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53-TMSS-01 (Rev 02)
53-TMSS-01 (Rev 02)
CONTENTS
1.0 SCOPE
4.1 General
4.2 Category of Transformer
4.3 Performance Characteristics and Ratings
4.4. Construction
4.5. Tap Changer
4.6 Temperature Control Devices
4.7 Outdoor Control Cabinet
4.8 Buchholz Relay
4.9 Pressure Relief Device
4.10 Transformer HV Bushings
4.11 Cable box for 34.5kV and below
4.12 Radiator
4.13 Fans
4.14 Oil Pumps
4.15 Oil Preservation System
4.16 Breather
4.17 Drain, Filter and Sampling Valves
4.18 Inspection Facilities
4.19 Lifting, Moving and Jacking Facilities
4.20 Ladder
4.21 Grounding
4.22 External Terminal Markings and Location
4.23 Transformer Oil
4.24 Bushing Current Transformers
4.25 Surge Arresters
4.26 On line Gas Analyzer
4.27 Nameplate
5.0 SHIPPING
5.1 Packing
5.2 Impact Recorder
6.0 TESTS
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
1.0 SCOPE
This Transmission Material Standard Specification (TMSS) specifies the minimum technical
requirements for design, engineering, manufacture, inspection, testing and performance of
outdoor, three phase, mineral oil immersed Power Transformers, rated above 2.5 MVA
intended to be used in the system of National Grid, Saudi Arabia.
This TMSS does not cover Generator Transformers, HVDC Converter Transformers and
associated auxiliary transformers.
This Material Standard Specification shall always be read in conjunction with latest revision
of the National Grid Saudia Arabia General Specification No. 01-TMSS-01, titled "General
Requirements for All Equipment/Materials", which shall be considered as an integral part of
this TMSS.
This TMSS shall also be read in conjunction with National Grid, Saudi Arabia Purchase
Order or Contract Schedules for project, as applicable.
The latest revision/amendments of the following Codes and Standards shall be applicable for
the equipment/material covered in this TMSS. In case of conflict, the vendor/manufacturer
may propose equipment/material conforming to one group of Industry Codes and Standards
quoted hereunder without jeopardizing the requirements of this TMSS.
3.4 IEC 60137 Insulated Bushings for Alternating Voltages above 1000V
3.5 IEC 60214-1 Tap Changers Part 1: Performance Requirements and Test
Methods
3.9 IEC TR60616 Terminal and Tapping Markings for Power Transformers
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.1 General
4.3.1 Rating
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.3.3 Paralleling
4.3.4 Losses
The manufacturer shall state the guaranteed transformer losses as part of the
proposal for natural cooling. It is mandatory for the manufacturer to declare
the losses with tolerance in the data schedule per IEC. If tolerance is not
indicated then National Grid Saudi Arabia will assume the declared losses are
with tolerance. Losses for Category I and Category II transformers shall be as
follows:
The guranteed total losses shall not exceed 0.25% (Max) of ONAN rating
including tolerance.
The factory measured total loss values shall not exceed guaranteed values.
Otherwise penalty shall be imposed per contract schedules for loss values up
to 5% above guaranteed value including tolerance. If the actual losses exceed
5% above guaranteed value, National Grid Saudi Arabia shall have the right
to reject the transformer.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
connected system (HV and LV). This shall be achieved without series
current limiting reactor with proper design of transformer. Series
current limiting reactor may be used subject to review and approval of
calculations by National Grid Saudi Arabia.
4.3.8 Cooling
c. The start and stop impulses for fans shall be from winding
temperature indicator. Sufficient temperature difference between start
and stop signals shall be kept and frequent start/stop operation for
small temperature differences shall be avoided. AC/DC supply shall
be provided with supervision.
d. Control shall be suitable for both manual and automatic operation for
each group of fans and changeover from automatic to manual control
shall be possible. When control switch is on manual position alarm
shall be initiated.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
b. The design and clamping of the core and windings shall be such that
excessive vibrations shall not be transmitted from the magnetic
circuits to the tank and accessories. The maximum limit of vibration
shall be 100µm.
Inrush harmonic contents and the duration of inrush currents for worst
energization criteria shall be provided on current versus time curve for odd
and even harmonics. All relevant factors such as source impedance,
remanence, damping, switching instant, existence of already energized
parallel transformer shall be considered.
