Professional Documents
Culture Documents
Part A
1. Describe the major functions of piston, connecting rod, crank shaft, cams
and valves.
Major Functions are: -
(i) Piston: - Pistons are made of aluminum in small engines or cast iron in
larger slower-speed engines. The piston both seals the cylinder and transmits the
combustion-generated gas pressure to the crank pin via the connecting rod. n an
engine, its purpose is to transfer force from expanding gas in the cylinder to the
crankshaft via a piston rod and/or connecting rod. In a pump, the function is
reversed and force is transferred from the crankshaft to the piston for the
purpose of compressing or ejecting the fluid in the cylinder. In some engines,
the piston also acts as a valve by covering and uncovering ports in the cylinder.
(v) Valves: - Valves are made from forged alloy steel; the cooling of the
exhaust valve which operates at about 700• C may be enhanced by using a
hollow stem partially filled with sodium which through evaporation and
condensation carries heat from the hot valve head to the cooler stem. Most
modern spark ignition engines have overhead valve locations (sometimes called
valve-in-head or l-head configurations). This geometry leads to a compact
combustion chamber with minimum heat losses and flame travel time, and
improves the breathing capacity. Previous geometries such as the L head where
valves are to one side of the cylinder are now only used in small engines.
2. List the five important differences between the design and operating
characteristics of SI engines and CI engines.
3. Suggest the reasons for less power output of two stroke engine than
twice that of 4 stroke engine.
5. Explain why brake mean effective pressure of diesel engine is lower that
of SI engine?
ENGINE
EXHAUST
AIR
GAS
[HR(TA) – HP(TA)]
The amount of fuel energy supplied to the control volume around the
engine which can be released by combustion is mfQHV. Hence, the combustion
efficiency – the fraction of fuel energy supplied which is released in the
combustion process
Process heating equipment are rarely run that way. "On-ratio" combustion
used in boilers and high temperature process furnaces usually incorporates a
modest amount of excess air - about 10 to 20% more than what is needed to
burn the fuel completely. If an insufficient amount of air is supplied to the
burner, unburned fuel, soot, smoke, and carbon monoxide exhausts from the
boiler - resulting in heat transfer surface fouling, pollution, lower combustion
efficiency, flame instability and a potential for explosion.
8. Draw the Theoretical and actual pv diagrams of two stroke and four
stroke engines.
a) Two stroke engine:
Here you can observe that the inlet port opens and closes while the
exhaust port is still functioning.
In a two-stroke engine, the end of the combustion stroke and the
beginning of the compression stroke happen simultaneously, with the
intake and exhaust (or scavenging) functions occurring at the
sametime.
PART B
1.Explain the following engine design and operating parameters and its
effects of the following terms: - i. Compression Ratio ii. Mean effective
pressure iii. A/F ratio iv. Volumetric efficiency v. Engine specific weight
and volume.
i.Compression ratio: - The static compression ratio of an internal combustion
engine or external combustion engine is a value that represents the ratio of
the volume of its combustion chamber from its largest capacity to its
smallest capacity. It is a fundamental specification for many common
combustion engines. In a piston engine, it is the ratio between the volume
of the cylinder and combustion chamber when the piston is at the bottom
of its stroke, and the volume of the combustion chamber when the piston is
at the top of its stroke. A high compression ratio is desirable because it
allows an engine to extract more mechanical energy from a given mass of
air-fuel mixture due to its higher thermal efficiency. This occurs because
internal combustion engines are heat engines, and higher efficiency is
created because higher compression ratios permit the same combustion
temperature to be reached with less fuel, while giving a longer expansion
cycle, creating more mechanical power output and lowering the exhaust
temperature. It may be more helpful to think of it as an "expansion ratio",
since more expansion reduces the temperature of the exhaust gases, and
therefore the energy wasted to the atmosphere. Diesel engines actually
have a higher peak combustion temperature than petrol engines, but the
greater expansion means they reject less heat in their cooler exhaust.
mep = -Png / Vd N
The maximum brake mean effective pressure of good engine designs is
well established, and is essentially constant over a wide range of engine sizes.
