Professional Documents
Culture Documents
Pressure Transmitter
E + H Cerabar M PMC41
CS Pressure Transmitter PMC41.fm – 01/2008/JWi
Operating Instructions
0,753
Damping Zero Span
1 2 3 on off
+ – Display
I
O
Endress + Hauser
The Power of Know How
Short Operating Instructions Cerabar M HART
Software History
Software Valid Operating Device and Software changes BA changes
version Instructions (BA) software no.
1.0 04.99 8010 – –
1.1/1.2 04.02 8011/8012 On site commissioning: Chapter 4.1
Delayed adopting of Zero,
Span and bias pressure
Reset to factory setting on Chapter 4.1
site:
Option of resetting using
keys
2 Endress+Hauser
Cerabar M HART Table of Contents
Table of Contents
Endress+Hauser 3
Notes on Safety Cerabar M HART
Notes on Safety
Approved usage The Cerabar M is a pressure transmitter that is used for gauge pressure or absolute
pressure measurement, depending on the version.
Installation, The Cerabar M has been designed to operate safely in accordance with current
commissioning, technical, safety and EU standards. If installed incorrectly or used for applications for
operation which it is not intended, however, it is possible that application-related dangers may
arise, e.g. product overspill due to incorrect installation or calibration. For this reason,
the device must be installed, connected, commissioned, operated and maintained by
personnel that are authorised and suitably qualified. This Operating Instructions must
have been read and understood, and the instructions followed. Modifications and
repairs to the device are permissible only when they are expressly approved in the
Operating Instructions.
Please pay particular attention to the technical data on the nameplate. The MWP
(maximum working pressure) is specified on the nameplate. The value refers to a
reference temperature of 20°C (68°F) or 100°F for ANSI flanges.
• Test pressure (over pressure limit OPL) = MWP (nameplate) x 1.5
• The pressure values permitted at higher temperatures can be found in the following
standards: EN 1092-1: 2001 Tab. 18; ASME B 16.5a – 1998 Tab. 2-2.2 F316;
ASME B 16.5a – 1998 Tab. 2.3.8 N10276; JIS B2201
Explosion hazardous If the device is to be installed in a hazardous area, then national and local regulations
areas must be observed. The device can be supplied with the following certificates as listed
in the table below. The certificates are identified by the first letter of the order code on
the nameplate (see table below).
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local regulations.
• The requirements regarding measurement and safety equipment at the measuring
points must be met.
ENDRESS+HAUSER
CERABAR M PMC/PMP
Order No. PMC xx –
Order No. PMP xx –
4 Endress+Hauser
Cerabar M HART Safety Conventions and Symbols
Note!
Notes draw attention to activities or procedures that can have a direct influence on
Hinweis! operation or trigger an unforeseen device reaction if they are not carried out properly.
Caution!
Cautions draw attention to activities or procedures that can lead to persons being injured or
Achtung! to incorrect device operation if they are not carried out properly.
Warning!
Warnings draw attention to activities or procedures that can lead to persons being seriously
injured, to safety risks or to the destruction of the device if they are not carried out properly.
Explosion protection
Explosion protected, type examined operating equipment
If this icon is on the device’s nameplate, the device can be used in hazardous areas.
Hazardous area
This symbol identifies the hazardous area in the diagrams in these Operating Instructions.
– Devices that are used in hazardous areas or cables for such devices must have the
corresponding type of protection.
Electrical symbols
Direct current
A terminal at which direct current voltage is present or through which direct current flows.
Alternating current
A terminal at which (sinusoidal) alternating voltage is present or through which alternating
current flows.
Ground connection
A grounded terminal that, from the user’s viewpoint, is already grounded via a grounding
system.
Equipotential connection
A connection that has to be connected to the machine’s grounding system: This can be, for
example, a potential matching line or a star-shaped grounding system, depending on
national or company practice.
Endress+Hauser 5
1 Introduction Cerabar M HART
1 Introduction
Application The Cerabar M pressure transmitters measure the pressure of gases, vapours, liquids
and dusts and are used in all areas of chemical and process engineering.
Diaphragm
Fill fluid
Electrode
Figure 1.1
Structure of the measuring cell BA201Y02
Cerabar M
4…20 mA
Supply voltage:
11.5…45 VDC
For Ex ia area:
11.5…30 VDC
Process
Figure 1.2
Measuring system BA201Y03
6 Endress+Hauser
Cerabar M HART 2 Installation
2 Installation
This chapter describes:
• The mechanical installation of Cerabar M with and without a diaphragm seal
• The electrical connection.
2.1 Installation instructions for PMC 41, PMC 45, PMP 41 and
PMP 45
The Cerabar M without a diaphragm seal is mounted in the same way as for PMC 41, PMC 45,
manometers (DIN EN 839-2). The use of shut-off valves and pigtails is recommended. PMP 41, PMP 45
The orientation depends upon the application. without diaphragm seal
• Measurement in gases:
Mount on the shut-off valve above the tapping point.
BA201Y04
Figure 2.1
Mounting on shut-off valve for
measuring in gases
• Measurement in vapour:
Mount with pigtail below the tapping point.
The pigtail reduces the temperature in front of the diaphragm to almost ambient
temperature. Before start-up, the pigtail must be filled with a fill fluid (e.g. water).
BA201Y05 BA201Y06
Figure 2.2
Left:
Mounting with U-shaped pigtail
for measuring in vapour
Right:
Mounting with circular pigtail for
measuring in vapour
Endress+Hauser 7
2 Installation Cerabar M HART
• Measurement in liquids:
Mount on the shut-off valve below the tapping point or at the same height.
Figure 2.3
Mounting on shut-off valve for
measuring in liquids BA201Y07
Figure 2.4
Diaphragm seal versions BA201Y10
• The protective cap of the diaphragm seal should only be removed just before
installation in order to protect the diaphragm.