4.4 Construction
4.4.1 Tank
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
g. Core and coil assembly shall not be an integral part of the main cover.
i. Provision for equalizing the main tank and OLTC shall be provided
by an equalizer pipe with valve. The equalizer pipe shall be tapped
from the pipe of main tank just before Buchholz relay or on the top
cover and connected to OLTC chamber.
j. The cover of main tank shall be welded on the top (upper part), flange
type, leak free and provided with:
4.4.2 Core
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
e. The core earthing shall be brought out of the tank through insulated
bushing and shall have disconnecting link with protective cover. As a
second point of earth, yoke channel shall be grounded with similar
construction.
4.4.3 Windings
4.5.1 General
d. The step voltage for on-load tap changer shall be 1.25% unless
otherwise specified in data schedule. Total number of taps and the
number of positive steps and negative steps shall be as specified in
data schedule.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
i. The OLTC Diverter Switch Oil compartment shall be fitted with two
filtration valves together with the facility for sampling the oil from
ground level.
j. Oil filter unit shall be provided on oil type OLTC with resistor type
for transformer rated up to 230kV.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.5.4 Enclosure
The control equipment and the drive mechanism shall be housed in corrosion
proof cabinet made of 2mm sheet steel with hinged door with provision for
padlocking. The enclosure shall be mounted on the transformer tank using
anti-vibration mountings. The degree of protection shall be IP54 per 01-
TMSS-01. Individual identification label on each equipment shall be
provided.
Drawing for the tap changer scheme shall be fixed on the enclousure door by
steel plate.
4.5.5 Varistors
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
b. The O.T.I. shall have a dark face dial with light markings, a light
colored indicating pointer and a hand resettable maximum indicating
pointer. The dial marking shall be 0 to 160°C with ± 1.5% accuracy.
e. O.T.I shall be mounted in outdoor control cabinet, so that its dial shall
be easily readable through a window by a person standing at the
ground level.
b. The W.T.I. shall have a dark face dial with light markings, a light
colored indicating pointer and a hand reset maximum indicating
pointer. The dial marking shall be 0 to 160°C with ± 1.5% accuracy.
d. The automatic control of fans (in one or two stages) and pumps shall
be accomplished by winding temperature indicator. Time delay shall
be available between groups of fans and pumps in starting.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
c. Number of sensors
HV LV HV LV
Winding Winding Winding Winding
All Systems 2 2 1 1 8
4.7.2 The cabinet shall be of the outdoor type. It shall be made from 2mm sheet
steel or 4mm thick anodized Aluminum and shall offer IP 54 degree of
protection per 01-TMSS-01. It shall have a hinged door with provision for
padlocking and door switch operated interior lights.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.7.4 All relays, switches, terminal blocks and lamps shall be identified by
permanent nameplates. Plates shall be laminated, bolted type. Adhesive
labels are not acceptable.
4.7.5 The door of the outdoor cabinet shall be provided with a suitable glass
window through which the temperature indicators can be easily observed.
b. All raceways cable fills shall be per NFPA 70. When a shielded
control cable enters a control cabinet, the cable shield shall be
terminated immediately on the control cabinet enclosure. Cable with
extruded copper shield shall be provided.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
g. All cable glands used for the attachment of cables shall be metallic
and not plastic.
j. Rigid pocket for storing the concerned circuit diagram inside the
cabinet shall be provided.
4.7.7 Control cabinet scheme drawing shall be fixed on door by steel plate.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.8.1. General
A two stage Buchholz relay shall be provided for the main tank and located
in the pipe (with a slope of pipe not less than 1 in 12) between the
transformer and conservator. It shall be equipped with two contacts, one for
alarm and the other for tripping with 0.5amps, 125Vdc rating.
The gas release connection from the Buchholz relay shall be brought down to
a gas sampling device, which shall be accessible at ground level. Gas
sampling valve at the top shall be with an outlet approximately 3mm
diameter and shall be suitable to take rubber tube connection. The outlet shall
have a captive screwed cap. A test connection from the Buchholz relay shall
be brought to the gas sampling device or may be terminated beside it.
Isolating valve shall be provided in the gas sampling and test connection
accessible at ground level.
