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Operating Instructions

Pressure Transmitter
E + H Cerabar M PMC41
CS Pressure Transmitter PMC41.fm – 01/2008/JWi

Order No.: . . . . . . . . . . . . . . . . . . . . . 40550/128 + 228 + 304 + 354


Keyword: . . . . . . . . . . . . . . . . . . . . . . EPS – TE-KO “Kostolac B”
Labeling: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .see next page

Issued: TD/Klug Checked: PM/Menzildzic Approved: TL/Duwe


Labeling

Order Pos. Code Labeling


40550/128-1 PMC41-RE11P1JC1M1 1NU33P001, 1NU34P001, 1NU35P001
1NU36P001, 1NU37P001, 1NU38P001
40550/128-2+3 PMC41-RE11P1J11M1 1NU40P001, 1NU45P001, 1NY33P010
1NY34P010
40550/228-1 PMC41-RE11P1JC1M1 2NU33P001, 2NU34P001, 2NU35P001
2NU36P001, 2NU37P001, 2NU38P001
40550/228-2+3 PMC41-RE11P1J11M1 2NU40P001, 2NU45P001, 2NY33P010
2NY34P010
40550/304-1 PMC41-RE11P1JC1M1 1NU14P001, 1NU15P001
40550/304-2+3 PMC41-RE11P1J11M1 1NU18P001, 1NY14P001
40550/354-1 PMC41-RE11P1JC1M1 2NU14P001, 2NU15P001
40550/354-2+3 PMC41-RE11P1J11M1 2NU18P001, 2NY14P001

Pressure Transmitter – 40550/128 + 228 + 304 +


BA 201P/00/en/12.03
Software version 1.1/1.2
52022183
cerabar M
HART
Pressure Transmitter

Operating Instructions

0,753
Damping Zero Span
1 2 3 on off

+ – Display

I
O

Endress + Hauser
The Power of Know How
Short Operating Instructions Cerabar M HART

Short Operating Instructions

Damping Zero Span


1 2 3 on off

On-site operation Remote operation


+ – Display with digital display via HART protocol

Operation: Commissioning: Operation: Commissioning:


– Function of the display – Chap. 4.1 – via Commuwin II – Chap. 4.2
Chap. 3.2 Chap. 3.4
– Position and function – via Universal HART
of the operating elements Communicator
on the electronic insert DXR 275
Chap. 3.3 Chap. 3.5

Software History
Software Valid Operating Device and Software changes BA changes
version Instructions (BA) software no.
1.0 04.99 8010 – –
1.1/1.2 04.02 8011/8012 On site commissioning: Chapter 4.1
Delayed adopting of Zero,
Span and bias pressure
Reset to factory setting on Chapter 4.1
site:
Option of resetting using
keys

2 Endress+Hauser
Cerabar M HART Table of Contents

Table of Contents

Software History . . . . . . . . . . . 2 5 Diagnosis and Trouble-Shooting . . 25


5.1 Diagnosis of errors and warnings . . . . 25
Notes on Safety . . . . . . . . . . . . 4 5.2 Current simulation . . . . . . . . . . 26
5.3 Reset . . . . . . . . . . . . . . . 26
1 Introduction . . . . . . . . . . . . . 6
6 Maintenance and Repair . . . . . . 28
2 Installation . . . . . . . . . . . . . 7 6.1 Maintenance . . . . . . . . . . . . 28
2.1 Installation instructions for PMC 41, PMC 45, 6.2 Repair . . . . . . . . . . . . . . 28
PMP 41 and PMP 45 . . . . . . . . . 7 6.3 Returning for repair . . . . . . . . . 28
2.2 Installation instructions for PMP 46 and 6.4 Repair of certified devices . . . . . . 29
PMP 48 . . . . . . . . . . . . . . 8 6.5 Spare parts . . . . . . . . . . . . 29
2.3 Housing versions . . . . . . . . . . 10 6.6 Mounting the digital display . . . . . . 34
2.4 Mounting accessories . . . . . . . . 11 6.7 Changing the electronic insert . . . . . 35
2.5 Electrical connection . . . . . . . . 12 6.8 Changing the sensor . . . . . . . . . 37
6.9 Changing the process seal . . . . . . 37
3 Operation . . . . . . . . . . . . . . 15 6.10 Sensor calibration . . . . . . . . . . 39
3.1 Access to the operating elements . . . 15
3.2 Function of the display . . . . . . . . 16
7 Technical Data . . . . . . . . . . . 40
3.3 Position and function of the operating 7.1 Dimensions . . . . . . . . . . . . 44
elements on the electronic insert . . . . 16
3.4 Operating via Commuwin II . . . . . . 17 8 Operating Matrix . . . . . . . . . . 45
3.5 Operating via Universal HART
Communicator DXR 275 . . . . . . . 18 Index . . . . . . . . . . . . . . . . . . 46
4 Commissioning . . . . . . . . . . . 19 Declaration of Contamination . . . . . 47
4.1 On-site commissioning . . . . . . . . 19
4.2 Commissioning and operation using
communication . . . . . . . . . . . 21
4.3 Locking/unlocking the operation . . . . 23
4.4 Information on measuring point . . . . 24

Endress+Hauser 3
Notes on Safety Cerabar M HART

Notes on Safety
Approved usage The Cerabar M is a pressure transmitter that is used for gauge pressure or absolute
pressure measurement, depending on the version.

Installation, The Cerabar M has been designed to operate safely in accordance with current
commissioning, technical, safety and EU standards. If installed incorrectly or used for applications for
operation which it is not intended, however, it is possible that application-related dangers may
arise, e.g. product overspill due to incorrect installation or calibration. For this reason,
the device must be installed, connected, commissioned, operated and maintained by
personnel that are authorised and suitably qualified. This Operating Instructions must
have been read and understood, and the instructions followed. Modifications and
repairs to the device are permissible only when they are expressly approved in the
Operating Instructions.

Please pay particular attention to the technical data on the nameplate. The MWP
(maximum working pressure) is specified on the nameplate. The value refers to a
reference temperature of 20°C (68°F) or 100°F for ANSI flanges.
• Test pressure (over pressure limit OPL) = MWP (nameplate) x 1.5
• The pressure values permitted at higher temperatures can be found in the following
standards: EN 1092-1: 2001 Tab. 18; ASME B 16.5a – 1998 Tab. 2-2.2 F316;
ASME B 16.5a – 1998 Tab. 2.3.8 N10276; JIS B2201

Explosion hazardous If the device is to be installed in a hazardous area, then national and local regulations
areas must be observed. The device can be supplied with the following certificates as listed
in the table below. The certificates are identified by the first letter of the order code on
the nameplate (see table below).
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local regulations.
• The requirements regarding measurement and safety equipment at the measuring
points must be met.

ENDRESS+HAUSER
CERABAR M PMC/PMP
Order No. PMC xx –
Order No. PMP xx –

Certificates for applications in Code Certificate Type of protection


explosion hazardous areas
R Standard None
G DMT ATEX II 1/2 G EEx ia IIC T4/T6
K DMT PMC 41, PMP 41/45/46/48:
ATEX II 1/2D EEx ia IIC T4/T6
L DMT PMC 41, PMP 41/45/46/48:
ATEX II 1/3D (none -Ex power supply)
H DMT ATEX II 2 G EEx ia IIC T4/T6
N ATEX ATEX II 3 G EEx nA II T5 (Zone 2)
C CSA General Purpose
S CSA IS (suitable for Div. 2) Class I, II, III, Div. 1, Groups E...G
PMC 45: Groups A...D, G + Coal Dust
T CSA PMC 41, PMP 41/45/46/48:
Class I, Div. 2, Groups A...D, Class II, III, Div.1, Groups E...G
P FM IS Class I, II, III, Div. 1, Groups A...G
M FM PMC 41, PMP 41/45/46/48:
DIP, Class II, III, Div. 1, Groups E...G
V TIIS TIIS Ex ia IIC T6

4 Endress+Hauser
Cerabar M HART Safety Conventions and Symbols

Safety Conventions and Symbols


In order to highlight safety-relevant or alternative operating procedures in the manual,
the following conventions have been used, each indicated by a corresponding icon in
the margin.

Symbol Meaning Safety conventions

Note!
Notes draw attention to activities or procedures that can have a direct influence on
Hinweis! operation or trigger an unforeseen device reaction if they are not carried out properly.

Caution!
Cautions draw attention to activities or procedures that can lead to persons being injured or
Achtung! to incorrect device operation if they are not carried out properly.

Warning!
Warnings draw attention to activities or procedures that can lead to persons being seriously
injured, to safety risks or to the destruction of the device if they are not carried out properly.

Explosion protection
Explosion protected, type examined operating equipment
If this icon is on the device’s nameplate, the device can be used in hazardous areas.

Hazardous area
This symbol identifies the hazardous area in the diagrams in these Operating Instructions.
– Devices that are used in hazardous areas or cables for such devices must have the
corresponding type of protection.

Safe area (non-hazardous areas)


This symbol identifies the non-hazardous area in the diagrams in these Operating
Instructions.
– Devices in non-hazardous areas must also be certified if
connection cables run through a hazardous area.

Electrical symbols
Direct current
A terminal at which direct current voltage is present or through which direct current flows.

Alternating current
A terminal at which (sinusoidal) alternating voltage is present or through which alternating
current flows.

Ground connection
A grounded terminal that, from the user’s viewpoint, is already grounded via a grounding
system.

Protective earth connection


A terminal that has to be grounded before other connections can be made.

Equipotential connection
A connection that has to be connected to the machine’s grounding system: This can be, for
example, a potential matching line or a star-shaped grounding system, depending on
national or company practice.

Endress+Hauser 5
1 Introduction Cerabar M HART

1 Introduction
Application The Cerabar M pressure transmitters measure the pressure of gases, vapours, liquids
and dusts and are used in all areas of chemical and process engineering.

Operating principle Ceramic measuring cell


The system pressure acts directly on the rugged ceramic diaphragm of the pressure
sensor deflecting it by a maximum of 0.025 mm (0.0098 in). A pressure-proportional
change in the capacitance is measured at the electrodes of the ceramic substrate
and diaphragm. The measuring range is determined by the thickness of the ceramic
diaphragm.

