Professional Documents
Culture Documents
Trendminer Key Capabilities May2020 Final
Trendminer Key Capabilities May2020 Final
White Paper
Control Business Outcomes & Improve Operational
Excellence With Self-Service Industrial Analytics
Contents
1 Introducing TrendMiner ........................................................................................................ 03
2 Start Your Analytics Journey .............................................................................................. 05
3 Analyze - To f ind root causes fast .......................................................................................................... 07
4 Monitor - To get early warnings ............................................................................................................ 12
5 Predict - To know what’s likely to happen ................................................................................................ 15
6 Contextualize - To continuously improve operational performance.............................................................. 18
7 Visualize - To obtain analytics-driven story-telling..................................................................................... 22
8 Collaboration in a Global Organization ............................................................................ 25
About TrendMiner ................................................................................................................................ 27
3
1 Introducing TrendMiner
Key characteristics
VALUE OUT
OF THE BOX
ACCESS HIGHLY
TrendMiner’s platform connects with your existing enterprise
ANYWHERE SCALABLE
data infrastructure, enabling immediate analysis of time
series data. Setup and integration is completed through TrendMiner's user interface is developed with TrendMiner supports single node architectures
configuration rather than customization. modern design principles and is fully tailored for ranging from a couple of thousand tags to scaled-out
process experts. The state-of-the-art HTMLS architectures of 50M tags or more. It can be used to
easy to use web interface requires no additional support single sites or globally operating business
ROBUST, installation on desktops or laptops allowing users units with consolidation of dispersed historians
EASY TO USE around the globe to connect and benefit from each which helps to optimize fleet performance.
TrendMiner quickly searches through large datasets other’s expertise.
containing thousands of tags looking for events of interest
and correlations. It is a self-service intuitive software
designed for easy use; as easy as using Google.
FLEXIBLE INTEGRATE TO
DEPLOYMENT INNOVATE
DESIGNED FOR TrendMiner can be deployed on premises, in a TrendMiner’s integrations are bi-directional. Data
PROCESS EXPERTS customer management cloud environment (e.g. silos can be unlocked within the platform and
Azure) or as a full SaaS solution. Once TrendMiner analytics results can be used in other applications
TrendMiner allows operational experts to improve production
is connected to the historian server(s), process via import-export techniques, our software’s APIs,
performance by providing fast and flexible answers directly
engineers and operators can start using it to webhooks for workflow integration, or web Methods
when needed, without data science expertise.
collaborate in a globally-mixed IT environment. for configuring integration with 3rd party business
applications.
PLUG ’N PLAY
Start Your
2 Analytics Journey
Process manufacturing companies have been gathering
sensor-generated time-series data for many years. Data analytics is
not new, but the way it can be done is.
3
Analyze
Find root causes fast
When there is a process problem, answers are needed and
needed fast. With a high-speed search engine, patented
pattern recognition technology, and advanced filter options,
our self-service analytics platform delivers fast and
interactive data-driven insights on production processes Jan Meireleire
and asset performance, and it does this on global scale. Engineering Manager at Ashland
Additionally, advanced search algorithms, combined with
pattern recognition, proactively provide recommendations Analyzing influence factors on product quality and
to uncover previously hidden correlations and identifies resulting actions finally increased the on-target
production of GMP products at Ashland Doel from
possible causes of process issues.
70% to over 95%, an achievement for which the value
is even clear without translating it into euros.
TrendMiner’s software speeds up root cause analysis and
also identifies new areas for optimization. With direct access "We wouldn't be where we are
to analytics insights, actionable information becomes today in overachieving our goals without
available at all levels of the plant, allowing process experts TrendMiner."
to improve the production process across all stages.
8
Descriptive analytics
What has happened?
TrendMiner starts with a state-of-the-art trend viewer that
provides process experts with a graphical representation of
the vast amount of historical time series data captured in
GOOGLE DATA VISUALIZATION
one or more historians.