• The diaphragm of the diaphragm seal must not be dented or cleaned with pointed or
hard objects.
• The diaphragm seal and the pressure sensor together form a closed, oil-filled
calibrated system. The following rules should be observed:
− The filling hole is sealed and is not to be opened.
− The device should only be turned by the diaphragm seal at the point provided and
not by the housing.
8 Endress+Hauser
Cerabar M HART 2 Installation
BA201Y11
Figure 2.5
Mounting with temperature spacer
To protect from extremely high temperatures (up to 350 °C medium temperature), PMP 46, PMP 48
moisture or vibration, or where the mounting location is not easily accessible, the Mounting with
housing of the Cerabar M can be mounted with a capillary tube to one side of the capillary tubing
measuring point.
A bracket for mounting on a wall or pipe is available for this.
• Material: AISI 304
Order No.: 52001402
Measuring point:
– very moist
184.5
– hot
– strongly vibrating
– difficult to access
101 (121)
60.3
81
70
26
Mounting point
Horizontal away from the
pipe 119.5 measuring point
167
101 (121)
3
26
Figure 2.6
Left:
Mounting with bracket
Right:
Mounting with capillary tubing
Wall 102.5 and bracket away from the
measuring point.
Values in brackets apply to
BA201Y13 BA201Y12 devices with a raised cover.
Endress+Hauser 9
2 Installation Cerabar M HART
97 74
135 (155)
M5
18
Figure 2.7
Cerabar M
with stainless steel housing.
Values in brackets apply to
devices with a raised cover.
BA201Y61
All dimensions are in mm.
117 74
145 (160)
M5
18
Figure 2.8
Cerabar M with
aluminium housing.
Values in brackets apply to
devices with a raised cover.
All dimensions are in mm. BA201Y62
10 Endress+Hauser
Cerabar M HART 2 Installation
176 159
PMC 41
179.2 162.2 Wall and
pipe mounting with
106 (126)
115 (129)
115 (135)
125 (140)
mounting bracket
60.3
81
70
29
20
111 94
Figure 2.9
Mounting with bracket
Left: on a pipe
Right: on a wall
60.3
6
167.5 PMP 41
184.5 170.7 Wall and
187.6
pipe mounting with
mounting bracket
108 (122)
99 (119)
108 (122)
99 (119)
60.3
81
70
26
26
119.5 102.5
Figure 2.10
Mounting with bracket
Left: on a pipe
Right: on a wall
60.3
6
Endress+Hauser 11
2 Installation Cerabar M HART
BA201Y15 BA201Y19
Digital display Test 4…20 mA
optional
1 2 3
+ –
+ –
+ – Display
Figure 2.11
Left:
Removing cover and
retaining ring with digital display.
To release the retaining ring from
the electronic insert, push latch
with arrow upwards.
Right: Connection diagram
R/Ω
1522
Note!
Terminal 3 on the electronic insert is
1000
for grounding and is already wired 840
internally. If the connection cable has
a screening cable or earth lead within 500
Figure 2.12
Load diagram
12 Endress+Hauser
Cerabar M HART 2 Installation
Use M12 plugs in degree of protection IP 68 for hygienic applications or for moist M12 plug
operating locations. Endress+Hauser offers a plug socket for self-made connections
(Order No. 52006263).
Not
connected
– +
(black) (green)
Screen
(red)
BA201Y20
1 2 3
Cerabar M
gn bk rd
Versions:
M12 • PM ❏ 4❏ – ❏ L1 ❏❏ ❏ H ❏ ❏❏ ❏
BA201Y21
• PM ❏ 4❏ – ❏ L1 ❏❏ ❏ J ❏ ❏❏ ❏
• PM ❏ 4❏ – ❏ L2 ❏❏ ❏ H ❏ ❏❏ ❏
+ – Screen • PM ❏ 4❏ – ❏ L2 ❏❏ ❏ J ❏ ❏❏ ❏
Use Harting plugs for power plants or similar applications. Harting plug
Harting plug
+
(blue) PE connection
(green-yellow)
7
6 8
–
1 (brown)
5 2
4 3
BA201Y22
1 2 3
gnye
Cerabar M
bu bn
Versions:
Han7D • PM ❏ 4❏ – ❏ H1 ❏❏ ❏ H ❏ ❏❏ ❏
BA201Y23
• PM ❏ 4❏ – ❏ H1 ❏❏ ❏ J ❏ ❏❏ ❏
• PM ❏ 4❏ – ❏ H2 ❏❏ ❏ H ❏ ❏❏ ❏
+ –
• PM ❏ 4❏ – ❏ H2 ❏❏ ❏ J ❏ ❏❏ ❏
Note!
The cover of the stainless steel housing is slightly greased at the factory to make sure
that it is easily screwed on and off. Endress+Hauser recommends you regrease the
sealing surfaces occasionally. When doing so, however, make sure that the grease
does not penetrate the sealing groove of the housing. Note!
Endress+Hauser 13
2 Installation Cerabar M HART
DXR 275 Handheld • Do not change the DXR 275 handheld terminal’s battery in hazardous
terminal connection areas.
• The following applies to a Cerabar M with FM or CSA certificate: Electrical
connection in accordance with “Control drawing” (enclosed in the Cerabar M’s
packaging).
• To transfer the communication signal without errors, there must be a communication
resistance of at least 250 Ω between the connection points and the power supply.
any
Damping Zero Span
connection devices
1 2 3 on off
HELP
FMD 230:LIC0001
Online
1 >Group Select
2 PV 20 mbar
HELP
I
O
I
O
Figure 2.13
The handheld terminal can be
connected anywhere along the
4…20 mA cable. min. 250 Ω
4...20 mA
Use intrinsically safe voltage
source in Ex ia area
(e.g. RN 221N). BA201Y48
Commubox FXA 191 The Commubox FXA 191 connects the Cerabar M with HART protocol to the RS 232
connection for operation C serial interface of a Personal Computer. This makes it possible to operate the
via Commuwin II Cerabar M remotely using the Endress+Hauser operating matrix.