Metal measuring cell


The process pressure deflects the separating diaphragm with a fill fluid transmitting
the pressure to a resistance bridge. The bridge output voltage, which is proportional
to pressure, is then measured and processed.

Ceramic measuring cell Cerabar M Metal measuring cell Cerabar M


PMC 41, PMC 45 PMP 41, PMP 45, PMP 46, PMP 48

Ceramic substrate Resistance


bridge

Diaphragm
Fill fluid
Electrode

Figure 1.1
Structure of the measuring cell BA201Y02

Measuring system The complete measuring system consists of:


• A Cerabar M pressure transmitter with current output 4…20 mA with superposed
digital signal (HART protocol) and
• 11.5…45 VDC power supply, in Ex ia area 11.5…30 VDC.

The measuring system can be operated by:


• A digital display for operation and measured value interrogation on site,
• The Universal HART Communicator DXR 275 Handheld Terminal,
• An operating program, e.g. Commuwin II from Endress+Hauser.

Cerabar M
4…20 mA

Supply voltage:
11.5…45 VDC
For Ex ia area:
11.5…30 VDC

Process
Figure 1.2
Measuring system BA201Y03

6 Endress+Hauser
Cerabar M HART 2 Installation

2 Installation
This chapter describes:
• The mechanical installation of Cerabar M with and without a diaphragm seal
• The electrical connection.

2.1 Installation instructions for PMC 41, PMC 45, PMP 41 and
PMP 45
The Cerabar M without a diaphragm seal is mounted in the same way as for PMC 41, PMC 45,
manometers (DIN EN 839-2). The use of shut-off valves and pigtails is recommended. PMP 41, PMP 45
The orientation depends upon the application. without diaphragm seal
• Measurement in gases:
Mount on the shut-off valve above the tapping point.

BA201Y04

Figure 2.1
Mounting on shut-off valve for
measuring in gases

• Measurement in vapour:
Mount with pigtail below the tapping point.
The pigtail reduces the temperature in front of the diaphragm to almost ambient
temperature. Before start-up, the pigtail must be filled with a fill fluid (e.g. water).
BA201Y05 BA201Y06

Figure 2.2
Left:
Mounting with U-shaped pigtail
for measuring in vapour
Right:
Mounting with circular pigtail for
measuring in vapour

Endress+Hauser 7
2 Installation Cerabar M HART

• Measurement in liquids:
Mount on the shut-off valve below the tapping point or at the same height.

Figure 2.3
Mounting on shut-off valve for
measuring in liquids BA201Y07

2.2 Installation instructions for PMP 46 and PMP 48


PMP 46 The Cerabar M with diaphragm seal is screwed in, flanged or clamped, depending on
PMP 48 the type of diaphragm seal.
with diaphragm seal
PMP 46 with coupling nut PMP 48 with flange PMP 46 with clamp

Figure 2.4
Diaphragm seal versions BA201Y10

• The protective cap of the diaphragm seal should only be removed just before
installation in order to protect the diaphragm.
• The diaphragm of the diaphragm seal must not be dented or cleaned with pointed or
hard objects.
• The diaphragm seal and the pressure sensor together form a closed, oil-filled
calibrated system. The following rules should be observed:
− The filling hole is sealed and is not to be opened.
− The device should only be turned by the diaphragm seal at the point provided and
not by the housing.

8 Endress+Hauser
Cerabar M HART 2 Installation

The use of temperature spacers is PMP 46, PMP 48


recommended for constant extreme Mounting with
medium temperatures of more than 150 °C temperature spacers
that can cause the maximum permissible
ambient temperature of +85°C (+185°F) to
be exceeded.
• Note when installing that the temperature
spacer increases the maximum height
by 100 mm (3.94 in).
• Due to the water column in the
temperature spacer, the increased
height also causes a zero point shift of
approx. 10 mbar (0.15 psi). For position
100

calibration (only display) or zero offset,


please see chapter 4.1.

BA201Y11

Figure 2.5
Mounting with temperature spacer

To protect from extremely high temperatures (up to 350 °C medium temperature), PMP 46, PMP 48
moisture or vibration, or where the mounting location is not easily accessible, the Mounting with
housing of the Cerabar M can be mounted with a capillary tube to one side of the capillary tubing
measuring point.
A bracket for mounting on a wall or pipe is available for this.
• Material: AISI 304
Order No.: 52001402

Measuring point:
– very moist
184.5
– hot
– strongly vibrating
– difficult to access
101 (121)

60.3
81
70

26

Mounting point
Horizontal away from the
pipe 119.5 measuring point

167
101 (121)

3
26

Figure 2.6
Left:
Mounting with bracket
Right:
Mounting with capillary tubing
Wall 102.5 and bracket away from the
measuring point.
Values in brackets apply to
BA201Y13 BA201Y12 devices with a raised cover.

Endress+Hauser 9
2 Installation Cerabar M HART

2.3 Housing versions


• Stainless steel housing
Type F 15, material 1.4404 (AISI 316L), surface roughness Ra < 0.8 µm.
• Aluminium housing
Type F 18, material die-cast aluminium with powder coating on polyester base.

97 74

135 (155)

M5
18

Figure 2.7
Cerabar M
with stainless steel housing.
Values in brackets apply to
devices with a raised cover.
BA201Y61
All dimensions are in mm.

117 74
145 (160)

M5

18

Figure 2.8
Cerabar M with
aluminium housing.
Values in brackets apply to
devices with a raised cover.
All dimensions are in mm. BA201Y62

10 Endress+Hauser
Cerabar M HART 2 Installation

2.4 Mounting accessories

176 159
PMC 41
179.2 162.2 Wall and
pipe mounting with

106 (126)
115 (129)

115 (135)
125 (140)
mounting bracket

60.3
81
70

29

20
111 94

Figure 2.9
Mounting with bracket
Left: on a pipe
Right: on a wall
60.3
6

Values in brackets apply to


devices with a raised cover.
Values in italics apply to devices
with an aluminium housing.
BA201Y14
All dimensions are in mm.

167.5 PMP 41
184.5 170.7 Wall and
187.6
pipe mounting with
mounting bracket
108 (122)
99 (119)
108 (122)
99 (119)

60.3
81
70

26

26

119.5 102.5

Figure 2.10
Mounting with bracket
Left: on a pipe
Right: on a wall
60.3
6

Values in brackets apply to


devices with a raised cover.
Values in italics apply to devices
with an aluminium housing.
BA201Y53
All dimensions are in mm.

Endress+Hauser 11
2 Installation Cerabar M HART

2.5 Electrical connection


We recommend that you use twisted, screened two-core cables as connecting wires.
Max. wire cross-section area: 2.5 mm2 fixed conductor
The supply voltage is:
• 11.5…45 VDC
• Ex ia area: 11.5…30 VDC
Protective circuits against reverse polarity, HF influences and overvoltage peaks are
installed (see also Technical Information TI 241F “EMC Test Principles”).
A test signal can be taken via the appropriate terminal lugs without interrupting
measurement.

Cable connection • Unscrew the cover.


• If present, remove the retaining ring with digital display. To do so:
– Push up the latch with the arrow until the grip of the retaining ring is audibly
released.
– Release the retaining ring carefully to prevent the display cables from breaking.
The plug of the display can remain plugged in.
• Insert the cable through the cable entry.
• Connect cable cores in accordance with connection diagram.
• Where appropriate, re-mount the retaining ring with digital display.
The grip of the retaining ring clips in with an audible click.
• Screw down the cover.
Observe national regulations for applications in hazardous areas.

BA201Y15 BA201Y19
Digital display Test 4…20 mA
optional
1 2 3
+ –

Damping Zero Span


1 2 3 on off

+ –
+ – Display

Figure 2.11
Left:
Removing cover and
retaining ring with digital display.
To release the retaining ring from
the electronic insert, push latch
with arrow upwards.
Right: Connection diagram

R/Ω
1522
Note!
Terminal 3 on the electronic insert is
1000
for grounding and is already wired 840
internally. If the connection cable has
a screening cable or earth lead within 500

it, then this may only be connected to


the internal grounding terminal of the 0
11,5 20 30 45 U/V
housing and not to terminal 3. The
Standard
terminals are designed to take one
EEx ia IIC T6
Note! wire each. BA201Y47

Figure 2.12
Load diagram

12 Endress+Hauser
Cerabar M HART 2 Installation

Use M12 plugs in degree of protection IP 68 for hygienic applications or for moist M12 plug
operating locations. Endress+Hauser offers a plug socket for self-made connections
(Order No. 52006263).

View of pins, plug at device

Not
connected

– +
(black) (green)

Screen
(red)
BA201Y20

1 2 3
Cerabar M
gn bk rd

Versions:
M12 • PM ❏ 4❏ – ❏ L1 ❏❏ ❏ H ❏ ❏❏ ❏
BA201Y21

• PM ❏ 4❏ – ❏ L1 ❏❏ ❏ J ❏ ❏❏ ❏
• PM ❏ 4❏ – ❏ L2 ❏❏ ❏ H ❏ ❏❏ ❏
+ – Screen • PM ❏ 4❏ – ❏ L2 ❏❏ ❏ J ❏ ❏❏ ❏

Use Harting plugs for power plants or similar applications. Harting plug

Harting plug
+
(blue) PE connection
(green-yellow)

7
6 8

1 (brown)
5 2
4 3

BA201Y22

1 2 3
gnye
Cerabar M
bu bn

Versions:
Han7D • PM ❏ 4❏ – ❏ H1 ❏❏ ❏ H ❏ ❏❏ ❏
BA201Y23

• PM ❏ 4❏ – ❏ H1 ❏❏ ❏ J ❏ ❏❏ ❏
• PM ❏ 4❏ – ❏ H2 ❏❏ ❏ H ❏ ❏❏ ❏
+ –
• PM ❏ 4❏ – ❏ H2 ❏❏ ❏ J ❏ ❏❏ ❏

Note!
The cover of the stainless steel housing is slightly greased at the factory to make sure
that it is easily screwed on and off. Endress+Hauser recommends you regrease the
sealing surfaces occasionally. When doing so, however, make sure that the grease
does not penetrate the sealing groove of the housing. Note!

