DialogAd - SM - Chapter 7 - 4-2002

Dialog/Dialog Advanced
7. Spare Parts List 4/2002 7-1
Contact your Local

B. Braun Representative
for Service Support
or
Contact B. Braun B. Braun Medizintechnologie GmbH

Schwarzenberger Weg 73 - 79
Medizintechnologie GmbH D- 34212 Melsungen
Technical Hotline Tel. No.: +49 5661 71 3796
Technical Support Tel. No.: +49 5661 71 3500
Spare Parts Tel. No.: +49 5661 71 3662
E-Mail: dialysetechnik.melsungen@bbraun.com
Spare Parts upon Request These specifically marked spare parts are also deliverable. Please inquire
availability and delivery time.
MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

Copyright This technical documentation contains confidential information of

B. Braun Medizintechnologie GmbH and may not be copied, partly
or whole, nor made accessible to third parties without our written
consent and remains with all rights the property of B. Braun
Medizintechnologie GmbH.
Maintenance and Repair!

Spare Parts Only use original spare parts manufactured and sold by
!
O-rings Always check o-rings from disassembled groups/components and

replace if necessary!
Service Only competent individuals that are trained in the repair,

maintenance and software installation of the Dialog/Dialog
Advanced should attempt to service the machine!
The servicing of the Dialog/Dialog Advanced in accordance with this
service manual should never be carried out in the absence of proper
tools, calibration equipment and the most recent edition of this
service manual, which must be clearly and thoroughly understood!
ESD Recommendations Pay attention to ESD requirements, because electronic components

are sensitive to electrostatic discharges (see appendix)!
Calibration Only perform a calibration after the Dialog/Dialog Advanced has

reached working temperature!

Prevent Electrical Switch off the Dialog/Dialog Advanced and disconnect unit from
Shock Hazard mains before opening the machine!
Do not touch any exposed wiring or conductive surfaces while the
Dialog/Dialog Advanced is open. The voltages present when
electrical power is connected to the Dialog/Dialog Advanced can
cause serious injury or death!
If necessary open the machine for maintenance and repair
Battery Option If a battery option is present: High voltage can be present in the
basic housing and monitor due to the battery, even if the machine
has been disconnected from mains. Pull out the battery
compartment in the base platform and switch off the battery
voltage before opening the machine!
Fuses If fuses are replaced they must exactly match the type and rating
specified by the manufacturer. Where applicable: Fuses must be
approved by UL/CSA!
Funstion Check! Check all functions after the repair of the respective assembly
group!
A complete function check must be performed after every repair,
according to the operating manual/instructions for use!

Page
7.1 Sub-Racks Dialog 7-8
7.2 Sub-Racks Dialog Advanced 7-9
7.3 Overview Solenoid Valves 7-10
7.3.1 Solenoid Valves/Coils Dialog 7-10
7.3.2 Solenoid Valves/Coils Dialog Advanced 7-11
7.4 Water Inlet Sub-Rack Dialog 7-12
7.4.1 Upline Tank Dialog 7-14
7.5 Water Inlet Sub-Rack Dialog Advanced 7-15
7.5.1 Upline Tank Dialog Advanced 7-16
7.6 DF Sub-Rack Dialog 7-17
7.6.1 DF Distribution Manifold Dialog 7-18
7.6.2 Piston Pumps Dialog 7-21
7.7 DF Sub-Rack Dialog Advanced 7-22
7.7.1 DF Distribution Manifold Dialog Advanced 7-23
7.7.2 Piston Pumps Dialog Advanced 7-26
7.8 UF Sub-Rack Dialog 7-27
7.8.1 Air Separator Assembly Group Dialog 7-28
7.8.2 Balance Chamber 1 Dialog 7-29
7.9 UF Sub-Rack Dialog Advanced 7-31
7.9.1 Air Separator Assembly Group Dialog Advanced 7-32
7.9.2 Balance Chamber 2 Dialog Advanced 7-33

Page
7.10 Top Level Sub-Rack 7-34
7.10.1 Motherboard POS-460 7-34
7.11 Rear Door 7-35
7.11.1 Compatibility Table for Boards 7-36
7.11.2 Standard Power Supply (Ascom) Dialog 7-37
7.11.3 Switch Mode Power Supply (SMPS) Dialog Advanced 7-38
7.12 Front Door Dialog 7-39
7.13 Front Door Dialog Advanced 7-41
7.14 Basic Housing Dialog 7-43
7.14.1 Concentrate Suction Rods Dialog 7-44
7.14.2 Rinsing Chambers for Concentrate Suction Rods Dialog 7-45
7.14.3 Rinsing Bridge 1 Dialog 7-46
7.15 Basic Housing Dialog Advanced 7-50
7.15.1 Concentrate Suction Rods Dialog Advanced 7-51
7.15.2 Rinsing Chambers for Concentrate Suction Rods Dialog Advanced 7-52
7.15.3 Rinsing Bridge 2 Dialog Advanced 7-53
7.16 Colour Monitor 7-56
7.17 Test and Calibration Equipment and Tools 7-57
7.18 Service Kits 7-60
7.19 Miscellaneous 7-62
7.20 HDF Low Flow (Substitution Option) 7-64

Page
7.21 HDF (Option) 7-65
7.22 Staff Call (Option) 7-67
7.23 Single Needle Valve (Option) 7-67
7.24 Bicarbonate Cartridge Holder (Option) 7-68
7.24.1 BIC Cartridge Holder 7-68
7.24.2 Air Separator LAB1, Throttle DBK and Valve VBKO/VBKS 7-69
7.24.3 Air Separator LAB2/Valve VBICP and Valve VVB 7-70
7.24.4 BIC Cartridge Holder Boards 7-70
7.25 Bicarbonate Cartridge Holder with Valve (Option) 7-71
7.25.1 BIC Cartridge Holder with Valve 7-71
7.25.2 Air Separator LAB2/Valve VBICP and Valve VVB 7-72
7.25.3 Air Separator LAB1, Throttle DBK and Valve VBKO/VBKS 7-73
7.25.4 BIC Cartridge Holder Boards 7-74
7.26 HDF Online (Option) 7-75
7.26.1 Substitution Port 7-76
7.26.2 UF Sub-Rack HDF Online 7-77
7.26.3 Valve Block HDF Online 7-78
7.26.4 Boards HDF Online 7-79
7.26.5 DF/HDF Filter Holder HDF Online 7-80
7.27 Automatic Blood Pressure Measurement ABPM 7-81
7.28 Battery Option 7-82

Page
7.28.1 Battery Sub-Rack 7-83
7.28.2 Charge LED 7-84

7.1 Sub-Racks Dialog Pos. Art. No. Qty. Description Comments
1 - Top level sub-rack see paragraph 7.10 for

single parts
2 - UF sub-rack see paragraph 7.8 for

single parts
3 - DF sub-rack see paragraph 7.6 for

single parts
4 - Water inlet sub-rack see paragraph 7.4 for

single parts

7.2 Sub-Racks Dialog Advanced Pos. Art. No. Qty. Description Comments
5 - Top level sub-rack see paragraph 7.10 for

single parts
6 - UF sub-rack see paragraph 7.9 for

single parts
7 - DF sub-rack see paragraph 7.7 for

single parts
8 - Water inlet sub-rack see paragraph 7.5 for

single parts

7.3 Overview Solenoid Valves/ Pos. Art. No. Qty. Description Comments
7.3.1 Solenoid Valves/Coils Dialog

A 3451 7995 1 Solenoid valve 2/2 way coil left
B 3451 7979 1 Solenoid valve 2/2 way coil straight
C 3451 8533 1 Solenoid valve 2/2 way coil right
A B C

7.3.2 Solenoid Valves/Coils Dialog Advanced Pos. Art. No. Qty. Description Comments
A 3451 9025 1 Solenoid valve 2/2 way coil straight, connector/flange
B 3451 9157 1 Solenoid valve 2/2 way coil right, connector/flange
C 3451 9149 1 Solenoid valve 2/2 way coil left, connector/flange
A B D 3451 9068 1 Solenoid valve 2/2 way coil straight, connector/connector
C D

7.4 Water Inlet Sub-Rack Dialog Pos. Art. No. Qty. Description Comments
1 3451 727A 1 Throttle 0.15 - 0.6 bar

1 3451 664A 1 Throttle 0.6 - 1.3 bar for Dialog with
HDF online
1 3477 1000 20 O-ring 5.0 x 1.5

1 2 6,10 3 4 5,6 7 8,9 6,10 2 3451 603B 1 Solenoid valve 2/2 way
2 3451 7979 1 Solenoid valve 2/2 coil straight, with screws
and support
VZ WT 2 3477 0852 5 O-ring 11.1 x 1.6

RVDA 3 3451 1547 1 Heat exchanger (option)
TSE 4 3451 614B 1 Temperature sensor without connector
VB
4 3477 104A 10 O-ring 8.3 x 2.4
5 3451 1164 1 Tubing connector 1/4"
H
6 3477 0852 5 O-ring 11.1 x 1.6
RVVB
7 3451 602B 1 Upline tank complete see separate figure
10 3477 084A 5 Tubing connector ∅ 11 x 1/8"