The Commubox FXA 191 is suitable for use in intrinsically safe signal circuits.
Personal computer
+ – Display with Commuwin II
Commubox minimum
FXA 191 total resistance
250 Ω
4…20 mA
Figure 2.14
The Commubox can be
connected anywhere along the
4…20 mA cable. BA201Y49
14 Endress+Hauser
Cerabar M HART 3 Operation
3 Operation
This chapter describes: Contents
• Mounting the digital display (optional)
• Function of the digital display (optional)
• Position and function of the operating elements on the electronic insert
• Operating via Commuwin II
• Operating via Universal HART Communicator DXR 275
BA201Y15 BA201Y24
+ – Display
Figure 3.1
Left:
To release the retaining ring push
latch with arrow upwards.
Right:
Lift off retaining ring with display
for operation.
Endress+Hauser 15
3 Operation Cerabar M HART
Figure 3.2
Display in measurement mode
Function of the display
➀
Display in measurement mode
➀ 4-digit display of 0,753
measured values and input
parameters ➁
➁ Bar graph of measured value
➂ Lower range value
0,753 ➂ ➃
➃ Upper range value Display in calibration mode
➄ Nominal measuring range
S
Additional display in 0…1 bar
➅ Z 0,250
calibration mode
➅ Displays the calibration point ➄ ➆
(Z=Zero or S=Span)
➆ Set measuring range
within the measurement limits BA201Y17
Figure 3.3
Position of the operating
elements BA201Y18
Function of the
operating elements
No. Operating element Function
➀ Damping switch Switch position “off”: Damping 0 s
Switch position “on”: Damping 2 s
It is possible to enter a damping value between 0…40 s via
communication
➁ Key for lower range value The value currently saved for the lower range value
e.g. 4 mA (zero point) is displayed and the acting pressure is
taken as the lower range value.
➂ Key for upper range value The value currently saved for the upper range value
e.g. 20 mA is displayed and the acting pressure is taken as
the upper range value.
➁+➂ Bias key combination: The value currently saved for the bias pressure is displayed
Key for lower range value and and the acting pressure is taken as the bias pressure.
key for upper range value
➁+➂ Reset key combination: The reset is activated when both keys are held down for at
Key for lower range value and least 7 s.
key for upper range value
16 Endress+Hauser
Cerabar M HART 3 Operation
In this operating mode in the device parameters menu, you can access advanced Operating matrix
Cerabar M functions.
• Each row is assigned to a function group.
• Every field represents a parameter.
BA201E01
Figure 3.4
Device data menu in
Commuwin II
In this operating mode, enter the setting parameters for defined configuration Graphic operation
procedures in the corresponding boxes.
BA201E02
Figure 3.5
Device data menu in
Commuwin II
Endress+Hauser 17
3 Operation Cerabar M HART
HELP
HELP
Function keys
PMC 41: LIC0001
F1 F2 F3 F4
Select group
1->Calibration
I
2 Transmitter info
3 Sensor data Keys for O
The electrical connection of the Universal HART Communicator DXR 275 handheld
terminal is described in chapter 2.5, the step-by-step commissioning of the
measuring point in chapter 4.
18 Endress+Hauser
Cerabar M HART 4 Commissioning
4 Commissioning
This chapter contains the following information: Contents
• On-site commissioning using keys on the electronic insert
• Commissioning and operation via communication (Universal HART Communicator
DXR 275 handheld terminal or Commuwin II)
• Locking and unlocking the measuring point
• Measuring point information
The damping τ affects the speed with which the output signal and the digital display Damping
react to changes in pressure.
The damping is set via a switch on the electronic insert.
• Switch position off: Damping 0 s
BA201Y42
Damping switch
• Switch position on: Damping 2 s
Figure 4.1
Position of the damping switch
Figure 4.2
Position of keys for calibrating
lower and upper range value
Use the “Zero” key to call up the lower range value currently saved or to calibrate the Calibrating lower range
upper range value. value
* Digital display optional
• Calling-up lower range value:
S
Press the “Zero” key. The current
calibration value appears in the digital Z 0,250
display* and remains there for approx.
BA201Y72
Figure 4.3
2 s after releasing the key. Digital display: Left, the “S” and
• Calibrating lower range value: the “Z” symbol
1. Specify the exact pressure for the
lower range value (zero point).
2. Press the “Zero” key. The calibration
value currently saved appears in the
digital display*.
3. Release the key and press the key a second
time within approx. 2 s. Hold down the key for
3 to 4 seconds until the “Z” symbol* stops
flashing. The available pressure is now
adopted as the new lower range value.
Endress+Hauser 19
4 Commissioning Cerabar M HART
Calibrating Use the “Span” key to calibrate the upper range value:
upper range value 1. Specify the exact pressure for the upper range value.
*Digital display optional 2. Press the “Span” key. The calibration value appears in the digital display*.
3. Release the key and press the key a second time within 2 s. Hold down the key for
3 to 4 seconds until the “S” symbol* stops flashing. The available pressure is now
adopted as the new upper range value.
Position calibration If the display does not show zero after calibrating the lower range value at zero
- only display operating pressure (position-dependent), it can be corrected to zero by adopting the
(bias pressure) available bias pressure (position calibration).
*Digital display optional
The bias pressure is calibrated using the Zero and Span keys:
1. Press the Zero and Span keys
simultaneously. The bias pressure
p e=0 p
currently saved appears in the
digital display*.
2. Release the keys and press them a
p Bias
second time within 2 seconds. Hold
down the keys until the “Z” and the
“S” symbols* stop flashing.
The available pressure is now adopted p+p Bias
Note!
