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https://doi.org/10.1007/s12217-021-09897-1
ORIGINAL ARTICLE
Received: 23 October 2020 / Accepted: 8 June 2021 / Published online: 1 July 2021
© The Author(s), under exclusive licence to Springer Nature B.V. 2021
Abstract
Disturbance-Free Payload (DFP) spacecraft is a novel spacecraft architecture consisting of the support module(SM) and
the payload module(PM), which can provide an ultra-quiet vibration environment for sensitive payloads, but in practical
applications, flexible cables used for the power supply and data transmission resulting in an additional vibration transmission
path from the support module to the payload module. To address the problem that the flexible cable degrades the pointing
performance of the payload module, one nonlinear model consisting of static and dynamic components of the flexible cable
is established, and solved by a method of the differential quadrature based time integration. Separately applied the impulse
disturbance to the support module, the dynamic transmission characteristics of flexible cable are analyzed. To suppress
the micro-vibration caused by the flexible cable, a disturbance feedforward control compensation based on the established
exact model is proposed, and the effectiveness of the disturbance feedforward compensation method is verified by numeri-
cal simulation.
Introduction cables are required for data transmission and power supply
(Edberg and Wilson 2001; Ardelean et al. 2015) between the
The Disturbance-Free Payload(DFP) spacecraft, which support module and the payload module in practical applica-
consists of the payload module(PM) and the support tions. The flexible cable results in a vibration transmission
module(SM) that fly in close-proximity formation, was pro- path from the support module to the payload module (Wu
posed to address the needs of space payload with stringent et al. 2017), which decreases the pointing accuracy and sta-
pointing accuracy and stability requirements (Pedreiro 2003; bility of the payload module. To improve the pointing per-
Pedreiro et al. 2002, 2005; Gonzales et al. 2004; Zhou et al. formance of the payload module, it is important to establish
2019a). In the DFP spacecraft architecture, the vibration an exact dynamic model of the flexible cable and control the
sources of the spacecraft, such as reaction wheels, cryocool- micro-vibration induced by the flexible cable.
ers, etc., are mounted on the support module, and equipment Flight test results of the active rack isolation system(ARIS)
with high-precision pointing requirements, such as precision of the International Space Station(ISS) (Bushnell and
optical detection instruments, are installed on the payload Becraft 1999) and the microgravity active vibration isolation
module. Theoretically, the vibration isolation frequency of system(MAVIS) of the Tianzhou-1 (Liu et al. 2018) show
the payload module can be reduced to zero because the two that the micro-vibration transmitted by the flexible cable is
modules are non-contact (Pedreiro 2003). However, flexible a primary source of disturbance for the payload, and the fre-
quency of disturbance acceleration is mainly concentrated
on the range of 0.01 Hz to 1 Hz (Edberg and Wilson 2001;
* Yuan Liu
liuyuan_hit@hit.edu.cn Fialho and Thampi 2000). However, there is a lack of exact
models to describe the dynamic characteristics of flexible
1
Shaanxi Aerospace Flight Vehicle Design Key Laboratory, cables. For different applications of the flexible cable, such
School of Astronautics, Northwestern Polytechnical as tethered satellite (Hu et al. 2020), cable-stayed bridge
University, Xian 710072, China
(Ricciardi and Saitta 2008), and marine cable (Wang et al.
2
Research Center of Satellite Technology, Harbin Institute 2020), etc., a variety of models are established. Nevertheless,
of Technology, Harbin 150080, China
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46 Page 2 of 16 Microgravity Science and Technology (2021) 33: 46
the flexible cable of the DFP spacecraft is quite different Fialho proposed a stiffness compensation approach to compen-
from the cables used in the above applications in terms of sate flexible cable disturbance (Fialho and Thampi 2000). Dis-
length and stress state, so the flexible cable model of the placement sensors are used to measure the relative displacement
above applications cannot be directly applied to the DFP of the two modules, and the identified equivalent stiffness and
spacecraft. Equating the cable connecting the two modules damping are used to compensate the disturbance of the cable.
