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A R T I C L E I N F O A B S T R A C T
Keywords: Phosphorus-modified Al2O3 supports containing different P content were prepared to control the acidity of Ni-
Dry reforming of methane impregnated catalysts for application in the dry reforming of methane (DRM). Results from the H2-temperature-
Nickel catalysts programmed reduction showed that an increase in P content promoted the formation of an AlPO4 phase, and
Phosphorus resulted in an increase in Ni particle size. Although the initial conversion of CH4 and CO2 decreased with
Carbon deposition
increasing P content, the addition of P influenced on the acidic properties of the support and the catalyst. Indeed,
Acid property
Support modification
a decrease in catalytic deactivation correlated with the decreasing acidity of the P-modified supports and the Ni/
P-Al2O3 catalysts, and the acidic properties were determined by the behaviors of the temperature-programmed
desorption of iso-propanol (IPA) and the dehydration of IPA. We found that the Ni/Al2O3 catalyst modified by
2 wt.% P exhibited the weakest acidity whilst demonstrating excellent coke resistance and stability over 100 h in
the DRM reaction.
⁎
Corresponding author.
E-mail address: chshin@chungbuk.ac.kr (C.-H. Shin).
http://dx.doi.org/10.1016/j.cattod.2017.08.013
Received 24 May 2017; Received in revised form 2 August 2017; Accepted 7 August 2017
Available online 10 August 2017
0920-5861/ © 2017 Elsevier B.V. All rights reserved.
S. Bang et al. Catalysis Today 303 (2018) 100–105
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S. Bang et al. Catalysis Today 303 (2018) 100–105
Fig. 1. XRD patterns of the (a) calcined, (b) reduced, and (c) used 10Ni/Al2O3 and xPAl-10Ni catalysts with different P content. ▲: Ni2Al18O29, ●: NiO, ■: metallic Ni, ▼: Carbon.
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S. Bang et al. Catalysis Today 303 (2018) 100–105
Table 2 and a volcano-shaped curve was obtained for the deactivation rate as a
Correlation between IPA-TPD and catalytic activities in the dehydration of IPA over Al2O3 function of P content, which corresponds with the IPA-TPD (Figs. 3 and
and xPAl supports.
S2) and IPA-dehydration (Table 2) results.
Support IPA-TPD Temp. (°C) Conversion (%) Selectivity (%) As catalyst deactivation in the DRM reaction is mainly caused by
carbon deposition from methane decomposition (Eq. (2)) and the
Propylene DIPE Boudouard reaction (Eq. (3)), such deactivation occurs rapidly when
the rate of carbon deposition is higher than the coke gasification rate
Al2O3 190.7 47.8 89.9 10.1
0.5PAl 194.7 39.1 89.0 11.0 [24]. Corthals et al. [25] reported that when the basic strength of the
1PAl 200.7 36.4 88.6 11.4 support increased, acidic CO2 molecules are more easily adsorbed on
2PAl 204.3 27.6 89.5 10.5 the catalyst surface. In this respect, catalyst acidity can be tuned by the
4PAl 195.8 35.8 92.0 8.0 addition of P. Therefore, CO2 adsorption is more favorable at lower
6PAl 188.0 37.3 92.3 6.8
acidities, in which the reversed Boudouard reaction can effectively take
place and remove the deposited carbon [26]. From the DRM reaction
strength is closely related to the peak temperature [22,23]. As shown in equation (Eq. (1)), a 1:1 ratio of H2/CO should be produced; however, a
Fig. 3, the peak temperature varied upon increasing the P content, with somewhat smaller ratio was actually obtained, likely due to the re-
the 2PAl support exhibiting the highest peak temperature, thereby versed Boudouard reaction (Eq. (9)) and the reverse water-gas shift
suggesting the weakest acidic strength. As shown in Fig. S2, the acidity reaction (Eq. (10)) [26]:
of the xPAl-10Ni catalysts also varied in a similar manner with the P C + CO2 → 2CO (ΔH°298 = 172.0 kJ/mol) (9)
content.
To further analyze the acidic properties of the supports, the IPA- CO2 + H2 → CO + H2O (ΔH°298 = 41.0 kJ/mol) (10)
dehydration reaction was performed (see Table 2 and Fig. S3). As in-
The long-term stabilities of the 10Ni/Al2O3 and 2PAl-10Ni catalysts
dicated, the main products were propylene and DIPE, while acetone
were then tested over 100 h (Table 3 and Fig. 5), giving deactivation
formation was negligible. The production of DIPE via an intermolecular
rates of 31.6 (CH4) and 30.1% (CO2) for the 10Ni/Al2O3 catalyst, and
dehydration reaction also characterizes the presence of acidic func-
6.6 (CH4) and 4.5% (CO2) for the 2PAl-10Ni catalyst. Therefore, 2PAl-
tionalities on the catalyst surface. Therefore, most IPA molecules re-
10Ni catalyst showed relatively stable performance than 10Ni/Al2O3
acted on acid sites give propylene and DIPE under the given reaction
catalyst.