Do not hold Zero and Span down for longer than 6 seconds, otherwise the system
Hinweis! resets – see next section.
Resetting to Use the Zero and Span keys to reset to the factory setting:
factory settings – to the lower range value (Zero) = lower sensor measuring limit
(reset) – to the upper range value (Span) = upper sensor measuring limit
– the bias pressure to zero = 0.0 pressure unit
1. Press the Zero and Span keys simultaneously.
2. Release the keys, press them a second time within 2 seconds and hold them for
at least 7 seconds. A completed reset is confirmed on the digital display (optional)
with “Res”.
20 Endress+Hauser
Cerabar M HART 4 Commissioning
By entering a certain code, the entries in the matrix are reset partially or completely to Resetting to
the factory settings. Further information on the various types of reset and their effects factory setting
is given in Chapter 5.3 “Reset”. (Reset)
# Matrix Route through Input
the menus
Main group: Transmitter Information
1 Resetting to factory setting (Reset)
V2H9 ➤ Default e.g. 2380
Values Enter
The damping τ affects the speed with which the output signal and the digital display Damping
react to changes in pressure.
To set the damping using the handheld terminal, the damping switch on the electronic
insert must be “on”. With the handheld terminal, values between 0 and 40 seconds
can be selected for the damping.
BA201Y42
V0H7 ➤ Damping
output e.g. 20 s
τ =0…40 s Enter
I Leap
100 %
Output
63 %
signal
BA201Y43
Time
0 τ 2τ 3τ
By selecting the pressure unit you define in which unit the pressure-specific Selecting pressure unit
parameters are displayed. The pressure units in the table below can be selected.
After selecting a new pressure unit, all entries for pressure are recalculated to the new
unit, e.g. 0…1 bar = 0…14.5 psi.
# Matrix Route through Input
the menus
Main group: Basic calibration
1 Selecting pressure unit
V0H9 ➤ Select e.g. psi
pressure unit Enter
Endress+Hauser 21
4 Commissioning Cerabar M HART
Lower and upper range The desired pressure for the lower range value (zero point) and the upper range value
values: Setting without is set using the handheld terminal without specifying a reference pressure.
reference pressure
# Matrix Route through Input
the menus
Main group: Basic calibration
1 Enter known pressure for the lower range
value
V0H1 ➤ Set 4 mA e.g. 0 psi
Enter
2 Enter known pressure for the upper range
value
BA201Y46
Lower and upper range A reference pressure is available which corresponds exactly to the desired lower
values: range value (zero point) and the desired upper range value.
Calibration with
reference pressure
# Matrix Route through Input
the menus
Main group: Basic calibration
1 Adopt available pressure as the lower range
value
V0H3 ➤ Confirm 4 mA e.g. 0 psi
automatically Enter
2 Adopt available pressure as the upper
range value
BA201Y45
V0H4 ➤ Confirm
Reference pressure 20 mA e.g. 14.5 psi
automatically Enter
Position calibration If the display does not show zero after calibrating the zero point at zero operating
- only display pressure (position-dependent), the display value can be corrected to zero by entering
(bias pressure) or adopting a bias pressure (position calibration).
V0H6
bias pressure
automatically Enter
22 Endress+Hauser
Cerabar M HART 4 Commissioning
To signal an error, an error code with the measured value is transmitted. Output with error
The bar graph in the digital display also takes in the value you have selected. The
following values can be selected:
• MIN: 3.6 mA
• MAX: 22 mA
• CONTINUE: continue measurement
# Matrix Route through Input
I
the menus MAX. 22 mA
Main group: Basic calibration
continue measurement
1 Select output with error
V0H8 ➤ Select e.g. MAX. MIN. 3.6 mA
safety Enter
BA201Y44 t
Endress+Hauser 23
4 Commissioning Cerabar M HART
Communication layer
Matrix field Display
VAH0 Measuring point designation.
Here you can name the measuring point using max. 8 characters.
VAH1 System identification (Descriptor)
Here you can enter max. 16 characters.
VAH2 User text
Here you can enter max. 8 characters.
VAH3 Device serial number
VAH4, Sensor serial number
24 Endress+Hauser
Cerabar M HART 5 Diagnosis and Trouble-Shooting
If several errors occur simultaneously, the sequence in which they are displayed Error codes
corresponds to their order of priority. in V2H0 and V2H1
Code Type Reason and remedial measures Priority
E 101 Error Sensor table check sum error 2
– is shown when sensor data is being entered.
The error message disappears when the sensor data is entered
correctly and in full.
– Check sum is incorrect
Check sensor data - see Sensor data “parameters no.” (V2H7)
and “Sensor Data Value” (V2H8). See also Chapter 6.6 Section
“Entering sensor data”
E 103 Error Initialisation active 1
– The electronics are initialised when the device is connected.
Wait for initialisation procedure
E 104 Warning Sensor calibration 8
– Values in V7H4 and V7H5 (Low Sensor Cal and High Sensor Cal)
are too close to each other e.g. after sensor recalibration
– Carry out reset (Code 2380), recalibrate sensor
E 106 Error Up/download active 5
– Wait for download
E 115 Error Sensor gauge pressure 3
– Gauge pressure present.
Decrease pressure until message disappears.
– Sensor - electronic insert cable connection interrupted.
Check cable connection.
– Sensor defective. Replace sensor
E 116 Error Download error (PC - Transmitter) 6
– During download, the data is incorrectly transmitted to the processor,
e.g. due to open cable connections, voltage peaks (ripples) on the
supply voltage, EMC effects.
Check the PC - transmitter cable connection. Carry out reset “5140”.
Start download again.
E 120 Error Sensor underpressure 4
– Pressure too low. Increase pressure until message disappears.
– Sensor - electronic insert cable connection interrupted.
Check cable connection.
– Sensor defective. Replace sensor.