into a spring system is an accepted modeling method (Wu However, the equivalent stiffness and damping of the flexible
et al. 2017; Yang et al. 2019), and the equivalent stiffness cable will vary with the relative position of the two modules,
matrix can be obtained through experiments (Engberg 2003). resulting in insufficiently compensating the disturbance of flex-
However, due to the difficulty in measuring the rotational ible cable. Therefore, a feedforward control method based on an
motion of the cable, only the stiffness associated with linear accurate model is urgent to develop.
motion can be obtained, resulting in the equivalent spring In this paper, the static model of the flexible cable is
model cannot able to reflect the rotational dynamics of the established by using the theory of the elastic thin rod (Yan-
flexible cable. A method to establish an equivalent spring Zhu 2009; Liu and Xue 2011). Subsequently, a nonlinear
damping model of umbilical cables of a maglev vibration is coupling dynamic model of the DFP spacecraft with flex-
proposed by Wu (Wu et al. 2019). However, the equivalent ible cable is established. The established dynamic model is a
model ignores the change of stiffness and damping led by the coupled partial differential equations in the time domain and
movement of the maglev vibration isolation systems. Further, space domain. To solve the coupled partial differential equa-
Zhou (Zhou et al. 2019b) utilized the bead model to represent tions of the flexible cable, the static model is first solved to
the dynamics of the umbilical of the DFP spacecraft, but the obtain the initial conditions, and the differential quadrature
bead model cannot represent the disturbance torque induced method (DQM) is used to perform piecewise integration in
by the flexible cable. To accurately understand the dynamic the time domain (Wang 2015). Furthermore, a feedforward
transmission characteristics of flexible cable, it is necessary control method based on the established model is proposed to
to improve the modeling accuracy of flexible cable. compensate the micro vibration induced by the flexible cable.
Although the DFP spacecraft are required to achieve the The feedforward controller utilizes the camera to restore the
wireless connection between two modules as much as pos- spatial geometry of the flexible cable, and solves the distur-
sible, flexible cables cannot be completely avoided. For bance forces and torques applied to the payload module by the
example, to cool the optical instruments installed on the established dynamic model and the restored spatial geometry
payload module, the cold head of cryocoolers needs to be of the flexible cable. Finally, actuators are controlled to com-
extended from the support module to the payload module pensate the disturbance forces and torques of the flexible cable.
through a flexible cable (Ross 2006; Ross and Boyle 2006; This paper is organized as follows. “Static and Dynamic
Glaister 2006). Micro vibration induced by flexible cable Model of Flexible Cable” establishes the static and dynamic
degrades the pointing performance of the payload module. model of the flexible cable. “Numerical Solution of the Flex-
With stricter requirements on the pointing performance of ible Cable Model” applies the DQM algorithm to solve the
payloads (Li et al. 2020), for example, gravitational wave model of the flexible cable, and the dynamic transmission
detection missions based on the DFP spacecraft architecture characteristics of flexible cables are analyzed under pulse
(Liao 2019; Xiong 2020), the disturbance problem induced input and random input. “Feedforward Compensation of
by flexible cables has become one of the important factors Flexible Cable Disturbances” carried out the disturbance
affecting the pointing performance of payload module. Due feedforward control of flexible cables based on the estab-
to the low frequency of the disturbance induced by the flexible lished dynamic model. The discussions, conclusions, and
cable, it is very difficult to design a passive vibration isola- future work are listed in “Conclusion”.
tor with a lower fundamental frequency than the disturbance
frequency of the flexible cable to suppress the flexible cable
disturbance. Consequently, actively compensate the micro Static and Dynamic Model of Flexible Cable
vibration induced by the flexible cable is the key procedure
to realize high precision pointing of the payload module. In this section, the static equilibrium equation of the flexible
Generally, active vibration compensation technology includes cable is first established, and the dynamic model of the DFP
feedforward compensation and feedback compensation. Feed- spacecraft connected by the flexible cable is then given.