11 3451 7243 1 Tubing connector ∅ 7 x 1/8"
DMV
12 3451 6069 1 Throttle 0 - 4 bar
13 3451 6077 1 Proportional control valve
13 3457 0292 10 Vibration absorber for RVVB
- 3457 0306 5 Reducer between MDV and RVVB

17 16 15,14 11,6 13 12 11,6
14 3451 7626 1 Heater element 110V / 1800 W

Pos. Art. No. Qty. Description Comments
15 3451 6018 1 Seal for heater element

15 3451 9378 1 Cylinder for heater element
16 3451 662A 1 Isolating transformer
16 3457 0446 10 Fuse T3.15 A (5 x 20)
17 3451 608A 1 Mains transformer

7.4.1 Upline Tank Dialog Pos. Art. No. Qty. Description Comments
7 3451 602B 1 Upline tank complete

8 3451 604A 1 Level sensor complete with float ball
9 3451 7669 1 Float ball
7
8

7.5 Water Inlet Sub-Rack Dialog Advanced Pos. Art. No. Qty. Description Comments
1 3451 727A 1 Throttle 0.15 - 0.6 bar

1 3451 664A 1 Throttle 0.6 - 1.3 bar for Dialog with
HDF online
1 2 4,5 3,4 4,5 6 7 3,4 8 4,9 4,5 10 11,12 4,5 1 3477 1000 20 O-ring 5.0 x 1.5
2 3451 9025 1 Solenoid valve 2/2 way coil straight,
connector/flange
DMV
RVDA 3 3451 7243 1 Tubing connector ∅ 7 x 1/8"
4 3477 0852 5 O-ring 11.1 x 1.6
VZ
RVVB 5 3477 084A 5 Tubing connector ∅ 11 x 1/8"
VB 6 3451 6069 1 Throttle 0 - 4 bar
WT
8 3451 1547 1 Heat exchanger (option)
9 3451 916A 5 Tubing connector 6 mm
H 10 3451 602B 1 Upline tank complete see separate figure
TSE 11 3451 604A 1 Level sensor complete with float ball see separate figure
12 3451 7669 1 Float ball see separate figure
13 3451 614B 1 Temperature sensor without connector
13 3477 104A 10 O-ring 8.3 x 2.4

14 13 14 3451 7626 1 Heater element 110V / 1800 W
14 3451 958 0 1 Heater element 240V / 1800 W
14 3451 6018 1 Seal for heater element
14 3451 9378 1 Cylinder for heater element
- 3457 0292 10 Vibration absorber for RVVB
- 3457 0306 5 Reducer between MDV and RVVB

7.5.1 Upline Tank Dialog Advanced Pos. Art. No. Qty. Description Comments
10 3451 602B 1 Upline tank complete

11 3451 604A 1 Level sensor complete with float ball
12 3451 7669 1 Float ball
10
11
12

7.6 DF Sub-Rack Dialog Pos. Art. No. Qty. Description Comments
1 2 3 1 3451 863B 1 DF distribution manifold (preassembled) upon request
with throttle, without
tubing connector
see separate figure for
single parts
BICP KP UFP 2 - - BICP and KP piston pumps with vibration see separate figure for
single parts
dampener
RVFPE 3 - see separate figure for
- UP piston pumps with vibration dampener
single parts
RVK
RVB
BICLF ENDLF RVE PE EK
FPE EP

7.6.1 DF Distribution Manifold Dialog Pos. Art. No. Qty. Description Comments
1,2 3,4 4,5 6 1,2 7,8,9,10 2 3477 0852 5 O-ring 11.1 x 1.6
3 3451 611A 1 Bicarbonate conductivity sensor
4 3477 0950 20 O-ring 8 x 1.6
EK
RVE
5 3451 610A 1 END conductivity sensor
BICLF ENDLF
PE
11,12 7 3451 1342 1 Glass cylinder
8 3477 1158 2 Seal
TSBIC
9 3451 3540 1 Sieve disc
FPE EP
4,13,14 10 3477 1166 20 O-ring 3.68 x 1.78
1,2 11 3451 6131 1 Pressure sensor - 660 mbar
16,17,18 15 12 3477 3762 10 O-ring 9.25 x 1.78

13 3451 5330 1 Gear pump with magnet without motor
(Micropump)
16 14 3451 6638 1 Motor
15 3477 1140 20 O-ring 3.1 x 1.6
17 16 3451 614B 1 Temperature sensor

17 3457 0373 10 Plug (long)
without connector
18 3477 104A 10 O-ring 8.3 x 2.4
18
DF Distribution Manifold Dialog Pos. Art. No. Qty. Description Comments
19 3477 0925 5 Plug

20 3477 1050 10 Pressure spring 500 mmHg
21 3477 2928 3 Orifice
22 3477 1085 5 Seal
23 3451 7251 1 Tubing connector
24 3451 664A 1 Throttle 0.6 - 1.3 bar for RVFPE
19,20,21,22 2,23 1,2 24,25 RVFPE 1,2 2,26 11,12 7,8,9,10
19
RVK 2
RVB
BICLF ENDLF RVE PE EK 20
21
22
FPE EP
2,1 3 5 6 15,14,13
DF Distribution Manifold Dialog Pos. Art. No. Qty. Description Comments
25 3477 1000 20 O-ring 5.0 x 1.5

26 3477 103A 2 Tubing connector ∅ 3.5 x 1/8"
27 3457 0381 10 Plug (short)
2,26 1,2 16,18,27 2,23
TSD
TSD-S
RVFPE
2,1 25,24 2,1

7.6.2 Piston Pumps Dialog Pos. Art. No. Qty. Description Comments
1 3451 754A 1 One-way bearing the one-way bearing is

necessary for the
standard ultrafiltration
pump
2 3451 9246 1 Reed sensor complete

3 3451 749A 1 Piston pump with vibration dampener new part
For UF, BICP and KP
piston pump. A one-way
bearing is additionally
necessary for the
standard UF piston
pump.
3 719 250A 1 Piston pump with vibration dampener exchange part

For UF, BICP and KP
necessary for the
standard UF piston
pump.
3 3451 7898 1 UP piston pump with vibration dampener new part

For HDF option.
One-way bearing not
necessary
3 719 2517 1 UP piston pump with vibration dampener exchange part

For HDF option.
One-way bearing not
necessary

7.7 DF Sub-Rack Dialog Advanced Pos. Art. No. Qty. Description Comments
1 3451 863B 1 DF distribution manifold (preassembled) upon request

with throttle, without
1 2 3 tubing connector
see separate figure for
single parts
2 - - BICP and KP piston pump with vibration see separate figure for
single parts
dampener
BICP KP UFP 3 - - UP piston pump with vibration dampener see separate figure for
single parts
RVFPE
RVB RVK
FPE EP

7.7.1 DF Distribution Manifold Dialog Advanced Pos. Art. No. Qty. Description Comments

2 3477 0852 5 O-ring 11.1 x 1.6
1,2 3,4 4,5 6 1,2 7,8,9,10
3 3451 611A 1 Bicarbonate conductivity sensor
4 3477 0950 20 O-ring 8 x 1.6
EK
RVE
5 3451 610A 1 END conductivity sensor
BICLF ENDLF PE 7 3451 1342 1 Glass cylinder
11,
12 8 3477 1158 2 Seal
9 3451 3540 1 Sieve disc
TSBIC
FPE EP
4,13 10 3477 1166 20 O-ring 3.68 x 1.78
14
1,2
11 3451 6131 1 Pressure sensor - 660 mbar
12 3477 3762 10 O-ring 9.25 x 1.78
16,17,18 15
13 3451 5330 1 Gear pump with magnet without motor
(Micropump)
16 14 3451 6638 1 Motor

15 3477 1140 20 O-ring 3.1 x 1.6
16 3451 614B 1 Temperature sensor without connector
17 17 3457 0373 10 Plug (long)

18 3477 104A 10 O-ring 8.3 x 2.4
18
DF Distribution Manifold Dialog Advanced Pos. Art. No. Qty. Description Comments
19 3477 0925 5 Plug

21 3477 2928 3 Orifice
22 3477 1085 5 Seal
24 3451 664A 1 Throttle 0.6 - 1.3 bar for RVFPE
19,20,21,22 2,23 1,2 24,25 RVFPE 1,2 2,26 11,12 7,8,9,10
RVB RVK
19
2
20
21
22
FPE EP
2,1 3 5 6 15,14,13
DF Distribution Manifold Dialog Advanced Pos. Art. No. Qty. Description Comments
25 3477 1000 20 O-ring 5.0 x 1.5

27 3457 0381 10 Plug (short)
2,26 1,2 16,18,27 2,23
TSD
TSD-S
RVFPE
2,1 25,24 2,1

7.7.2 Piston Pumps Dialog Advanced Pos. Art. No. Qty. Description Comments
1 3451 754A 1 One-way bearing the one-way bearing is

necessary for the
standard ultrafiltration
pump
2 3451 9246 1 Reed sensor complete

3 3451 749A 1 Piston pump with vibration dampener new part
For UF, BICP and KP
necessary for the
standard UF piston
pump.
3 719 250A 1 Piston pump with vibration dampener exchange part

