Up to two shifts without

changing the battery due to

energy recovery and effective
energy management

Modules for process

integration: RFID technology,
multiple height and weight
capability, Logistics Interface

Up to 25 percent greater
performance due to
warehouse navigation
with semi-automatic
approach (optional)

Expandable to automatic
operation – ideal for
3-shift operation

Highly flexible model with

modular construction
and integrated RFID
positioning technology

EKX 513/515k/515
Electric order picker/tri-lateral stacker (1,250/1,500 kg)

The EKX 513 / 515 high rack stackers stand for high perform-
ance in the narrow aisle warehouse. They set new standards
with regards to flexibility, low cost operation and ergonomics.
Flexibility through modular construction: this model has over
5 million possible configurations providing flexibility from the
start. The advantage is adaptability to any warehousing and
logistics operation. An intelligent truck management with our
in house electronic controller, and CAN-Bus system keeps the
options open for a wide range of requirements with a large
number of additional safety features.
Excellent performance and energy efficiency: the important
factors for fast throughput and outstanding cost efficiency.
This is precisely what is provided by Jungheinrich’s 3-phase AC
technology with higher performance and low energy usage.
The advantage: full utilisation over two shifts in normal oper-
ation without battery change.
This high efficiency is available to the EKX operator with
effortless ease. The cab provides a generous workplace with
excellent visibility. At the centre of the operators cab is the elec-
tronically adjustable operators cab:
• Informative colour display. Important operating data is easily
and legibly laid out.
• All parameters and programmes can be set individually.
• Softkeys to control functions and menus.
• Travel and hydraulics control via thumb operation.
• Two-handed operation for high safety and operating comfort.
Sensors register the operator’s touch and pass this in-
formation on to the onboard computer.
EKX 513/515k/515

h9

h4

h12
h3
h1
h6

s m2 d2
m1 h7

d1 x y z
l8
l1

l2

b3 b14

r
Ast
b b6
l c 8 b2
l6 b9 b1
b7 e
Wa

b5
b12
 Issue: 03/2014

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich
1.2 Model EKX 513 EKX 515k EKX 515
1.3 Drive Electrics
Identification

1.4 Manual, pedestrian, stand-on, seated, order picker operation order picker tri-lateral stacker
1.5 Load capacity/rated load Q t 1.25 1.5 1.5
1.6 Load centre distance c mm 600
1.8 Load distance x mm 440
1.9 Wheelbase y mm 1826 1926 2222
1.10 Centre of drive wheel/counterweight z mm 280
2.1.1 Net weight incl. battery (see row 6.5) kg 6350 6750 7900
Weights

2.2 Axle load, w. load, front / rear kg 5720 / 1880 6190 / 2060 6590 / 2810
2.3 Axle load, w.o. load, front / rear kg 3850 / 2500 3980 / 2770 4480 / 3420
3.1 Tyres Vulkollan
Wheels /

3.2 Tyre size, at front mm Ø 380 x 192

chassis

3.3 Tyre size, at rear mm Ø 400 x 160

3.5 Wheels, number front/rear (× = driven wheels) 2 / 1x
3.6 Track width, front b10 mm 1208 1308 1308
4.2 Mast height (lowered) h1 mm 2955
4.4 Lift h3 mm 3500
4.5 Extended mast height h4 mm 6050
4.7 Height of overhead guard h6 mm 2550
4.8.1 Standing height h7 mm 430
4.11 Auxiliary lift h9 mm 1780
4.14 Standing height raised h12 mm 3930
4.19.2 Total length (without load) mm 3250 3350 3646
4.20 Length incl. back of forks l2 mm 3164 3264 3560
4.21 Total width b1/b2 mm 1210 / 1400 1210 / 1500 1210 / 1500
4.22 Fork dimensions s/e/l mm 50 / 120 / 1200
4.23 Fork carriage ISO 2328, class/type A, B 2B
4.24 Fork carriage width b3 mm 480
4.25 Width over forks b5 mm 465
Basic dimensions