E 613 Warning Current simulation active 7
– Stays until simulation is completed – see also Chapter 5.2
E 620 Warning Measured value outside of lower/upper range value 9
Endress+Hauser 25
5 Diagnosis and Trouble-Shooting Cerabar M HART
2 V7H2 ➤ Simulate
current e.g. 22 mA
5.3 Reset
Reset Use the Zero and Span keys to reset to the factory setting:
via local operation – to the lower range value (Zero) = lower sensor measuring limit
– to the upper range value (Span) = upper sensor measuring limit
– the bias pressure to zero = 0.0 pressure unit
1. Press the Zero and Span keys simultaneously.
2. Release the keys, press them a second time within 2 seconds and hold them for
at least 7 seconds. A completed reset is confirmed on the digital display (optional)
with “Res”.
Reset By entering a certain code, the entries in the matrix fields are reset partially or
via communication completely to the factory settings.
The Cerabar M differentiates between different reset code numbers with different
effects. See the table on the next page to find out which parameters are reset by reset
code numbers 5140, 2380, 2509 or 731.
26 Endress+Hauser
Cerabar M HART 5 Diagnosis and Trouble-Shooting
Table of parameters that can be reset by the reset code numbers. Reset
via communication
(continued)
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V7 Current Simulation Simulation Current Low Sen. High Sen. Lower Upper Sensor
display current min. 4 mA Calibration Calibration measuring measuring pressure
limit limit
5140 Off deleted Off = V7H6 = V7H7
2380 Off = V7H6 = V7H7
2509
731 Off
V8
V9 Pressure Security
before locking
Bias corr.
5140 130
2380
2509
731
VA Measuring System User text Serial Serial no.
point identificat number Sensor
5140 deleted deleted deleted
2380 deleted deleted
2509
731
Endress+Hauser 27
6 Maintenance and Repair Cerabar M HART
6.1 Maintenance
In general, no special maintenance is required on the Cerabar M.
Cleaning In general, the pressure sensor must neither be cleaned nor cleared of material
build-up. Build-up has no effect on the measurement result as long as it is porous and
does not present a mechanical load on the diaphragm of the pressure sensor.
The cleaning agent used should not corrode the surfaces and seals. Avoid
mechanical damage to the diaphragm.
Note!
Measuring errors may occur over a short period within the framework of cleaning
Hinweis! processes with strong temperature deviations.
6.2 Repair
The Endress+Hauser repairs concept provides for measuring devices to have a
modular design and the customer may carry out repairs.
Chapter 6.5 contains all the spare parts listed with their order numbers. You can order
them from Endress+Hauser for repairs on your Cerabar M. As far as necessary, the
spare parts also include replacement instructions.
Note!
For Ex-certified devices, please refer to Chapter 6.4 “Repair of Ex-certified devices”.
Hinweis! For more information on service and spare parts contact the Endress+Hauser Service.
28 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair
For more information on service and spare parts contact the Endress+Hauser Service.
Endress+Hauser 29
6 Maintenance and Repair Cerabar M HART
electronic module
HART SW version 1.2: 52015257
HART SW version 1.2, programmed with sensor data: 52001998
PROFIBUS-PA SW version 1.2: 52014925
PROFIBUS-PA SW version 1.2, programmed with sensor data: 52008265
screws 3 x 8 analogue: 52002022
electronics
holder
central
mount
30 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair
electronic module
HART SW version 1.2: 52015257
HART SW version 1.2, programmed with sensor data: 52001998
screws 3 x 8 PROFIBUS-PA SW version 1.2: 52014925
PROFIBUS-PA SW version 1.2, programmed with sensor data: 52008265
central mount analogue: 52002022
metal
52005911
electronics
holder
PAL-
cable
PAL-clamp housing
outside F18
ver. cable order (aluminium)
entries code M20 x 1,5
C2 ½" NPT 52002448
E2 M20 x 1.5 52002449
G2 G½ 52002447
L2 M12x1 plug 52005984 flat seal silicon 40 x 43 x 1
H2 Harting plug 52006007 (set of 5, but included with
the sensor)
52002849
Endress+Hauser 31
6 Maintenance and Repair Cerabar M HART
exchangeable thread
ver. thread order code
1M G½ external 52009786
1T M20 x 1.5 external 52009787
1N ½" NPT external, ¼" internal 52009788
1A ½" NPT external, 11.4 mm internal 52009789
1K PT½ external 52009790
1R G½ external, 11.4 mm internal 52009791 angled disk 52002632
1P G½ external, G¼ internal 52009792 (standard)
1S PF½ external 52009793 complete with
2M G½ external, Alloy 52000604 3 Allen screws M5 x 12
2N ½" NPT ext., ¼" internal, Alloy 52000603
process seal
process seal inside
process seal inside
inside
measuring cells with sanitary couplings 1.4435 threaded boss 1.4435
DIN 11851, DN 50 (version AL) Clamp DN 2 (ver. DL)
DIN 11851, DN 40 (version AH) Varivent 68 mm (ver. LL) G2 (ver. AR)
DIN 11864-1-A DN 40 (version AS) DRD D=65 mm (ver. KL) 2" NPT (ver. BR)
DIN 11864-1-A DN 50 (version AT) APV Inline PN 40 (ver. HL)
SMS DN1½ (version EG)
SMS DN2 (version EL)
process seals at the membrane FKM 52009856 *
O-rings 26.7 x 1.78 FFKM Kalrez 010561-0006
FKM, oxygen use 52010137 *
Chemraz 52005749
FDA listed EPM, EPDM 52017989 *
NBR 52010155 *
* set of 5
32 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair
process connection
welded with cell
process connection
(no spare part)
G½ flush membrane
process connection
and cell welded together
Endress+Hauser 33
6 Maintenance and Repair Cerabar M HART
Releasing the display • Push up the latch with the arrow until the grip of the retaining ring on the electronic
insert is audibly released.