4.8.3. The Buchholz relay shall be provided with reed switches (not mercury
switches) only. The relay shall be insensitive to vibrations and shocks with
accelerations up to 0.5g.
4.8.4. The pipes connecting the Buchholz relay shall have slide valves on the
conservator side to enable dismantling of the Buchholz relay without oil
leakage.
Self resetting type pressure relief device shall be provided for rapid release of over
pressure within the transformer, with oil collecting guard in order to direct or
disperse the oil only to ground level for personnel/equipment safety. The device
shall operate at a pressure less than the designed withstand pressure of the tank. The
pressure relief device shall be provided with two sets of alarm/trip contacts, rated 0.5
amps, 125 Vdc. Switch and plug shall be protected against dust & rain.
a. General
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
relevant IEC Standards. Bushing shall be fitted with oil level gauge,
which can be easily read from ground level. Fittings made of steel
shall be galvanized. RIP bushing is also acceptable subject to review
of manufacturer experience in the Middle East Region.
c. All phase bushings for system voltages 69kV and above shall have a
test tap brought out to a separate terminal. Power frequency withstand
voltage of the tap shall be minimum 2 kVac.
a. Oil/Oil bushings with test tap shall be provided for 69kV and above if
specified in the data schedule. The bushing shall meet all the
requirements as specified in IEC 60137. Bushings shall be provided
opposite to HV bushing.
b. The cable box with Oil/Oil bushings shall be provided with pressure
relief device, filling and filtering valve on the top, oil sampling valve,
drain and filtering valve at the bottom. The cable box shall withstand
through fault short circuit current. The cable box shall be designed for
bottom entry. The cable box shall be connected to conservator and
conservator shall be provided with separate section or separator
conservator for oil to oil cable box. Buchhloz rely shall be provided
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
on the pipe connecting oil to oil cable box and conservator. Oil level
indicator shall be provided.
4.11.1 Medium voltage cable box rated for 34.5kV and below shall be mounted on
the top of transformer or on right side of transformer when facing HV GIS,
For this cable box phase bushings shall be housed in a weatherproof
enclosure and shall be suitable for XLPE cable terminations on to bushings
inside the enclosure. When the Medium voltage cable box is located on the
side of transformer, cable shall be terminated to bus bar provided inside cable
box and flexible link shall be provided between the busbar and bushing. The
busbar shall be supported from the top of the cable box with post insulator.
Additional support as required shall be provided to avoid any oil leakage
through bushing. Terminal conductor with copper/aluminium size smaller
than 400mm2 shall be with 2 hole per NEMA figure C2 with 12mm (1/2 in)
bolt and conductor above size 400mm2 shall be with 4 hole per NEMA
figure C3 12mm (1/2 in).
4.11.2 Neutral of the Medium Voltage cable shall be located opposite to H0(X0)
On the top of transformer.
4.11.3 The cable entry shall be designed for bottom entry. Suitable metallic glands
with shrouds shall be provided for sealing all cable entries at the cable box.
4.11.4 Dry type cable box shall be provided suitable for termination of single core,
copper/aluminum XLPE cable as specified in data schedule.
4.11.5 The cable box for tertiary bushings shall be designed to accommodate surge
arresters, if specified.
4.11.6 The bushings shall have a minimum creepage distance per 01-TMSS-01 i.e
bushing inside M.V air insulated cable box shall have creepage distance of
25mm/kV and outdoor bushing shall have creepage distance of 40mm/kV.
Degree of protection for all outdoor cable box shall be IP54 per 01-TMSS-
01.
When tertiary cable box is required it shall be provided on the right side
when facing HV bushing.and the phase sequence for tertiary bushing shall be
3U(Y1), 3V(Y2) and 3W (Y3) right to left when facing tertiary cable box.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.12 Radiators
4.12.1 The tank shall have detachable radiators with flanged shut off valves at each
end.
4.12.2 The radiator fins shall be welded with stiffening rods (horizontally and
diagonally). In addition suitable ironwork shall be fitted to the radiator
groups to prevent vibration during operation of the transformers.
4.12.3 The design of the radiators shall be such that dust and sand cannot
accumulate and block or restrict circulation of the air.
4.12.4 Each radiator shall be provided with an air release vent and drain plug.
4.12.5 The radiators shall withstand the pressure and vacuum conditions specified
for the tank.
