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Nanotechnology

Nanotechnology 29 (2018) 134003 (8pp) https://doi.org/10.1088/1361-6528/aaaacb

NRAM: a disruptive carbon-nanotube


resistance-change memory
D C Gilmer1,4 , T Rueckes2 and L Cleveland3
1
Nantero, Inc., Austin, TX, United States of America
2
Nantero, Inc., Woburn, MA, United States of America
3
Nantero, Inc., Sunnyvale, CA, United States of America

E-mail: David.Gilmer@Nantero.com

Received 4 December 2017, revised 16 January 2018


Accepted for publication 26 January 2018
Published 13 February 2018

Abstract
Advanced memory technology based on carbon nanotubes (CNTs) (NRAM) possesses desired
properties for implementation in a host of integrated systems due to demonstrated advantages of its
operation including high speed (nanotubes can switch state in picoseconds), high endurance (over a
trillion), and low power (with essential zero standby power). The applicable integrated systems for
NRAM have markets that will see compound annual growth rates (CAGR) of over 62% between
2018 and 2023, with an embedded systems CAGR of 115% in 2018–2023 (http://bccresearch.com/
pressroom/smc/bcc-research-predicts:-nram-(finally)-to-revolutionize-computer-memory). These
opportunities are helping drive the realization of a shift from silicon-based to carbon-based (NRAM)
memories. NRAM is a memory cell made up of an interlocking matrix of CNTs, either touching or
slightly separated, leading to low or higher resistance states respectively. The small movement of
atoms, as opposed to moving electrons for traditional silicon-based memories, renders NRAM with a
more robust endurance and high temperature retention/operation which, along with high speed/low
power, is expected to blossom in this memory technology to be a disruptive replacement for the
current status quo of DRAM (dynamic RAM), SRAM (static RAM), and NAND flash memories.
Keywords: nanotubes, CNT, RRAM, NRAM

(Some figures may appear in colour only in the online journal)

1. Introduction FETs to store a bit of information, dynamic random access


memory (DRAM) (is slower but higher density so less area) uses
The future of Moore’s law [1, 2] has been an engaging debate one FET and one capacitor to store a bit, and NAND flash
topic continually reduced to moot points for more than a decade. memory (with very dense and slow memory that stores data
However, as the difficulty for continued shrinking of the relative when the power is off) uses one FET [3]. In contrast, an NRAM
electronic components has dramatically increased, the end to this storage element is integrated in the back of the line (BEOL) and
debate, and Moore’s law, may actually have occurred with the depending on applications can be in a 1 transistor-1 resistor
focus rapidly gravitating toward the many emerging technolo- (1T1R) or a cross-point configuration with optional 3D scal-
gies that have promise for improved performance and more cost- ability through multiple NRAM layers with the minimum
effective integration of large amounts of memory with logic [3]. dimension for the CNT element or ‘puck’ (see figure 1) deter-
The increasing difficulty for improved performance with further mined by the width of the underlying via (bottom electrode)
miniaturization of established memory devices is an opportunity defined by the process node photolithographic/alignment toler-
for the emerging memory technology based on carbon nano- ances. Beyond competitive scaling, NRAM has demonstrated
tubes (CNTs) (NRAM®) [4]. Regarding scalability and device performance advantages against the incumbents, as well as with
footprints for the current status quo; static random-access its peers in the emerging memory technology space, by showing
memory (SRAM) (is fast but takes up a lot of area) uses six remarkable device characteristics including low 20 μA program
current at low voltage, trillion+ (>1012) program endurance,
4
Author to whom any correspondence should be addressed. fast <5 ns program time, excellent retention (?10 yrs @85C),

0957-4484/18/134003+08$33.00 1 © 2018 IOP Publishing Ltd Printed in the UK


Nanotechnology 29 (2018) 134003 D C Gilmer et al

Figure 1. Schematic (and SEM) of an NRAM cell.

and multilevel cell potential [5–7]. As the physical operation


understanding of the CNT resistance switching continues to
improve, NRAM device performance advantages are expected
increase even further.

