Ring Bellows

Open the valve completely.
Remove plug in housing bottom.
Mark disk position on disk and shaft square end.
Drive valve shaft upwards out using a round steel bar.
Remove valve disk (using a rubber mallet, if necessary).
Remove ring bellows and plastic bearings.
Insert new ring bellows and new plastic bearings.
Insert valve disk.
Insert valve shaft from the top. Ensure that the toothing is positioned correctly (see marks).
Drive in valve shaft with a rubber mallet, until it engages in the bottom plastic bearing.

III.2 Cleaning of the Air Filter on the Control Unit

Clean the air filter (2)
on the air connection (1)
once a year as follows:

Shut off air supply.

Detach air supply

connection.

Insert an extractor or
wooden screw and
turn out the air filter.

Clean the filter in a

bath of benzine or
solvent.

Dry the filter from outside

to inside by means of
compressed air.

Reinsert the filter.

Attach the air connection.

Turn on air supply.

W-KSB-01D_en.fm – 11/2009/SBa

Butterfly valve 9/20

Operation, Maintenance and Servicing

10/20 Butterfly valve

 Equipment Overview, Spare and Wearing Parts

IV. Equipment Overview,

Spare and Wear Parts

IV.1 Introduction
In the following equipment overviews, spare parts are marked by an S and wear parts are
marked by a W. This marking is not binding. The order-related spare parts offer is binding in
each case. Parts marked bold are split up further in subordinate parts lists.
We generally recommend to keep at least the parts marked by a W (for wear part) in stock.
Please state when ordering spare and wear parts:
• the designation of the component (here: Butterfly valve)
• the designation of the subassembly (e.g. Butterfly valve I10 …)
• the designation of the spare parts according to the spare parts list
• the article number according to the spare parts list

Address for order:

FLSmidth MÖLLER GmbH

Ersatzteilabteilung (Spare parts department)
Haderslebener Str. 7
D-25421 Pinneberg

Phone: +49 4101 788-182 (Spare parts department)

+49 4101 788-0 (Front desk)
Fax: +49 4101 788-108 (Spare parts department)
+49 4101 788-140 (Front desk)
E-Mail: moeller@flsmidth.com
Z-KSB-pneum-01_en.fm – 11/2009/SBa

Butterfly valve 11/20

Equipment Overview, Spare and Wearing Parts

IV.2 Overview

Article number
Item number

E-Spare part
V-Wear part

Designation Material Weight

Quantity

Kit item

[kg]

1 1 Butterfly valve I10 3G6K6VC

2 1 Drive Actair
3 1 Control unit Amtronic

12/20 Butterfly valve

 Equipment Overview, Spare and Wearing Parts

IV.3 Overview

Article number
Item number

E-Spare part
V-Wear part

Designation Material Weight

Quantity

Kit item

[kg]

1 1 Butterfly valve I10 3T6K3GXV

2 1 Drive Actair
3 1 Control unit Amtronic
Z-KSB-pneum-01_en.fm – 11/2009/SBa

Butterfly valve 13/20

Equipment Overview, Spare and Wearing Parts

IV.3.1 Butterfly Valve

Item number For nominal width Designation Material

100 40 … 300 Housing Spheroidal graphite iron
100 40 … 600 Housing Cast iron
210 40 … 300 Shaft Fine steel
213 40 … 300 Drive shaft Fine steel
310.1 200 … 300 Bearing Fine steel/Teflon
310.2 200 … 300 Bearing Fine steel/Teflon
310.3 200 … 300 Bearing Fine steel/Teflon
412 40 … 300 O ring Nitrile
413 40 … 300 Ring bellows VC: fluorelastomer VITON
413 40 … 300 Ring bellows XV: special elastomer E.P.D.M., heat-resistant
550 40 … 300 Disk Spheroidal graphite iron
550 40 … 300 Disk Fine steel
900.1 40 … 300 Blow-out safety device Fine steel
900.2 250 … 300 Blow-out safety device Fine steel
916 40 … 300 Plug Polyamide
932 40 … 200 Retaining ring Steel