LIKE SEARCH MODES
A graphical interaction with the process data is much easier TrendMiner allows for an easy click and search for TrendMiner offers various visualization modes for
to navigate than long listings of numbers in a spreadsheet. tags, just like using Google. While typing, our software analyzing time series data. Besides the common
For example, with advanced filtering capabilities, certain auto fills best matching terms to speed up the analysis time trend, time series data of multiple tags can be
periods can be excluded or included to assess process search. In addition, the asset framework structure shown in a stacked mode for specific time sequences
performance and find specific issues. can be used to retrieve tags of interest hierarchically, or can be grouped together in a “swim lane”. For
and the time series data of the tag of interest is then multivariate analysis, our software offers a multi
displayed for visual inspection. Multiple tags can scatter plot that shows tag histograms and multiple
also be visualized at the same time to see graphical histograms of each pair of the selected tags.
correlations.
FAST TAG
FILTERING BUILDER
TrendMiner makes it easy to exclude irrelevant time TrendMiner’s tag builder allows the creation of time
periods from an analysis. Time based filters are series data through the use of formulas on and
static filters applied to certain time periods. These aggregations of the tags. The results of these tags
filters can be created manually or on top of search can be visualized just like any other tag. The tag
results. Furthermore, dynamic criteria-based filters builder can also be used for importing time series
can be created and are automatically applied to data via a CSV file.
both historical and new/incoming data.
9
Discovery analytics
Did it happen before?
When incidents happen, the first question process experts
ask is “Did this happened before?” TrendMiner helps answer
SIMILARITY SEARCH AND
this question by identifying similar historical behavior
OTHER ADVANCED SEARCH OPTIONS
through patented pattern recognition. Pattern based
searches for time series data show when similar behavior Using pattern recognition technology, TrendMiner uses a similarity search feature to find similar past patterns. The
happened, how often it happened, and in what context in most important part of the pattern can be emphasized with a graphical weighing factor to improve accuracy of the
happened.” search results. Other search options offered by TrendMiner are the following:
Besides pattern based search capabilities, TrendMiner also Digital Step Value based search
provides value based search capabilities by using criteria Used for a switch or transition in process performance, for Used to find anomalies in the time series data by analyzing
and formulas to find periods of interest and then by matching example, for a grade change. criteria, numerical values, and limits.
CROSS ASSET
SEARCH
Allows you to search through similar assets based on pre-defined templates in your Asset Framework. Easily
analyze data from parallel reactors or production lines, multiple pumps or heat exchangers of the same type and
compare the data across your production plant or even multiple plants worldwide.
10
Diagnostic analytics
What was the root cause?
TrendMiner can be used to avoid deviating behaviors by
helping to find the root cause of these behaviors. Our
software compares good and bad stretches of data and
LAYER INFLUENCE FACTORS
uses an interactive influence factor to find hidden root
COMPARE & TIME SHIFT
causes.
Periods of time can be easily overlaid to compare TrendMiner helps find influence factors to discover
Whether analyzing batch or continuous processes, patterns and understand how they are different. the root cause of process anomalies. In some cases,
TrendMiner helps generate explanations allowing process TrendMiner instantly finds similar looking patterns the influencing factor may lay hours upstream in
experts to quickly resolve anomalies. over multiple years of process behaviour. Periods the process. With the use of an automatic time
with a similar pattern can be overlaid enabling to shift detection, the most likely influence factor can
better understand historical performance of the be found – even if it took place long before the tag
process. was impacted.
COMPARE RECOMMENDATION
TABLE ENGINE
TrendMiner helps to discover tags with significantly TrendMiner’s recommendation engine gives
different values by comparing layers or time suggestions for correlations and fingerprint deviations
periods. Comparing statistical data distributions based on selected time frames, tags and layers.
and evolutions is beneficial in finding performance Our software provides an almost instant analysis
anomalies. The value of each tag per layer is shown across all indexed tags by combining information
as columns in a resulting table, and the value of from multiple similar situations thus avoiding false
each tag in comparison to the reference layer is correlations. Using automatic time shifts, it helps
shown as rows in the same table. detect early indicators of deviating behavior.