Endress+Hauser 13
2 Installation Cerabar M HART

DXR 275 Handheld • Do not change the DXR 275 handheld terminal’s battery in hazardous
terminal connection areas.
• The following applies to a Cerabar M with FM or CSA certificate: Electrical
connection in accordance with “Control drawing” (enclosed in the Cerabar M’s
packaging).
• To transfer the communication signal without errors, there must be a communication
resistance of at least 250 Ω between the connection points and the power supply.

any
Damping Zero Span
connection devices
1 2 3 on off

+ – Display FMD 230:LIC0001


Online
1 >Group Select
2 PV 20 mbar

HELP

FMD 230:LIC0001
Online
1 >Group Select
2 PV 20 mbar

HELP
I
O

I
O

Figure 2.13
The handheld terminal can be
connected anywhere along the
4…20 mA cable. min. 250 Ω
4...20 mA
Use intrinsically safe voltage
source in Ex ia area
(e.g. RN 221N). BA201Y48

Commubox FXA 191 The Commubox FXA 191 connects the Cerabar M with HART protocol to the RS 232
connection for operation C serial interface of a Personal Computer. This makes it possible to operate the
via Commuwin II Cerabar M remotely using the Endress+Hauser operating matrix.
The Commubox FXA 191 is suitable for use in intrinsically safe signal circuits.

Damping Zero Span


1 2 3 on off

Personal computer
+ – Display with Commuwin II

Commubox minimum
FXA 191 total resistance
250 Ω

4…20 mA
Figure 2.14
The Commubox can be
connected anywhere along the
4…20 mA cable. BA201Y49

14 Endress+Hauser
Cerabar M HART 3 Operation

3 Operation
This chapter describes: Contents
• Mounting the digital display (optional)
• Function of the digital display (optional)
• Position and function of the operating elements on the electronic insert
• Operating via Commuwin II
• Operating via Universal HART Communicator DXR 275

3.1 Access to the operating elements


The digital display is delivered already mounted when it is ordered with the device. In Lifting digital display
this case the digital display must be released from the electronic insert with the (optional)
retaining ring before operating.
If you want to order a digital display (order no. 52002644) at a later date, then please
observe the instructions in Chapter 6.6 “Mounting the digital display”.

Releasing the display:


• Push up the latch with the arrow until the grip of the retaining ring on the electronic
insert is audibly released.
• Release the retaining ring and lift off carefully to prevent the display cables from
breaking.
• For reading the display value during operation, attach the digital display to the edge
of the housing or let it hang down loosely by its cable next to the housing.

BA201Y15 BA201Y24

Damping Zero Span


1 2 3 on off

+ – Display

Figure 3.1
Left:
To release the retaining ring push
latch with arrow upwards.
Right:
Lift off retaining ring with display
for operation.

Endress+Hauser 15
3 Operation Cerabar M HART

3.2 Function of the display


The digital display (optional) has two display modes:
• Display in measurement mode: This is shown as standard
• Display in calibration mode: This is shown after pressing the Zero or Span key once.
It returns automatically to measurement mode display after 2 seconds.

Figure 3.2
Display in measurement mode
Function of the display

Display in measurement mode
➀ 4-digit display of 0,753
measured values and input
parameters ➁
➁ Bar graph of measured value
➂ Lower range value
0,753 ➂ ➃
➃ Upper range value Display in calibration mode
➄ Nominal measuring range
S
Additional display in 0…1 bar
➅ Z 0,250
calibration mode
➅ Displays the calibration point ➄ ➆
(Z=Zero or S=Span)
➆ Set measuring range
within the measurement limits BA201Y17

3.3 Position and function of the operating elements on the


electronic insert

Position of the operating


elements ➀ Damping switch ➁ Key for calibrating the lower range value

Damping Zero Span


1 2 3 on off
➂ Key for calibrating
the upper range value

Terminal lugs for


+ – Display
measuring the
signal current

Figure 3.3
Position of the operating
elements BA201Y18

Function of the
operating elements
No. Operating element Function
➀ Damping switch Switch position “off”: Damping 0 s
Switch position “on”: Damping 2 s
It is possible to enter a damping value between 0…40 s via
communication
➁ Key for lower range value The value currently saved for the lower range value
e.g. 4 mA (zero point) is displayed and the acting pressure is
taken as the lower range value.
➂ Key for upper range value The value currently saved for the upper range value
e.g. 20 mA is displayed and the acting pressure is taken as
the upper range value.
➁+➂ Bias key combination: The value currently saved for the bias pressure is displayed
Key for lower range value and and the acting pressure is taken as the bias pressure.
key for upper range value
➁+➂ Reset key combination: The reset is activated when both keys are held down for at
Key for lower range value and least 7 s.
key for upper range value

16 Endress+Hauser
Cerabar M HART 3 Operation

3.4 Operating via Commuwin II


With the Commuwin II display and operating programme, Cerabar M can be
calibrated and operated as follows:
• Via matrix operation or
• graphic operation
For this, the corresponding server (e.g. HART or ZA 672) must be activated. For a
description of the Commuwin II operating program, see Operating Instructions
BA 124F.

In this operating mode in the device parameters menu, you can access advanced Operating matrix
Cerabar M functions.
• Each row is assigned to a function group.
• Every field represents a parameter.

Enter the setting parameters in the appropriate fields.

BA201E01

Figure 3.4
Device data menu in
Commuwin II

In this operating mode, enter the setting parameters for defined configuration Graphic operation
procedures in the corresponding boxes.
BA201E02

Figure 3.5
Device data menu in
Commuwin II

Endress+Hauser 17
3 Operation Cerabar M HART

3.5 Operating via Universal HART Communicator DXR 275


When operating via HART protocol, a menu control system derived from the matrix is
used (see also Operating Instructions for the handheld terminal).
• The “Select group” menu calls up the matrix.
• The menu headers are displayed.
• The parameters are set via sub-menus.

PMC 41: LIC0001


Online LC display PMC 41:LIC0001
Online
1->Select group
2 PV 20 mbar with menu text 1 >Group Select
2 PV 20 mbar

HELP

HELP
Function keys
PMC 41: LIC0001
F1 F2 F3 F4
Select group
1->Calibration
I
2 Transmitter info
3 Sensor data Keys for O

4 Service menu selection


5 Communicaton
HOME
PMC 41: LIC0001
F1 F2 Select
F3 group
F4
1->Measured value
Figure 3.6 2 Set 4 mA value Keys for
3 Set 20 mA value
Left: 4 Confirm 4 mA value parameter input
autom.
Menu control with the DXR 275 HOME
right: F1 F2 F3 F4

Universal HART Communicator


DXR 275 Handheld Terminal BA201E40 BA201Y41

The electrical connection of the Universal HART Communicator DXR 275 handheld
terminal is described in chapter 2.5, the step-by-step commissioning of the
measuring point in chapter 4.

18 Endress+Hauser
Cerabar M HART 4 Commissioning

4 Commissioning
This chapter contains the following information: Contents
• On-site commissioning using keys on the electronic insert
• Commissioning and operation via communication (Universal HART Communicator
DXR 275 handheld terminal or Commuwin II)
• Locking and unlocking the measuring point
• Measuring point information

4.1 On-site commissioning


• Connect the Cerabar M electrically (Chap. 2.5 “Electrical connection”). Preparatory work
• Ensure that a pressure can be generated within the required measuring range.
• If you have not installed a digital display, then connect a multimeter (4…20 mA) to
the appropriate terminal lugs.
• If you have installed a digital display, the calibration values appear there.

The damping τ affects the speed with which the output signal and the digital display Damping
react to changes in pressure.
The damping is set via a switch on the electronic insert.
• Switch position off: Damping 0 s
BA201Y42

Damping switch
• Switch position on: Damping 2 s

Damping Zero Span


1 2 3 on off

Figure 4.1
Position of the damping switch

Key for Key for


lower range value upper range value

Damping Zero Span


1 2 3 on off
BA201Y42

Figure 4.2
Position of keys for calibrating
lower and upper range value

Use the “Zero” key to call up the lower range value currently saved or to calibrate the Calibrating lower range
upper range value. value
* Digital display optional
• Calling-up lower range value:
S
Press the “Zero” key. The current
calibration value appears in the digital Z 0,250
display* and remains there for approx.
BA201Y72

Figure 4.3
2 s after releasing the key. Digital display: Left, the “S” and
• Calibrating lower range value: the “Z” symbol
1. Specify the exact pressure for the
lower range value (zero point).
2. Press the “Zero” key. The calibration
value currently saved appears in the
digital display*.
3. Release the key and press the key a second
time within approx. 2 s. Hold down the key for
3 to 4 seconds until the “Z” symbol* stops
flashing. The available pressure is now
adopted as the new lower range value.

Endress+Hauser 19
4 Commissioning Cerabar M HART

Calibrating Use the “Span” key to calibrate the upper range value:
upper range value 1. Specify the exact pressure for the upper range value.
*Digital display optional 2. Press the “Span” key. The calibration value appears in the digital display*.
3. Release the key and press the key a second time within 2 s. Hold down the key for
3 to 4 seconds until the “S” symbol* stops flashing. The available pressure is now
adopted as the new upper range value.

Position calibration If the display does not show zero after calibrating the lower range value at zero
- only display operating pressure (position-dependent), it can be corrected to zero by adopting the
(bias pressure) available bias pressure (position calibration).
*Digital display optional
The bias pressure is calibrated using the Zero and Span keys:
1. Press the Zero and Span keys
simultaneously. The bias pressure
p e=0 p
currently saved appears in the
digital display*.
2. Release the keys and press them a

p Bias
second time within 2 seconds. Hold
down the keys until the “Z” and the
“S” symbols* stop flashing.
The available pressure is now adopted p+p Bias

as the new bias pressure. BA201Y52

Note!
Do not hold Zero and Span down for longer than 6 seconds, otherwise the system
Hinweis! resets – see next section.

Resetting to Use the Zero and Span keys to reset to the factory setting:
factory settings – to the lower range value (Zero) = lower sensor measuring limit
(reset) – to the upper range value (Span) = upper sensor measuring limit
– the bias pressure to zero = 0.0 pressure unit
1. Press the Zero and Span keys simultaneously.
2. Release the keys, press them a second time within 2 seconds and hold them for
at least 7 seconds. A completed reset is confirmed on the digital display (optional)
with “Res”.

