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Standard and

Optional
equipment
Kalmar DCF80-100, E5-E8
Empty Container Handler
8 - 10 tonnes (EU stage 3A & 3B)
Standard equipment
Norms, standards and regulations according to: Attachment (DCF80-90 Single Stacker) • Climate
• Machinery Directive 2006/42/EC • Side lift 8-9 tons, hydraulic extension 20’-40’ -- ECH, electronic controlled heating/ventilation
• Safety Industrial Trucks ISO 3691-1 & EN • 2 fixed twistlocks & indication lamps -- Fresh air and recirculation filter
16307-1 • Safety locking, alignment pins & sensors (2x) -- Wipers/washers on front, rear and roof windows
• Safety Low & High Lift Trucks ANSI/ITSDF • Large sideshift of ±600 mm -- Interval wiper functions on front, rear and roof
B56.1 • Spring loaded floating vertical heads (0-200 -- Tinted windows
• Stability test Masted Container Handlers EN mm) • Information systems
10525 • Mechanical Pile Slope MPS ±5 deg -- Graphic display with automatic fault analysis
• CE-marking for trucks within EU/EEA -- Display menu control with push buttons
• ANSI/ITSDF-marking for North America trucks Attachment (DCF100 Double Stacker) -- Fuel bar
• Side lift 10 tons, hydraulic extension 20’-40’ -- Hydraulic oil temperature
Chassis • 2 hooks + 2 hydr. side clamps (for 2nd con- • Operator menu:
• Strong and durable heavy-duty chassis tainer) -- System voltage
• Safe access steps, platform & hand rails (LHS) • Indication lamps for alignment and locked -- Actual gear
• Long bottom access step (on both sides) container -- Engine rpm
• Lifting eyes and anchor points (front & rear) • Safety locking, alignment pins & sensors -- Travelling speed
• Good rear end visibility of the truck • Large sideshift of ±600 mm -- Fuel bar
• Towing pin (rear - incasted) • Hydraulic Pile Slope HPS ±5 deg -- Hydraulic oil temperature
-- Transmission oil temperature
Body Electrical system 24V -- Engine oil pressure & coolant level
• Steps with anti-slip protection • Battery box 2x12V & main power switch -- Engine oil level (not on cummins)
• Rear view mirrors - rear on front mudguards • Electric service box on chassis (LHS) -- Clock
• Strong and protective mudguards (front & rear) • 2 working lights on carriage / attachment • Pop-up menu:
• Noise insulation kit for the complete truck • 2 working lights on mast -- Indicators for alignment & twistlocks (spreader)
• 2 rear lights on fenders (when reversing) • Warning lights:
Steer Axle (rear) • 2 head lights on front fenders (high/low beam) -- Charging battery
• Kalmar steer axle mounted dual pivot bearings • 2 position lights on each side -- Low brake pressure
• Orbitrol power steering with double acting • 2 tail lights / brake lights -- Failure indicator
cylinder • 4 blinkers (front-rear/left-right) -- Safety system disconnected
• 2 flashing brake lights (when reversing) -- High engine coolant temperature
Drive Axle (front) • 1 rotating warning beacon -- Low engine coolant level (not on cummins)
• Kessler planetary axle with differential drive -- Low engine oil pressure
• Wide axle for high side stability (4050-4100 mm) Cabin (Spirit Delta) -- Preheating engine
• DCF80-90: D81 width 4050-4100 mm • Structure -- Transmission oil temperature
• DCF100: D91 width 4500 mm (heavy-duty) -- Spacious, modern cabin with good ergonomy -- Low fuel level
• Oil-cooled Wet Disc Brakes (WDB) -- Large windows, good visibility, in all directions -- Hydraulic oil temperature
• High pressure filter (10 my) for the brakes -- Fixed cabin with large “easy-to-open” engine hood • Indicator lamps:
-- Step for roof access -- High beam
Wheels (tyres & rims) -- Instep handle (left side) -- Direction indicator
• Tyres 12.00x24” (4x + 2x) DCT80-90 -- Sliding window on both sides -- Parking brake