11
Customer Case
RCA of quality swings
4
Monitor
Data never sleeps, neither does our software
Events that occur “once” will likely occur again. Our
software helps to prevent repeating production
issues by guarding live data like a watchdog. It
monitors processes 24/7 sending notifications when
patterns of interest are detected and can customize Michael Fry
messages to prescribe the best response for the President of Deepwater Subsea
given circumstances, allowing process experts to
take appropriate actions before there is a problem. With TrendMiner’s self-service predictive analytics
platform, we can now monitor our customers’
With the ability to automatically annotate and label equipment with a data analytics engine that allows
events, TrendMiner can be used to capture and us to determine the potential cause of a failure as it
share lessons from the past and to monitor good happens in real time.
behavior. Through acquired knowledge of events
"We no longer need a data scientist to look over
and machine learning, our software helps process
the systems... We just let TrendMiner do it."
experts avoid abnormal situations.
13
Guard Operational
Behavior
TrendMiner is like a watchdog; it continuously monitors
processes and sends notifications when deviations from
predefined fingerprints, process conditions, or operating ALERTS &
FINGERPRINTING
zones occur. These early warnings improve plant output NOTIFICATIONS
by allowing the plant to run at optimal energy consumption
The search capabilities of TrendMiner can be used Process experts can use TrendMiner to create batch
and waste reduction and at the same time, to comply with
to find and overlay the optimal dynamic behavior, fingerprints and monitor production processes
safety, health and environmental regulations.
such as the best batches, transitions, and start- in relation to these fingerprints. Automatic
ups, etc. With a click of a button, multiple periods notifications can be inputted into our software to
of the best performance can be combined into an alert engineers and operators when patterns of
envelope or fingerprint which can then be used for interest are detected. TrendMiner supports various
process monitoring purposes. notification mechanisms, including embedded
inbox and email alerts. These notifications also
include suggested courses of action and can be
designated to trigger a webhook to fire a workflow
BEST OPERATING in other business applications, such as the
ZONE maintenance management system.
Customer Case
Reduce energy consumption for
demineralizing water
Fingerprint good Deploy early warning and Warn operator with With the use of digital tags, layer
operational behaviour create annotations prescription compares, scatter plots, and fingerprints,
Multiple periods of best process perfor- Fingerprints can be used for monitoring TrendMiner proved there was a
Early warnings and soft sensors can be
mance can be overlaid in TrendMiner and deviations and also for assuring the process dependency between the flow rate and
used not only to capture events for future
combined into a fingerprint. Finger prints is within specifications. For both situations, the energy consumption.
analysis and knowledge building, but also
can be created for multiple tags and various TrendMiner can capture the event and label to warn operators. With previously analyzed
production situations, such as the startup it automatically. Based on root causes found As a result, the customer was able to
situations, TrendMiner alerts the operator in
of a continuous process or quality control upstream and use of the fingerprints, early achieve their goal of reducing energy
the control room about a process situation
of a production batch. warnings can be used to improve control over consumption. By optimizing the number
and suggests a course of action that is
the production process. of reverse osmosis units for a given
within specifications.
flow, the team saved energy, reduced
fines, and saved costs and will continue
to do so in the future.
5
Predict
Anticipate future performance
Traditionally, predictive analytics is about defining the
scope of prediction, collecting the data, developing
and testing a data model, validating the outcomes and
deploying the predictive model to the organization. With
TrendMiner almost all of these steps can be skipped.
Predicting process behavior with TrendMiner does not Gerd Decramer
Engineer at Sitech for OCI Nitrogen
require a data scientist. Your process and asset engineers
can immediately apply their expertise to solve potential
production issues before they occur.
Predictive
analytics
The goal of predictive maintenance is to be able to perform
maintenance at a time not only when it is the most cost
effective, but also when it will have the least impact on
MODEL-FREE EARLY
operations, and knowing this requires a good understanding
PREDICTIVE MODE WARNINGS
of the process performance.