condition. The obtained conversions for the IPA-dehydration reaction
as a function of P content thereby increased in the following order:
2PAl < 4PAl < 1PAl < 6PAl < 0.5PAl < Al2O3, which corre- 3.3. Carbon deposition on the used catalysts
sponded with the variation in IPA-TPD peak temperatures. Overall, the
results demonstrated that the 2PAl support exhibited the lowest acidity To investigate the degree of carbon deposition on the catalysts, TGA
and maintained this tendency even after Ni impregnation. was performed using the catalysts employed in the 20 h DRM reaction
(Fig. 6a). The first weight loss at 100–280 °C was associated with the
loss of water, while the weight gain between 280 and 400 °C was caused
3.2. Catalytic activity by oxidation of the metallic Ni to its corresponding oxides [27]. The
second weight loss at 400–720 °C was attributed to the combustion of
The conversions, deactivation rates, and the degrees of coke for- carbon deposited during the DRM reaction. This signal was then em-
mation for the DRM reaction over the 10Ni/Al2O3 and xPAl-10Ni cat- ployed to quantify the degree of carbon deposition (Table 3), which
alysts are summarized in Table 3. The results of the DRM reaction with increased in the following order: 2PAl-10Ni < 1PAl-10Ni < 4PAl-
time on stream for 20 h are shown in Fig. 4. As indicated, the initial 10Ni < 0.5PAl-10Ni < 6PAl-10Ni < 10Ni/Al2O3. This tendency
conversions for CH4 and CO2 over the 10Ni/Al2O3 catalyst were 70.2 corresponded to that of the deactivation rate indicated in Table 3,
and 68.4%, respectively. These initial conversions gradually decreased thereby confirming that catalyst deactivation during the DRM reaction
upon increasing the P content, indicating a decrease in the number of was caused by carbon deposition on the catalyst surface. These results
active sites (i.e., the metallic Ni surface area) in the initial reaction were also consistent with the intensities of the carbon (JCPDS No. 41-
stage. This is likely due to Ni particle agglomeration caused by AlPO4 1487) diffraction peak in the XRD patterns (Fig. 1c).
formation, thereby decreasing the interactions between Ni and the TPO experiments were also conducted to further investigate the
support (see Fig. 2 and Table 1). Although the initial CH4 conversion deposited carbon species present. As shown in Fig. 6b, three distinct
was the highest for 10Ni/Al2O3, rapid deactivation was observed as the oxidation peaks (α, β, and γ) were observed, indicating the presence of
reaction proceeded from 70.2 at initial step to 54.6% after 20 h. In different carbon species. As the α peak is the active species or reaction
contrast, 2PAl-10Ni exhibited the most stable catalytic performance, intermediate, it was omitted from further investigations. In contrast,
Table 3
Effect of P content in the DRM reaction over 10Ni/Al2O3 and xPAl-10Ni catalysts.
Catalyst Conversion (%) H2/CO Deactivation ratea (%) Amount of cokeb (wt.%)
10Ni/Al2O3 70.2 54.6 48.0 68.4 57.1 47.8 0.887 22.2 31.6 16.5 30.1 25.4
0.5PAl-10Ni 68.0 62.3 – 65.0 59.8 – 0.888 8.4 – 8.0 – 11.5
1PAl-10Ni 66.4 63.2 – 63.0 60.8 – 0.883 4.9 – 3.4 – 8.0
2PAl-10Ni 62.5 60.9 58.4 60.1 58.6 57.4 0.871 2.5 6.6 2.5 4.5 6.2
4PAl-10Ni 52.6 50.7 – 51.7 49.8 – 0.836 3.7 – 3.7 – 10.6
6PAl-10Ni 37.8 32.4 – 34.9 27.6 – 0.845 14.4 – 21.0 – 23.6
a
Defined as (initial conversion – 20 h conversion)/initial conversion × 100%.
b
Coke deposition was quantified by TGA of the used catalysts after the DRM reaction at 750 °C for 20 h.
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Fig. 4. The catalytic performance of 10Ni/Al2O3 and xPAl-10Ni catalysts in the DRM reaction at 750 °C as a function of time on stream: (a) CH4 conversion, (b) CO2 conversion and (c)
H2/CO ratio.
4. Conclusions
Acknowledgements
Fig. 6. (a) TGA and (b) TPO results for the used 10Ni/Al2O3 and xPAl-10Ni catalysts after
the DRM reaction at 750 °C for 20 h. This research was supported by Basic Science Research Program
through the National Research Foundation of Korea (NRF) funded by
the Ministry of Science and ICT (2017R1A2B3011316).
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