20 Endress+Hauser
Cerabar M HART 4 Commissioning

4.2 Commissioning and operation using communication


• Connect the Cerabar M electrically (Chap. 2.5 “Electrical connection”). Preparatory work
• Decide which tool you want to use to operate the Cerabar M and make the
connection. (Commuwin II see Chapter 3.4, Universal HART Communicator DXR
275 see Chapter 3.5).

By entering a certain code, the entries in the matrix are reset partially or completely to Resetting to
the factory settings. Further information on the various types of reset and their effects factory setting
is given in Chapter 5.3 “Reset”. (Reset)
# Matrix Route through Input
the menus
Main group: Transmitter Information
1 Resetting to factory setting (Reset)
V2H9 ➤ Default e.g. 2380
Values Enter

The damping τ affects the speed with which the output signal and the digital display Damping
react to changes in pressure.
To set the damping using the handheld terminal, the damping switch on the electronic
insert must be “on”. With the handheld terminal, values between 0 and 40 seconds
can be selected for the damping.
BA201Y42

# Matrix Route through Input Damping switch


the menus
1 Move damping switch to “on”
Main group: Basic calibration Damping Zero Span
2 Suppression of measured value fluctuations 1 2 3 on off

V0H7 ➤ Damping
output e.g. 20 s
τ =0…40 s Enter

I Leap
100 %
Output
63 %
signal
BA201Y43

Time
0 τ 2τ 3τ

By selecting the pressure unit you define in which unit the pressure-specific Selecting pressure unit
parameters are displayed. The pressure units in the table below can be selected.
After selecting a new pressure unit, all entries for pressure are recalculated to the new
unit, e.g. 0…1 bar = 0…14.5 psi.
# Matrix Route through Input
the menus
Main group: Basic calibration
1 Selecting pressure unit
V0H9 ➤ Select e.g. psi
pressure unit Enter

Units Units Units Units Units


mbar kPa in H2O kg / cm2 Torr
2
bar MPa ft H2O kgf / cm mm Hg
Pa mm H2O psi atm in Hg
hPa m H2O g / cm2 lb / ft2

Endress+Hauser 21
4 Commissioning Cerabar M HART

Lower and upper range The desired pressure for the lower range value (zero point) and the upper range value
values: Setting without is set using the handheld terminal without specifying a reference pressure.
reference pressure
# Matrix Route through Input
the menus
Main group: Basic calibration
1 Enter known pressure for the lower range
value
V0H1 ➤ Set 4 mA e.g. 0 psi
Enter
2 Enter known pressure for the upper range
value
BA201Y46

No V0H2 ➤ Set 20 mA e.g. 14.5 psi


reference pressure Enter

Lower and upper range A reference pressure is available which corresponds exactly to the desired lower
values: range value (zero point) and the desired upper range value.
Calibration with
reference pressure
# Matrix Route through Input
the menus
Main group: Basic calibration
1 Adopt available pressure as the lower range
value
V0H3 ➤ Confirm 4 mA e.g. 0 psi
automatically Enter
2 Adopt available pressure as the upper
range value
BA201Y45

V0H4 ➤ Confirm
Reference pressure 20 mA e.g. 14.5 psi
automatically Enter

Position calibration If the display does not show zero after calibrating the zero point at zero operating
- only display pressure (position-dependent), the display value can be corrected to zero by entering
(bias pressure) or adopting a bias pressure (position calibration).

# Matrix Route through Input


the menus
p e=0 p
Main group: Basic calibration
1 Set display to zero by entering a known bias
p Bias

pressure (position-dependent pressure).


V0H5 ➤ Set e.g. 5 psi
bias pressure Enter
alternative
p+p Bias
2 Set display to zero
An available bias pressure
(position-dependent pressure) is adopted
as zero pressure.
➤ Confirm
BA201Y52

V0H6
bias pressure
automatically Enter

22 Endress+Hauser
Cerabar M HART 4 Commissioning

The signal current in uninterrupted operation is set to 3.8…20.5 mA as standard. 4 mA threshold


Selecting the 4 mA threshold guarantees that a minimum signal current of 4 mA is not (current output
undershot. min. 4 mA)
# Matrix Route through Input
the menus
Main group: Sensor data
1 V7H3 ➤ Off
Current output e.g. On
min. 4 mA Enter

To signal an error, an error code with the measured value is transmitted. Output with error
The bar graph in the digital display also takes in the value you have selected. The
following values can be selected:
• MIN: 3.6 mA
• MAX: 22 mA
• CONTINUE: continue measurement
# Matrix Route through Input
I
the menus MAX. 22 mA
Main group: Basic calibration
continue measurement
1 Select output with error
V0H8 ➤ Select e.g. MAX. MIN. 3.6 mA
safety Enter
BA201Y44 t

4.3 Locking/unlocking the operation


After calibration or after entering all parameters, operation can be locked using a
three-digit code number other than 130. This locks all fields and functions except
V9H9 “Security locking”. Entering 130 deactivates the locking.

# Matrix Route through Input


the menus
Main group: Service
1 Lock operation
V9H9 ➤ Security e.g. 131
locking Enter

2 Deactivate security locking


V9H9 ➤ Security 130
locking Enter

Endress+Hauser 23
4 Commissioning Cerabar M HART

4.4 Information on measuring point


The following information on the measuring point can be called up with the handheld
terminal or using Commuwin II:

Matrix field Display or entry


Measured values
V0H0 Main measured value for pressure
V7H0 Current display: Present current in mA
V7H8 Sensor pressure (unit selectable in V0H9)
V9H7 Current damped pressure without bias correction
Sensor data
V7H4 Lower calibration pressure
V7H5 Upper calibration pressure
V7H6 Lower range limit of sensor (unit selectable in V0H9)
V7H7 Upper range limit of sensor (unit selectable in V0H9)
Information on transmitter
V2H2 8011/8012 = Software number
V2H7 Sensor data no.:
Number of the entry in the sensor table (1…10),
please refer to sensor pass
V2H8 Sensor data value:
Entry in the sensor table, contains all sensor-specific data,
please refer to sensor pass
Error response
V2H0 Diagnostic code
V2H1 Last diagnostic code

Communication layer
Matrix field Display
VAH0 Measuring point designation.
Here you can name the measuring point using max. 8 characters.
VAH1 System identification (Descriptor)
Here you can enter max. 16 characters.
VAH2 User text
Here you can enter max. 8 characters.
VAH3 Device serial number
VAH4, Sensor serial number

24 Endress+Hauser
Cerabar M HART 5 Diagnosis and Trouble-Shooting

5 Diagnosis and Trouble-Shooting

5.1 Diagnosis of errors and warnings


If the Cerabar M detects an error, the following occurs: Errors
• an error code is generated and flashes on the digital display,
• when the digital display is connected, the bar graph accepts the selected value for
the error message (MIN, MAX, CONTINUE),
• the display value and the bar graph flash,
• transmitter information can be read in the main group or error codes can be read in
matrix fields V2H0 and V2H1.

If the Cerabar M detects a warning, the following occurs: Warnings


• an error code is generated: the Cerabar M continues measuring.
• the scale flashes when the digital display is connected,
• transmitter information can be read in the main group or error codes can be read in
matrix fields V2H0 and V2H1.

If several errors occur simultaneously, the sequence in which they are displayed Error codes
corresponds to their order of priority. in V2H0 and V2H1
Code Type Reason and remedial measures Priority
E 101 Error Sensor table check sum error 2
– is shown when sensor data is being entered.
The error message disappears when the sensor data is entered
correctly and in full.
– Check sum is incorrect
Check sensor data - see Sensor data “parameters no.” (V2H7)
and “Sensor Data Value” (V2H8). See also Chapter 6.6 Section
“Entering sensor data”
E 103 Error Initialisation active 1
– The electronics are initialised when the device is connected.
Wait for initialisation procedure
E 104 Warning Sensor calibration 8
– Values in V7H4 and V7H5 (Low Sensor Cal and High Sensor Cal)
are too close to each other e.g. after sensor recalibration
– Carry out reset (Code 2380), recalibrate sensor
E 106 Error Up/download active 5
– Wait for download
E 115 Error Sensor gauge pressure 3
– Gauge pressure present.
Decrease pressure until message disappears.
– Sensor - electronic insert cable connection interrupted.
Check cable connection.
– Sensor defective. Replace sensor
E 116 Error Download error (PC - Transmitter) 6
– During download, the data is incorrectly transmitted to the processor,
e.g. due to open cable connections, voltage peaks (ripples) on the
supply voltage, EMC effects.
Check the PC - transmitter cable connection. Carry out reset “5140”.
Start download again.
E 120 Error Sensor underpressure 4
– Pressure too low. Increase pressure until message disappears.
– Sensor - electronic insert cable connection interrupted.
Check cable connection.
– Sensor defective. Replace sensor.
E 613 Warning Current simulation active 7
– Stays until simulation is completed – see also Chapter 5.2
E 620 Warning Measured value outside of lower/upper range value 9

Endress+Hauser 25
5 Diagnosis and Trouble-Shooting Cerabar M HART

5.2 Current simulation


If the function or certain reactions of connected switching units need to be checked, a
signal current independent of the available operating pressure can be simulated.

# Matrix Route through Input


the menus
Main group: Additional functions
1 V7H1 ➤ Simulation ON

2 V7H2 ➤ Simulate
current e.g. 22 mA

5.3 Reset
Reset Use the Zero and Span keys to reset to the factory setting:
via local operation – to the lower range value (Zero) = lower sensor measuring limit
– to the upper range value (Span) = upper sensor measuring limit
– the bias pressure to zero = 0.0 pressure unit
1. Press the Zero and Span keys simultaneously.
2. Release the keys, press them a second time within 2 seconds and hold them for
at least 7 seconds. A completed reset is confirmed on the digital display (optional)
with “Res”.

Reset By entering a certain code, the entries in the matrix fields are reset partially or
via communication completely to the factory settings.