• Tyres 14.00x24” (4x + 2x) DCT100 -- Door with air damper and key lock (LHS) -- Indication locked / opened twistlocks
-- Door with chain for emergency exit (RHS) -- Indication alignment pins
Drive train (CAN-bus) -- Tinted laminated windows
• 6-cylinder diesel engines with pre-heater • Comfort Colour
• High power & torque with low fuel consumption -- Seat BEGE 9200M, mech spring, high back • Cabin: Dusty-Grey RAL 7037
• Engine monitoring and protection system -- Adjustable armrest (RHS) & 2-point safety belt • Chassis, tanks & mudguards: Red RAL 3000
• Fully automatic transmission DANA TE-17 (3+3) -- Inside rear view mirror (right side) • Boom, attachment & axles: Black RAL 7021
• Transmission monitoring and reverse protection -- Interior light with fade away function • Rims: Dusty-Grey RAL 7037
• Declutch function activated by pedal switch -- 1x24V el. connection on front panel (LHS)
• Heavy-duty radiators for engine and transmission -- Fixed steer column & adjustable steer wheel Documentation and decals
-- Power steering wheel with steer knob • Load chart diagram inside cabin
Load-sensing Hydraulics -- Manual adjustable operational console with • Machine data sign on chassis incl. load chart
• Load-sensing variable piston pumps (3x) joystick, operational buttons & armrest (RHS) • Warning, tyre pressure & oil pressure stickers
• Pumps for mast, spreader, brakes & steering -- Electric horn • Information & joystick stickers
• Vane pumps for brake pressure & oil cooling (2x) -- Background light for push buttons • Fuse diagram
• Return filters for the work hydraulics (2x/10 my) -- Adjustable joystick control console • Instruction manual
• Hydraulic longlife fine filter with by-pass (5 my) • Controls • Maintenance manual
• Servo filter for the work hydraulics (10 my) -- Electronic lift levers for mast & spreader functions • Spare parts catalogue
• Pressure filter for the brakes (10 my) -- Electric accelerator pedal (hanging)
• Regeneration high-speed lifting -- Double brake pedals & transmission declutch
• Power steering, power brakes & ORFS-couplings -- Button for electronic hand brake (on/off)
• Hydraulic tank (320 lit), cooling & breather filter -- Automatic gear shifting (P1)
-- Only first gear activated (P2)
Lift mast -- Only second gear activated (P3)
• Strong, durable lift mast with 2 cylinders -- Override button for hydraulic functions
• Duplex mast, 2-stage, heavy-duty, 5 to 8 high -- Multi-function lever LHS (horn, gear/direction
• Mast with lift chains, mast bearings & guide pads switch, high/low beam)
• High-mounted tilt cylinders in mast -- Warning buzzer - hand brake (on/off) leaving seat
• Tilt angles 3/3 (FW/BW) -- Hour meter, analog
Optional equipment
Chassis Attachment Climate
• DCF80-45 E (L3=4550 mm) • Automatic extension 20-40 incl 30 stop -- Sun visor front window
• DCF90-45 E (L3=4550 mm) -- Sun visor roof window
• DCF100-45 E (L3=4550 mm) Electrical system 24V -- Sun visor rear window
• Buzzer when reversing -- Microfilter in additional to std filter
Body • Radio with CD -- AC/ECC switched off when door is open
• Anti slip protection on fenders and tanks • 24V/12V transducer with 12V socket in cabin -- Postheating
• Mud flaps (front or/and rear) • Electric air pressure horn
• Printer Colour
Wheels • Vehicle data output • Other colour than std, chassis
• Spare wheel & rim 12.00×24” • Container counter with reset function • Other colour than std, cab
• Spare wheel & rim 14.00×24” • Extra working lights 70W/2 pc on access stairs • Reinforced anti-corrosion protection
• Extra working lights 70W/2 pc on mast
Drive train • Extra working lights 70W/2 pc on carriage Documentation and decals
• Cummins QSB-6,7 (EU st 3A, 164-172 kW, 949 Nm) (20’/40’) • Extra set of documentation