4.27 Width over guide rollers mm 1500 1600 1600

4.29 Reach, sideways mm 1300
4.30 Reach, sideways from centre of truck mm 480
4.31 Floor clearance with load under mast m1 mm 80
4.32 Floor clearance centre wheelbase m2 mm 80
4.33.16 Working aisle width for 1200 x 800 pallet Ast mm 1640
4.35 Turning radius Wa mm 2106 2206 2502
4.38 Distance swivelling fork pivot point mm 904
4.38.1 Total lift mm 5280
4.38.2 Order picking height mm 5530
4.38.3 distance swivelling forks pivot-point to steering rack mm 464
4.38.4 Pallet width mm 800
4.38.5 Pallet length mm 1200
4.38.6 Clear width of operator entrance mm 420
4.38.7 Inner clear height of operator compartment mm 2100
4.38.8 Outer width of operator compartment mm 1440
4.38.9 Width of swivel reach frame mm 1440
4.38.10 Wide jib mm 172
4.38.11 Distance swivelling forks pivot-point to back of forks mm 154
5.1 Travel speed, w. / w.o. load km/h 10.5 / 10.5 10.5 / 10.53) 10.5 / 10.53)
Performance data

5.2 Lift speed, w. / w.o. load m/s 0.42 / 0.42 0.47 / 0.472) 0.47 / 0.472)
5.3 Lower speed, w. / w.o. load m/s 0.45 / 0.45
5.4 Traverse speed w. / w.o. load m/s 0.3 / 0.31)
5.10 Service brake reverse current/generated
5.11 Parking brake Electric spring loaded / discs
6.1 Drive motor rating S2 60 min. kW 7.6
Electrics

6.2 Lift motor kW output at S3 20% kW 20.0

6.3 Battery according to DIN 43531/35/36 A,B,C, no 3 PzS 465 4 PzS 620 6 PzS 930
6.4 Battery voltage/nominal capacity K5 V/Ah 80 / 465 80 / 620 80 / 930
6.5 Battery weight kg 1238 1558 2178
8.1 Type of drive control AC Control
Misc.

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 68

8.6 Steering electric

1) possible in connection with performance package to 0.4 m/s

2) possible in connection with performance package to 0.52 m/s, combined lifting of main and auxiliary lift to 0.7 m/s
3) possible in connection with performance package to 12 km/h

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.
EKX 513/515k/515

Standard values for working aisle widths (mm)

with rail guidance
Pallet size Stacking depth Ast Ast3/VDI theoretical Ast3* practical
EKX 513 EKX 515k EKX 515
1200 x 800 1200 1640 3608 3708 4004 +500
1200 x 1200 1200 1640 3967 4067 4363 +500
800 x 1200 800 1440 3971 4071 4367 +500
* The practical intersecting aisle width is a guide value.

with wire guidance

Pallet size Stacking depth Ast Ast3/VDI theoretical Ast3* practical
EKX 513 EKX 515k EKX 515
1200 x 800 1200 1720 3834 3934 4230 +1000
1200 x 1200 1200 1720 4221 4321 4617 +1000
800 x 1200 800 1490 4034 4134 4430 +1000
* The practical intersecting aisle width is a guide value.
EKX 513/515k/515