For UF, BICP and KP
necessary for the
standard UF piston
pump.
3 3451 7898 1 UP piston pump with vibration dampener new part

For HDF option.
One-way bearing not
necessary
3 719 2517 1 UP piston pump with vibration dampener exchange part

For HDF option.
One-way bearing not
necessary

7.8 UF Sub-Rack Dialog Pos. Art. No. Qty. Description Comments
1 - - Balance chamber 1 complete see separate figure
2 - - Air separator complete see separate figure

7.8.1 Air Separator Assembly Group Dialog Pos. Art. No. Qty. Description Comments

2 3477 0852 5 O-ring 11.1 x 1.6
3 3451 727A 1 Throttle 0.15 - 0.6 bar
1,2 3 2,4 5 6 7,8 3 3477 1000 20 O-ring 5.0 x 1.5
VLA 5 3451 7979 1 Solenoid valve 2/2 way coil straight, for VBP,
with screws and support
5 3451 8533 1 Solenoid valve 2/2 way coil right, for VLA, with
LA screws and support
5 3477 0852 5 O-ring 11.1 x 1.6

6 3451 664A 1 Throttle 0.6 - 1.3 bar
6 3477 1000 20 O-ring 5.0 x 1.5
VBP 7 3451 5330 1 Gear pump with magnet without motor new part
(Micropump)
DDE 8 3451 6638 1 Motor
RVFPA
FPA

7.8.2 Balance Chamber 1 Dialog Pos. Art. No. Qty. Description Comments
6 3451 7979 1 Solenoid valve 2/2 way coil straight, for * VABK2, * VDABK1, *
VDEBK1/2, with screws and support, *
spacer additionally necessary
6 3451 8533 1 Solenoid valve 2/2 way coil right, for VEBK1/2, * VDABK2,
with screws and support, * spacer
additionally necessary
6 3451 7995 1 Solenoid valve 2/2 way coil left, for * VABK1, with
screws and support, * spacer
additionally necessary
6 3477 0852 5 O-ring 11.1 x 1.6

- 3451 7987 1 Distance piece with 2 x O-ring 11.1 x 1.6 necessary for the assembly
of the solenoid valves
and 2 x screws M4 x 4.5 VDABK1/2, VDEBK1/2,
VABK1/2
10 3451 9092 1 Coil

10 3477 0976 10 O-ring 15.6 x 1.78
11 3451 649D 1 Balance chamber 1 complete upon request
11 3451 897A 1 Repair kit balance chamber for the complete replacement of both
membranes, incl. all o-rings and
assembly parts (self-locking nuts,
screws, springs etc.)
- 3451 615A 2 Membrane for balance chamber

- 3457 0195 20 Tubing clamp SNP-1.5 ∅ 7-8mm plastic
- 3457 0209 20 Tubing clamp SNP-4 ∅ 10-11mm plastic

Note
Valves for balance chamber: Mixed assembly is not permissible!

Balance Chamber 1 Dialog Pos. Art. No. Qty. Description Comments
14 3451 6654 1 Membrane position sensor board
6 14 1,2 14 10
VEBK1
VLA VDEBK2
LA
VBP
VABK2
DDE
MSBK1 MSBK2
VDABK1
VDEBK1 VEBK2
3 10 2,1 6

7.9 UF Sub-Rack Dialog Advanced Pos. Art. No. Qty. Description Comments
1 - - Air separator complete see separate figure

connector/flange
DDE 1 2 3451 9068 1 Solenoid valve 2/2 way coil straight,

connector/connector
LA 2 3451 9149 1 Solenoid valve 2/2 way coil left, connector/flange
VDFF 2 3451 9157 1 Solenoid valve 2/2 way coil right, connector/flange
VEBK2 VLA
2 3477 0852 5 O-ring 11.1 x 1.6
VABK2 VDABK1
3 - 1 Balance chamber 2 complete see separate figure
RVFPA
VDEBK1
3
MSBK2 FPA
MSBK1
VDEBK2
VEBK1
2
VABK1

7.9.1 Air Separator Assembly Group Dialog Advanced Pos. Art. No. Qty. Description Comments

2 3477 0852 5 O-ring 11.1 x 1.6
3 3451 727A 1 Throttle 0.15 - 0.6 bar
1,2 3 2,4 5 6 7 8,9 3 3477 1000 20 O-ring 5.0 x 1.5
VLA 5 3451 9025 1 Solenoid valve 2/2 way coil straight, connector/flange
5 3477 0852 5 O-ring 11.1 x 1.6

LA 6 3451 9157 1 Solenoid valve 2/2 way coil right, connector/flange
6 3477 0852 5 O-ring 11.1 x 1.6

7 3451 664A 1 Throttle 0.6 - 1.3 bar
VBP
DDE 7 3477 1000 20 O-ring 5.0 x 1.5

8 3451 5330 1 Gear pump with magnet without motor new part
(Micropump)
RVFPA
FPA
9 3451 6638 1 Motor

7.9.2 Balance Chamber 2 Dialog Advanced Pos. Art. No. Qty. Description Comments
1 2 3 1 3451 9149 1 Solenoid valve 2/2 way for VABK1/2,

coil left, connector/flange
1 3477 0852 5 O-ring 11.1 x 1.6

2 3451 904A 1 Balance chamber 2 complete upon request
6 VABK2 VDABK1 2 3451 897A 1 Repair kit balance chamber for the complete replacement of both
membranes, incl. all o-rings and
assembly parts (self-locking nuts,
screws, springs etc.)
VEBK2 3 3451 9157 1 Solenoid valve 2/2 way for VDABK1/2
coil right, connector/flange
VDEBK1
4 3 3477 0852 5 O-ring 11.1 x 1.6
4 3451 9025 1 Solenoid valve 2/2 way for VDEBK1/2
coil straight,
connector/flange
MSBK2
5 5 4 3477 0852 5 O-ring 11.1 x 1.6
MSBK1 5 3451 9092 1 Coil
5 3477 0976 10 O-ring 15.6 x 1.78
VDEBK2 6 3451 9068 1 Solenoid valve 2/2 way for VEBK1/2
coil straight,
4 connector/connector
- 3451 615A 2 Membrane for balance chamber

VEBK1 - 3457 0195 20 Tubing clamp SNP-1.5 ∅ 7-8mm plastic
VABK1
6 - 3451 6654 1 Membrane position sensor board
3 1
Note
Valves for balance chamber: Mixed assembly is not permissible!

7.10 Top Level Sub-Rack Pos. Art. No. Qty. Description Comments
7.10.1 Motherboard POS-460

1 3451 9416 1 Supervisor communication board (SCB)
2 3451 9319 1 Battery (rechargeable) 3.6V for motherboard POS-
460 all-in-one
2 3451 874A 1 Motherboard POS-460 all-in-one Rev B1 with heat sink

for SW ≥ 3.46
2 3451 9327 1 Battery BR2032, 3V for motherboard POS-

460 all-in-one Rev B1
3 3451 8754 1 Hard disk drive ≥ 4.3/6.4 GB for SW ≥ 3.46
4 3451 7952 1 SC board adapter additional amplifier for

monitor loudspeaker
- 3451 7472 1 Fan for CPU

- 3451 6662 1 Floppy disk drive 3.5"

7.11 Rear Door Pos. Art. No. Qty. Description Comments
- 3451 9610 1 Internal cover rear door for Dialog
- 3451 9726 1 Internal cover rear door for Dialog Advanced
- 3941 0668 1 Cap for internal cover
- 3451 7677 1 Tubing holder/fan cover

- 3451 8355 1 Crank for blood pump
1 3451 0591 1 Mains switch
2 3477 0003 5 Protection cap for mains switch
3 3451 7610 1 Fan 80 x 80 mm with connector
3 3457 0284 1 Dust filter
Power Boards PB
4 3451 9424 1 Power board 1 version 2
5 3451 9432 1 Power board 2 version 2 for piston pump
5 3451 9440 1 Power board 2 version 2 for HDF bag
Supervisor Boards SB
6 3451 9521 1 Supervisor board version 2 for standard power
supply
6 3451 9513 1 Supervisor board version 2 for SMPS power supply
Controller Boards CB
7 3451 627D 1 Controller board 1 MB
7 3451 921A 1 Controller board 2 MB for SW ≥ 4.00
8 - - Mains power supply see separate figure

7.11.1 Compatibility Table for Boards
Hardware Versions
Art. No. Dialog Dialog Dialog Advanced
(Standard Power Supply) (HDF Online + (Switch Mode Power
Standard Power Supply) Supply SMPS)
Supervisor Communication SC Board Version 2 3451 9416 X X X

(with SMD potentiometer for volume) (3810 801X)
Power Board 1 Version 2 3451 9424 X X X

(3810 808X)
Power Board 2 Version 2 3451 9432 X X X

(for piston pumps) (3810 809X)
Power Board 2 HDF Version 2 3451 9440 X - X

(for Dialog/Dialog Advanced HDF bag) (3810 813X) (only for HDF bag) (only for HDF bag)
BIC-KV Board Version 2 3451 9467 X X X

(3810 811X)
HOP Board Version 2 3451 9475 - X X

(3810 812X)
SN Board Version 2 3451 945A X X X

(3810 X810)
MSBK Board 3451 6654 X X X

(3810 X671)
* Controller Board 1 MB 3451 627D X - -

(3810 645X)
* Controller Board 2 MB 3451 921A - X X

(3810 786X)
* Supervisor Board Version 2 3451 9521 X X -

(for standard power supply) (3810 818X)
* Supervisor Board Version 2 3451 9513 - - X

(for SMPS Power Supply) (3810 817X)
* After the replacement of boards: Check software version and if necessary update!