4.12.6 Radiator interior shall be with corrosion proof painting and outer surface
shall be either hot-dip galvanized or painted per 01-TMSS-01.
4.12.7 For shipping purposes, the radiator valves shall be furnished with a gasketted
blanking plate.
4.13 Fans
4.13.1 The fan blades shall be provided with galvanized wire mesh guards at top and
bottom with a degree of protection IP20 per IEC 60529 or equivalent. All
moving shafts and couplings shall be guarded. It shall be possible to remove
a fan unit without dismantling the radiators or the supporting structures.
4.13.2 Fans shall not overhang from coolers/radiator fins. They shall be mounted on
suitable structure members using anti-vibration mounts or mounted
independently.
4.13.3 The cooling fans and fan blades shall be made of noncorrosive material.
4.13.4 All motors shall have degree of protection of IP 54 per 01-TMSS-01. Fan
motors shall be mounted sufficiently with minimum 1 meter from finsihed
ground level of transformer for air in-take and space for maintenance.
However if there are any constraints in meeting this requirments it is subject
to review and approval. Airflow shall be vertically upward and the direction
shall be marked on the fans.
4.14.1 Oil pumps shall be of submerged type. The design of the pumps shall be
such that the natural oil circulation through radiators is not impaired when the
oil pumps are not operating.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.14.2 Each oil pump shall be so located and fitted with a shut off valve and bypass
arrangement such that it can be readily removed for repairs or replacement
without taking the transformer out of service.
4.14.3 A direct acting mechanical oil flow indicator shall be provided on each pump
indicating whether or not the oil is being pumped. Insufficient oil flow shall
initiate automatic change over to the standby pump along with an alarm.
4.14.4 Controls
The control equipment shall be mounted in the outdoor control cabinet and
all wiring between the outdoor control cabinet and the transformer shall be
mechanically protected.
4.15.1 Transformer shall be provided with a conservator having three(when oil to oil
cable box is provided)/two separate compartments or three/two independent
conservators for the main tank oil and the OLTC diverter switch oil and oil to
oil cabox (when provided).Pipes between conservator and OLTC, Tank and
Oil to Oil cable box shall be separated.
c. Shut-off valves in the pipes leading to the conservator from the main
tank and OLTC diverter switch compartment.
2. The indicators shall have a dark face dial with light markings,
a light colored indicating pointer. The diameter of the dial
shall be not less than 210mm. The dial markings shall show
25°C level as well as the high and low oil levels.
4. Shall be provided with low and high level alarm and trip
contacts.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.15.3 The main tank oil conservator shall be fitted with bellows or other suitable
expansion devices. The material used for these devices shall be Nitryle
Rubber or better material and shall have the same service life as of the
transformer. The failure of the membrane (puncture etc.) shall initiate an
alarm.
4.15.4 One end of the conservator shall be removable for cleaning purposes and the
drain valve shall be so situated that the conservator can be emptied
completely without dismantling.
4.16 Breather
4.17.2 The drain/filter valve shall be located such that the tank can be drained
completely. The size of the valve shall be 50mm diameter.
4.17.3 The filter valve shall be of 50mm diameter, and located at the top of the tank
diagonally opposite to the drain/filter valve.
4.17.4 Each oil drain and filter valve, shall be provided with the following National
Grid Saudi Arabia standard connection fittings:
b. Dust plug for coupler with retention chain, Type D-150, 1-1/2"
N.P.T., Brass plug connection rated 300 Psi.
4.17.5 The sampling valves shall have 20mm diameter each and shall be located at
the bottom and top of the tank. The lower sampling valve may be integrated
with the drain/filter valve. The valves shall be of ball/ type complete with
dust cover. The valves shall be readily accessible with the transformer in
service.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
4.17.6 Drain/filter valve and lower sampling valve shall be provided at a minimum
height of one meter from the finished ground level, for easy access.
4.17.7 All valves shall be made of bronze or stainless steel materials. Means shall
be provided for locking valves. Each valve shall be provided with an
indicator clearly showing its position.
4.17.8 OLTC shall be provided with sample valve of 20mm diameter available
through pipes and provided at suitable height for easy acess subject to review
and acceptance.
