GAGE R & R ANALYSIS REPORT

CUSTOMER: SONALIKA
PART NO.: WATER SAPARATOR
CHARACTERISTIC: DIMENSION
APPRAISER A

TRIAL

GAGE NAME: DVC 0-300mm

GAGE NO.: A01001
GAGE TYPE: DEGITAL

NAME: MANASH

TOL(+):
TOL(-):

1
50.36

2
50.31

3
50.33

4
50.29

5
50.31

6
50.38

7
50.36

8
50.34

9
50.3

10
50.28

AVERAGE
50.326

50.36

50.32

50.33

50.29

50.31

50.38

50.36

50.35

50.3

50.28

50.328

50.36

50.31

50.33

50.29

50.32

50.37

50.36

50.34

50.3

50.28

50.360

50.313

50.330

50.290

50.313

50.377

50.360

50.343

50.300

50.280

0.000

0.010

0.000

0.000

0.010

0.010

0.000

0.010

0.000

0.000

APPRAISER B

DATE:
PERFORMED BY:

4/4/2012
MOHIT

GAGE R & R SUMMARY

MEASUREMENT UNIT ANALYSIS

50.326
XBARA
RBARA

50.327
0.004

REPEATABILITY (EV)

10

AVERAGE

50.36

50.31

50.33

50.3

50.31

50.38

50.35

50.35

50.31

50.28

50.328

50.36

50.31

50.33

50.29

50.32

50.36

50.36

50.35

50.3

50.28

50.326

50.36

50.31

50.33

50.29

50.31

50.38

50.35

50.35

50.3

50.28

AVERAGE
RANGE

50.360

50.310

50.330

50.293

50.313

50.373

50.353

50.350

50.303

50.280

0.000

0.000

0.000

0.010

0.010

0.020

0.010

0.000

0.010

0.000

(REPEATABILITY & REPRODUCIBILITY):

0.014

PART VARIATION (PV):

0.153

TOTAL VARIATION (TV):

0.154

50.326
XBARB
RBARB

0.002

R&R

50.327
0.006

% PROCESS
VARIATION (TV)

PART

NAME: GAUTAM
1
2

0.014

REPRODUCIBILITY (AV)

PART

NAME: BRAJESH
1
2

APPRAISER C

50
0.5
0.5

PART

AVERAGE
RANGE

TRIAL

NOMINAL:

% TOLERANCE
VARIATION (TOL)

10

AVERAGE

50.36

50.31

50.33

50.29

50.31

50.36

50.36

50.33

50.3

50.28

50.323

% EQUIPMENT VARIATION:

9.24

1.42

50.36

50.31

50.34

50.29

50.31

50.38

50.36

50.34

50.3

50.28

50.327

% APPRAISER VARIATION:

1.62

0.25

50.36

50.31

50.33

50.29

50.31

50.38

50.36

50.34

50.3

50.28

50.326

% R & R:

9.38

1.44

AVERAGE
RANGE

50.360

50.310

50.333

50.290

50.310

50.373

50.360

50.337

50.300

50.280

15.30

0.000

0.000

0.010

0.000

0.000

0.020

0.000

0.010

0.000

0.000

99.56
15

TRIAL

XBARC
RBARC

% PART VARIATION:
ndc:

50.325
0.004

REPEATABILITY RANGE CONTROL CHART

50.311
50.331
50.291
50.312
50.374
50.358
50.343
50.301
50.280
APPRAISER
A
0.015 XBARp 50.360
UCL-R 0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012 0.015
0.012
0.012
LCL-R 0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
R - OP1
0.01
RBARBAR 0.005
0.005
0.005
0.005
0.005
0.005
0.005
0.005 0.01
0.005
0.005
UCL-R
XBARBAR 50.326
50.326
50.326
50.326
50.326
50.326
50.326
50.326
50.326
50.326
LCL-R
UCL-XBAR 50.33823 50.33823 50.33823 50.33823 50.33823 50.33823 50.33823 50.33823 50.33823 50.33823
0.005
0.005
LCL-XBAR 50.31421 50.31421 50.31421 50.31421 50.31421 50.31421
50.31421 50.31421 50.31421 50.31421
RBARBAR
d2A(EV)= 1.128
0
0
d2(PV)=
3.180
1
2
3
4
5
6
7
8
9
10
1
2
3