2. What is NRAM®

2.1. NRAM= CNTs for resistance switching memory

2.1.1. Carbon nanotubes. CNTs can be understood by


beginning with graphene’s atomic structure of repeating units
of hexagonal rings, which have sp2 bonding structure, and the
CNT is formed by rolling up a graphene sheet into a tube. Thus, Figure 2. SEM image of raw CNT materials which are a mixture of
CNTs, metal catalysts, and amorphous carbon.
CNTs are seamless cylinders of one or more layers of graphene
(denoted single-wall, SWNT, or multiwall, MWNT), with open
or closed ends [8, 9]. The diameters of SWNTs and MWNTs are materials are not discrete molecular entities, but are a mixture of
typically 0.9–2 nm and 5–20 nm respectively and CNT lengths CNTs, metal catalysts, and amorphous carbons (figure 2).
can range from ∼10 nm to several hundred microns. With the There may be a perception that these raw CNT materials
many unique properties of CNTs (strength (Youngs Modulus are hard to control, in part due to the materials properties
∼TPa), thermal stability (to ∼2700 °C in vacuum), current depending on the CNT manufacturing details (e.g., catalyst
density (∼109 A cm−2), thermal conductivity (>2× that of variations, reactor design and conditions, etc), and these all
diamond)), it is tempting to just think of them as discrete well- impact fundamentally different approaches to refining a final
defined entities, and that has often been the case with the CNT product. The CNT refinement process used for NRAM
‘bottom-up’ type assembly researched for large scale CNT was to develop a CNT based formulation, which may be spun
integration at the nanoscale. However, after over 20 years of onto a substrate, much like a photo resist [10, 11]. However,
intense research there is still no method available for precision CNT formulations differ from photo resist and other sacrificial
assembly of CNTs at nanometer pitch and/or with repeatability materials in that they remain on the substrate and are used
required for today’s production devices (billions of identical as a primary functioning component of the intended device.
devices across a 200 or 300 mm wafer). The breakthrough Thus, potential contaminate sources such as trace-metals and
toward feasible implementation in production that NRAM particulates must be tightly controlled to ‘semiconductor grade
utilizes, is the use of a random CNT fabric, with no quality’ before deposition. The thin-film structure of deposited
orientation or alignment requirements, which can be spun onto CNT formulations is also markedly different than the dense,
wafers using standard coating tools found in all semiconductor homogenous photo-resist films. Experience gained over many
manufacturing facilities. years with developing CNT formulation has shown that
numerous subtle details make the difference between success
2.1.2. Converting raw CNT materials to semiconductor-grade and failure, and that reproducible processes can be created
formulation. Although CNTs having all carbons bonded in a and controlled.
hexagonal lattice except at their ends may be called ‘perfect’, The solution processing model for NRAM CNT
mass produced CNTs introduce pentagons, heptagons, and other materials can be subdivided into five main components:
imperfections in the sidewalls that generally may degrade or raw materials selection and acid functionalization, metals
change the CNTs properties. In addition, the formed CNT raw removal, amorphous carbon removal, and defect removal.

2
Nanotechnology 29 (2018) 134003 D C Gilmer et al

Figure 3. Raw CNT materials are a mixture of CNTs, metal catalysts, and amorphous carbon which after careful refinement and subsequent
spin-coating on a wafer become a uniform CNT fabric (with randomly orientated CNTs) which can be used as a resistance change material
for memory devices.