4.17.9 Oil to Oil cable box shall also be provided with sample valve of 20mm
diameter for sampling and available at suitable height subject to review and
acceptance.
4.18.1 Adequate space shall be provided for inspection, testing and carrying out
minor repairs in the interior of the transformer.
b. Adequate lifting lugs shall be provided for untanking the core and coil
assembly. Lifting eyes shall be provided for lifting the cover.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
Jacking pads shall be provided at each of the four corners near the extreme
ends of the main tank and approximately 400mm above the lowest part of the
tank. These pads shall be designed to take the complete weight of transformer
with oil. Each pad shall be designed to take 50% of the total weight.
Ultimate stress of lifting and moving facilities shall be designed for a safety
factor of 5.
4.20 Ladder
Fixed ladder with Safety Cage, Access lock, guardrail and landing platform shall be
provided.
4.21 Grounding
4.21.1 The transformer shall be provided with grounding provisions near the base on
two diagonally opposite sides.
4.21.2 Porcelain insulators for supporting the external grounding lead(s) to the
neutral bushing shall be mounted on suitable brackets on the transformer
tank. Lead shall be sized and provided by the Power Transformer
Manufacturer.
4.21.3 One corner of the unloaded tertiary delta winding shall be grounded
externally per Appendix B, IEC 60076-3.
4.22.1 Terminal markings for three phase transformer shall be per IEC TR60616 or
IEEE C57.12.70 (as specified in the data schedule) as per the following
Table:
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
Unless other wise specified in the Project Technical Specification (PTS) location of
the bushing shall be as follows:
4.22.2 The 1U (H1) bushing shall be located on the right hand side of the
transformer when facing the primary (HV) side. The 1U (H1), 1V (H2) and
1W (H3) terminals shall be arranged in numerical order, reading from right to
left. H0/1N/N terminal, if applicable, shall be located on the right of 1U (H1)
terminal.
The 2U(X1) terminal shall be located on the left hand side of the transformer
when facing the secondary (LV) side. The 2U (X1), 2V(X2) and 2W(X3)
terminals shall be arranged in numerical order, reading from left to right. The
2N(X0) terminal shall be located on the left of 2U (X1) terminal.
The transformer shall be filled with mineral insulating oil, which shall conform to
the latest revision of 54-TMSS-01.
4.24.1 Power Transformer shall be provided with Bushing type current transformers
(BCTs) except one CT in series to each tertiary winding phase shall be
provided (i.e. within delta of tertiary winding). The short circuit withstand
capability of BCT shall be equal to that of power transformer.
4.24.2 Secondary leads of all BCTs and tertiary delta winding CTs shall be wired to
terminal blocks with manual shorting facility in the control cabinet. The
blocks shall be marked clearly to designate the BCT phase and tap number in
use.
4.24.3 Magnetizing curve of each tap for all transformer CTs shall be furnished and
CT parameters as per applicable standards shall be provided.
4.24.4 Bushing CTs shall be tested in site i.e after full assembly to transformer tank
to ascertain correct assembly and positioning.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
If surge arresters are to be mounted on the transformer then the transformers shall be
provided with mounting brackets before and adjacent to the HV outdoor air bushing
connections. If required per calculation then arrester shall be provided with in the
cable box.
4.27 Nameplate
4.27.1 The transformer shall bear a nameplate permanently and legibly marked by
acid or laser etched in English per IEC 60076-1 along with the following
additional information:
b. 53-TMSS-01, Rev.02.
4.27.2 The nameplate material shall be stainless steel and shall be firmly affixed to
the tank by stainless steel screws or rivets.
4.27.3 Individual identification labels shall be provided for each equipment housed
inside the OLTC enclosure.
4.27.4 Stainless steel chart plate indicating oil level versus oil temperature for main
tank and OLTC shall be provided.
5.0 SHIPPING
5.1 Packing
Packing and shipping shall meet the requirements laid down in 01-TMSS-01.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
5.2.1 Transformer with ONAN rating of 30MVA and above shall be provided with
two number three dimensional Impact Recorders and the recorder can be both
electronic or mechanical and one electronic and one mechanical and
transformer below 30MVA ONAN rating shall be provided with one number
three dimentional impact recorder which can be either mechanical or
electronic. The recorder shall remain charged till delivery at site.