Standard mast types EKX 513/515k/515

Lift Lowered mast height Free lift Extended mast height Overall height Order picking height
h3 h1 h2 h4 h3 + h9 h15
(mm) (mm) (mm) (mm) (mm) (mm)
EKX 513 EKX EKX 515 EKX 513 EKX EKX 515 EKX 513 EKX EKX 515 EKX 513 EKX EKX 515 EKX 513 EKX EKX 515
515k 515k 515k 515k 515k
ZT 3000 2705 2705 2705 - - - 5550 5550 5550 4780 4780 4780 5030 5030 5030
3250 2830 2830 2830 - - - 5800 5800 5800 5030 5030 5030 5280 5280 5280
3500 2955 2955 2955 - - - 6050 6050 6050 5280 5280 5280 5530 5530 5530
3750 3080 3080 3080 - - - 6300 6300 6300 5530 5530 5530 5780 5780 5780
4000 3205 3205 3205 - - - 6550 6550 6550 5780 5780 5780 6030 6030 6030
4250 3330 3330 3330 - - - 6800 6800 6800 6030 6030 6030 6280 6280 6280
4500 3455 3455 3455 - - - 7050 7050 7050 6280 6280 6280 6530 6530 6530
4750 3580 3580 3580 - - - 7300 7300 7300 6530 6530 6530 6780 6780 6780
5000 3705 3705 3705 - - - 7550 7550 7550 6780 6780 6780 7030 7030 7030
5500 3955 3955 3955 - - - 8050 8050 8050 7280 7280 7280 7530 7530 7530
5750 4080 4080 4080 - - - 8300 8300 8300 7530 7530 7530 7780 7780 7780
6000 4205 4205 4205 - - - 8550 8550 8550 7780 7780 7780 8030 8030 8030
6500 4555 4555 4555 - - - 9050 9050 9050 8280 8280 8280 8530 8530 8530
6750 4680 4680 4680 - - - 9300 9300 9300 8530 8530 8530 8780 8780 8780
7000 4805 4805 4805 - - - 9550 9550 9550 8780 8780 8780 9030 9030 9030
7500 5055 5055 5055 - - - 10050 10050 10050 9280 9280 9280 9530 9530 9530
7750 - 5180 5180 - - - - 10300 10300 - 9530 9530 - 9780 9780
8000 - 5305 5305 - - - - 10550 10550 - 9780 9780 - 10030 10030
8250 - 5530 5530 - - - - 10800 10800 - 10030 10030 - 10280 10280
8500 - 5655 5655 - - - - 11050 11050 - 10280 10280 - 10530 10530
8750 - 5780 5780 - - - - 11300 11300 - 10530 10530 - 10780 10780
9000 - 5905 5905 - - - - 11550 11550 - 10780 10780 - 11030 11030
9250 - 6030 6030 - - - - 11800 11800 - 11030 11030 - 11280 11280
9500 - 6155 6155 - - - - 12050 12050 - 11280 11280 - 11530 11530
9750 - - 6280 - - - - - 12300 - - 11530 - - 11780
10000 - - 6405 - - - - - 12550 - - 11780 - - 12030
10500 - - 6648 - - - - - 13050 - - 12280 - - 12530
DZ 4000 2550 2550 2550 - - - 6550 6550 6550 5780 5780 5780 6030 6030 6030
4250 2625 2625 2625 75 75 75 6800 6800 6800 6030 6030 6030 6280 6280 6280
4500 2710 2710 2710 160 160 160 7050 7050 7050 6280 6280 6280 6530 6530 6530
4750 2795 2795 2795 245 245 245 7300 7300 7300 6530 6530 6530 6780 6780 6780
5000 2895 2895 2895 345 345 345 7550 7550 7550 6780 6780 6780 7030 7030 7030
5250 2995 2995 2995 445 445 445 7800 7800 7800 7030 7030 7030 7280 7280 7280
5500 3095 3095 3095 545 545 545 8050 8050 8050 7280 7280 7280 7530 7530 7530
5750 3195 3195 3195 645 645 645 8300 8300 8300 7530 7530 7530 7780 7780 7780
6000 3295 3295 3295 745 745 745 8550 8550 8550 7780 7780 7780 8030 8030 8030
6500 3495 3495 3495 945 945 945 9050 9050 9050 8280 8280 8280 8530 8530 8530
6750 3595 3595 3595 1045 1045 1045 9300 9300 9300 8530 8530 8530 8780 8780 8780
7000 3695 3695 3695 1145 1145 1145 9550 9550 9550 8780 8780 8780 9030 9030 9030
7500 3895 3895 3895 1345 1345 1345 10050 10050 10050 9280 9280 9280 9530 9530 9530
7750 - 3995 3995 - 1445 1445 - 10300 10300 - 9530 9530 - 9780 9780
8000 - 4095 4095 - 1545 1545 - 10550 10550 - 9780 9780 - 10030 10030
8500 - 4295 4295 - 1745 1745 - 11050 11050 - 10280 10280 - 10530 10530
8750 - 4395 4395 - 1845 1845 - 11300 11300 - 10530 10530 - 10780 10780
9000 - 4495 4495 - 1945 1945 - 11550 11550 - 10780 10780 - 11030 11030
9250 - 4595 4595 - 2045 2045 - 11800 11800 - 11030 11030 - 11280 11280
9500 - 4695 4695 - 2145 2145 - 12050 12050 - 11280 11280 - 11530 11530
9750 - - 4790 - - 2240 - - 12300 - - 11530 - - 11780
10000 - - 4875 - - 2325 - - 12550 - - 11780 - - 12030
10250 - - 4980 - - 2430 - - 12800 - - 12030 - - 12280
10500 - - 5045 - - 2495 - - 13050 - - 12280 - - 12530
10750 - - 5130 - - 2580 - - 13300 - - 12530 - - 12780
11000 - - 5215 - - 2665 - - 13550 - - 12780 - - 13030
11250 - - 5300 - - 2750 - - 13800 - - 13030 - - 13280
11500 - - 5395 - - 2845 - - 14050 - - 13280 - - 13530
11750 - - 5480 - - 2930 - - 14300 - - 13530 - - 13780
12000 - - 5565 - - 3015 - - 14550 - - 13780 - - 14030
12250 - - 5650 - - 3100 - - 14800 - - 14030 - - 14280
12500 - - 5750 - - 3200 - - 15050 - - 14280 - - 14530
14000 - - 6640 - - 4090 - - 16500 - - 15800 - - 16030
EKX 513/515k/515
EKX standard equipment
• High flexibility: Modular construction
and intelligent truck management.
• Two-channel, multiple computer
systems (master and safe).
• 2 RFID readers for zone detection and
positioning in narrow aisles.
