Internship Report

Pioneer Cement Limited

SUBMITTED BY: Muhammad Usama

EMPLOYEE ID: 8748
Government College Of Technology
Jauharabad.

.
Acknowledgement & Abstract

First of all I would to thank Almighty Allah, The Most Beneficent and
Merciful. We are happy to avail this golden opportunity of getting training at
Pioneer Cement Limited (Plant Site). I am thankful to General Manager of
Pioneer Cement who provide us this valuable opportunity.
A Lots of thanks to the Deputy General Manager Arshad Chaugtai, who
provide us assistance in such a friendly environment.
We are also Thankful to DM Drawing (Ijaz Sb), DM Mechanical (Waqar
Saleem sb)
And all the officers, operators, patrol mans and workers of the Pioneer
Cement Limited ;
For providing us information about the plants. This report is result of the
handwork of not the single persons but many persons have aided by
volunteering their services to create this text. Their kindness thus improving
this report with their additional technical knowledge has contributed mightily
to the quality of this work. We got much practical knowledge which was not
possible to gain in the university during studies.
Training Coordinator Mechanical
Deputy Manager Mechanical
( Waqar Saleem)

Pioneer Cement Limited

Pioneer cement is a name synonymous with quality since the inception of the
project. First unit was commissioned in November 1994, the state of art
European (FLS) plant is equipped with special feature of quality controls. 2nd
unit commissioned in January 2006. Due to its superior quality, Pioneer
Cement has won the confidence of its customer.
It’s Vision & Mission:

"Pioneer Cement Limited, is committed to make sustained efforts towards

optimum utilization of its resources through good corporate governance for
serving the interest of all its stakeholders."
We at Pioneer Cement Limited are committed to provide our customers quality
cement by producing it according to international and Pakistani standards. We
have selected ISO 9002 based quality assurance system to ensure that our
customers get quality cement according to their expectations.

Plant Location
The plant is located at Chenki, District Khusshab, in the heart of Punjab
Province, 250 km away from Lahore and 120km away from Motorway (M2).

Product of Pioneer Cement

1. Ordinary Portland Cement

2. Sulphate Resistant Cement
Production:

Plant was established in the year 1992 with a plant capacity of 2000 tons/day
known as line 1. Later in 2006 another plant known as line 2 established with
production capacity of 4200 tons/day.

Executive Summary

The internship report has been prepared on the Mechanical department of

pioneer Cement Limited Plant Site in order to comply with the necessary
requirement of Mechanical for obtaining the DAE Degree.

In this report a detailed introduction to the organization has been given.

Specific consideration is given to the Mechanical Department. Section wise
functions of the department have been discussed in detail.

Mechanical analysis has been performed using Mechanical analysis technique

and graphical representations of these ratios are included. Finally short-
falls/weaknesses have been given and recommendations and conclusions have
also been given for improvement.
Company Process information
 Lesson Learnt and Challenges Faced

During my internship period at Pioneer Cement Limited, The whole experience

was very fantastic. As, I was from Mechanical Technology (DAE)
Background. The things which, I have studied in my classes, I done with them
practically.
As we know that Cement Industry includes almost 80% work related
Mechanical inspection and Trouble Shooting. The main areas where I have
worked is Kiln. As Kiln is back bone of Cement Industry. There exists a lot of
problems related Mechanical like Bearing Lubrications Problem, Inspection Of
gear box, kiln tyres.
During my internship, I have seem different planning maintenance in different
areas like Raw Mills, Cement Mills.
 Conclusion
In cement industry, we actually take raw material from mountain which is
known as Lime stone (CaCO3). After blasting from mountain, Raw material is
carried to crusher. In Pioneer cement limited, there are two crushers for line 1
and Line 2.
After crushing the material to 5mm-15mm, material is conveyed towards
stackers. Stackers are used to make piles and then in yard, there are of different
types of piles like pure lime, Grey iron, Red iron and mixture of Clay+CaCO3.
After that material is sent towards raw mills (R1, R2, R3 ) through conveyer
belts. After that Raw material is stored in to CF Silo. From CF Silo, through
elevator, material is sent towards pre-heater. After passing through pre-heater,
material travel towards kiln and at the end main product is clinker. Clinker is
stored into clinker yard and clinker storage.
After that material is passed from cement mill and other additives are added
there. Now the main product is ready and then packing the fine product get
started and packed material is ready for sale purpose.