One recorder shall be mounted on the side of tank at least 2/3 of the height of
the transformer above the base close to the equipment centre of gravity line.
A second recorder shall be mounted towards lower half of the transformer on
a different tank wall segment than the first impact recorder.
5.2.2 The recorder shall have a minimum time scale of 60 days. Duration of shock
impulses recording shall be longer than 50 milli seconds.
The manufacturer shall state the safe limits of shock impact(s) with time
duration which the transformer shall sustain without requiring any inspection
against damage and furnish necessary instructions for interpretation of
recorded data. In the event that the transformer is found to have been
subjected to excessive shock in transit, such examination as is necessary shall
be made in the presence of National Grid, Saudi Arabia.
5.2.3 In case Impact Recorder(s) are not installed on the transformer and/or not
been functional up to the delivery to the site, or excessive acceleration above
the manufacturer’s guranteed value, National Grid, Saudi Arabia shall have
the right to reject the transformer and National Grid, Saudi Arabia decision is
final.
6.0 TESTS
All test results shall be provided for review and approval by National Grid, Saudi Arabia.
6.1.1 All the type and special tests prescribed in the relevant IEC Standards listed
under Clause 3.0 shall be performed on one of the units to be supplied to
National Grid, Saudi Arabia against each project when specified in the PTS.
However, in case of direct purchase order of a batch of transformers having
same ratings & design parameters unless otherwise specified in the PTS, all
the type and special tests shall be performed on one unit for each
project/tender.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
6.1.2 Temperature rise test shall be performed at each stage of cooling. Test at
forced cooling rating(s) shall be carried out with 25% redundant cooling
equipment not operating. Whenever temperature rise test is carried out,
winding hot-spot temperature rise measurement per IEC 60076-2 shall also
be performed.
6.1.3 In lieu of actual type tests, certified test reports of type tests performed on an
identical unit may be submitted to National Grid, Saudi Arabia for review
and approval during bidding stage.
6.2.1 All routine tests prescribed in the relevant IEC standards shall be performed
on all transformers. Routine tests shall be carried out against “Vendor
Approved Drawings”.
6.2.2 Check of the ratio and polarity of built in current transformers shall be carried
out per IEC 60076-1.
6.3.1 The following special tests shall be carried out as routine test on all Power
Transformers:
c. Lightning impulse test on a neutral terminal (LIN) shall be carried out per IEC
60076-3 if neutral is applicable.
d. Line terminal AC withstand test (LTAC) shall be carried out for Power
Transformer with rated voltage of above 132 kV per IEC 60076-3.
e. Frequency response analaysis per IEC 60076-18 shall be carried out both at
factory and at site. Manufacturer shall submit report on the analysis for
National Grid, Saudi Arabia review.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
Pressure in the tank shall be 35kPa above normal operating pressure and shall
be applied for 30 minutes. The permanent deflection after release of pressure
shall not exceed the limits given in IEC 60076-1.
6.3.2 For transformer rated upto 132kV switching impulse test shall be performed on the
first unit of transformer to be supplied as part of prequalification.
Tank vibration measurement shall be carried out on one of the transformers for each
project/tender having same design & rating to be supplied to National Grid, Saudi
Arabia. Measured vibration shall be less than 100µm.
6.3.5 Measurement of moisture content in the paper after completion of all tests shall be
carried out by Dewpoint measurement method on one unit for each project/tender.
6.3.7 Any special test required per IEC if specified in the data schedule shall be carried
out.
6.4 Bushings
All routine and type tests on bushings shall be carried out in accordance with IEC
60137.
All Routine and type tests on On-load tap changer and drive mechanism shall be
carried out per IEC 60214-1.