Final formulations are then submitted for quality control (QC) bottom electrodes sandwiching a ∼30 nm thick layer of a
[10] (see figure 3). mostly conductive CNT fabric. The CNTs are spin coated,
In general, the raw material CNTs, from various analogous to photoresist coating, onto the wafer and bottom
manufacturers who have controlled processes for CNT electrode and then the top electrode is deposited. Then
production, are acid functionalization to promote CNT standard lithographic pattern and etch are used to define the
colloidal stability while also liberating catalyst metal and cell or ‘puck’ and also to complete isolation/backend
amorphous-carbon which are removed in subsequent proces- processing. Thus, NRAM technology is fully compatible
sing steps. Before submitting to the QC process, solutions with current CMOS fabrication processing and semiconductor
undergo an intense particulate removal process. The CNT fabs. By applying an electrical bias across the CNT memory
formulation’s wet chemistry is defined by four primary cell, an electrical induced resistance change can occur
metrics: pH, [NO-], CNT concentration, and trace metals. resulting from a movement of atoms in the CNT cell, where
The pH, ionic strength, and colloid concentration are the both mechanical and electrical CNT properties are of interest.
governing parameters in colloidal science, and our formula- The output from the CNT memory cells has been fed back to
tions are optimized on these factors. Once in QC, the the CNT selection and refinement process in a loop ‘linking
formulation’s wet chemical profile is examined along with the the process’ allowing for continued CNT solution refinement
coat quality parameters and the passing solutions are then and process integration improvements resulting in the current
packaged and sent for device processing. In addition to the state of the art NRAM performance (see figure 4).
solution phase examinations, CNT coated wafers from each
CNT solution lot are characterized for sheet resistance, film 2.1.4. CNT mechanical properties. The CNT fabric spun
adhesion and the frequency of particulate defects found onto a wafer is a quasi-elastic, porous fiber of CNTs. The
within the film. In addition to trace metals reduction, the CNTs are bound to each other in disordered network of points
suppression of particulate defects is a critical prerequisite for and lines with van der Waals (vdW) forces. The movement
high volume semiconductor manufacturing yield enhance- and subsequent rearrangement-contact of this network of
ments. With careful CNT processing parameter identification, CNTs leads to either high resistance (∼1 MΩ; Reset), or low
suitable measurement development, and watchful data resistance (∼100 kΩ; Set) states, resulting in CNT-based
collection and analysis, CNT solution formulations for resistance switching (NRAM®) as shown in a simplistic
coating CNT fabrics onto silicon wafers can be prepared, rendering in figure 5.
improved, and controlled to semiconductor-grade acceptable
purity at the multi-liter scale, like traditional thin film 2.1.5. CNT electrical properties and switching. Electron
precursors [10]. movement through the CNT fabric can take different
mechanisms. It can be inter-CNT transport via tunnel coupling
2.1.3. The CNT memory cell. A CNT memory cell (see of CNTs bound by vdW, or it can be more like a tunnel junction
figure 1) consists of ‘semiconductor fab-friendly’ TiN top and often described by a parallel resistor and capacitor (leaky

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Nanotechnology 29 (2018) 134003 D C Gilmer et al

Figure 4. The output from the CNT memory cells has been fed back to the CNT selection and refinement process in a loop ‘linking the
process’ allowing for continued CNT solution refinement and process integration improvements resulting in the current state of the art
NRAM performance.

Figure 5. RESET (ON→OFF): CNT–CNT are not in physical


contact=high resistance. SET (OFF→ON): CNT are in physical
contact=low resistance. *SET is an electrostatic operation while
RESET is current driven operation.

capacitor), and there can be transport within CNTs with a


combination of ballistic and sequential transport. The DC-IV
measurements displayed in figure 6 show that SET behavior
(top graph) is gradual and it is observed in performing the Figure 6. Cascade (abrupt) behavior of RESET with applied-voltage
measurement that up to some voltage, it is reversible. The as opposed to the gradual action of SET with applied-voltage (device
RESET displayed in the lower panel of figure 6 in contrast to sizes are 0.36 mm×0.36 mm top electrode CDs, and bottom
electrode area of 0.015 mm2).
set, occurs suddenly. The charts in figures 7 and 8 detail a model
to explain this observation. For the SET operation (figure 7),
application of positive bias to the bottom electrode causes a connections are purely random. Through the application of a
capacitive Coulomb attraction across switching gaps in the CNT first reset bias, gaps or voids are introduced in the CNT fabric
fabric where the CNT fabric material and individual CNT nearer the bottom electrode which can subsequently allow for
elasticity allow the fabric to stretch and close some of the gaps. small deflections of some of the CNTs to move between the
This gap closure can continue reversibly with applied voltage set and reset states. The strategic placement of different CNT
until it is within the vdW binding distance where the CNTs then types (size, resistance, dopants, etc) in the coated fabric help
become ‘trapped’ together in a vdW well. For a RESET dictate the choice for reset/set bipolar biasing and this
operation (figure 8), the application of a positive bias pulse from asymmetric CNT fabric engineering, along with nature of the
the top electrode initiates feedback between CNT vibrational CNT bonding to the lower electrode, promote lower voltages/
modes in a vdW well and Coulomb attraction. For sufficiently currents for a bipolar mode of operation. Although the set and
high voltage the bound CNTs can become free of their vdW reset process is aided by passing a current (moving electrons)
‘trap’ and relax to an elastic minimum. across the CNT fabric, it is the ability of the CNT fabric to
The CNT resistance in the untested Virgin state will allow for molecular movement from the CNTs that result in
typically be relatively high, but also variable since the CNT the differentiable and repeatable resistance states constituting