# Matrix Route through Input


the menus
Main group: Transmitter information
1 V2H9 ➤ Factory e.g. 2380
settings

The Cerabar M differentiates between different reset code numbers with different
effects. See the table on the next page to find out which parameters are reset by reset
code numbers 5140, 2380, 2509 or 731.

26 Endress+Hauser
Cerabar M HART 5 Diagnosis and Trouble-Shooting

Table of parameters that can be reset by the reset code numbers. Reset
via communication
(continued)

H0 H1 H2 H3 H4 H5 H6 H7 H8 H9

V0 Measured Set Set 4 mA 20 mA Set Bias Set Select Pressure


value 4 mA 20 mA automat. automat. Bias pressure output safety unit
pressure automat. damping
5140 = V7H6 = V7H7 deleted deleted 0.0 deleted 0.0 max. bar
2380 = V7H6 = V7H7 deleted deleted 0.0 deleted 0.0 max.
2509
731 = V7H6 = V7H7 deleted deleted 0.0 deleted 0.0 max.
V2 Diagnostic Last Diag. Software-
code code No.
0
5140
2380
2509
731
V3…V6

V7 Current Simulation Simulation Current Low Sen. High Sen. Lower Upper Sensor
display current min. 4 mA Calibration Calibration measuring measuring pressure
limit limit
5140 Off deleted Off = V7H6 = V7H7
2380 Off = V7H6 = V7H7
2509
731 Off
V8
V9 Pressure Security
before locking
Bias corr.
5140 130
2380
2509
731
VA Measuring System User text Serial Serial no.
point identificat number Sensor
5140 deleted deleted deleted
2380 deleted deleted
2509
731

Endress+Hauser 27
6 Maintenance and Repair Cerabar M HART

6 Maintenance and Repair

6.1 Maintenance
In general, no special maintenance is required on the Cerabar M.

Cleaning In general, the pressure sensor must neither be cleaned nor cleared of material
build-up. Build-up has no effect on the measurement result as long as it is porous and
does not present a mechanical load on the diaphragm of the pressure sensor.
The cleaning agent used should not corrode the surfaces and seals. Avoid
mechanical damage to the diaphragm.
Note!
Measuring errors may occur over a short period within the framework of cleaning
Hinweis! processes with strong temperature deviations.

6.2 Repair
The Endress+Hauser repairs concept provides for measuring devices to have a
modular design and the customer may carry out repairs.
Chapter 6.5 contains all the spare parts listed with their order numbers. You can order
them from Endress+Hauser for repairs on your Cerabar M. As far as necessary, the
spare parts also include replacement instructions.
Note!
For Ex-certified devices, please refer to Chapter 6.4 “Repair of Ex-certified devices”.
Hinweis! For more information on service and spare parts contact the Endress+Hauser Service.

6.3 Returning for repair


If you have to return the Cerabar M to Endress+Hauser for repair, please fill in the
“Declaration of Contamination” on Page 47 so that we have the following information:
• A description of the application.
• The chemical and physical properties of the product with which the device came
into contact.
• A brief description of the error.
Before sending in the Cerabar M to Endress+Hauser for repair, please take the
following protective measures:
• Remove all traces of the product.
This is particularly important if the product is dangerous to health.
• We request that no device be returned to Endress+Hauser without all dangerous
material having first been completely removed.
Note!
Devices with certificates of conformity or design approval must be sent in for repair as
Hinweis! complete units only.

28 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair

6.4 Repair of Ex-certified devices


Warning!
When repairing Ex-certified devices, please note the following:
• Only specialist personnel or Endress+Hauser may undertake repairs to certified
devices.
• Relevant standards, national hazardous area regulations and Safety Instructions
(XA…) and Certificates must be observed.
• Only genuine Endress+Hauser spare parts may be used.
• When ordering spare parts, please check the device designation on the nameplate.
Identical parts may only be used as replacements.
• Electronic inserts or sensors already in use in a standard device may not be used as
spare parts for a certified device.
• Carry out repairs according to the instructions. After repairs, the device must fulfil
the requirements of the specified individual tests.
• A certified device may only be converted into another certified variant by
Endress+Hauser.
• All repairs and modifications must be documented.

For more information on service and spare parts contact the Endress+Hauser Service.

6.5 Spare parts


The diagrams on the following pages show all the Cerabar M spare parts which can
be ordered from Endress+Hauser.
When ordering spare parts, please note the following:
• When replacing parts that are defined by the order code (e.g.
PM❏ 4❏ - ❏ ❏❏ ❏❏ ❏ J ❏ ❏❏ ❏ = Cerabar M with Smart electronics and digital
display), you must check whether the device designation on the nameplate is still
valid.
• Only the process connection of the PMC 41, PMP 41 and PMC 45 models can be
exchanged by the customer. For all other versions, the process connection ordered
is supplied with the complete housing, but without the electronic insert.
• If a new sensor is ordered as a spare part, the completely mounted device is
generally supplied with housing and process connection, but without the electronic
insert.
• If the device designation on the nameplate is changed because of a spare part, a
modified nameplate must also be ordered. Information on the new device must be
entered on the modified nameplate and the nameplate must then be secured to the
Cerabar M’s housing.
• An Ex-certified device may not be modified or converted. The device designation
specified on the nameplate must still be applicable after a repair.
• It is not possible to convert a standard device into an Ex system by replacing its
parts. The appropriate regulations are to be observed when certified devices are
being repaired.

Endress+Hauser 29
6 Maintenance and Repair Cerabar M HART

Electronics spare parts for Cerabar M with stainless steel housing

lid with sight glass: glass (Ex i)


943301-1000
lid (standard)
lid with lid lock and
52002468
sight glass: glass
(only for versions K, L, T, M)
lid with lid lock
943301-1001
(Ex-version, only
lid with sight glass: polycarbonate
versions K, L, T, M)
52001403
52002850

display module complete


with retaining ring
HART: 52002644
analogue: 52002645
PROFIBUS-PA: 52008930
screws 3 x 10
(included)
retaining ring separate
HART and analogue: 943322-0000
PROFIBUS-PA: 52005905

electronic module
HART SW version 1.2: 52015257
HART SW version 1.2, programmed with sensor data: 52001998
PROFIBUS-PA SW version 1.2: 52014925
PROFIBUS-PA SW version 1.2, programmed with sensor data: 52008265
screws 3 x 8 analogue: 52002022

electronics
holder

central
mount

profile seal 64.2 x 72.7 x 5


52003959 (set 5 pieces)

ver. cable order


entry code
A1 Pg 13.5 52002450
housing C1 ½" NPT 52002448
F15 E1 M20 x 1.5 52002449
(stainless G1 G½ 52002447
steel) L1 M12x1 plug 52005984
H1 Harting plug 52006007

flat seal silicon 40 x 43 x 1


(set of 5, but included with
the sensor)
52002849

30 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair

Electronics spare parts for Cerabar M with aluminium housing

lid lid with sightglass


incl. seal incl. seal
52005910 52005044

kit cover seal kit cover seal


(set 10 pieces (set 10 pieces
EPDM 70.0 x 3.0) EPDM 70.0 x 3.0)
52004277 52004277

display module complete


with retaining ring
HART: 52002644
analogue: 52002645
screws 3 x 10 PROFIBUS-PA: 52008930
(included)
retaining ring separate
HART and analogue: 943322-0000
PROFIBUS-PA: 52005905

electronic module
HART SW version 1.2: 52015257
HART SW version 1.2, programmed with sensor data: 52001998
screws 3 x 8 PROFIBUS-PA SW version 1.2: 52014925
PROFIBUS-PA SW version 1.2, programmed with sensor data: 52008265
central mount analogue: 52002022
metal
52005911
electronics
holder

PAL-clamp safety loop for


inside cover with
certificate EEx d

PAL-
cable

PAL-clamp housing
outside F18
ver. cable order (aluminium)
entries code M20 x 1,5
C2 ½" NPT 52002448
E2 M20 x 1.5 52002449
G2 G½ 52002447
L2 M12x1 plug 52005984 flat seal silicon 40 x 43 x 1
H2 Harting plug 52006007 (set of 5, but included with
the sensor)
52002849

Endress+Hauser 31
6 Maintenance and Repair Cerabar M HART

Spare parts PMC 41

O-ring 26.7 x 1.78 order code


FKM 52009856 *
FKM, oxygen use 52010137 *
NBR 52009855 *
EPDM 52017989 *
FFKM, Kalrez 010561-0006
FFKM, Chemraz 52005749
* set of 5

exchangeable thread
ver. thread order code
1M G½ external 52009786
1T M20 x 1.5 external 52009787
1N ½" NPT external, ¼" internal 52009788
1A ½" NPT external, 11.4 mm internal 52009789
1K PT½ external 52009790
1R G½ external, 11.4 mm internal 52009791 angled disk 52002632
1P G½ external, G¼ internal 52009792 (standard)
1S PF½ external 52009793 complete with
2M G½ external, Alloy 52000604 3 Allen screws M5 x 12
2N ½" NPT ext., ¼" internal, Alloy 52000603

Spare parts PMC 45

process seal
process seal inside
process seal inside
inside
measuring cells with sanitary couplings 1.4435 threaded boss 1.4435
DIN 11851, DN 50 (version AL) Clamp DN 2 (ver. DL)
DIN 11851, DN 40 (version AH) Varivent 68 mm (ver. LL) G2 (ver. AR)
DIN 11864-1-A DN 40 (version AS) DRD D=65 mm (ver. KL) 2" NPT (ver. BR)
DIN 11864-1-A DN 50 (version AT) APV Inline PN 40 (ver. HL)
SMS DN1½ (version EG)
SMS DN2 (version EL)
process seals at the membrane FKM 52009856 *
O-rings 26.7 x 1.78 FFKM Kalrez 010561-0006
FKM, oxygen use 52010137 *
Chemraz 52005749
FDA listed EPM, EPDM 52017989 *
NBR 52010155 *
* set of 5

32 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair

Spare parts PMP 41

process connection
welded with cell
process connection
(no spare part)
G½ flush membrane

seal order code


exchangeable thread 1.4435
FKM Viton 52009800
versions thread order code (set of 5)
1M G½ external 52011825 PTFE + Alloy C 52010118
1G ½" NPT external 52011827 (two-piece, resp. 1 piece)
1X ½" NPT internal 52007530
1S PF½ external 52007524
1K PT½ external 52007523
1T M20 x 1.5 ext. 52011826

Spare parts PMP 45

measuring cells type PMP 45

sanitary couplings 1.4435 threaded boss


DIN 11851 Clamp DN 1 (version DB) ¾" NPT
DN 25 Miniclamp DN 20 (version DA) (version BB)
threaded boss G1 with metallic
(version AB) Varivent 50 mm (version LB)
cone seal and weld-in adapter
(version CD)

Spare parts PMP 46 and PMP 48

Diaphragm seals can be filled with different


liquids and can feature a multitude of
flange versions and sanitary couplings.

process connection
and cell welded together

Endress+Hauser 33
6 Maintenance and Repair Cerabar M HART

6.6 Mounting the digital display


The digital display is delivered already mounted when it is ordered with the device. It
can be ordered as a spare part if required, Order No. 52002644.