7.11.2 Standard Power Supply (Ascom) Dialog Pos. Art. No. Qty. Description Comments
8 3451 629A 1 Power supply (230/240 V~) new part
8 719 259A 1 Power supply (230/240 V~) exchange part
8 3451 7588 1 Power supply (110/120 V~) new part
8 719 2606 1 Power supply (110/120 V~) exchange part
S1/2 3457 0179 10 Fuse M10 A (6.3 x 32 mm)

S3/4 3457 0144 10 Fuse T0.05 A (TR5)
S5/6 3457 0101 10 Fuse T6.3 A (5 x 20 mm)
S7/8 3457 0136 10 Fuse T15 A (6.3 x 32 mm)
S9/10 3457 0128 10 Fuse T10 A (6.3 x 32 mm)
S11/12 3457 0160 10 Fuse T3.15 A (TR5)
S14 3457 0101 10 Fuse T6.3 A (5 x 20 mm)
S15/16 3457 0098 10 Fuse T5 A (5 x 20 mm)
S22-27 3457 0071 10 Fuse T4 A (TR5)
8 3457 0152 10 Fuse T0.1 A (TR5)
8 3457 0063 10 Fuse T2 A (TR5)
8 3457 0080 10 Fuse T4 A (5 x 20 mm)
8 3477 1310 10 Fuse T6.3 A (6.3 x 32 mm)
8 3457 0110 10 Fuse T10 A (5 x 20 mm)
8 3477 1328 10 Fuse M12 A (6.3 x 32 mm)
8 3457 0187 10 Fuse F20 A (6.3 x 32 mm)

7.11.3 Switch Mode Power Supply (SMPS) Dialog Advanced Pos. Art. No. Qty. Description Comments
8 3451 9572 1 Switch mode power supply SMPS new part
8 719 2843 1 Switch mode power supply SMPS exchange part
+12VD / F401 - T3.15A TR5

LED 1 F1/F2 3457 0462 10 Fuse T6.25 A (6.3 x 32 mm)
PE3 N3 L3 N2 L2 +12VD / F402 - T5.00A TR5 F401 P12
PE L N PE L1 N1 F4 X3 X2
+12VAN / F403 - T1.25A TR5
+5VD / F303 - T3.15A TR5 F402 3
F3/F4 3457 0160 10 Fuse T3.25 A (TR5)
+5VD / F302 - T5.00A TR5
X1.3 X1.1 X1.2 X1.6 X1.5 X1.4 X1 F3 +5VD / F301 - T3.15A TR5 1
F5
+5VD / F304 - T3.15A TR5
F403
F5 3457 0179 10 Fuse M10 A (6.3 x 32 mm)
+24 VGD / F602 - T3.15A TR5 F303 P10
F6 +24VGB / F601 - T3.15A TR5 F302 3
F6 3457 0187 10 Fuse M20 A (6.3 x 32 mm)
F1 F2 +24VL 1
F301
F1 T6.25A 6.3x32
F2 T6.25A 6.3x32 F304
P4 F301 3457 0160 10 Fuse T3.15 A (TR5)
3
F3 T3.15A TR5 F602
F4 T3.15A TR5
F601
1 F302 3457 0470 10 Fuse T5 A (TR5)
F5/F6 - 110/120V: F20A 6.3x32 P5
- 230V: M10A 6.3x32
1 3 F303 3457 0160 10 Fuse T3.15 A (TR5)
F301 T3.15A TR5
F302 T5.0A TR5 P13 P3
2
- F304 3457 0160 10 Fuse T3.15 A (TR5)
F303 T3.15A TR5
F304 T3.15A TR5
F401 T3.15A TR5
1 + F401 3457 0160 10 Fuse T3.15 A (TR5)
1
F402 T5.00A TR5
F403 T1.25A TR5 P9
F500 T3.15A TR5 3 1
4
F402 3457 0470 10 Fuse T5 A (TR5)
F600 M10.00A 6.3x32
F601 T3.15A TR5 P7 1
F602 T3.15A TR5 F403 3451 8819 10 Fuse T1.25 A (TR5)
2 1
P8 P2
1
F600 3457 0179 10 Fuse M10 A (TR5)
1 3
X100 P101 3 1 F601 3457 0160 10 Fuse T3.15 A (6.3 x 32 mm)

F602 3457 0160 10 Fuse T3.15 A (TR5)

7.12 Front Door Dialog Pos. Art. No. Qty. Description Comments
5,6,7,8,9,10,11,12 15,16,17 1 3451 6352 1 Pressure sensor

1,2,3,4 13,14 1,2,3,4 1,2,3,4 2 3477 0739 5 Manometer connection (white) for PBS/SN
PV PA PBS/SN PBE 2 3451 8335 5 Manometer connection (red) for PA/PBE
2 3451 8843 5 Manometer connection (blue) for PV
3 3997 1260 m PUR tubing 3.6 x 1.1 for manometer

connection (filter)
4 3451 6409 1 Filter

BPA BPV 5 3451 631C 1 Blood pump complete with roller new part
27,26 5 3451 711C 1 Blood pump without roller new part
5 719 262C 1 Blood pump without roller exchange part
6 3451 6689 1 Roller 8x12 for blood pump new part
6 719 2630 1 Roller 8x12 for blood pump exchange part
6 719 2614 1 Roller 7x12 for blood pump Option

26
7 3451 669C 1 Cover for blood pump cover without thread
18 for hinge pin with
interior thread
SAD 13,
RDV 7 3451 9815 1 Cover for blood pump complete incl. hinge pin with
25,24 14 interior thread
8 3451 9823 2 Hinge pin with interior thread for cover without thread
SAKV SAKA
8 3451 7758 2 Hinge pin for cover with thread
23 - 770 2736 1 Extraction tool for hinge pin with interior tool
V A for cover without thread
thread
9 3451 708D 1 Red detector board with housing
22,21, 10 3451 6670 1 Seal for blood pump
20,19 HP
11 3451 7146 1 Reed sensor with o-ring 3.68 x 1.78
x
12 3451 945B 1 Single needle board

Front Door Dialog Pos. Art. No. Qty. Description Comments
1,2,3,4 1,2,3,4 15,16,17 1,2,3,4 1,2,3,4 13 3451 6360 1 Single tubing holder
14 3451 6514 1 Double tubing holder
PBE PBS/SN PA PV
15 3451 9785 1 ABPM module M2000 without interface
board
16 3451 9793 1 ABPM interface board M2000 for ABPM module 2000
BPV BPA
- 3451 9807 1 Assembly angle incl. assembly material to exchange an ABPM module
M1050 with ABPM module
M2000
12
17 3451 8517 1 Coupling for pressure tubing
18 3451 7960 1 Single tubing holder

TP2
TP1 R3 C1
TP4
V1
9 19 3451 632A 1 Heparin pump Comfort complete new part

11 TP6
SAD
RDV 19 719 246A 1 Heparin pump Comfort complete exchange part
24,
20 3451 7057 1 Seal for housing heparin pump
25
21 3451 7090 1 Potentiometer for syringe detection
22 3451 7049 1 Stepper motor

22 3450 7574 1 Tooth belt
23 3451 8789 1 Tubing holder
23
23 3451 8924 1 Rotary magnet complete
24 3451 769C 1 SAD version 2 with red detector complete
SAKA SAKV 25 3451 7065 1 Seal for SAD
HP
19 26 3451 6344 1 Single holder
27 3457 0020 1 Double holder
22 20
21

7.13 Front Door Dialog Advanced Pos. Art. No. Qty. Description Comments
5,6,7,8,9,10,11,12 1 3451 6352 1 Pressure sensor
1,2,3,4 13,14 1,2,3,4 1,2,3,4
2 3477 0739 5 Manometer connection (white) for PBS/SN
PV PA PBS/SN PBE 2 3451 8335 5 Manometer connection (red) for PA/PBE
2 3451 8843 5 Manometer connection (blue) for PV
3 3997 1260 m PUR tubing 3.6 x 1.1 for manometer

connection (filter)
SN SN 4 3451 6409 1 Filter
5 3451 631C 1 Blood pump complete with roller new part
BPA BPV
21, 5 3451 711C 1 Blood pump without roller new part
20 5 719 262C 1 Blood pump without roller exchange part
6 3451 6689 1 Roller 8x12 for blood pump new part
RDA 6 719 2630 1 Roller 8x12 for blood pump exchange part
6 719 2614 1 Roller 7x12 for blood pump Option