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Nanotechnology 29 (2018) 134003 D C Gilmer et al

field-effect transistors and resistance change switching has


been underway for only a couple decades [13–15], with
development work of the current NRAM cell ongoing for less
than a decade. Although incremental changes, such as for
Moore’s law scaling, have taken ∼18 months (and now take
years) [1]; the introduction of new technologies to market
more often has taken decades or more. High-K dielectrics
were under research and development for over a decade
before their induction into products near 2007 [16]. Ferro-
electric RAM, also took decades of research before Fujitsu
was successful in bringing it to market in the late 1990s [17].
Phase-change had been studied for near half-century (even by
Gordon Moore) before recently finding niche markets [18]
and magnetic-RAM (MRAM) application, discovered near
1989, took almost two decades to make it to market [19]. So,
relatively speaking, NRAM® is young as reports of its
introduction toward products start to appear [20]. As a new
emerging technology, the research and development path for
Figure 7. Set operation dynamics.
NRAM has been sprinkled with seeds of continued learning
and advancements to improved CNT solution refinement,
improved performance of individual and isolated cells, and
also improvements in integration and multi-arrays that are
all appropriate for manufacturability in modern electronic
products which are now on a path to bloom with NRAM®
technology inside.

3.2. NRAM® device performance

One advantage for NRAM technology, is low power opera-


tion (with essentially zero standby power). The device size in
the arrays for electrical data shown in graphs below (and
figure 1) is 0.36 mm×0.36 mm for top electrode CDs, with a
bottom electrode area of 0.015 mm2. In figure 9 the DC-IV
low write voltage and low currents for devices along the bit
line (few kbits) of the array indicate the low power potential
for NRAM.
Figure 8. Reset operation dynamics. With resistive-RAM (RRAM) technologies such as
NRAM, the small movement of atoms, as opposed to moving
electrons for traditional memories, renders NRAM with a
a resistance memory device. In addition, it can be postulated more robust high temperature retention/operation as shown in
that the reason for the good uniformity/repeatability of the figure 10 for devices along a bit-line (few kbits). The dis-
CNT electromechanical switch is due to the CNTs movement played 24 h 150 °C stable retention and operation window at
being very small, where the ‘moving parts’ of the CNTs 1 × 106 cycles leads to an extrapolated >5000 years at 85 °C.
are confined between two ‘wells’, the vdW well and an In addition, the ON/OFF distribution observed after 24 h/
electrostatic minimum, which have boundaries influenced by 150 °C bake—measured up to 48 h/150 °C indicates no
the initial reset biasing, and the CNT fabric intertwining and change between the 24 and 48 h bake at 150 °C.
cross-linking that essentially immobilize many parts of the Over 10 year retention for 32 kbit/die NRAM at 300 °C
‘long’ CNTs (compared to contact points) leaving limited (3σ) is demonstrated in figure 11 with extracted activation
gaps or voids for free moving parts in confined areas. energies of 5.4 eV (median) and 4.5 eV (3σ) indicating robust
operation can be expected from NRAM in a variety of
environmental conditions [21].
3. Potential of NRAM (CNT memory) Read and write distributions are also shown to be stable
from low to high temperatures with no change from −25 to
3.1. Time to market for emerging technologies takes decades
85 °C for a 200 ms read stress per bit/cycle (see figure 12).
The bit error rate has been reduced to 0.76 ppm average
In general, research on CNTs has been underway well before (all errors are hard defects and repairable and relatively cheap
Moore’s law was drafted [9, 12], but demonstrated use of to correct with redundancy in RRAM technologies such
CNTs for the active element in electronic devices, such as as NRAM).

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Nanotechnology 29 (2018) 134003 D C Gilmer et al

Figure 9. CNT write current DC-IV. Median set current ∼14 mA and median reset current ∼7 mA.

Figure 10. NRAM array bit-line data for 150 °C retention (few kbits) indicates stable window at 1 × 106 cycles (>5000 years at 85 °C).