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Number of Windings
Type of Cooling
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Winding °C *
Oil °C *
Winding maximum (hot spot)
Temperature (°C) *
HV *
LV *
TV *
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.1 (continued)
3. At Extreme Minus Tap
HV - LV *
HV-TV (if applicable) *
LV-TV (if applicable) *
Zero-sequence impedance on natural cooling
power base and reference temp. of 75°C
(%)(Manufacturer shall indicate the value
with applicable tolerance)
1. At Principal Tap
HV - LV *
HV-TV (if applicable) *
LV-TV (if applicable) *
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.1 (continued)
100% voltage (Guaranteed value) *
105% voltage *
110% voltage *
HV winding (kVrms) *
LV winding (kVrms) *
HV neutral end (kVrms) *
LV neutral end (kVrms) *
Common neutral for auto *
transformer winding (kVrms) *
Tertiary Winding (kVrms) *
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.1 (continued)
Tertiary neutral end (kVrms) *
(if applicable)
- HV to LV *
- LV to TV at TV rated power *
- HV to TV at TV rated power *
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.3.4 (continued)
Duration (seconds) *
HV winding (kA) *
LV winding (kA) *
TV winding (kA) *
HV winding (kApeak) *
LV winding (kApeak) *
TV winding (kApeak) *
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.4 Construction
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.5 (continued)
Dynamic short circuit current (kApeak) *
Location (In-tank type fitted inside
transformer main tank/outside transformer
main tank or External mounted type) *
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.5 (continued)
Pressure Relief Device (OLTC)
Manufacturer *
Type Designation *
Number of Pressure Relief Device(s) *
Resealing Pressure (kPa) *
Number of alarm/trip contacts 2
Alarm Contact Current Rating
at 125 Vdc (A) *
Manufacturer *
Type Designation *
Type of Liquid Sensing Element *
Provision of maximum indicator Yes/No
Adjustment Range of Alarm and
Trip contacts (From to °C) 0-160ºC
Adjustment Range of Forced
cooling contacts (From to °C) 0-160ºC
Contact Current Rating at 125 Vdc (A) *
Number of contacts 4
4.6.3.c No. of sensors
HV Winding
LV Winding
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.10 Bushings
High Voltage Bushings
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.10 (continued)
Mounting details
Hole circle diameter of the
flange (mm) *
Number of bolts *
Hole diameter (mm) *
Terminal
Type *
Size *
No. of holes, if applicable *
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.10 (continued)
HV Neutral Bushing
Manufacturer *
Type designation *
Material *
Location (top, side, others)
Terminal take off angle
(vertical, horizontal, angle)
Rated Voltage (kV) *
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.10 (continued)
Rated Maximum Voltage (kV) *
Rated current (A) *
BIL (kVpeak) *
Power Frequency Dry/Wet
Withstand Voltage (kVrms) *
Creepage distance (mm) *
Cantilever strength (kN) *
Mounting details
Hole circle diameter of the
flange (mm) *
Number of bolts *
Hole circle diameter (mm) *
Terminal
Type *
Size *
No. of holes, if applicable *
Tertiary Bushing
Manufacturer & Country *
Type designation *
Material *
Location (top, side, others)
Terminal take off angle
(vertical, horizontal, angle)
Rated Voltage (kV)
Rated Maximum Voltage (kV) *
Rated current (A) *
BIL (kVpeak) *
Power Frequency Dry/Wet
Withstand Voltage (kVrms) *
Creepage distance (mm) *
Cantilever strength (kN) *
Mounting details
Hole circle diameter of the
flange (mm) *
Number of bolts *
Hole circle diameter (mm) *
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.10 (continued)
Terminal
Type *
Size *
No. of holes, if applicable *
Fans *
Manufacturer & Country
Number of cooling fans (main/spare) *
Number of cooling fan groups *
Power rating of each fan *
Supply Voltage (Vac) *
Number of phases *
Number of wires *
Total fan consumption at full load (kW) *
Degree of protection for fan blades *
Pumps
Manufacturer & Country
Number of oil pumps *
Type designation *
Motor rating (kW/HP) *
Supply Voltage (Vac) *
Number of phases *
Number of wires *
Degree of protection for motor pumps *
Total Power Consumption at
full load (kW) *
4.15 Conservator
4.15.2.dOil Level Indicator for the Main Tank
Manufacturer & Country *
Type Designation *
Alarm Contact Current Rating at
125 Vdc (A) *
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.15.2 (continued)
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
Protection CT
Multi Ratio CTs (MRCT)
Single Ratio CTs
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.24 (continued)
For class TPS CTs per IEC
Rated symmetrical short circuit current
factor -KSSC */ * /* / /
Dimensioning parameter -K */ * /* / /
Excitation limiting secondary voltage
-Ual (Volts)* */ * /* / /
Accuracy limiting secondary exciting
current – Ial (mA) */ * /* / /
Secondary excitation current-Imag
at half excitation limiting secondary
voltage (mA) */ * /* / /
Manufacturer *
Type Designation *
No. of CTs per phase
…..