14/20 Butterfly valve

 Equipment Overview, Spare and Wearing Parts

IV.3.2 Drive Actair 3 … 50

Z-KSB-pneum-01_en.fm – 11/2009/SBa

Butterfly valve 15/20

Equipment Overview, Spare and Wearing Parts

Item number Designation Material

103 Housing Light metal alloy
163 Housing cover Light metal alloy
300.1 Top bearing Acetal
300.2 Bottom bearing Acetal
314 Stop disk Fine steel type 304
410 Cylinder cover packing Nitrile
412.1 O ring Nitrile
412.2 O ring Nitrile
412.3 Piston packing Nitrile
412.4 O ring Nitrile
412.6 O ring Nitrile
554 Washer Fine steel V2A
55-2 Washer Acetal
593 Piston ring Acetal
595 Piston Light metal alloy
59-26 Yoke Steel, treated
59-30 Roller Steel, treated
81-68 Sliding block Acetal
877 Gear wheel Steel, galvanized
903 Plug Polyamide
909 End stop bolt Fine steel V2A
914.1 Hexagon socket screw Fine steel V2A
920 Hexagon nut Fine steel V2A
932 Retaining ring Fine steel

16/20 Butterfly valve

 Equipment Overview, Spare and Wearing Parts

IV.3.3 Drive Actair 100 … 200

Z-KSB-pneum-01_en.fm – 11/2009/SBa

Butterfly valve 17/20

Equipment Overview, Spare and Wearing Parts

Item number Designation Material

103 Housing Light metal alloy
163 Housing cover Light metal alloy
210 Axle Steel, treated, galZn
300.1 Top bearing Acetal
300.2 Bottom bearing Acetal
314 Stop disk Fine steel type 304
412.1 O ring Nitrile
412.2 O ring Nitrile
412.3 Piston packing Nitrile
412.4 O ring Nitrile
412.6 O ring Nitrile
412.7 O ring Nitrile
554 Washer Fine steel V2A
55-2 Washer Acetal
593 Piston ring Acetal
595 Piston Spheroidal graphite iron
59-26 Yoke Steel, treated
59-30 Roller Steel, treated
81-68.1 Rear sliding block Acetal
81-68.2 Front sliding block Acetal
903 Plug Polyamide
909 End stop bolt Fine steel V2A
914.1 Hexagon socket screw Fine steel V2A
916.2 Plug, cylindrical Nitrile
916.3 Plug, triangular Nitrile
920 Hexagon nut Fine steel V2A
932 Retaining ring Fine steel

18/20 Butterfly valve

 Equipment Overview, Spare and Wearing Parts

IV.3.4 Control Unit Amtronic R1142

Z-KSB-pneum-01_en.fm – 11/2009/SBa

Butterfly valve 19/20

Equipment Overview, Spare and Wearing Parts

Item number Designation Material

160 Cover Light metal alloy
191.1 Board fixture Acetal
191.2 Board fixture Polyamide
210 Shaft Acetal
314 Stop disk Fine steel type 304
410.1 Cover gasket Nitrile
410.2 Mounting base gasket Nitrile
412.1 O ring Nitrile
412.2 O ring Nitrile
412.3 O ring Nitrile
412.4 O ring Nitrile
486 Ball Fine steel
554.1 Washer Fine steel V2A
554.2 Washer Fine steel V2A
59-52 Emergency operating device Acetal
626 Hood Polycarbonate, transparent
629 Position indicator Polyamide
62-2 Cam, adjustable Acetal/Glass fiber
74-7 Directional valve and actuator —
81-2.1 Ground cable type 500 SV 1.5 mm2 Copper
817 Cable screw coupling PG 13.5 Polyamide
82-2.1 Board with 2 micro switches —
890 Mounting base Light metal alloy
900.1 Slotted cheese head screw Fine steel V2A
900.2 Slotted cheese head screw Fine steel V2A
900.3 Slotted cheese head screw Fine steel V2A
900.4 Thread-forming screw Steel, galvanised
900.5 Slotted cheese head screw Fine steel V2A
903.1 Plug ¼’’ Polyamide
909 Adjusting screw for actuating time Steel
932.1 Outer retaining ring Steel
932.2 Retaining ring Steel
950 Button restoring spring Fine steel type 302

20/20 Butterfly valve