• Release the retaining ring and lift off carefully to prevent the display cables from
breaking.
• Remove the plug of the display from the electronic insert.
BA201Y15 BA201Y50
+ – Display
Figure 6.1
Left:
Releasing the retaining ring To release the retaining ring from the electronic Lift off retaining ring with display and release plug
Right: insert push latch with arrow upwards. of display.
Lifting off display
Mounting the display • Insert the plug of the display into the jack provided in the electronic insert and clip in
➀.
• Insert the pin on the retaining ring into the hole provided in the electronic insert ➁.
• Firmly press down the retaining ring with the display on the electronic insert. The
grip clips in with an audible click.
BA201Y25 BA201Y26
Damping Zero
1 2 3 on off
➁
➀
+ – Display
Figure 6.2
Mounting the display
34 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair
After replacing the electronic insert the device must be recalibrated. Information on
calibration is provided in Section 4 “Commissioning”.
If the available Smart electronic insert is replaced with an analog electronic insert, the
specifications in Operating Instructions BA 200P apply, for the PROFIBUS-PA
electronic insert Operating Instructions BA 222P apply.
• Where appropriate, loosen and remove the retaining ring with the display and Removing the
release the display’s plug from the electronic insert. electronic insert
• Release the connecting cable from the electronic insert.
• Loosen screws ➀ and ➁ on the electronic insert.
• Lift out the electronic insert.
➁
Damping
Zero Span
1 2 3 on off
+ – Display
+ –
BA201Y51
Figure 6.3
Position of the screws ➀ and ➁ for releasing the
electronic insert
Endress+Hauser 35
6 Maintenance and Repair Cerabar M HART
Mounting the • Plug in the new electronic insert and tighten screws ➀
electronic insert and ➁.
• Connect the connecting cable as shown in Chapter 2.5 “Electrical connection”.
• Carry out a calibration as explained in Chapter 4 “Commissioning”.
• If necessary, mount the display.
Entering sensor data A sensor pass with sensor data is located in the housing of each device. These data
must be re-entered if the electronics are replaced.
CR000049 / 220201009
15007401020
VH 27 VH 28 VH 27 VH 28
01 33006 07 52429 Sensor serial no.
02 3360 08 15695
03 49 09 50381 HART number
04 0 10 13824
05 0 11 12044
06 15820
BA201Y67
Sensor data no. in Sensor data value
Figure 6.4 sensor label) matrix field V2H7 in matrix field V2H8
Example sensor pass
Before entering the sensor data, the matrix fields V2H7 and V2H8 are released by the
code 333. All other matrix fields are then blocked against unauthorised operation.
After entering, unlock the matrix fields again and perform a reset with code 2380.
Note!
When entering the sensor data, the error code E101 “Sensor table check sum error” is
shown. The error message disappears when the sensor data are entered completely
Hinweis! and correctly.
36 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair
Endress+Hauser 37
6 Maintenance and Repair Cerabar M HART
PMC 41:
Exchangeable thread
32 AF
max. starting torque 80 Nm
38 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair
Low 1.0
Sensor
Cal (V7H4) 1.0 6.0 10.0
“new” Applied
reference pressure
BA201Y74 e. g. [bar]
Note!
• By entering the reset code “2509" in matrix field V2H9, you reset the following
parameters to the factory setting:
– Low Sensor Cal = Lower measuring limit (V7H4 = V7H6),
– High Sensor Cal = Upper measuring limit (V7H5 = V7H7),
• If the “Low Sensor Cal” (V7H4) and “High Sensor Cal” (V7H5) values are too close
together, the device outputs the error message “E 104". Hinweis!
Endress+Hauser 39
7 Technical Data Cerabar M HART
7 Technical Data
General information Manufacturer Endress+Hauser
Device Pressure transmitter
Designation PMC 41, PMP 41, PMC 45, PMP 45, PMP 46, PMP 48
Technical documentation BA 201P/00/en; version 12.03
Technical data DIN 19 259
Application Measurement of absolute and gauge pressure in gases, vapours, liquids and dusts
Operation and system design PMC 41, PMC 45 The pressure causes a slight deflection of the
with ceramic sensor ceramic diaphragm of the sensor. The change in the
capacitance is proportional to the pressure and is
measured by the electrodes of the ceramic sensor.
Volume of chamber: approx. 2 mm3 (0.078 in3)
PMP 41, PMP 45, PMP 46, PMP 48 The process pressure acting on the metallic
with metal sensor separating diaphragm of the sensor is transmitted
via a filling fluid to a resistance bridge. The change
in the output voltage of the bridge is proportional to
the pressure and is then measured.