Releasing the display • Push up the latch with the arrow until the grip of the retaining ring on the electronic
insert is audibly released.
• Release the retaining ring and lift off carefully to prevent the display cables from
breaking.
• Remove the plug of the display from the electronic insert.

BA201Y15 BA201Y50

Damping Zero Span


1 2 3 on off

+ – Display

Figure 6.1
Left:
Releasing the retaining ring To release the retaining ring from the electronic Lift off retaining ring with display and release plug
Right: insert push latch with arrow upwards. of display.
Lifting off display

Mounting the display • Insert the plug of the display into the jack provided in the electronic insert and clip in
➀.
• Insert the pin on the retaining ring into the hole provided in the electronic insert ➁.
• Firmly press down the retaining ring with the display on the electronic insert. The
grip clips in with an audible click.

BA201Y25 BA201Y26

Damping Zero
1 2 3 on off


+ – Display

Figure 6.2
Mounting the display

34 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair

6.7 Changing the electronic insert


If the present Smart electronic insert is to be replaced with another Smart electronic
insert, it can be ordered under the following order number:
❑ 52001998
Cerabar M meter electronics, 4...20 mA, HART protocol, with sensor data.
When ordering, specify the device’s sensor number (see nameplate). Your
electronic insert is then realigned at the factory to the data of the present sensor.
❑ 52001997
Cerabar M electronics, 4...20 mA, HART protocol, without sensor data.
When ordering, the electronic insert is programmed with a default data set. In order
to achieve the defined measuring accuracy again, reenter the data of the present
sensor after replacing the electronic insert (see the following section “Entering
sensor data”).

After replacing the electronic insert the device must be recalibrated. Information on
calibration is provided in Section 4 “Commissioning”.
If the available Smart electronic insert is replaced with an analog electronic insert, the
specifications in Operating Instructions BA 200P apply, for the PROFIBUS-PA
electronic insert Operating Instructions BA 222P apply.

• Where appropriate, loosen and remove the retaining ring with the display and Removing the
release the display’s plug from the electronic insert. electronic insert
• Release the connecting cable from the electronic insert.
• Loosen screws ➀ and ➁ on the electronic insert.
• Lift out the electronic insert.


Damping
Zero Span
1 2 3 on off

+ – Display
+ –

BA201Y51

Figure 6.3
Position of the screws ➀ and ➁ for releasing the
electronic insert

Endress+Hauser 35
6 Maintenance and Repair Cerabar M HART

Mounting the • Plug in the new electronic insert and tighten screws ➀
electronic insert and ➁.
• Connect the connecting cable as shown in Chapter 2.5 “Electrical connection”.
• Carry out a calibration as explained in Chapter 4 “Commissioning”.
• If necessary, mount the display.

Entering sensor data A sensor pass with sensor data is located in the housing of each device. These data
must be re-entered if the electronics are replaced.

CR000049 / 220201009
15007401020

VH 27 VH 28 VH 27 VH 28
01 33006 07 52429 Sensor serial no.
02 3360 08 15695
03 49 09 50381 HART number
04 0 10 13824
05 0 11 12044
06 15820

Serial no. (also on housing and

BA201Y67
Sensor data no. in Sensor data value
Figure 6.4 sensor label) matrix field V2H7 in matrix field V2H8
Example sensor pass

Before entering the sensor data, the matrix fields V2H7 and V2H8 are released by the
code 333. All other matrix fields are then blocked against unauthorised operation.
After entering, unlock the matrix fields again and perform a reset with code 2380.

Note!
When entering the sensor data, the error code E101 “Sensor table check sum error” is
shown. The error message disappears when the sensor data are entered completely
Hinweis! and correctly.

36 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair

Carry out the entry procedure as follows:

# Matrix Route through Input


the menus
Main group: Service
1 Lock operation
V9H9 ➤ Security 333
locking
Main group: Transmitter Information
2 Entering sensor data
V2H7 ➤ Enter sensor
data no. 01
V2H8 ➤ Enter sensor
check sum e.g. 3306
V2H7 ➤ Enter sensor
data no. 02

Enter all other pairs of values

V2H7 ➤ Enter sensor 11


data no.
V2H8 ➤ Enter sensor
coefficient A1 e.g. 12044
Main group: Service
3 Unlock operation
V9H9 ➤ Unlocking 130

Main group: Transmitter information


4 Carry out reset
V2H9 ➤ Adopt sensor Code 2380
data

6.8 Changing the sensor


If the sensor has to be changed, Endress+Hauser offers a complete housing with the
new sensor and process connection required but without an electronic insert.
Therefore, when changing the sensor, simply remove the electronic insert from the old
housing and install it in the new one. After changing the measuring cell, the sensor
parameters of the new sensor and the Cerabar M must be recalibrated.
• Ordering a housing with sensor and process connection:
PM❏ 4❏ – ❏ ❏❏ ❏❏ ❏ W ❏ ❏❏ ❏ ❏
• For instructions on mounting the electronic insert and entering sensor parameters
see section 6.7 “Changing the electronic insert.”
• For instructions on calibration see Chapter 4 “Commissioning”.

6.9 Changing the process seal


The process seal of the Cerabar M PMC 41, PMP 41 and PMC 45 can be replaced.
All process seals can be interchanged as required. Observe the different temperature
limits of the individual materials. For further information see Chapter 7 “Technical
Data”.

Endress+Hauser 37
6 Maintenance and Repair Cerabar M HART

PMC 41 Changing the process seal for BA201Y54

PMC 41:

• Loosen the screws on the retaining ring


of the exchangeable thread.
• Remove the retaining ring and
exchangeable thread.
• Clean the sealing surfaces and
diaphragm carefully.
• Replace process seal. Process seal
• Secure the exchangeable thread with O-ring 26.7 x 1.78
the retaining ring and screws.
Exchangeable
thread

Retaining ring with


Allen screws
M3x8
Tightening torque
1.5 Nm

PMP 41 Changing the process seal on the BA201Y68

PMP 41 (only versions with


exchangeable thread):

• Loosen the exchangeable thread.


• Clean the sealing surfaces and
diaphragm carefully.
• Replace process seal.
• Tighten the exchangeable thread.
27 AF

NBR seal, Viton seal or


PTFE + Hastelloy C ring

Exchangeable thread
32 AF
max. starting torque 80 Nm

PMC 45 Changing the process seal on the BA201Y69


PMC 45:
(Process seal for a G 1½, 1½ threaded
connection NPT or M 44x1.25 cannot be
changed).

• Loosen the screws of the process


connection.
• Clean the sealing surfaces and
Allen screws
diaphragm carefully. M3x8
• Replace process seal. Tightening torque
• Secure the process connection with the 1.5 Nm
screws. Process seal
O-ring
26.7 x 1.78
Process
connection

38 Endress+Hauser
Cerabar M HART 6 Maintenance and Repair

6.10 Sensor calibration


You can use the “Low Sensor Cal” (V7H4) and “High Sensor Cal” (V7H5) parameters
to recalibrate a sensor if you want to calibrate your sensor exactly to a measuring
range or want to mount a diaphragm seal, for example.
The highest accuracy of the pressure transmitter is obtained when the value for the
“Low Sensor Cal” (V7H4) parameter corresponds to the lower range value
(V0H1/V0H3) and the value for the “High Sensor Cal” (V7H5) parameter corresponds
to the upper range value (V0H2/V0H4).
There must be a known reference pressure for the new lower or upper value of the
sensor characteristic curve. The more accurate the reference pressure during sensor
calibration, the higher the accuracy of the pressure transmitter later. A new value is
then assigned to the applied pressure using the “Low Sensor Cal” (V7H4) and “High
Sensor Cal” (V7H5) parameters.

# VH Entry Remarks Sensor characteristic curve – here, e.g.


for a pressure sensor: 0.0…10.0 bar
1 A device with a sensor: 0.0…10.0 bar should
be recalibrated for the range 1.0…6.0 bar. Pressure
e. g. [bar]
2 Reference pressure acting for value “Low
Sensor Cal” (V7H4) = 1.0 bar. High 10.0
3 V7H4 1.0 The value 1.0 is Sensor Sensor characteristic
assigned to the Cal (V7H4) curve
acting pressure.
4 Reference pressure acting for value “High
Sensor Cal” (V7H5) = 6.0 bar.
5 V7H5 6.0 The value 6.0 is
assigned to the
acting pressure. Low 0.0
6 The sensor is now calibrated for 1.0…6.0 bar. Sensor 0.0 10.0
The matrix fields V7H4 and V7H5 display: Cal (V7H4) Applied reference
Low Sensor Cal (V7H4) = 1.0 bar pressure
High Sensor Cal (V7H5) = 6.0 bar BA201Y73 e. g. [bar]

Sensor characteristic curve – recalibrated


for the measuring range: 1.0…6.0 bar
Pressure
e. g. [bar]

High 10.0 New sensor


Sensor characteristic
Cal (V7H4) curve
“new”
6.0

Low 1.0
Sensor
Cal (V7H4) 1.0 6.0 10.0
“new” Applied
reference pressure
BA201Y74 e. g. [bar]

Note!
• By entering the reset code “2509" in matrix field V2H9, you reset the following
parameters to the factory setting:
– Low Sensor Cal = Lower measuring limit (V7H4 = V7H6),
– High Sensor Cal = Upper measuring limit (V7H5 = V7H7),
• If the “Low Sensor Cal” (V7H4) and “High Sensor Cal” (V7H5) values are too close
together, the device outputs the error message “E 104". Hinweis!