APPRAISER
# PARTS B 10

APPRAISER C

M (FOR EV(K1) = # OF TRIALS)(FOR AV(K2) = # APPR AND G=1)(FOR PV(K3) = # OF PARTS AND G=1)

OP1?
1
OP2?
1
OP3?
1
# OPER
3
# TRIALS (M)
3
(G) 30.000
d2(EV)= 1.693
d2(AV)= 1.910
4
5
6
7
8

d2
2
R1 - OP2 1.410
2
1.280
UCL-R
3
1.230
LCL-R
4
1.210
5
1.190
RBARBAR
6
1.180

G
9

10

0.012
3
1.910
0.01
1.810
0.008
1.770
0.006
1.750
0.004
1.740
0.002
1.730
0

4
2.240
2.150
2.120
2.110
2.100
2.090
1

5
2.480
2.400
2.380
2.370
2.360
2.350
3

6
2.670
2.600
2.580
2.570
2.560
2.560

7
2.830
2.770
2.750
2.740
2.730
2.730
6

8
2.960
2.910
2.890
2.880
2.870
2.870
8

9
3.080
3.020
3.010
3.000
2.990
2.990

10
3.180
R - OP3
3.130
3.110

UCL-R

LCL-R
3.100
RBARBAR
3.100

3.100

10

PART APPRAISER AVERAGE CHART

COUNT D4
3112.25
2.574

D3
0

APPRAISER
A SIZE
A2
3/d2
2.574

1.772

2
3
4
5

112.2

112.15

A2
1.88
1.023
0.729
0.577

D3
D4
0 - OP13.268
Xavg
0
2.574
UCL-XBAR
0
2.282
LCL-XBAR
0
2.114
XBARBAR

112.1

APPRAISERXDiff
B (Ro): 0.001

3/d2 TOLERANCE
2.659
1
112.25
1.772
112.2
1.457
1.29
112.15

Rp: 0.094
AV1: 0.000
AV2: 0.000

16.778

112.1

112.05
1

10

112.05
1

10

7
1.170
8
1.170
9
1.160
10
1.160
Xavg - OP2
11
1.160
UCL-XBAR
12
1.150
LCL-XBAR
13
1.150
XBARBAR
14
1.150
15
1.150
>15
1.128

1.730
2.090
1.720
2.080
112.25
1.720
2.080
1.720
112.2 2.080
1.710
2.080
1.710
112.15 2.070
1.710
2.070
112.1 2.070
1.710
1.710
112.05 2.070
1.693
2.059
1
2

2.350
2.550
2.720
2.350 APPRAISER
2.550
2.720 C
2.340
2.550
2.720
2.340
2.550
2.720
2.340
2.550
2.720
2.340
2.550
2.720
2.340
2.550
2.710
2.340
2.540
2.710
2.340
2.540
2.710
2.326
3
4 2.534
5
6 2.704
7
8

2.870
2.870
2.860
2.860
2.860
2.850
2.850
2.850
2.850
2.847
9 10

2.990
2.980
2.980
2.980
2.980
2.980
2.980
2.980
2.980
2.970

3.100
3.090
3.090
Xavg -3.090
OP3
3.090
UCL-XBAR
3.090
LCL-XBAR
3.090
XBARBAR
3.080
3.080
3.078

All calculations are based upon predicting 5.15 sigma (99% of the area under the normal distribution curve).
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
ANALYSIS:

REAPEATAB IL ITY RANGE CHART: ALL RANGES MUST BE WITHIN CONTROL LIMITS. IF ANY RANGE IS BEYOND THE LIMIT, DISCARD THAT DATA AND RECALCULATE THE LIMITS
APPRAISER AVERAGE CHART: AT LEAST 50% DATA SHOULD BE OUT SIDE OF CONTROL LIMITS. IF NOT MEASUREMENT SYSTEM IS NOT CAPABLE FOR MEASURING PART TO PART VARIATION

R&R: IF MS IS USED FOR SPC, CALCULATE R&R AS "% PROCESS VARIATION" OTHERWISE AS "TOLERANCE VARIATION".

PREPARED BY :-R&R<=10%: MS ACCEPTABLE, 10%<R&R<=30%:MS MAY BE ACCEPTED WITH PROPER JUSTIFICATION, R&R>30%: MS NOT ACCEPTABLE, NEEDS IMPROVEMENT.
QCD/F/44

APPROVED BY:Rev. No: 00