20 7 3451 669C 1 Cover for blood pump cover without thread
for hinge pin with
15 interior thread
SAD 13, 7 3451 9815 1 Cover for blood pump complete incl. hinge pin with
interior thread
RDV 14
19, 8 3451 9823 2 Hinge pin with interior thread for cover without thread
18
8 3451 7758 2 Hinge pin for cover with thread
SAKV SAKA
- 770 2736 1 Extraction tool for hinge pin with interior tool
17 thread for cover without thread
V A
9 3451 708D 1 Red detector board with housing
10 3451 6670 1 Seal for blood pump
16
30ml
20ml
10ml
HP
12 3451 945B 1 Single needle board

Front Door Dialog Advanced Pos. Art. No. Qty. Description Comments
1,2,3,4 1,2,3,4 1,2,3,4 14 3451 6514 1 Double tubing holder
16 3451 9050 1 Heparin pump Compact complete new part
16 3451 8860 1 Seal cord 525 mm / 3 ∅

17 3451 8789 1 Tubing holder
PBE PBS/SN PA PV 17 3451 8924 1 Rotary magnet complete
18 3451 769C 1 SAD version 2 with red detector complete
BPV BPA 19 3451 7065 1 Seal for SAD
12 20 3451 6344 1 Single holder
21 3457 0020 1 Double holder
22 3451 9734 1 SAKV board SAKV currentless closed option
acc. to AAMI directive
9 23 3477 1166 20 O-ring 3.68 x 1.78 for magnetic plate
11 SAKV currentless closed option
RDA acc. to AAMI directive
18 SAKV currentless closed option
24 3451 9742 1 Rotary magnet with mechanical
acc. to AAMI directive
SAD locking
RDV 22
SAKA SAKV
1.6 +0.05 mm
17
23
16
HP
24
7.14 Basic Housing Dialog Pos. Art. No. Qty. Description Comments
1 1 3451 716A 1 IV pole height adjustable
2 3451 6387 1 Holder, top

3 3451 854A 1 Holder pole
2 4 3451 6379 1 Holder, bottom
5 3451 1628 1 Mains cord without connector
9 3 5 3451 8029 1 Strain relief
6 3451 7804 1 Front panel, bottom upon request
7 3451 782B 1 Base platform with raised platform upon request
8 3451 7723 1 Unit roller grey
9 3451 6662 1 Floppy disk drive 3.5"
8
7.14.1 Concentrate Suction Rods Dialog Pos. Art. No. Qty. Description Comments
1 3451 726A 1 Feed-through connector

2 3997 2011 m Silicone tubing 3.3 x 2.85 per meter (transparent)
3 3451 7782 5 Disposable filter

4 3997 2313 m Silicone tubing 5 x 1.5 (blue) per meter
5 3997 2305 m Silicone tubing 5 x 1.5 (red) per meter
6 3451 6557 1 Suction coupling for central concentrate

supply
6 3457 0438 5 O-ring 8 x 1.25

7 3451 654A 1 Suction rod complete for central concentrate
supply
8 3451 644A 1 Suction rod complete

9 3457 0004 5 O-ring 9.3 x 2.4
10 3997 1414 m Silicone tubing 3.2 x 1.6 per meter
11 3451 728A 1 PE tube 4 x 1

7.14.2 Rinsing Chambers for Concentrate Suction Rods Dialog Pos. Art. No. Qty. Description Comments
1 3451 774A 1 Cover for concentrate supply

1 3451 643A 1 Retainer for suction rod
2 3451 9289 1 Connection nipple central concentrate
supply (option)
2 3457 0004 5 O-ring 9.3 x 2.4 central concentrate

supply (option)
2 3457 0497 5 Valve seal central concentrate

supply (option)

supply
1
3 3457 0438 5 O-ring 8 x 1.25
4 3451 5186 1 Tubing connector ∅ 11 x 1/8" (∅ 11 mm) for dialysate
outlet (standard)
4 3477 084A 5 Tubing connector ∅ 11 x 1/8" (∅ 7 mm) for dialysate

outlet (option)
5 3477 0852 5 O-ring 11.1 x 1.6

6 3477 1271 10 Tubing clamp 15/9
2 7 3451 5194 1 Tubing connector ∅ 11 x 1/8" (∅ 11 mm) for water
inlet (standard)
3 7 3451 7243 1 Tubing connector ∅ 7 x 1/8" (∅ 7 mm) for water

Dialysate inlet (option)
Dialysat
Water
Wasser - 3451 5143 m PVC tubing 10 x 3 (red) per meter (for water
inlet)
4,5,6
- 3451 5151 m PVC tubing 10 x 3 (black) per meter (for dialysate
5,6,7 outlet)

7.14.3 Rinsing Bridge 1 Dialog Pos. Art. No. Qty. Description Comments
1 3451 646C 1 Dialyser coupling (red)

2 3499 0445 1 O-ring for dialyser coupling
3 3451 647C 1 Dialyser coupling (blue)

4 3477 3550 20 Membrane for dialyser coupling
5 3477 0917 10 2-ear tubing clamp 11/13
6 3923 6315 m Silicone tubing 5 x 3 per meter
7 3451 8533 1 Solenoid valve 2/2 way coil right, for VDE, with
screws and support
8 3477 0852 5 O-ring 11.1 x 1.6

10 3451 7995 1 Solenoid valve 2/2 way coil left, for VDA, with
screws and support

12 3451 7294 1 Suction tubing, suction port and lid (black) for disinfection
12 890 3409 m PVC tubing 3.5 x 1 for disinfection,

per meter
12 3451 2675 1 Suction port for suction tubing
13 3451 1792 1 Tubing coupling

15 3477 1255 20 O-ring 14 x 1.5

Rinsing Bridge 1 Dialog Pos. Art. No. Qty. Description Comments
- 3451 898A 1 Repair kit rinsing bridge for the complete replacement of all
small parts in the disinfection valve
1 3457 0012 10 O-ring 2.7 x 1.5 for valve tappet
2 3451 7332 2 Pressure spring for valve tappet
3 3477 106A 5 O-ring 6.4 x 1.3 for cover valve tappet
4 3451 7324 2 Valve tappet for VD
5 3457 0457 10 O-ring 5.0 x 1.6 for eccecntric shaft
6 3451 659B 1 Servomotor with board for VD


2 3477 0852 5 O-ring 11.1 x 1.6
9 3451 8533 1 Solenoid valve 2/2 way coil right, for VDE, with
screws and support
10 3451 657A 1 Pressure sensor

11 3477 3762 10 O-ring 9.25 x 1.78
12 3451 7995 1 Solenoid valve 2/2 way coil left, for VDA, with
screws and support
13 3451 656E 1 Blood leak detector 1 complete < SW 3.46 new part mit
Potentiometern
13 719 266E 1 Blood leak detector 1 complete < SW 3.46 exchange part with
potentiometers
13 3451 894A 1 Blood leak detector 2 complete mit Adapter for rinsing bridge 1,
SW ≥ 3.46
13 3451 908A 1 Blood leak detector 2 only if BLD 2 with

adapter is already present
14 3477 0976 10 O-ring 15.6 x 1.78

15 3477 0950 20 O-ring 8.0 x 1.6
16 3477 106A 5 O-ring 6.4 x 1.3 for cover screw blood
leak detector


19 3477 1255 20 O-ring 14 x 1.5
20 3451 6506 1 Rinsing bridge 1 without blood leak detector, pressure
sensor, solenoid valve, servomotor,
fork light barrier and seal cord
21 3451 8231 1 Seal cord 400 mm

22 3451 6603 1 Fork light barrier for servomotor
23 3477 0852 5 O-ring 11.1 x 1.6
25 3451 7294 1 Suction tubing, suction port and lid (black) for disinfection

7.15 Basic Housing Dialog Advanced Pos. Art. No. Qty. Description Comments
1 3451 9629 1 IV pole height adjustable
1 2 3451 6387 1 Holder, top

3 3451 854A 1 Holder pole
12, 4 3451 6379 1 Holder, bottom

11, 2
10 5 3451 7804 1 Front panel, bottom upon request
8 3 6 3451 9890 1 Base platform upon request

Red dot conductor 1
Roter Farbpunkt Ader 1
6 3451 9564 1 Silicone profile

10 11 12 Floppy Disk Drive FDD
7 3451 9343 1 Unit roller
7 3451 9351 1 Unit roller with brake
8 3451 6662 1 Floppy disk drive 3.5"
9 3451 1628 1 Mains cord without connector
9 3451 8029 1 Strain relief
4
10 3451 9807 1 Assembly angle incl. assembly material to exchange an ABPM module
M2000

board
- 3451 8525 1 ABPM interface board M1050 for ABPM module 1050
12
9 - 3451 8517 1 Coupling for pressure tubing

7.15.1 Concentrate Suction Rods Dialog Advanced Pos. Art. No. Qty. Description Comments
1 3451 726A 1 Feed-through connector

2 3997 2011 m Silicone tubing 3.3 x 2.85 per meter (transparent)

4 3997 2313 m Silicone tubing 5 x 1.5 (blue) per meter
5 3997 2305 m Silicone tubing 5 x 1.5 (red) per meter

supply
6 3457 0438 5 O-ring 8 x 1.25

7 3451 654A 1 Suction rod complete for central concentrate
supply
8 3451 644A 1 Suction rod complete