back compensation needs to measure the low-frequency accel-
eration or velocity of the payload module. To accurately meas- A. Coordinate Systems and Static Equilibrium
ure low-frequency micro-acceleration, sensitive instruments are Equation of the Flexible Cable
required to have high sensitivity. High-sensitivity instruments
are large, heavy, and expensive (Collette and Matichard 2015), To describe the motion of the flexible cable and the DFP
which is not conducive to structural design and cost control. spacecraft, necessary coordinate systems are established in
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Microgravity Science and Technology (2021) 33: 46 Page 3 of 16 46
arc coordinate.
where 𝜅 = [kx ky kz ]T is known as the curvature-twist vector,
The motion of the flexible cable can be described by
which is used to characterize the bending deformation and
the spatial position of the centerline and the attitude of the
the torsion deformation of the cross-section.
cross-section (Liu and Xue 2011), and can be expressed as
As shown in Fig. 2, force analysis is performed on an
{
rx = rx (s), ry = ry (s), rz = rz (s) infinitesimal section cc’ of the flexible cable, and F and M
𝜃x = 𝜃x (s), 𝜃y = 𝜃y (s), 𝜃z = 𝜃z (s) (1) represent the principal vector and torque of the internal force,
[ ]T respectively. As the principal vector and torque of the internal
where r = rx ry rz represents the spatial position vec- force should be equal to zero in static equilibrium, the static
tor of any point on the center line of the flexible cable, equilibrium equation of the flexible cable can be derived as
and 𝜃 = [𝜃x 𝜃y 𝜃z ]T is the Euler angle of the cross-section {
d̂F
relative to the inertial coordinate system. + d�s
(k × F + f ) = 0
ds ds
(4)
Considering the tension and shear deformation of the flex- d̂M
+ ds × F + d�
dr s
(𝜔 × M + t) = 0
ds ds
ible cable under the action of external force, the derivative
of the position vector of the centerline with respect to the arc where symbol d∧ represents the relative derivative. f is the
coordinate can be expressed as distributed force of the infinitesimal segment, and t is the
z tb
O x
y
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torque corresponding to f . s and s̃ are the arc coordinate dynamic equation of the flexible cable is not only a function
before and after the deformation, and satisfy the following of arc coordinate, but also a function of time. Thus, a vari-
relationship (Liu and Xue 2011) able t is introduced to establish the dynamic model of the
( ) flexible cable. The position vector r(s, t) , strain 𝜀(s, t) and
d̃s = ds 1 + 𝜀z (5) curvature-twist 𝜅(s, t) are the bivariate continuous function
of arc coordinate s and time t. According to the momentum
theorem and theorem of moment of momentum about the
The internal force and torque of the cable satisfy the fol-
center of mass, the dynamic model of the flexible cable can
lowing constitutive equation (Goyal et al. 2008)
be written as (Wu et al. 2019)
{
F = H(𝜀 − 𝜀0 ) � �
M = K(k − k0 ) (6) ⎧ 𝜕∧ F 𝜕̃s 𝜕̃s 𝜕 ∧ v
⎪ + (𝜅 × F) − 𝜌S 𝜕s +𝜔×v =0
⎨
𝜕s 𝜕s 𝜕t � �
𝜕∧ M s 𝜕 ∧ (j⋅𝜔)
where 𝜀0 and 𝜅0 are the inherent strain and curvature-twist of ⎪ + 𝜕s × F + 𝜕s (𝜅 × M) − 𝜕̃
𝜕r 𝜕̃s
+𝜔 × (j ⋅ 𝜔) = 0
⎡ Hx ⎤ ⎩ 𝜕s 𝜕s 𝜕t
and
( d∧ v )
mp dt p + 𝜔p × vp = fp + Fp
d∧ (Jp 𝜔p ) (10)
dt
+ 𝜔p × Jp 𝜔p = tp + Tp
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Microgravity Science and Technology (2021) 33: 46 Page 5 of 16 46
⎪ k=1,k≠i,j (i ≠ j)
⎪ ∏ N
(sj −sk )
Numerical Solution of the Flexible Cable Aij = ⎨ k=1,k≠j (14)
Model ⎪ ∑ N
⎪ 1
(i = j)
⎩ k=1,k≠i sj −sk
The differential quadrature method (DQM) is employed to
solve the flexible cable model. This section briefly reviews In general, the number of discrete nodes should be less
the basic principles of the differential quadrature method than 20 to avoid the ill conditioned of the weighting coef-
and utilizes the differential quadrature method to solve the ficient matrix (Fung 2001). Hence, the time is evenly divided
static and dynamic model of flexible cable. The static model into cells (T1,T2,…,TN) as shown in Fig. 3, and the dynamic
is first solved to obtain the spatial geometry of the flexible model of the flexible cable should be integrated step by step
cable, and the solved spatial geometry is used as the initial in the time domain, and the solution of the flexible cable at
condition to solve the dynamic model of the flexible cable. the end of a time interval can be used as the initial condi-
tions for the next time step. The key point of this time step
A. Time Step Integral Algorithm of Differential integration algorithm is that the state variables of the DFP
Quadrature Method spacecraft at the end of a time interval should be as accurate
as possible.