TrendMiner’s interactive and model-free predictive Users are presented with early indicators for
Process and asset engineers are in the best position to mode is based on patented technology and anomalies of interest. Key stakeholders are notified
analyze good and bad performance. Their knowledge fundamentally works differently from classical either by sent alerts, by email or external apps.
and experience form the basis to monitor performance, model-based predictive technologies. Our software Warning messages can include instructions about
safeguard best operating zones, and predict when calculates possible trajectories of the process and what to do given the predicted situation, allowing
maintenance is best scheduled. predicts future evolutions of key variables and process experts to proactively adjust the process
process behaviors. for avoiding waste and ensure product quality.
Customer Case
Predictive maintenance of a
regenerative stripper in an alkylation unit
6
Contextualize
Make better decisions faster
All kinds of events may impact operational
performance. Capturing and combining critical
events with time series analytics will shed new light
on production processes. This context helps shift
performance to the next gear. By illuminating time Tim Timmermans
series data in order to better understand it within 2nd Utilities Manager at Covestro
its context, process experts can get a clear view of
operational behavior.
TrendMiner enables us to bring process
Contextual information may reside in various data information within our data by annotation.
I believe that if we can maximize knowledge
silos, such as the LIMS, MMS or OEE systems.
transfer, this will bring us to innovation.
Through self-service analytics, captured contextual
information can be leveraged to make data-driven "Process data tells stories, all you
decisions in the control room and can be the starting need to do is capture them."
point for continuously improving operational
excellence.
19
Smarter analytics to
operate in the fast lane
Being able to search for context items gives users the
power to actively utilize captured context within the time
series data analysis itself.
CAPTURE GANTT VIEW
EVENTS OF CONTEXT
Through saved views of contextual data, users can
visualize, filter, and overlay time periods in the trend views. With the use of fingerprints and monitors, context All contextual information has a start and end time
With this feature, context items are a good place to start items not only can be captured automatically but which is used to represent the events in a sequence
trend analysis, effectively speeding up root cause analysis. also can be entered manually. All context items help diagram or Gantt chart. Per asset, all related tags
In addition, new fingerprints can be created along with to speed up the search and filter actions in time are grouped and vertically listed, and for each tag,
monitors that send notifications to the control room, so series trend data. Context items can be classified all context types are represented in a time series
process experts can take appropriate action to ensure by type and assigned specific notifications which fashion. This view gives a different starting point
production runs according to specifications. include suggestions for appropriate action to be for operational performance analysis and provides
taken. new insights.
As the digitalization of organizations continues, more sources of business-critical information are available but
often remain in data silos. TrendMiner’s ContextHub brings all this information together in its self-service analytics
platform, enabling process experts to make true data-driven decisions to improve overall plant profitability. INTEGRATE TO
INNOVATE
Engineers can see which plant assets experience the most downtime by easily gathering available data and analyzing Contextual information may reside in many data
the worst performer. Decisions can be based on data rather than relying on best guesses. sources. We natively integrate bi-directional with
OSIsoft PI Event Frames. For other business
applications like SAP for Plant Maintenance, Lab
Information systems, OEE, batch, etc. systems
we can use our APIs to integrate or Software AG’s
webMethods.io. Finally, through webhooks an event
in another application can be triggered to start a
workflow.
CONTEXT BY
ASSET STRUCTURE
The manually created or imported asset structure
(from OSIsoft AF or other systems) can be used to
get a clear understanding of asset performance.
With using cross asset trend analysis and context
data across business applications, a deeper
understanding of asset performance can be
achieved. Moreover, comparing performance will
help reduce maintenance costs and improve asset
reliability.
21
Customer Case
Brewery controlling beer bitterness
7
Visualize
Analytics-driven Storytelling
Monitoring performance in the control room doesn’t tell
the full story. Having an analytics-driven visualization of
your operational KPIs does, and it helps engineers and
operators make educated decisions.