Fast switching along with high endurance is a pre- data of multiple billions of cycles endurance already, is
requisite for any emerging memory trying to replace the expected to improve even more.
current incumbents. In figure 13 below, NRAM array fast
switching performance at 5 or 40 ns look similar in write or
bit-line distributions after write. In addition, figure 14 shows 4. Summary
bit-line distribution to be stable for high endurance perfor-
mance cycles for the 1T1R read Vref sweep distribution Advanced NRAM® memory technology, based on CNTs for
across cycling of 4 × 109 (without any error correction resistive switching, can be integrated into memory devices on
control). large (300 mm+) or small wafers in standard backend CMOS
NRAM single cell endurance has also recently demon- processing as a random fabric (spun-coat) without the need
strated to a trillion+ cycles [22] so the multi-cell Mbit array for any special alignment of the CNTs. The NRAM memory

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Nanotechnology 29 (2018) 134003 D C Gilmer et al

Figure 11. Retention data for 85–300 °C on 32 kbit/die at each temperature. T0=before bake, T48=48 h bake, T168=168 h bake.
Retention data indicates >300 years at 300 °C (3σ). Extracted activation energies are 5.4 eV (median) and 4.5 eV (3σ) [21]. Reproduced with
permission from [21].

Figure 12. Read and write distributions do not change at high and low temperature along the bit line (few kbits). Data for 200 ms read stress
per bit/cycle. Blank area between the set (green) and reset (red) distributions represents the read Vref margin (window).

devices are shown to possess desired properties for imple- The impressive potential demonstrated by NRAM device
mentation in a host of integrated systems due to demonstrated operational characteristics along with a competitive scaling
advantages of operation including high speed (single cell render NRAM technology to be faster and denser than
nanotubes can switch state in picoseconds and large arrays DRAM while consuming substantially less power compared
switch in nanoseconds [15]), high endurance (over a trillion to DRAM or flash. Thus, there is considerable momentum to
for single cell operation, and billions of endurance cycles for continue research and development with NRAM to allow not
large arrays), and low power (array cell switching operations only its disruptive replacement of these technologies soon,
at low voltage with <25 mA currents in ns time frame, and but also to replace SRAM and ultimately hard disk storage,
essential zero standby power). and for NRAM to become a truly universal memory.

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Nanotechnology 29 (2018) 134003 D C Gilmer et al

[2] Moore G E 1975 Progress in digital integrated electronics


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[3] Theis T N and Philip Wong H-S 2017 The end of Moore’s law:
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[4] NRAM®, trademarked by Nantero for their unique appplication
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com/technology/)
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over 1011 endurance Symp. VLSI Technol. Dig. Tech.
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[6] Rosendale G et al 2014 Storage element scaling impact on
Figure 13. The 1T1R read sweep distribution for 5 versus 40 ns CNT memory retention and ON/OFF window Proc. IEEE
pulse width (without ECC). Switching pulse for 5 or 40 ns look 6th Int. Memory Workshop pp 1–3
similar in write or bit distributions after write. [7] Smith R F, Rueckes T, Konsek S, Ward J W, Brock D K and
Segal B M 2007 Carbon nanotube based memory
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Figure 14. The 1T1R read Vref sweep distribution across cycling 1621–3
(w/o ECC) (1–4) × 109 cycles. All Ones (set), and all Zeroes (reset) [13] Martel R et al 1998 Single- and multi-wall carbon nanotube
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manipulation Nature 405 769–72
Acknowledgments [15] Rueckes T et al 2000 Carbon nanotube-based nonvolatile
random access memory for molecular computing Science
Thank you to the CNT-chemistry/synthesis teams, the Nan- 289 94–7
tero process integration teams, and the Nantero e-test teams. [16] Huff H R 2016 Transistors, integrated circuits and nano-
technology: a historical review ECS Trans. 72 275–87
[17] https://en.wikipedia.org/wiki/Ferroelectric_RAM
ORCID iDs [18] https://en.wikipedia.org/wiki/Phase-change_memory
[19] https://mram-info.com/history
[20] http://nantero.com/fujitsu-semiconductor-and-mie-fujitsu-
D C Gilmer https://orcid.org/0000-0001-6148-8079 semiconductor-license-nanteros-nram-and-have-begun-
developing-breakthrough-memory-products-for-multiple-
markets/
References [21] Rueckes T 2011 High density, high reliability carbon nanotube
NRAM Flash Memory Summit
[22] Ning S et al 2015 Investigation and improvement of verify-
[1] Moore G E 1965 Cramming more components onto integrated program in carbon nanotube-based nonvolatile memory
circuits Electronics 38 1–14 IEEE Trans. Electron Devices 62 2837–44

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