Volume of chamber: smaller than 1 mm3 (0.039 in3)
Measuring system Cerabar M and power supply e.g. via
RN 221 transmitter power pack and operation via
– two keys on the device and a plug-in display
– DXR 275 handheld terminal
– PC with the Commuwin II operating program via
Commubox FXA 191
Construction Stainless steel or aluminium housing,
process connections according to European,
American and Japanese standards and all common
diaphragm seal versions
Signal transmission 4…20 mA with HART communications signal, 2-wire
PMC 41, PMC 45 PMP 41, PMP 45, PMP 46, PMP 48
PMP 46, PMP 48: Type of Measure- Min. Overload Type of Measure- Min. Overload
The specified overload applies to pressure ment span pressure ment span
the sensor. Please also note the limits (TD 10:1) limits (TD 10:1)
the maximum permissible gauge
bar bar bar bar bar bar
pressure when using diaphragm
seals. gauge 0…+0.1 0.01 4 gauge 0…+1 0.1 4
gauge 0…+0.4 0.04 7 gauge 0…+4 0.4 16
gauge 0…+1 0,1 10 gauge 0…+10 1 40
gauge 0…+4 0.4 25 gauge 0…+40 * 4 160
gauge 0…+10 1 40 gauge 0…+100 * 10 400
gauge 0…+40 4 60 gauge 0…+400 * 40 600
gauge –0.1…+0.1 0.02 4 gauge –1…+1 0.2 4
gauge –0.4…+0.4 0.08 7 gauge –1…+4 0.5 16
gauge –1…+1 0.2 10 gauge –1…+10 1.0 40
gauge –1...+4 0.5 25 * absolute pressure
gauge –1…+10 0.5 40
absolute 0…+0.4 0.04 6 absolute 0…+1 0.1 4
absolute 0…+1 0.1 9 absolute 0…+4 0.4 16
absolute 0…+4 0.4 25 absolute 0…+10 1 40
absolute 0…+10 1 40 absolute 0…+40 4 160
absolute 0…+40 4 60 absolute 0…+100 10 400
absolute 0…+400 40 600
40 Endress+Hauser
Cerabar M HART 7 Technical Data
Input Resistance to low pressures PMC 41, PMC 45 – Sensors with nominal value 0.1 bar: to 0.7 barabs
(continous) (vacuum resistance) all other sensors: to 0 barabs
PMP 41, PMP 45 – To 10 mbarabs
PMP 46, PMP 48 – Depends on the filling liquid of diaphram seal,
Set span see Technical Information TI 322P
Adjusting the span TD 10:1
–1 0 0.4 +1
(Turn down) Turn down (TD) = nominal value / set span
Nominal value
– Example (see adjacent figure 7.1):
Figure 7.1 Nominal value = 1 bar
Turndown Set span = 0.4 bar
TD = 1:0.4
Zero point increase and decrease Within the extended range limits,
–5% Range limits +5% see table on page 40 for range limits.
Endress+Hauser 41
7 Technical Data Cerabar M HART
Process conditions Mounting conditions Any position, zero point shift due to position can be
corrected.
Ambient conditions
Ambient temperature range –40…+85°C (–40…+185°F)
For Ex-devices see safety instructions XA (ATEX) or
Control Drawing ZD (CSA or FM)
Ambient temperature limits (short-term) –40…+100°C (–40…+257°F)
Storage temperature –40…+85°C (–40…+185°F)
Climatic class 4K4H to DIN EN 60721-3
Degree of protection – IP 65 with Harting plug (Han7D)
– IP 66 or Nema 4X with cable gland or cable entry
or M12 plug (with gauge sensor)
– IP 68 (1 m water over 24 h) or Nema 6P (1.8 m water
over 30 min) with assembled cable with reference air
feed or M12 plug (with absolute sensor)
Electromagnetic compatibility Interference emission to EN 61326 electrical
equipment B;
interference immunity to EN 61326 Annex A
(industrial) and NAMUR Recommendation
EMC (NE 21).
Interference influence to EMC: 0.5 %
Twin-core, twisted and screened cable
recommended
Process conditions
Medium temperature range PMC/PMP 41: –40…+85°C (–40…+185°F)
PMC/PMP 45: –40…+125°C (–40…+257°F)
PMP 46/48: depends on maximum permissible
temperature of diaphragm seal filling liquid and on
diaphagm diameter, see TI 322P.
For Ex-devices see safety instructions XA (ATEX) or
Control Drawing ZD (CSA or FM).
42 Endress+Hauser
Cerabar M HART 7 Technical Data
Materials
1)
Seals Temperature Housing Stainless steel 1.4404 (AISI 316L), Ra < 0.8 µm or
limits die-cast aluminium housing with protective
1 FKM, Viton –20°C (–4°F) polyester-based powder coat
6 FKM, Viton –10°C (+14°F) O ring stainless steel housing – Silicon
grease-free aluminium housing – NBR
A FKM, Viton –10°C (+14°F) Nameplate stainless steel housing – engraved on housing with laser
oil and to 2) aluminium housing – 1.4301 (AISI 304)
grease-free
for oxygen Process connections PMP 41 – 1.4435 (AISI 316L), adapter 1.4435 (AISI 316L)
PMC 41 – 1.4435 (AISI 316L), Alloy 2.4819 (C276)
2 NBR (FDA) –20 °C...+80 °C PMP 45, PMC 45, PMP 46, PMP 48 – 1.4435 (AISI 316L)
(–4°F...+176°F)
Process diaphragm PMC 41, PMC 45 – Al2O3 aluminium oxide ceramic (FDA-conform)
7 FFKM, +5°C (+41°F))
(PMC 41: 96 %; PMC 45: 99.9 %)
Kalrez
PMP 41, PMP 45, PMP 46 – 1.4435 (AISI 316L)
compound
PMP 48 – Alloy 2.4819 (C276), Tantalum,
4079
PTFE film on 1.4435 (AISI 316L)
C FFKM –10 °C (+14°F)
Chemraz Coupling nut 1.4307
1)
Mounting accessories Mounting bracket for pipe and wall mounting 1.4301
from Cerabar M order code (AISI 304)
2)
Note the application limits for
oxygen (as per BAM list of Filling fluid in diaphragm seals Silicone oil, vegetable oil (FDA-conform), glycerine,
non-metallic materials) high-temperature oil, Fluorolube
Measuring cell
Display and operating interface Display Pluggable digital display with four-digits pressure
display and bargraph with 28 segments.