Endress+Hauser 39
7 Technical Data Cerabar M HART

7 Technical Data
General information Manufacturer Endress+Hauser
Device Pressure transmitter
Designation PMC 41, PMP 41, PMC 45, PMP 45, PMP 46, PMP 48
Technical documentation BA 201P/00/en; version 12.03
Technical data DIN 19 259

Application Measurement of absolute and gauge pressure in gases, vapours, liquids and dusts

Operation and system design PMC 41, PMC 45 The pressure causes a slight deflection of the
with ceramic sensor ceramic diaphragm of the sensor. The change in the
capacitance is proportional to the pressure and is
measured by the electrodes of the ceramic sensor.
Volume of chamber: approx. 2 mm3 (0.078 in3)
PMP 41, PMP 45, PMP 46, PMP 48 The process pressure acting on the metallic
with metal sensor separating diaphragm of the sensor is transmitted
via a filling fluid to a resistance bridge. The change
in the output voltage of the bridge is proportional to
the pressure and is then measured.
Volume of chamber: smaller than 1 mm3 (0.039 in3)
Measuring system Cerabar M and power supply e.g. via
RN 221 transmitter power pack and operation via
– two keys on the device and a plug-in display
– DXR 275 handheld terminal
– PC with the Commuwin II operating program via
Commubox FXA 191
Construction Stainless steel or aluminium housing,
process connections according to European,
American and Japanese standards and all common
diaphragm seal versions
Signal transmission 4…20 mA with HART communications signal, 2-wire

Input Measured variables Absolute or gauge pressure


Measuring ranges

PMC 41, PMC 45 PMP 41, PMP 45, PMP 46, PMP 48
PMP 46, PMP 48: Type of Measure- Min. Overload Type of Measure- Min. Overload
The specified overload applies to pressure ment span pressure ment span
the sensor. Please also note the limits (TD 10:1) limits (TD 10:1)
the maximum permissible gauge
bar bar bar bar bar bar
pressure when using diaphragm
seals. gauge 0…+0.1 0.01 4 gauge 0…+1 0.1 4
gauge 0…+0.4 0.04 7 gauge 0…+4 0.4 16
gauge 0…+1 0,1 10 gauge 0…+10 1 40
gauge 0…+4 0.4 25 gauge 0…+40 * 4 160
gauge 0…+10 1 40 gauge 0…+100 * 10 400
gauge 0…+40 4 60 gauge 0…+400 * 40 600
gauge –0.1…+0.1 0.02 4 gauge –1…+1 0.2 4
gauge –0.4…+0.4 0.08 7 gauge –1…+4 0.5 16
gauge –1…+1 0.2 10 gauge –1…+10 1.0 40
gauge –1...+4 0.5 25 * absolute pressure
gauge –1…+10 0.5 40
absolute 0…+0.4 0.04 6 absolute 0…+1 0.1 4
absolute 0…+1 0.1 9 absolute 0…+4 0.4 16
absolute 0…+4 0.4 25 absolute 0…+10 1 40
absolute 0…+10 1 40 absolute 0…+40 4 160
absolute 0…+40 4 60 absolute 0…+100 10 400
absolute 0…+400 40 600

40 Endress+Hauser
Cerabar M HART 7 Technical Data

Input Resistance to low pressures PMC 41, PMC 45 – Sensors with nominal value 0.1 bar: to 0.7 barabs
(continous) (vacuum resistance) all other sensors: to 0 barabs
PMP 41, PMP 45 – To 10 mbarabs
PMP 46, PMP 48 – Depends on the filling liquid of diaphram seal,
Set span see Technical Information TI 322P
Adjusting the span TD 10:1
–1 0 0.4 +1
(Turn down) Turn down (TD) = nominal value / set span
Nominal value
– Example (see adjacent figure 7.1):
Figure 7.1 Nominal value = 1 bar
Turndown Set span = 0.4 bar
TD = 1:0.4
Zero point increase and decrease Within the extended range limits,
–5% Range limits +5% see table on page 40 for range limits.

Extended range limits – Examples (see adjacent figure 7.2):


Gauge pressure sensor: 0...4 bar
Extended range limits: –0.2...+4.2 bar
Figure 7.2 Absolute pressure sensor: 0...10 bar
Extended range limits Extended range limits: 0...10.5 barabs

Output Output signal 4…20 mA signal with HART protocol


Signal on alarm Optional 3.6 mA, 22 mA or CONTINUE
Damping Local: Depending on switch position: off: 0 s; on: 2 s
Remote: in switch position “on” freely adjustable between 0
and 40 s

Accuracy Reference operating conditions To DIN IEC 770 TU=25°C (+77°F)


Accuracy data apply after entering “Low sensor
calibration” and “High sensor calibration” for lower
range value and upper range value.
Linearity including hysteresis and reproducibility ±0.2% of set span
(based on the limit point method to
DIN IEC 770)
Special specifications are required for linearity PMC 41, PMC 45:
at low absolute pressure measuring ranges ≥40 mbarabs to <100 mbarabs:
(due to smallest possible measuring uncertainty ±0.3% of set span
which may be transferred by the DKD
calibration point)
Use of absolute pressure sensors with Accuracy can be influenced by fluctuating ambient
measuring ranges smaller than 10 bar for air pressure.
gauge pressure measurement.
Warm-up time 1s
Rise time 220 ms
Settling time 600 ms
Long-term drift (with reference to set span) ±0.1% per year
±0.25 % per 3 years
Thermal effects: for –10…+60°C (+14…+140°F):
– With reference to the set span ±(0.2% x TD+0.2%)
– Applies to transmitter without diaphragm seal for –40…–10°C (–40…+14°F); +60…+85°C
and capillary tubes (+140…+185°F):
±(0.4% x TD+0.4%)
for process temperature +85...+125 °C
(+185...257 °F) (PMC 45/PMP 45):
±(0.6% x TD+0.6%)
Temperature coefficient (maximum TK) Zero signal and span
– If the value of the temperature coefficient For –10°C…+60°C (+14°F…+140°F):
exceeds to the value of the thermal effects ±0.08% of nominal value/10 K
then the thermal effects automatically apply. For –40°C…–10°C (–40°F…+14°F); +60°C…+85°C
– Applies to transmitter without diaphragm sea (+140°F…+185°F):
and capillary tubes. ±0.1% of nominal value/10 K
For process temperature +85...+125 °C
(+185...257 °F) (PMC 45/PMP 45):
±0,12% of nominal value/10K
Vibration effects None (4 mm in path peak-to-peak 5 Hz…15 Hz,
2 g: 15 Hz…150 Hz, 1 g: 150 Hz…2000 Hz)

Endress+Hauser 41
7 Technical Data Cerabar M HART

Process conditions Mounting conditions Any position, zero point shift due to position can be
corrected.

Ambient conditions
Ambient temperature range –40…+85°C (–40…+185°F)
For Ex-devices see safety instructions XA (ATEX) or
Control Drawing ZD (CSA or FM)
Ambient temperature limits (short-term) –40…+100°C (–40…+257°F)
Storage temperature –40…+85°C (–40…+185°F)
Climatic class 4K4H to DIN EN 60721-3
Degree of protection – IP 65 with Harting plug (Han7D)
– IP 66 or Nema 4X with cable gland or cable entry
or M12 plug (with gauge sensor)
– IP 68 (1 m water over 24 h) or Nema 6P (1.8 m water
over 30 min) with assembled cable with reference air
feed or M12 plug (with absolute sensor)
Electromagnetic compatibility Interference emission to EN 61326 electrical
equipment B;
interference immunity to EN 61326 Annex A
(industrial) and NAMUR Recommendation
EMC (NE 21).
Interference influence to EMC: 0.5 %
Twin-core, twisted and screened cable
recommended

Process conditions
Medium temperature range PMC/PMP 41: –40…+85°C (–40…+185°F)
PMC/PMP 45: –40…+125°C (–40…+257°F)
PMP 46/48: depends on maximum permissible
temperature of diaphragm seal filling liquid and on
diaphagm diameter, see TI 322P.
For Ex-devices see safety instructions XA (ATEX) or
Control Drawing ZD (CSA or FM).

PMC 41, PMC 45, PMP 41:


Please note the temperature limits of seals used.
Medium temperature limits PMC 45, PMP 45:
Cleaning temperature for Cerabar M flush-mounted
+150°C (+302°F) for max. 1 hour.
Diaphragm seal with temperature spacer and
high-temperature oil: max. 350°C (+662°F).
PMC 41, PMC 45, PMP 41:
Please note the temperature limits of seals used
– see page 43.
Pressure specifications See nameplate.
Observe pressure-temperature derating.