9 3457 0004 5 O-ring 9.3 x 2.4
10 3997 1414 m Silicone tubing 3.2 x 1.6 per meter
11 3451 728A 1 PE tube 4 x 1

7.15.2 Rinsing Chambers for Concentrate Suction Rods Dialog Pos. Art. No. Qty. Description Comments
Advanced
1 3451 774A 1 Cover for concentrate supply
1 3451 643A 1 Retainer for suction rod
2 3451 9289 1 Connection nipple central concentrate
supply (option)
2 3457 0004 5 O-ring 9.3 x 2.4 central concentrate

supply (option)
2 3457 0497 5 Valve seal central concentrate

1 supply (option)

supply
3 3457 0438 5 O-ring 8 x 1.25

4 3451 5186 1 Tubing connector ∅ 11 x 1/8" (∅ 11 mm) for dialysate
outlet (standard)
4 3477 084A 5 Tubing connector ∅ 11 x 1/8" (∅ 7 mm) for dialysate

2 outlet (option)
5 3477 0852 5 O-ring 11.1 x 1.6

3
Dialysate
Dialysat
6 3477 1271 10 Tubing clamp 15/9
Water
1 Tubing connector ∅ 11 x 1/8"
Wasser
4,5,6 7 3451 5194 (∅ 11 mm) for water
inlet (standard)
5,6,7
7 3451 7243 1 Tubing connector ∅ 7 x 1/8" (∅ 7 mm) for water
inlet (option)
- 3451 5143 m PVC tubing 10 x 3 (red) per meter (for water

inlet)
- 3451 5151 m PVC tubing 10 x 3 (black) per meter (for dialysate

outlet)

7.15.3 Rinsing Bridge 2 Dialog Advanced Pos. Art. No. Qty. Description Comments
1 3451 646C 1 Dialyser coupling (red)

2 3499 0445 1 O-ring for dialyser coupling
3 3451 647C 1 Dialyser coupling (blue)

4 3477 3550 20 Membrane for dialyser coupling
5 3477 0917 10 2-ear tubing clamp 11/13
6 3923 6315 m Silicone tubing 5 x 3 per meter
1,2 2,3 4 5 6 7 8,9

8 3451 9025 1 Solenoid valve 2/2 way coil right, connector/flange
to Dialyser 9 3477 0852 5 O-ring 11.1 x 1.6

zum Dialysator
from Dialyser 11 3451 7294 1 Suction tubing, suction port and lid (black) for disinfection
vom Dialysator
Blue
Blau 11 890 3409 m PVC tubing 3.5 x 1 for disinfection, per meter
11 3451 2675 1 Suction port for suction tubing

Red
Rot 12 3451 1792 1 Tubing coupling
VD
14 3477 1255 20 O-ring 14 x 1.5
VDE
14,13,12 11,10,9
Rinsing Bridge 2 Dialog Advanced Pos. Art. No. Qty. Description Comments
- 3451 898A 1 Repair kit rinsing bridge for the complete replacement of all
small parts in the disinfection valve
1 2 3 4 5 6 4 3451 7324 2 Valve tappet for VD
1 2 3 4

Rinsing Bridge 2 Dialog Advanced Pos. Art. No. Qty. Description Comments
6,7,8,9,10,11 4,5 2,3 1 1 3451 908A 1 Blood leak detector 2
VD
connector/flange
PDA
VDE 3 3477 0852 5 O-ring 11.1 x 1.6
4 3451 657A 1 Pressure sensor
BL 5 3477 3762 10 O-ring 9.25 x 1.78
17,16,15 11 3451 659B 1 Servomotor with board for VD
12 3451 8231 1 Seal cord 400 mm

13 3451 9033 1 Rinsing bridge 2 housing
14 3451 6603 1 Fork light barrier for servomotor
17 3477 1255 20 O-ring 14 x 1.5

7.16 Colour Monitor Pos. Art. No. Qty. Description Comments
1 3451 7610 1 Fan 80 x 80 mm with connector

2 3451 648F 1 Colour monitor complete with housing new part,
upon request
2 3451 855A 1 Colour monitor single chassis with CRT,

electronics and cable
without housing
3 3451 8568 1 Keyboard

4 3912 2670 m Seal cord 3 mm per meter
5 3912 2689 m Seal cord 6 x 6 per meter
6 3451 7847 1 Glass touch screen

7 3451 8720 1 Keyboard membrane for SW ≥ 3.46
8 3451 8576 1 Keyboard membrane for SW < 3.46
- 3451 9360 1 Repair set monitor cable consisting of: for Dialog only
1 x VGA cable
1 x Ribbon cable 20 conductors
10 x Cable tie

7.17 Test and Calibration Equipment and Tools Pos. Art. No. Qty. Description Comments
Inspection for Calibration Equipment

Calibration equipment is subject to inspection and must be
checked and calibrated in regular intervals.
- 770 1357 1 Manometer 0-4 bar
- 3451 1571 1 Manometer 2.5 bar
- 770 0857 1 Flow measurement set 0.1 - 1.2 l/min
- 770 0911 1 Reference solution (red) for calibration blood
leak detector
- 770 2493 1 Template 1.4/1.5 for tubing clamp
- 770 2027 1 Template 1.5/1.6 for SAKV option
- 770 1780 1 Template for tooth belt for heparin pump

Comfort
- 770 1543 1 Potentiometer template 20 ml for heparin pump

Comfort
- 770 1551 1 Potentiometer template 50 ml for heparin pump

Comfort
- 770 1667 1 Service board for standard power

supply
for watchdog generation
and voltage check of
power supply
- 770 2655 1 Service board SMPS for switch mode power

supply SMPS
for watchdog generation
and voltage check of
power supply
- 3451 8614 1 Program adapter for memory card

- 3451 8584 1 Program adapter bootloader supervisor
board for Dialog version
number ≥ 2.20

- 3451 8592 1 Supervisor communication program adapter for HDF option

SCB-S 1.03
- 770 2396 1 Dialysis measurement instrument HDM 97 upon request
for temperature,
without interface conductivity and
pressure measurement
- 0770 182A 1 Dialysis measurement instrument HDM 99 upon request

for temperature,
conductivity, flow and
pressure measurement
- 3451 646C 1 Dialyser coupling (red)

- 3451 647C 1 Dialyser coupling (blue)
- 770 1756 1 Extraction tool set (AMP)
- 770 1713 1 Calibration weight (10 kg) with marked weight for
calibration of the load
cell - 2 calibration
weights are required for
the HDF option
- 770 1799 1 Template servomotor for servomotor

disinfection valve VD
- 770 1861 1 Graduated cylinder 250 ml

- 770 2302 1 Graduated flask 500 ml for the calibration of the
UF piston pump/
HDF option
- 770 2310 10 Syringe 1 ml for the calibration of the

UF piston pump/
HDF option
- 770 1993 15 Swab to clean blood leak

detector 1
- 770 2736 1 Extraction tool for hinge pin with interior for cover without thread
(blood pump)
thread

- 770 2060 1 NSP 4000 A/D test instrument for electrical upon request
safety 230 V
- 770 2078 1 NSP 4000 A/D test instrument for electrical upon request
safety, incl. autom. switching of mains
voltage from 110 V to 240 V
- 770 2035 1 Stopcock system with five stopcocks for the combined
calibration of the
pressure sensors
- 770 3090 1 Measurement chamber 500 ml for function test

ABPM module

7.18 Service Kits Pos. Art. No. Qty. Description Comments
Alle Service Kits sind upon request lieferbar!
- 770 3058 1 Assembly kit for glass touch screen

- 3451 898A 1 Repair kit rinsing bridge for the complete replacement
of all small parts in the
disinfection valve
- 3451 893A 1 Maintenance kit Dialog/Dialog Advanced all parts are

included which are
consisting of: required for the
6 x Disposable filter for FVD, FB, FK, FBK1, FBK2, FBIC
1 x Suction port with sieve for silicone tubing disinfectant exchange during a
0.95 m Suction tubing for disinfectant (silicone tubing 3.5 x 1) preventive
1.1 m Suction tubing for concentrate (silicone tubing 3.3 x 2.85) maintenance
0.05 m Suction tubing blue for concentrate (silicone tubing 5 x 1.5)
0.05 m Suction tubing red for concentrate (silicone tubing 5 x 1.5)
2.1 m Dialyser tubing (silicone tubing 5 x 3)
2 x O-ring for dialyser coupling
2 x Membrane for dialyser coupling
1 x Dust filter for fan rear door
2 x O-ring (9.19 x 2.62) for BIC cartridge holder (if option present)
1 x O-ring (15.54 x 2.62) for BIC cartridge holder (if option and piercing
spike without valve are present)
4 x O-ring (9.3 x 2.4) for suction rods
1 x Reference solution for blood leak detector
2 x O-ring (8 x 1.25) for suction coupling central concentrate supply (if
option present)
- 3451 897A 1 Repair kit balance chamber for the complete replacement of
both membranes, incl. all o-rings
and assembly parts (self-locking
nuts, screws, springs etc.)
- 3451 9297 1 Upgrade kit protection foil