Bruno Steenssens
Each stakeholder can use personal dashboards using Operations Director at Eval Kuraray
specific trends or context views as KPIs and can see which
parts of the process require extra attention or further
analysis. These trends can be shared across the company
and used to directly start investigating process anomalies, "TrendMiner helps us to quickly
production losses, or equipment inefficiencies, either via collect the data we need to optimize
the context item listings or the dynamic trend views. our production process, with regard to cost,
safety, quality and production volume."
23
Customer Case
Continuously reduce
production losses in refinery
Collaboration in a
8 Global Organization
With TrendMiner, users can easily work together to solve process
performance issues, share their work, and make use of findings at
other sites. Search settings and filters can be saved and shared with
other process experts. Because it is web-based, users can do their
analyses anywhere in the world and act on automatically provided
notifications.
API’S, WEBHOOKS,
REPORTING
IMPORT & EXPORT
TrendMiner provides various reporting options TrendMiner is not an endpoint but a building block
which can be tailored for individual organizational in any analytics landscape and provides data import
needs: embed a view in a report, print a relevant and export facilities, APIs, and OPC tools that allow
chart, create reports of notifications captured integration with various business applications.
during production, trigger a shift handover report, Our software allows filtered time series data to be
or download periodic loss accounting reports. imported and exported to other tools.
27
About TrendMiner
Next generation productivity
TrendMiner is a software company that provides self-service We help companies to optimize production processes, increase
analytics for the process manufacturing industry. Our software plant productivity, and improve asset effectiveness. We make getting
helps users analyze, monitor, predict, and contextualize the causes these results simple by giving actionable insights from analytics to
of process performance problems. We put the power of the data the people who need answers: process experts.
into the hands of the people who understand what it means:
process experts. By giving these experts a self-service analytics With self-service industrial analytics, our customers can find new
solution, we help them contribute to overall plant profitability. ways to further optimize their production processes by harnessing
the knowledge of their experts and the plant’s historical process
TrendMiner was created by engineers who saw the need for data.
specialized analytics for the process industry. They developed a
user-friendly software platform that meets the high demands of We make this happen by providing analytics software based on
time series industrial analytics - but which is designed to be used advanced search technology built with pattern recognition and
by non-data scientists. machine learning.
Our software creates next-generation productivity by enabling Our software easily connects with existing data sources and allows
experts to make faster analytics-driven decisions. Experts no users to gain insights into process data, to monitor production, and
longer have to wait for time-consuming implementation projects to predict problems early on.
because data scientists are not required to interpret the “black box”
of analytics. Experts get instant and accurate insights, along with
trustworthy answers to day-to-day questions.
28
Increase resource Analyze process Find Root Causes Drive operational Increase company-
eff iciency behaviour Fast performance wide collaboration
Self-service analytics will allow Impact analysis and hypothesis A typical use case of self-service Process and asset experts can Self-service analytics tools enable
process experts to perform tasks testing based on process data analytics is to identify and solve look into process optimizations global collaboration within a
more efficiently, solve more will lead to better conclusions root causes of process problems. without the need of building data company and allow experts to
production issues, and implement and project justifications. For Another use case is to set up a models. Optimizing production have better insights into problems,
improvements faster. This, while example, based on data analysis, monitor to prevent an issue from processes will lead to increased share work, and add context
avoiding the manual work of investments that seem wise could happening. These actions result in revenue, decreased costs, or to process data. Our software
making sense of complicated be proven unprofitable or process an associated cost-savings value controlled quality to market supports a culture of continuous
Excel files and spending time on improvements that would not be easily calculated based on the demand, all directly transferable improvement which translates
exporting huge data files. The previously executed might actually impact of the problem. into monetized value. into substantial long-term value.
result is considerably better time be implemented.
management with all its benefits.
29
MORE INFORMATION
Get articles, videos and more on our
website:
www.trendminer.com