Mechanical construction Design


Housing Stainless steel (Type F15) or aluminium (Type F18)
Optional electrical connection
– Cable gland M 20 x 1.5
– Cable entry Pg 13.5, G ½, ½ NPT,
– Harting plug (Han7D) or plug M 12 x 1
– Permanently attached cable with reference air feed
Process connections All common thread versions, flush-mounted
connections, flanges and diaphragm seal variants

42 Endress+Hauser
Cerabar M HART 7 Technical Data

Materials
1)
Seals Temperature Housing Stainless steel 1.4404 (AISI 316L), Ra < 0.8 µm or
limits die-cast aluminium housing with protective
1 FKM, Viton –20°C (–4°F) polyester-based powder coat
6 FKM, Viton –10°C (+14°F) O ring stainless steel housing – Silicon
grease-free aluminium housing – NBR
A FKM, Viton –10°C (+14°F) Nameplate stainless steel housing – engraved on housing with laser
oil and to 2) aluminium housing – 1.4301 (AISI 304)
grease-free
for oxygen Process connections PMP 41 – 1.4435 (AISI 316L), adapter 1.4435 (AISI 316L)
PMC 41 – 1.4435 (AISI 316L), Alloy 2.4819 (C276)
2 NBR (FDA) –20 °C...+80 °C PMP 45, PMC 45, PMP 46, PMP 48 – 1.4435 (AISI 316L)
(–4°F...+176°F)
Process diaphragm PMC 41, PMC 45 – Al2O3 aluminium oxide ceramic (FDA-conform)
7 FFKM, +5°C (+41°F))
(PMC 41: 96 %; PMC 45: 99.9 %)
Kalrez
PMP 41, PMP 45, PMP 46 – 1.4435 (AISI 316L)
compound
PMP 48 – Alloy 2.4819 (C276), Tantalum,
4079
PTFE film on 1.4435 (AISI 316L)
C FFKM –10 °C (+14°F)
Chemraz Coupling nut 1.4307

4 EPDM (FDA) –40°C (–40°F) Seals See adjacent table

1)
Mounting accessories Mounting bracket for pipe and wall mounting 1.4301
from Cerabar M order code (AISI 304)
2)
Note the application limits for
oxygen (as per BAM list of Filling fluid in diaphragm seals Silicone oil, vegetable oil (FDA-conform), glycerine,
non-metallic materials) high-temperature oil, Fluorolube
Measuring cell

PMC 41, PMC 45 – None, dry cell sensor


PMP 41, PMP 46, PMP 48 – Optional silicone oil or inert oil (Voltalef) for
oxygen or vegetable oil (FDA-conform)
PMP 45 – Vegetable oil (FDA-conform)

Display and operating interface Display Pluggable digital display with four-digits pressure
display and bargraph with 28 segments.

Power supply Supply voltage 11.5…45 VDC


Ex ia: 11.5…30 VDC
Overvoltage category II to DIN EN 61010-1
Ripple No effect for 4...20 mA signal up to ±5% residual
ripple within permissible range.
With HART communicator and Commubox:
max. ripple (measured on 500 Ω) 47…125 Hz:
UPP=200 mV
max. noise (measured on 500 Ω) 500 Hz…10 kHz:
Ueff=2.2 mV

Certificates and approvals Ignition protection See chapter “Notes on Safety".


CE Mark The device meets the legal requirements of the EC
directive. Endress+Hauser confirms that the device
has been tested successfully by attaching the CE
mark.
Pressure equipment directive – This device conforms to Article 3(3) of
EC Directive 97/23/EC (pressure equipment
directive) and is developed and produced in
sound engineering practice.
– PMP 46 with pipe diaphragm ≥ DN40/PN40:
Suitable for stable gases in Group 1 (Pressure
Equipment Directive Category II)

Endress+Hauser 43
7 Technical Data Cerabar M HART

7.1 Maximum mounting space


The dimension indicates the max. mounting space of Cerabar M (with high housing
cover for the digital display)

A
A

A
PMC 41 PMP 41 PMC 45
Dimension A Dimension A, diaphragm flush- Dimension A
Stainless steel housing: 155 mm mounted Stainless steel housing: 174 mm
Aluminium housing: 160 mm Stainless steel housing: 145 mm Aluminium housing: 180 mm
(see also TI 321P) Aluminium housing: 150 mm (see also TI 321P)
Dimension A, diaphragm internal
Stainless steel housing: 185 mm
Aluminium housing: 174 mm
(see also TI 321P)

A
A

PMP 45
Dimension A
Stainless steel housing: 167 mm PMP 46
aluminium housing: 172 mm Dimension A: Diaphragm seal
(see also TI 321P) Stainless steel housing: 268 mm
Aluminium housing: 265 mm
Dimension A: Pipe diaphragm seal
Stainless steel housing: 289 mm
Aluminium housing: 294 mm
(see also TI 322P)

PMP 48
Dimension A
Stainless steel housing: 287 mm
Aluminium housing: 300 mm
(see also TI 322P)
A

A
A

Conversion factors
1mm = 0.039 in
1 in = 25.4 mm

44 Endress+Hauser
Cerabar M HART 8 Operating Matrix

8 Operating Matrix
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 Measured Set Set Confirm Confirm Set Confirm Set Select Select
value 4 mA 20 mA 4 mA 20 mA Bias Bias output safety pressure
Basic autom. autom. pressure pressure damping MIN. unit
calibration autom. 0...40 s MAX.
CONTINUE
V1
V2 Diagnostic Last 8011/8012 Sensor Sensor Reset
Transmitter code diagnostic Software data no. data value
information no.
V3…V6

V7 Current Off Simulate Off Low High Lower Upper Sensor


Sensor display Simulation current Current Sensor Sensor measuring measuring pressure
data output Calibration Calibration limit limit
min. 4 mA
V8
V9 Pressure Security
Service before locking:
bias ≠ 130
correction Unlocking
device:
130
Release
V2H7,
V2H8: 333
VA Measuring System User text Serial Serial
Com- point identifica- number number
munication tion Sensor

Display field

This matrix gives a summary of factory settings.


You can also enter your values here.

H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 — 0.0 V7H7 — — 0.0 — 0.0 MAX. bar
V1
V2 0 xxxx 0
V3…V6

V7 — OFF — OFF — — — 0
V8
V9 — 130
VA ———— ————

Endress+Hauser 45
Index Cerabar M

Index

! M
4 mA threshold . . . . . . . . . . . . . . 23 Maintenance . . . . . . . . . . . . . 28-39
Measuring system . . . . . . . . . . . . . 6
A Metal measuring cell . . . . . . . . . . . . 6
Application . . . . . . . . . . . . . . . . 6 Mounting accessories . . . . . . . . . . . . 11
Mounting bracket . . . . . . . . . . . . . . 11
C
Calibrating lower range value . . . . . . . . . 19 N
Calibrating upper range value . . . . . . . . 20 Notes on safety . . . . . . . . . . . . . . 4
Calibration . . . . . . . . . . . . . . . . 22
Capillary tubing . . . . . . . . . . . . . . 9 O
Ceramic measuring cell . . . . . . . . . . . 6 Operating elements . . . . . . . . . . . 15-16
Certain code . . . . . . . . . . . . . 21, 26 Operating matrix . . . . . . . . . . . . 17, 45
Cleaning . . . . . . . . . . . . . . . . . 28 Operating principle . . . . . . . . . . . . . 6
Commissioning . . . . . . . . . . . . . 4, 19 Operation . . . . . . . . . . . . . . 4, 15-18
Commuwin II . . . . . . . . . . . . . . . 17 Output with error . . . . . . . . . . . . . . 23
Connection . . . . . . . . . . . . . . . . 12
Commubox FXA 191 connection . . . . . . . 14 P
DXR 275 Handheld terminal connection . . . . 14 Position calibration, display (bias pressure) . . . 22
Current simulation . . . . . . . . . . . . . 26 Pressure unit . . . . . . . . . . . . . . . 21
Process seal, changing . . . . . . . . . . . 37
D
Damping . . . . . . . . . . . . . . . 19, 21
R
Diagnosis . . . . . . . . . . . . . . . 25-27 Reference pressure . . . . . . . . . . . . . 22
Display . . . . . . . . . . . . . . . . . 16 Repair . . . . . . . . . . . . . . . . 28-39
Display, mounting . . . . . . . . . . . . . 34 Reset . . . . . . . . . . . . . . . . . . 26
Resetting to factoring setting (Reset) . . . . . . 21
E S
Electrical symbols . . . . . . . . . . . . . 5
Sensor data, entering . . . . . . . . . . . . 36
Electronic insert, changing . . . . . . . . . 35-37
Sensor, changing . . . . . . . . . . . . . . 37
Error codes . . . . . . . . . . . . . . . . 25
Short operating instructions . . . . . . . . . . 2
Errors . . . . . . . . . . . . . . . . . . 25
Software history . . . . . . . . . . . . . . 2
Explosion hazardous areas . . . . . . . . . . 4
Spare parts . . . . . . . . . . . . . . 29-33
Explosion protection . . . . . . . . . . . . 5
T
G Technical data . . . . . . . . . . . . . 40-44
Graphic operation . . . . . . . . . . . . . 17 Temperature spacers . . . . . . . . . . . . 9

I U
Information on measuring point . . . . . . . . 24 Universal HART Communicator DXR 271 . . . . 18
Installation . . . . . . . . . . . . . . . . 4 Unlocking . . . . . . . . . . . . . . . . . 23
Installation instructions . . . . . . . . . . . 7 Usage . . . . . . . . . . . . . . . . . . 4

L W
Locking . . . . . . . . . . . . . . . . . 23 Warnings . . . . . . . . . . . . . . . . . 25

46 Endress+Hauser
'HFODUDWLRQRIFRQWDPLQDWLRQ
Dear customer,
Because of legal determinations and for the safety of our employees and operating equipment we need this
“Declaration of contamination” with your signature before your order can be handled. Please put the completely
filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or
specific handling instructions if necessary.

type of instrument / sensor: __________________________________ serial number: _______________________

medium / concentration: __________________________________ temperature: ______ pressure: _______

cleaned with: __________________________________ conductivity: ______ viscosity: _______

:DUQLQJKLQWVIRUPHGLXPXVHG

SAFE

o o o o o o o o
radioactive explosive caustic poisonous harmful to biologically inflammable safe
health hazardous
Please mark the appropriate warning hints.

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&RPSDQ\GDWD

company: ______________________________ contact person: _________________________


______________________________ _________________________
______________________________ department: _________________________
address: ______________________________ phone number: _________________________
______________________________ fax / e-mail: _________________________
______________________________ your order no.: _________________________

I hereby certify that the returned equipment has been cleaned and decontaminated acc. to good industrial prac-
tices and is in compliance with all regulations. This equipment poses no health or safety risks due to contamination.

_______________________________ ___________________________________
(Date) (company stamp and legally binding signature)

More information about services and repairs:


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Tel. (03) 7202410, Fax (03) 7207414 Tel. (11) 45227970, Fax (11) 45227909 Tel. (04 22) 54 06 11, Fax (04 22) 55 02 75 Tel. (0 76 21) 9 75-02, Fax (0 76 21) 975-345

http://www.endress.com

Endress + Hauser
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❑ Members of the Endress+Hauser group 06.02/PT

BA 201P/00/en/12.03
52022183
CCS/CV5 52022183

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