Endress+Hauser 43
7 Technical Data Cerabar M HART
A
A
A
PMC 41 PMP 41 PMC 45
Dimension A Dimension A, diaphragm flush- Dimension A
Stainless steel housing: 155 mm mounted Stainless steel housing: 174 mm
Aluminium housing: 160 mm Stainless steel housing: 145 mm Aluminium housing: 180 mm
(see also TI 321P) Aluminium housing: 150 mm (see also TI 321P)
Dimension A, diaphragm internal
Stainless steel housing: 185 mm
Aluminium housing: 174 mm
(see also TI 321P)
A
A
PMP 45
Dimension A
Stainless steel housing: 167 mm PMP 46
aluminium housing: 172 mm Dimension A: Diaphragm seal
(see also TI 321P) Stainless steel housing: 268 mm
Aluminium housing: 265 mm
Dimension A: Pipe diaphragm seal
Stainless steel housing: 289 mm
Aluminium housing: 294 mm
(see also TI 322P)
PMP 48
Dimension A
Stainless steel housing: 287 mm
Aluminium housing: 300 mm
(see also TI 322P)
A
A
A
Conversion factors
1mm = 0.039 in
1 in = 25.4 mm
44 Endress+Hauser
Cerabar M HART 8 Operating Matrix
8 Operating Matrix
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 Measured Set Set Confirm Confirm Set Confirm Set Select Select
value 4 mA 20 mA 4 mA 20 mA Bias Bias output safety pressure
Basic autom. autom. pressure pressure damping MIN. unit
calibration autom. 0...40 s MAX.
CONTINUE
V1
V2 Diagnostic Last 8011/8012 Sensor Sensor Reset
Transmitter code diagnostic Software data no. data value
information no.
V3…V6
Display field
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 — 0.0 V7H7 — — 0.0 — 0.0 MAX. bar
V1
V2 0 xxxx 0
V3…V6
V7 — OFF — OFF — — — 0
V8
V9 — 130
VA ———— ————
Endress+Hauser 45
Index Cerabar M
Index
! M
4 mA threshold . . . . . . . . . . . . . . 23 Maintenance . . . . . . . . . . . . . 28-39
Measuring system . . . . . . . . . . . . . 6
A Metal measuring cell . . . . . . . . . . . . 6
Application . . . . . . . . . . . . . . . . 6 Mounting accessories . . . . . . . . . . . . 11
Mounting bracket . . . . . . . . . . . . . . 11
C
Calibrating lower range value . . . . . . . . . 19 N
Calibrating upper range value . . . . . . . . 20 Notes on safety . . . . . . . . . . . . . . 4
Calibration . . . . . . . . . . . . . . . . 22
Capillary tubing . . . . . . . . . . . . . . 9 O
Ceramic measuring cell . . . . . . . . . . . 6 Operating elements . . . . . . . . . . . 15-16
Certain code . . . . . . . . . . . . . 21, 26 Operating matrix . . . . . . . . . . . . 17, 45
Cleaning . . . . . . . . . . . . . . . . . 28 Operating principle . . . . . . . . . . . . . 6
Commissioning . . . . . . . . . . . . . 4, 19 Operation . . . . . . . . . . . . . . 4, 15-18
Commuwin II . . . . . . . . . . . . . . . 17 Output with error . . . . . . . . . . . . . . 23
Connection . . . . . . . . . . . . . . . . 12
Commubox FXA 191 connection . . . . . . . 14 P
DXR 275 Handheld terminal connection . . . . 14 Position calibration, display (bias pressure) . . . 22
Current simulation . . . . . . . . . . . . . 26 Pressure unit . . . . . . . . . . . . . . . 21
Process seal, changing . . . . . . . . . . . 37
D
Damping . . . . . . . . . . . . . . . 19, 21
R
Diagnosis . . . . . . . . . . . . . . . 25-27 Reference pressure . . . . . . . . . . . . . 22
Display . . . . . . . . . . . . . . . . . 16 Repair . . . . . . . . . . . . . . . . 28-39
Display, mounting . . . . . . . . . . . . . 34 Reset . . . . . . . . . . . . . . . . . . 26
Resetting to factoring setting (Reset) . . . . . . 21
E S
Electrical symbols . . . . . . . . . . . . . 5
Sensor data, entering . . . . . . . . . . . . 36
Electronic insert, changing . . . . . . . . . 35-37
Sensor, changing . . . . . . . . . . . . . . 37
Error codes . . . . . . . . . . . . . . . . 25
Short operating instructions . . . . . . . . . . 2
Errors . . . . . . . . . . . . . . . . . . 25
Software history . . . . . . . . . . . . . . 2
Explosion hazardous areas . . . . . . . . . . 4
Spare parts . . . . . . . . . . . . . . 29-33
Explosion protection . . . . . . . . . . . . 5
T
G Technical data . . . . . . . . . . . . . 40-44
Graphic operation . . . . . . . . . . . . . 17 Temperature spacers . . . . . . . . . . . . 9
I U
Information on measuring point . . . . . . . . 24 Universal HART Communicator DXR 271 . . . . 18
Installation . . . . . . . . . . . . . . . . 4 Unlocking . . . . . . . . . . . . . . . . . 23
Installation instructions . . . . . . . . . . . 7 Usage . . . . . . . . . . . . . . . . . . 4
L W
Locking . . . . . . . . . . . . . . . . . 23 Warnings . . . . . . . . . . . . . . . . . 25
46 Endress+Hauser
'HFODUDWLRQRIFRQWDPLQDWLRQ
Dear customer,
Because of legal determinations and for the safety of our employees and operating equipment we need this
“Declaration of contamination” with your signature before your order can be handled. Please put the completely
filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or
specific handling instructions if necessary.
:DUQLQJKLQWVIRUPHGLXPXVHG
SAFE
o o o o o o o o
radioactive explosive caustic poisonous harmful to biologically inflammable safe
health hazardous
Please mark the appropriate warning hints.
5HDVRQIRUUHWXUQ
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
&RPSDQ\GDWD
I hereby certify that the returned equipment has been cleaned and decontaminated acc. to good industrial prac-
tices and is in compliance with all regulations. This equipment poses no health or safety risks due to contamination.
_______________________________ ___________________________________
(Date) (company stamp and legally binding signature)
http://www.endress.com
Endress + Hauser
The Power of Know How
❑ Members of the Endress+Hauser group 06.02/PT
BA 201P/00/en/12.03
52022183
CCS/CV5 52022183