Continuous Thermal Current Rating Factor
Metering CT
Protection CT
Multi Ratio CTs (MRCT)
Single Ratio CTs
Rated Short Time Withstand Current
Thermal Ith (kA) *
Dynamic (kApeak) 2.6xIth
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.24 (continued)
Core No. 1 /2 /3 1 /2 /3
Purpose (Relaying or Metering) / / / /
Type of Protection
(Back-up/differential/Distance/REF etc.) / / / /
Current Ratio at specified tap / / / /
Accuracy Class / / / /
Burden (VA)/Resistive Burden-Rb (ohms) / / / /
Secondary Winding Resistance at 20C,
Rct (ohms) / / / /
Manufacturer *
Type Designation *
No. of CTs
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.24 (continued)
Single Ratio CTs
Core No. 1 / 2 1 / 2
Type of Protection
(differential/ REF etc.) / /
Current Ratio at specified tap
/ /
Accuracy Class / /
Burden (VA)/Resistive Burden-Rb (ohms) / /
Secondary Winding Resistance at 20C,
Rct (ohms) / /
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.24 (continued)
Knee point voltage -Vk (Volts)/
/Secondary limiting e.m.f */* /
Manufacturer *
Type Designation *
No. of CTs
Core No. 1 / 2 1 / 2
Type of Protection
(differential/Distance/REF etc.) / /
Current Ratio at specified tap / /
Accuracy Class / /
Burden (VA)/Resistive Burden-Rb (ohms) / /
Secondary Winding Resistance at 20C,
Rct (ohms) / /
Temperature Rise (C) *
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.24 (continued)
Protection CT
Multi Ratio CTs (MRCT)
Single Ratio CTs
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.24 (continued)
Core No. 1 / 2
Type of Protection
(differential/ REF etc.) /
Current Ratio at specified tap /
Accuracy Class /
Burden (VA)/Resistive Burden-Rb (ohms) /
Secondary Winding Resistance at 20C,
Rct (ohms) /
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.24 Terminations
Cable Box
Type of cable
Cable size (mm²)
Material
Number of phase
Method of termination
(Pothead, stress cone, heat shrinkable)
Number of terminations
Terminal enclosure required Yes/No
Type (Air, Oil)
Incoming cable take off method
(Vertical, horizontal, Angle to
horizontal)
Bus Duct
(If bus duct is required, full
details will follow order
Placement) Yes/No
Type of conductor
Conductor material
Conductor size (mm²)
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.24 (continued)
Cable Box
Type of cable
Cable size (mm²)
Material
Number of phase
Method of termination
(Pothead, stress cone,
heat shrinkable)
Number of terminations
Terminal enclosure required Yes/No
Bus Duct
(If bus duct is required, full details will
follow order Placement) Yes/No
Cable Box
Type of cable
Cable size (mm²)
Material
Number of phase
Method of termination
(Pothead, stress cone, heat shrinkable)
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
4.24 (continued)
Number of terminations
Terminal enclosure required Yes/No
Type (Air, Oil)
Incoming cable take off method
(Vertical, horizontal, Angle to
horizontal)
GIS (Oil/ SF6)
(For details refer to 32-TMSS-02
Data Schedule and attach relevant data) Yes/No
Bus Duct
(If bus duct is required, full details will
follow order Placement) Yes/No
AUXILIARY SUPPLIES
Number of phases
Number of wires
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
Height (mm) *
Width (mm) *
Length (mm) *
Height (mm) *
Width (mm) *
Length (mm) *
Shipping
Lateral direction *
Longitudinal direction *
License=ALGIHAZ CO. LTD/SA-1014-t Not For Resale ,2/7/2017 3:37:06 PM Saudi Time
TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
5.0 (continued)
Vertical direction *
TRANSPORTATION LIMITATIONS
(If yes, specify the maximum
overall dimensions of the transformer or
attach the route or profile) *
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TRANSMISSION MATERIALS STANDARD SPECIFICATION 53-TMSS-01, Rev. 02
POWER TRANSFORMERS,
RATED ABOVE 2.5 MVA
Official Seal/Stamp
of the Company &
Date
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