• Multiple route and height measure-
ment.
• TÜV-certified CAN-Bus system; reliable
data transfer, high flexibility.
• Integrated on-board diagnostics
systems.
• Spacious, ergonomic cab with low
entry/exit step.
• Sprung comfort seat with adjustable
armrests. Height, tilt and longitudinal
adjustment. Can be folded for standing
operation.
• Electrically adjustable control panel
with capacitive two-handed recogni-
tion.
• Graphics colour display; status and
service displays. High level of flexibility
thanks to soft key controls.
• Panoramic window made from safety
glass below railing and in mast pro-
viding clear visibility.
• Electronic power-assisted steering for
effortless, precise manoeuvring.
• Diagonal travel with speed profiles
dependent on travel direction.
• Simultaneously lifting and lowering
of main / auxiliary lift. Saves time and
makes positioning easier.
• Smooth speed control of all drives for
gentle movement at best efficiency.
• Staged cushioning of all hydraulic
functions.
• Regenerative lowering and braking.
Saves energy and reduces wear.
• Active energy and battery manage-
ment.
• Electro-magnetic spring-loaded brake
on load and drive wheel.
• Flashing warning light during lowering
and travel.
• Electrically monitored battery lock.
EKX optional equipment
• ‘Lifting and sideshift’ performance
module.
• ‘Residual capacity plus’ performance
module.
• ‘Vmax to 12 km/h’ performance mod-
ule with optimisation of travel speeds
in the aisles with rail guidance.
• Telescopic forks in various designs
(standard or flat design).
• Symmetrical fork positioner for lifting
loads of different sizes.
• Asymmetrical fork positioner, adjust-
ment to load size and sideshift for
comfortable picking.
• Mechanical rail guidance in various
profiles.
• Wire guidance for precise control in
the aisle.
• Comfort Plus operator seat with
lumbar support and heating.
• Access via PIN code (option for
individual travel programs).
• Two LED working lights and LED
interior lighting including fan.
• Radio and CD player and MP3 inter-
face.
• Heating in cab.
• Synchronised fork rotation in or out-
side the aisle (automatic process).
• DIN A4 writing pad.
• Document holder.
• Two-part Macrolon windscreen
(moveable) as wind protection.
• Enclosed cab (glass version).
• 300 mm tall rear bumper prevents
damage to the drive compartment.
• End of aisle control with speed
reduction.
• Two-handed controls for two-man
operation.
• Weighing system via auxiliary lift with
display.
• Modular system of lift / travel and
lower cut-out (RFID-controlled).
• Different designs of electrical converter
(e.g. power supply terminals, printer
etc.).
• Integrated Jungheinrich personal
protection system (PPS optional), fac-
tory-fitted integration into the safety
computer.
• Impact protection (operation of two
trucks in the aisle)
• Rack height selection including load
sensing, automatic stacking operation
(stacking accuracy +/- 5 mm).
• Warehouse navigation for semi-auto-
matic operation.
• Two picking spotlights ‘pick by light’
with display of the picking direction.
• Jungheinrich radio data terminals with
mechanical and electrical interfaces for
material flow management systems.
• Laser scanner including holder on the
railing or overhead guard.
EKX 513/515k/515
High level of efficiency from ‘manual’
to ‘automatic’.
The EKX can be adapted for use in any
warehouse or for any application thanks
to its innovative control technology.
Irrespective of whether your warehouse
is manual, semi-automatic or fully auto-
matic: the EKX has the appropriate tech-
nology on board.
• RFID technology for truck positioning
in narrow aisles
• Inductive guidance with multi-frequen-
cy control
• Precision distance and height
measurement
• Active reach control with correction of
the mast backward tilt
• Warehouse navigation with precise ap-
proach and automatic stacking
• Load handling options such as sideshift
or telescopic forks
Modules for automation
• Automation computer with wireless
system for data transfer
• System interface for communication
with warehouse management software
• Redundant safety cut-outs via emerg-
ency wire guidance frequency or ware-
house management software
• Precise positioning for safe lifting of
loads
• Optional on board profile check with
centring, perimeter check and gap
check (telescopic forks)
• Built-in charger with busbar oper-
ation for three-shift operation without
battery change
• Personal protection system (PPS)
Prerequisite for automation
Automated systems require detailed
design to ensure all interfaces are con-
sidered.