- 3451 756A 1 Upgrade kit raised platform
- 3451 8991 1 Upgrade kit high temperature tubing

- 3451 8681 1 Retrofit kit HDF (SLB/ADB)

- 3451 8606 1 Retrofit kit fuse holder board 230/240 V
- 3451 8622 1 Retrofit kit fuse holder board 110/120 V
- 3451 9831 1 Retrofit kit SAKA
- 3451 8665 1 Modification set BIC cartridge holder
- 710 740A 1 Hardware kit for SW 3.10
- 3451 8649 1 Hardware kit for SW 3.40/3.46
- 3451 948A 1 Hardware kit for ≥ SW 5.00

7.19 Miscellaneous Pos. Art. No. Qty. Description Comments
- 3784 0053 m Tubing 12 x 2 (RAL 9001) per meter
- 3784 0096 m Silicone tubing 8 x 2 per meter
- 3997 1007 m Silicone tubing red 6 x 1.75 per meter

high temperature tubing
- 3997 2321 m Reinforced tubing 6 x 1.75 per meter
- 3997 2313 m Silicone tubing blue 5 x 1.5 per meter
- 3997 2305 m Silicone tubing red 5 x 1.5 per meter
- 3997 1260 m PUR tubing 3.6 x 1.1 per meter
- 890 3409 m PVC tubing 3.5 x 1 per meter
A xB - 3997 2011 m Silicone tubing 3.3 x 2.85 per meter
- 3997 1414 m Silicone tubing 3.2 1.6 per meter
- 3997 1210 m Silicone tubing 2 x 1.5 per meter
- 3457 0365 20 Tubing clamp SNP-6 ∅ 11.4-13mm plastic
- 3451 7766 10 Canister lid (red) mit retainer for suction

rod
- 3451 7774 10 Canister lid (blue) mit retainer for suction

rod
- 3399 0492 m Spiral band per meter

- 3950 8013 1 Threaded insert M4 a drill ∅ 5.7 mm is required

for the threaded insert M4
Note: Do not exceed max.
drilling depth 11 mm +0.1)
(see left figure)
- 3450 6977 1 Colour pen RAL 9001 (white)

- 770 2345 1 Silicone grease 410
5.7 +0.1 1 11+0.1 - 770 2353

- 770 2388
1 Silicone rubber adhesive (white) RTV 162
1 Silicone rubber adhesive (transparent) RTV
118
o - 3450 1207 1 Screw locking paint (yellow)

60 - 3922 7146 1 Teflon tape
- 4008 4957 1 Pole grease 50 ml
1 3457 0322 10 Grounding for sub-racks d consisting of: pay attention to correct
assembly sequence!
screw a, terminal b, tooth lock washer c,
washer e, spring washer f and nut g

7.20 HDF Low Flow (Substitution Option) Pos. Art. No. Qty. Description Comments
1 3451 7405 1 Load cell

2 3451 7391 1 Membrane keyboard
3 3451 7413 1 Microswitch without spring lever
4 3451 744A 1 Trapezoid thread nut
5 3451 7375 1 Shaft adapter
6 3451 7456 1 DC gear motor
7 3451 7839 1 Substitution supervisor board 2 (SSB 2)
8 3451 759A 1 Substitution air detector (SUBAD)
9 3451 736A 1 Substitution drive board 2 (SAB2)
10 3451 7421 1 Slide bearing
11 3451 7430 1 U-Profile seal 6 x 10
12 3451 7383 1 Glide seal
13 3457 0314 5 Single tubing holder (black)
14 3451 8673 1 Clamp

7.21 HDF (Option) Pos. Art. No. Qty. Description Comments
1 3451 7405 1 Load cell

2 3451 7391 1 Membrane keyboard
3 3451 7413 1 Microswitch without spring lever
3 3313 2658 1 Spring lever
4 3451 759A 1 Substitution air detector (SUBAD)
5 3451 744A 1 Trapezoid thread nut
6 3451 877A 1 Air detector board (ADB)
6 3451 7839 1 Substitution supervisor board 2 (SSB 2) for HDF option
backwards compatible
7 3451 7375 1 Shaft adapter

8 3451 7430 1 U-Profile seal 6 x 10
9 3451 7456 1 DC gear motor
10 3451 736A 1 Substitution drive board 2 (SAB2)
11 3451 7421 1 Slide bearing
12 3997 1864 m P-profile seal 9 mm
13 3451 7383 1 Glide seal
14 3457 0314 5 Single tubing holder (black)
14 3477 4106 10 Thread forming screw 50 x 8
15 3451 8673 1 Clamp
16 3451 876A 1 Single load cell board (SLB)
- 3451 7863 1 HFS board option HDFand BIC
cartridge holder
- 3451 787A 1 HFD board

1 3477 0925 5 Plug for flow meter FM
2 3477 0852 5 O-ring 11.1 x 1.6 for flow meter FM
3 3477 1093 10 Pressure spring 100 mmHg for flow meter FM
4 3477 2928 3 Orifice for flow meter FM
5 3477 1085 5 Seal for flow meter FM
- 770 1713 1 Calibration weight (10 kg) with marked weight for
calibration of the load
cell - 2 calibration
weights are required for
the HDF option

7.22 Staff Call (Option) Pos. Art. No. Qty. Description Comments
- 3451 7685 1 Staff call board

7.23 Single Needle Valve (Option)
1 3451 9882 1 SAKA board
Power Power
Board 2 Board 1
SAKA
Board 1
Supervisor Board
Controller Board

7.24 Bicarbonate Cartridge Holder (Option) Pos. Art. No. Qty. Description Comments
7.24.1 BIC Cartridge Holder
1 2 3 4 5 6 1 3451 6387 1 Holder, top
2 3451 9769 1 Housing, top
3 3451 791A 1 Insert complete with piercing spike
4 3457 0241 5 O-ring 9.19 x 2.62
5 3451 964A 1 Reed sensor with cable harness and tubing for top BIC cartridge
holder only
(tubing 12 x 2, silicone tubing 3.3 x 2.85)
5 3451 7138 1 Reed sensor
6 3451 7901 1 Pressure spring
7 3457 0250 5 O-ring 15.54 x 2.62
8 3451 7928 1 Connector piece complete with piercing
spike
9 3451 9750 1 Housing, bottom
- 3451 7782 5 Disposable filter filter FBIC
9 8 4 7 5
7.24.2 Air Separator LAB1, Throttle DBK and Valve VBKO/VBKS
3 2 3477 0852 5 O-ring 11.1 x 1.6

4 3 3477 0925 5 Plug
DBK
4 3477 0852 5 O-ring 11.1 x 1.6
5 5 3477 1093 10 Pressure spring 100 mmHg
DBK
6 3477 1352 3 Orifice
6
8 3451 603B 1 Solenoid valve 2/2 way
1,2 - 3457 0195 20 Tubing clamp SNP-1.5 ∅ 7-8mm plastic

7.24.3 Air Separator LAB2/Valve VBICP and Valve VVB Pos. Art. No. Qty. Description Comments
- 3451 603B 1 Solenoid valve 2/2 way for VVB, VBICP
- 3451 7979 1 Solenoid valve 2/2 way coil straight, with screws
and support for VVB, VBICP
- 3477 0852 5 O-ring 11.1 x 1.6 for LAB2
- 3477 084A 5 Tubing connector ∅ 11 x 1/8" for LAB2
- 3457 0233 5 O-ring 26.64 x 2.62 for LAB2
7.24.4 BIC Cartridge Holder Boards

- 3451 9467 1 BIC-KV board
- 3451 7944 1 HFS board for BIC-Option

7.25 Bicarbonate Cartridge Holder with Valve (Option) Pos. Art. No. Qty. Description Comments
7.25.1 BIC Cartridge Holder with Valve
1 3451 9637 1 Holder, top (RAL 9001)
1 2 3451 953A 1 Valve with piercing spike complete with o-

rings
3 3451 9840 1 Housing, top
4 3451 922A 1 Cover
5 3451 9866 1 Slide ring
6 3451 9548 1 Swivel arm
7 3457 0241 5 O-ring 9.19 x 2.62
8 3457 0420 5 Pressure spring
9 3451 9858 1 Housing, bottom
2 3 4 5 6 2 - 3451 7782 5 Disposable filter filter FBIC
- 3451 7138 1 Reed sensor bottom BIC cartridge

holder
- 3457 0500 20 Thread forming screw 22 x 12
7
8
6
7
9
2
7.25.2 Air Separator LAB2/Valve VBICP and Valve VVB Pos. Art. No. Qty. Description Comments
1,2 3 2,4 1 3451 9068 1 Solenoid valve 2/2 way coil straight,
connector/connector
2 3477 0852 5 O-ring 11.1 x 1.6

RVB 3 3457 0233 5 O-ring 26.64 x 2.62

LAB2 4 3451 9025 1 Solenoid valve 2/2 way coil straight,
VVB BICLF connector/flange
RVK
ENDLF VBICP
BICP
RVFPE
RVE
FPE
PE KP
EP
EK
UFP