Thus, the actual bmep that a particular engine develops can be compared with
this norm, and the effectiveness with which the engine designer has used the
engine's displaced volume can be assessed. Also, for design calculations, the
engine displacement required to provide a given torque or power, at a specified
speed, can be estimated by assuming appropriate values for bmep for that
particular application.
iii. A/F ratio: - Air–fuel ratio (AFR) is the mass ratio of air to a solid, liquid, or
gaseous fuel present in a combustion process. The combustion may take place
in a controlled manner such as in an internal combustion engine or industrial
furnace, or may result in an explosion (e.g., a dust explosion, gas or vapor
explosion or in a thermobaric weapon). The air-fuel ratio determines whether a
mixture is combustible at all, how much energy is being released, and how
much unwanted pollutants are produced in the reaction. Typically a range of
fuel to air ratios exists, outside of which ignition will not occur. These are
known as the lower and upper explosive limits. In an internal combustion
engine or industrial furnace, the air-fuel ratio is an important measure for
antipollution and performance-tuning reasons. If exactly enough air is provided
to completely burn all of the fuel, the ratio is known as the stoichiometric
mixture, often abbreviated to stoich. Ratios lower than stoichiometric are
considered "rich". Rich mixtures are less efficient, but may produce more power
and burn cooler, which produces less stress on the engine. Ratios higher than
stoichiometric are considered "lean." Lean mixtures are more efficient but may
cause engine damage or premature wear and produce higher levels of nitrogen
oxides. For precise air-fuel ratio calculations, the oxygen content of combustion
air should be specified because of different air density due to different altitude
or intake air temperature, possible dilution by ambient water vapor, or
enrichment by oxygen additions.
Where, ma is the air mass flow rate and mf is the fuel mass flow rate.
v. Engine specific weight and specific volume: - Engine weight and bulk
volume for a given rated power are important in many applications. Two
parameters useful for comparing these attributes from one engine to another are:
Top and bottom of the loop: a pair of quasi-parallel and isentropic processes
(frictionless, adiabatic reversible).
Left and right sides of the loop: a pair of parallel isochoric processes (constant
volume).The isentropic process of compression or expansion implies that there
will be no inefficiency (loss of mechanical energy), and there be no transfer of
heat into or out of the system during that process. Hence the cylinder, and piston
are assumed impermeable to heat during that time. Work is performed on the
system during the lower isentropic compression process. Heat flows into the
Otto cycle through the left pressurizing process and some of it flows back out
through the right depressurizing process. The summation of the work added to
the system plus the heat added minus the heat removed yields the net
mechanical work generated by the system.
Process 1–0 the mass of air is released to the atmosphere in a constant pressure
process.
The image above shows a p-V diagram for the ideal Diesel cycle; where p is
pressure and V the volume or v the specific volume if the process is placed on a
unit mass basis. The ideal Diesel cycle follows the following four distinct
processes:
The Diesel engine is a heat engine: it converts heat into work. During the
bottom isentropic processes (blue), energy is transferred into the system in the
form of work W {in}, but by definition (isentropic) no energy is transferred into
or out of the system in the form of heat. During the constant pressure (red,
isobaric) process, energy enters the system as heat Q_ {in}. During the top
isentropic processes (yellow), energy is transferred out of the system in the form
of W_ {out}}, but by definition (isentropic) no energy is transferred into or out
of the system in the form of heat. During the constant volume (green, isochoric)
process, some of energy flows out of the system as heat through the right
depressurizing process Q_ {out}. The work that leaves the system is equal to the
work that enters the system plus the difference between the heat added to the
system and the heat that leaves the system; in other words, net gain of work is
equal to the difference between the heat added to the system and the heat that
leaves the system.
Work (in) is done by the piston compressing the air (system). Heat (in) is done
by the combustion of the fuel. Work (out) is done by the working fluid
expanding and pushing a piston (this produces usable work). Heat (out) is done
by venting the air
The net work produced is also represented by the area enclosed by the cycle on
the P-V diagram. The net work is produced per cycle and is also called the
useful work, as it can be turned to other useful types of energy and propels a
vehicle (kinetic energy) or produce electrical energy. The summation of many
such cycles per unit of time is called the developed power. The W_ {out} is also
called the gross work, some of which is used in the next cycle of the engine to
compress the next charge of air.
Clearance Volume (Vc): At the end of the compression stroke, the piston
approaches the Top Dead Center (TDC) position. The minimum volume of the
space inside the cylinder, at the end of the compression stroke, is called
clearance volume (Vc). In Otto cycle, Clearance Volume, Vc = V2 (See p-V
diagram above).
Stroke Volume (Vs): In Otto cycle, stroke volume is the difference between
total cylinder volume and clearance volume. Stroke Volume, Vs = Total
Cylinder Volume – Clearance Volume = V1 – V2 = V4 – V3.
Compression Ratio: Compression ratio (r) is the ratio of total cylinder volume
to the clearance volume.
Now that we know the basic terms, let us derive expressions for T2 and T3.
These expressions will be useful for us to derive the expression for air-standard
efficiency of otto cycle. For finding T2, we take process 1-2 and for finding T3,
we take process 3-4.