Our team of specialist engineers will
guide you through the considerations
which need to be taken into account.
Here are a few examples of what should
be considered:
• Interface to a Warehouse Control
System or Warehouse Management
System
• Load check to ensure correct con-
formity of the pallet size and weight
• Clearly defined hand-over points such
as conveyors, etc.
• Defined floor and racking specifi-
cations
• Automated zone requires restricted
access with fencing, etc.
Design, commissioning and service
from a single source
We offer you:
• Design, planning and development
• Material flow, capacity planning and
calculation of throughput efficiency
• Fork lift trucks and racking
• Hardware and software for warehouse
management and control
• Design and commissioning
• Service and support for all system
components
Benefit from the advantages
Pioneer of 3-phase AC technology
Over 150,000 Jungheinrich 3-phase
AC trucks are in use all over the world.
This depth of knowledge is reflected in
today’s drive and control technology:
• Excellent productivity.
• Low energy consumption.
• Effective thermal economy.
• Reduced maintenance and wear.
High productivity
• AC motors with high torque.
• Excellent acceleration and fast cab and
supplementary lift speeds.
• Simultaneous lifting / lowering of main
and supplementary lift.
• Quiet swivelling reach system with high
travel speed.
• Travel direction and height dependent
diagonal travel speed profiles.
• Fast working cycles with synchronised
swivel (optional).
Performance module (optional) for
highest flexibility
• “Lifting” module: Lift speed 0.52 m/
sec and optimisation of swivel reach
movement with load recognition (EKX
515).
• “Swivel reach” module: Maximum
dynamics during stacking in with load
recognition (EKX 513).
• “Floor quality recognition” module:
Optimisation of travel speed (to 12
km/h) on warehouse floor conditions
(in connection with RFID floor control).
• “Capacity” module: Increased residual
capacities with active stabilisers.
Jungheinrich UK Ltd.
Head Office:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone 01908 363100
Fax 01908 363180
info@jungheinrich.co.uk
www.jungheinrich.co.uk
Energy management module
• Doubled energy reclamation through
regenerative braking and lowering.
• Longer operating times with one
battery charge (up to 2 shifts).
• Shorter charging times.
• Active energy / battery management.
• Longer battery life.
• Battery rollers for quick battery change.
RFID floor quality recognition control
(standard)
• Truck control with transponder tech-
nology.
• Permanent route measuring for exact
recognition of all warehouse areas.
• High flexibility regarding switching and
safety functions (aisle end stop, lift /
travel cut-outs, speed reductions)
• Optimisation of travel speed profile
relative to the floor topology.
Jungheinrich warehouse navigation
(optional)
• Linking the EKX to a warehouse
management system (WMS) using a
radio data terminal or scanner.
• Direct acceptance of the destination in
the narrow aisle by the truck computer.
• Automatic vertical positioning.
• Automatic horizontal position control
system.
• Automatic stacking operation.
• Elimination of incorrect positioning
through RFID location detection.
Ergonomics and comfort
• Generously dimensioned entrance into
the cab.
• Large foot well, adjustable knee sup-
ports.
• Excellent visibility towards the load
with low swivelling sideshift and clear
view masts.
• Sprung, adjustable and foldable
comfort seat.
• Electrically adjustable operating con-
sole with colour display.
• Soft key pad (softkey) with number
block.
• Individual travel programmes.
• Switchless two-handed operating con-
cept.
• Stop position/transfer cushioning of all
hydraulic functions.
Control and CAN-Bus system
• All functions are adjustable.
• Electronically controlled drive wheel
brake and non-wearing electromag-
netic laminated brake on load wheels.
• Electrically active stabilisers for maxi-
mum capacities to high lift heights
(optional).
Commissioning and maintenance
• Fast and safe commissioning through
teaching process.
• Integrated diagnostic system for
remote maintenance via modem.
• 1000 operating hours service interval.
• Electronics with non-wearing sensor
system.
• The gear oil in maintenance-free and
sealed for life.
• Revolution counter on wheels with
traction control and wear recognition
on drive wheel.
T_EKX 513/515k/515_052014_en_UK_000
The German production
facilities in Norderstedt and
Moosburg are certified.
Jungheinrich fork lift
trucks meet European
safety requirements.