• Volvo TAD-760-VE (EU st 3A, 181-184 kW, • Extra working lights 70W/4 pcs on cabin roof • Workshop manual
1100 Nm) (20’/40’) • Cummins troubleshooting and repair kit
• Volvo TAD-762-VE (EU st 3B, 185 kW, 1150 Nm) • Extra working lights LED/1500 Lum/2 pc on • Volvo troubleshooting and repair kit
• Automatic engine and ignition stop at idle mast • Load chart lbs/inch in cab & sign “no riders”
• Precleaner air intake • Extra working lights LED/1500 Lum/2 pc on • Documentation on cd or memory stick
• Speed limitation carriage
• Muffler and exhaust pipe in stainless steel (EU 3A) • Extra working lights LED/1500 Lum/4 pcs on Additional equipment
• Stronger/wider drive axle, Kessler D91, width cabin roof (20’/40’) • Mechanical tilt indicator
4500 mm • All std working lights repl. by LED/1500 Lum • Engine heater incl cab heater
• TLX drive axle, independant tyre rotation, • All std road lamps (pos, indicator, brake, park) • Engine/hydraulic oil heater incl cab heater
AxleTech repl by LED • Engine heater incl cab heater US std
• Wheel nut protection on steer tires • All std Indicator lamps on spreader repl by LED • Engine/hydraulic oil heater incl cab heater US std
• US indication on the display • Central greasing base machine
Hydraulics • Diagnostic driving information in the display • Fire extinguisher 6 kg, powder
• Hydraulic accumulator for lift mast (shock • Drivers identification code, 8 codes • Tool kit
dampening) • Service interval with indication in the display • Lockable fuel cap
• Tilt angles 3/6 (FW/BW) • Filter-kit 2000 hrs
Cabin
Lift Mast (single stacker) • Structure Training
• Duplex E5 (5-high 9’6” / 5-high 8’6”) -- Elevated cabin +600 mm incl double access • Contact Kalmar Training Center for training
• Duplex E6 (5-high 9’6” / 6-high 8’6”) stairs & platforms programs
• Duplex E7 (6-high 9’6” / 7-high 8’6”) -- Hydraulic tilting cabin (stroke 10 degrees) • Working ECO driving
• Duplex E8 (7-high 9’6” / 8-high 8’6”) -- Globetrotter cabin, height 1720 mm, ledge
• Triplex E6 (5-high 9’6” / 6-high 8’6”) mounted windows
Lift Mast (double stacker) -- Welded corner bars (ledge mounted windows)
• Duplex E5 (5+1-high 9’6” / 5+1-high 8’6”) -- Front window in laminated glass (AS2)
• Duplex E6 (5+1-high 9’6” / 6+1-high 8’6”) • Comfort
• Duplex E7 (6+1-high 9’6” / 7+1-high 8’6”) -- Seat BEGE 9200 Mech spring incl heating
• Duplex E8 (7+1-high 9’6” / 8+1-high 8’6”) -- Seat BEGE 9100 Air-cushion, heating & 3-p belt
• Triplex E6 (5+1-high 9’6” / 6+1-high 8’6”) -- Seat Isringhausen Air-cushion, heating, damp-
ening & 3-p belt
-- Head rest for BEGE seats
-- Armrest with adjustment (LHS )
-- Extra trainer seat incl 2-p safety belt (LHS)
-- Bracket for terminal and monitor (RHS)
-- Writing pad with reading lamp (RHS)
-- Adjustable steering column
-- Extra inside rear view mirror (LHS)
-- Tinted windows
• Controls
-- Lever steering incl switch for forward/reverse
-- Mini-wheel steering incl switch for forward/
reverse
-- Electronic Joystick repl mini-levers
making your every move count

Kalmar offers the widest range of cargo handling solutions and services to ports, terminals, distribution centres
and to the heavy industry. Kalmar is the industry forerunner in terminal automation and in energy efficient con-
tainer handling, with one in four container movements around the globe being handled by a Kalmar solution.
Through its extensive product portfolio, global service network and ability to enable a seamless integration of
different terminal processes, Kalmar improves the efficiency of every move. www.kalmarglobal.com

Cargotec Sweden AB
Torggatan 3
SE-340 10, Lidhult, Sweden
tel. +46 372 260 00

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