Process 1-2: This process is an isentropic (reversible adiabatic) process. For this
process, the relation between T and V is as follows:
Process 3-4: This is also an isentropic process. The relation between T and V in
this process is similar to the relation between T and V in process 1-2:
Here,
Air-standard efficiency of Otto cycle:
It is defined as the ratio between work done during Otto cycle to the heat
supplied during Otto cycle.
Consider 1 kg of air.
=Cp(T3−T2)−Cv(T4−T1)
ηdiesel=workdoneheatsupplied
=Cp(T3−T2)−Cv(T4−T1)Cp(T3−T2)
=1−(Cv(T4−T1)Cp(T3−T2)
ηdiesel=1−(T1ργ−T1)γ(ρ.T1.r(γ−1)−T1∙r(γ−1))=1−(ργ−1)γ∙r(γ−1)(ρ−1)
ηdiesel=1−1(γ.r(γ−1)[(ργ−1)(ρ−1)]
7. With neat sketches explain the port timing and valve timing diagrams
for both SI and CI engines.
SI ENGINE
Diagram shows the valve timing diagram for a four-stroke cycle petrol engine.
The inlet valve opens 10-30° before the top dead centre position. The air-fuel
mixture is sucked into the engine cylinder till the inlet valve closes. The inlet
valve closes 30-40° or even 60° after the bottom dead centre position. The
airfuel mixture is compressed till the spark occurs.
The spark is produced 20-40° before the t.d.c. position. This gives sufficient
time for the fuel to burn. The pressure and temperature increases. The burning
gases expand and force the piston to do useful work. The burning gases expand
till the exhaust valve opens. The exhaust valve opens 30-60° before the b.d.c.
position. The exhaust gases are forced out of the cylinder till the exhaust valve
closes. The exhaust valve closes 8-20° after the t.d.c. position. Before it closes,
again the inlet valve opens 10-30° before the t.d.c. position. The period between
the inlet valve opening and exhaust valve closing is known as valve overlap
period. The angle between the inlet valve opening and exhaust valve closing is
known as angle of valve overlap.
PORT TIMINING DIAGRAM
According to the diagram the exhaust port is uncovered at about 43° before
BDC. The inlet valve is still closed. This marks the end of expansion stroke.
This removes the exhaust while the piston has still not reached BDC. When
piston is at position of 35° before BDC the inlet valve also opens and the fresh
charge is induced, simultaneously driving away the remaining exhaust. Both
valves remain open till 35° after BDC when the inlet port closes and the piston
is on its way to the TDC. When piston is 43° after BDC the exhaust port closes
marking the start of compression stroke since the cylinder is completely closed
now. Ignition occurs in advance at position of 20 before TDC and starts the
expansion stroke that continues till position of 43 before BDC and the cycle
continues.
CI ENGINE
The actual valve timing diagram for four-stroke diesel engine. The inlet valve
opens 10-25° before the top dead center position. Fresh air is sucked into the
engine cylinder till the inlet valve closes. The inlet valve closes 25-50° after the
bottom dead center position. The air is compressed till the fuel is injected. The
fuel injection starts 5-10° before the t.d.c. position in the compression stroke.
The air fuel mixture burns. The temperature and pressure increases.
The burning gases expand till the exhaust valve opens. The exhaust valve opens
30-50° before the b.d.c. position. The exhaust gases are forced out of the engine
cylinder till the exhaust valve closes. The exhaust valve closes 10-15° after the
t.d.c. position. Before the exhaust valve closes, again the inlet valve opens
1025° before the t.d.c. position. The period between the inlet valves opening the
exhaust valve closing is known as valve overlap period. The angle between
these two events is known as angle of valve overlap.
PORT DIAGRAM
The complete principle of two stroke engine is divided into two strokes. The
details of which is as follows.
First Stroke: Assume piston is at a place as shown in above fig (a). Now
suppose the piston starts to move downwards uncovering the inlet port and
allowing the air to come in the cylinder. Now piston starts to move upward
compressing the air sucked before.
Second Stroke: Now the compressed air becomes so hot. It is at this time the
fuel is injected into the cylinder from the Fuel Injector. Because of the
compression of the air the temperature rises so much that when the fuel is
injected, it burns and get converted into gas releasing energy. This energy
pushes the piston downwards. When piston comes down after the combustion,
the exhaust port opens first allowing the burnt gases to go out. After that, the
inlet port gets uncovered allowing the fresh air to come in which completes the
cycle.
Note: In First Stroke the piston moves from the bottom (BDC) to the Top
(TDC) while in Second Stroke the piston moves from BDC to TDC.