7.25.3 Air Separator LAB1, Throttle DBK and Valve VBKO/VBKS Pos. Art. No. Qty. Description Comments

2 3477 0852 5 O-ring 11.1 x 1.6
3
3 3477 0925 5 Plug
4
DBK 4 3477 0852 5 O-ring 11.1 x 1.6
5
DBK 6 3477 1352 3 Orifice
6 7 3477 103A 2 Tubing connector ∅ 3.5 x 1/8"

connector/flange

1,2
1,2 3,4,5,6 2,7 8
LAB1 VBKO
DBK
VBKS

7.25.4 BIC Cartridge Holder Boards Pos. Art. No. Qty. Description Comments
- 3451 9467 1 BIC-KV board

- 3451 7944 1 HFS board for BIC-Option

7.26 HDF Online (Option) Pos. Art. No. Qty. Description Comments
PV PA PBS/SN PBE 1 - - Substitution port see separate figure
- - UF sub-rack see separate figure
BPA BPV
SAD
RDV 1
SAKV SAKA
V A
HP

7.26.1 Substitution Port Pos. Art. No. Qty. Description Comments
1 3451 9181 1 Substitution port complete

2 3457 0349 5 Pressure spring ∅ 4.6 x 14 mm
3 3457 0357 5 Quadring 12.37 x 2.62 quadring is fastened
with silicone rubber
adhesive RTV 118
4 3451 9106 1 Substitution connector without o-ring
5 3477 106A 5 O-ring 6.4 x 1.3

6 3451 7138 1 Reed sensor
1
2
4,5

s
7.26.2 UF Sub-Rack HDF Online Pos. Art. No. Qty. Description Comments
VBP 2 3451 9157 1 Solenoid valve 2/2 way coil right, connector/flange
HFB VSB 2 3477 0852 5 O-ring 11.1 x 1.6

DDE 3 3451 9068 1 Solenoid valve 2/2 way coil straight,
VBE connector/connector
8
LA
3 3477 0852 5 O-ring 11.1 x 1.6
VDFF 4 3451 9025 1 Solenoid valve 2/2 way coil straight,
VLA connector/flange
VABK2 VDABK1 4 3477 0852 5 O-ring 11.1 x 1.6
6 2
3 VDA 5 3451 9092 1 Coil
VEBK2 RVFPA
3 5 3477 0976 10 O-ring 15.6 x 1.78
VDEBK1 6 3451 9149 1 Solenoid valve 2/2 way coil left, connector/flange
7 4
MSBK2 FPA 7 3451 904A 1 Balance chamber 2 complete upon request
5
MSBK1 7 3451 615A 2 Membrane for balance chamber
VDEBK2 VSAA
8 - - Valve block see separate figure
4 VSAE
VABK1 VEBK1
3
2 6

7.26.3 Valve Block HDF Online Pos. Art. No. Qty. Description Comments
1 3923 7591 1 Hydrophobe filter

1 2 3451 9009 1 Solenoid valve 3/2 way
3 3451 9149 1 Solenoid valve 2/2 way coil left, connector/flange
HFB
2
VBE
VSB
3
VBP

7.26.4 Boards HDF Online Pos. Art. No. Qty. Description Comments
1 3451 9475 1 HOP board version 2

2 3451 9432 1 Power board 2 version 2
3 3451 9114 1 HOA board
4 3451 921A 1 Controller board 2 MB
HOP BIC-KV
Board Board
1
Power Power
Board 2
2 Board 1
Supervisor Board
3 HOA
Board
4 Controller Board
Switch Mode Power Supply SMPS

Schaltnetzteil SMPS

7.26.5 DF/HDF Filter Holder HDF Online Pos. Art. No. Qty. Description Comments
1 3451 9190 1 Filter holder complete upon request
1 2 3451 7138 1 Reed sensor

3 3457 0330 10 O-ring 12.37 x 2.62
2 2 3
7.27 Automatic Blood Pressure Measurement ABPM Pos. Art. No. Qty. Description Comments
1 2 3 1 3451 9807 1 Assembly angle incl. assembly material to exchange an ABPM module
M2000

board
3 3451 9793 1 ABPM interface board M2000 for ABPM module M2000
- 3451 8525 1 ABPM interface board M1050 for ABPM module M1050
- 3451 8517 1 Coupling for pressure tubing
3
7.28 Battery Option Pos. Art. No. Qty. Description Comments
The battery (rechargeable) contains diluted sulfric acid, a very toxic substance.
If the battery leaks and the liquid inside spills on the skin or clothing,
immediately wash it off with plenty of clean water.
If the liquid splashes into the eyes, immediately flush the eyes with plenty of
1 clean water and consult a doctor. Sulfric acid in the eyes may cause loss of
eyesight and acid on the skin will cause burns.
Pay attention to the included documentation of the battery supplier!
High voltage can be present in the basic housing and monitor due to the battery
(if monitor booster is defective), even if the machine has been disconnected
from mains. Pull out the battery compartment in the base platform and switch
off the battery voltage before opening the machine!
X201
Monitor
Booster 1 3451 9602 1 Monitor booster board
SMPS
(P13)
X203
Board
A
B
+
- 2 - - Battery sub-rack see separate figure
X202
SMPS
(P3)

7.28.1 Battery Sub-Rack Pos. Art. No. Qty. Description Comments
If a battery must be replaced exchange the complete battery set!

Prevent shorts in the battery compartment during disassembly and assembly:
1 Please pay attention to the correct assembly/disassembly sequence during the
connection and disconnection of the battery.
Connection:
Connect the (+) terminal then the (-) terminal. Then connect the ground lead
to the compartment plate.
Disconnection:
Disconnect the (-) terminal and the ground lead and then the (+) terminal.
blue
1 3451 9599 1 Battery (rechargeable) set 12 V/17 2 x battery (rechargeable) 12 V/17
SMPS Ah, incl. cable ties Ah
if a battery (rechargeable) is
brown
P3 defective, both batteries must be
exchanged
central ground prior to assembly: slightly grease
the battery poles with pole grease
- 4008 4957 1 Pole grease 50 ml
blue
brown
1
7.28.2 Charge LED Pos. Art. No. Qty. Description Comments
1 3451 9874 1 LED yellow assemble and seal with silicone
1
rubber adhesive RTV 118
PBS/SN
+ -
PBE 1
blue/blau -
red/rot
+
BPV





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Dialog/Dialog Advanced

7. Spare Parts List 4/2002 7-1

Contact your Local

Contact B. Braun B. Braun Medizintechnologie GmbH

Technical Hotline Tel. No.: +49 5661 71 3796

Technical Support Tel. No.: +49 5661 71 3500

Spare Parts Tel. No.: +49 5661 71 3662

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

Copyright This technical documentation contains confidential information of

Maintenance and Repair!

O-rings Always check o-rings from disassembled groups/components and

Service Only competent individuals that are trained in the repair,

ESD Recommendations Pay attention to ESD requirements, because electronic components

Calibration Only perform a calibration after the Dialog/Dialog Advanced has

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

1 - Top level sub-rack see paragraph 7.10 for

2 - UF sub-rack see paragraph 7.8 for

3 - DF sub-rack see paragraph 7.6 for

4 - Water inlet sub-rack see paragraph 7.4 for

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

5 - Top level sub-rack see paragraph 7.10 for

6 - UF sub-rack see paragraph 7.9 for

7 - DF sub-rack see paragraph 7.7 for

8 - Water inlet sub-rack see paragraph 7.5 for

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

7.3.1 Solenoid Valves/Coils Dialog

B 3451 7979 1 Solenoid valve 2/2 way coil straight

C 3451 8533 1 Solenoid valve 2/2 way coil right

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

A 3451 9025 1 Solenoid valve 2/2 way coil straight, connector/flange

B 3451 9157 1 Solenoid valve 2/2 way coil right, connector/flange

C 3451 9149 1 Solenoid valve 2/2 way coil left, connector/flange

A B D 3451 9068 1 Solenoid valve 2/2 way coil straight, connector/connector

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

1 3451 727A 1 Throttle 0.15 - 0.6 bar

1 3477 1000 20 O-ring 5.0 x 1.5

VZ WT 2 3477 0852 5 O-ring 11.1 x 1.6

10 3477 084A 5 Tubing connector ∅ 11 x 1/8"

- 3457 0306 5 Reducer between MDV and RVVB

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

15 3451 6018 1 Seal for heater element

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

7 3451 602B 1 Upline tank complete

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

1 3451 727A 1 Throttle 0.15 - 0.6 bar

12 3451 7669 1 Float ball see separate figure

13 3451 614B 1 Temperature sensor without connector

13 3477 104A 10 O-ring 8.3 x 2.4

- 3457 0306 5 Reducer between MDV and RVVB

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

10 3451 602B 1 Upline tank complete

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

BICLF ENDLF RVE PE EK

MT-MD-DE08C M.KAY - DialogAd_sm_Chapter 7_4-2002.doc/pdf <280602> ddmmyy B. Braun Medizintechnologie GmbH

1 3477 084A 5 Tubing connector ∅ 11 x 1/8"

16,17,18 15 12 3477 3762 10 O-ring 9.25 x 1.78

17 16 3451 614B 1 Temperature sensor

18 3477 104A 10 O-ring 8.3 x 2.4