The fundamental principle of the differential quadrature To enhance the accuracy of the solution at the end of a
method (DQM) is to mesh the independent variables s and time interval, the grid point scheme proposed by Fung is
t in the solution domain, and replace the derivative values employed (Fung 2001). The node can be regarded as the
by the weight of the function value on the node. In this roots of the nth degree polynomial given by
way, a differential equation or partial differential equation 𝜏 n − W1 − W2 𝜏 − W3 𝜏 2 − ⋯ − Wn 𝜏 n−1 = 0 (15)
is transformed into algebraic equations with the function
value as the unknown variable, and the solution of the dif- where Wk = (−1)n−k n!n!(n+k−2)! 2(n+𝜇(k−1))
. Here, n is the
(k−1)!(k−1)!(n+1−k)!(2n)! 1+𝜇
ferential equation can be obtained by solving the algebraic total number of nodes. 𝜇 can be used to control the numeri-
equations (Wang 2015). According to the DQM algorithm, cal dissipation of the algorithm.
the function value at the ith node can be approximated by If the number of discrete nodes in the time domain and
interpolation the spatial domain are M = 15 and N = 11, Fig. 4 shows the
grid division of s and t.
⎧
⎪ r �s, t � = ∑ P�s �r �s , t � To avoid recalculating the weighting coefficient matrix
M
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B. Simulation of Flexible Cable Static Model If the force along the y-axis or the torque about the y-axis
is applied at the free end of the flexible, the spatial geometry
In the simulation, assuming that the flexible cable is fixed of simulated is shown in Figs. 5 and 6.
at one boundary and free at the other boundary, solving the It can be seen that the free end of the flexible cable produces
static equilibrium equation of flexible cable is a boundary a displacement of -79.15 mm in the y-direction under a force of
value problem of an ordinary differential equation. Nec- 50mN, as well as a displacement of -7.57 mm in the x-direction
essary parameters used in the simulation are shown in under a torque of 0.6mN.m. The ratio of the length of the flex-
Table 1. ible cable before and after deformation is shown in Table 2.
If external forces are applied to the free end of the flexible As shown in Table 2, a small external force or torque can
cable, the boundary conditions can be expressed as change the spatial geometry of the flexible cable. However,
the length ratio of the flexible cable before and after the
⎧ r(0) = � 0 0 0 �T deformation is close to 1, which indicates that the change in
⎪ � �T
⎪ 𝜃(0) = 0 0 0 the spatial geometry of the flexible cable is caused by bend-
⎨ � �T (17) ing deformation.
⎪ F(L) = �Fx Fy Fz �
⎪ M(L) = M M M T
⎩ x y z C. Simulation of Flexible Cable Dynamic Model
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46 Page 8 of 16 Microgravity Science and Technology (2021) 33: 46
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Microgravity Science and Technology (2021) 33: 46 Page 9 of 16 46
To avoid measuring the low-frequency acceleration, this As shown in Fig. 16, the disturbances of the support module
paper proposes a disturbance feedforward compensation are transmitted to the payload module through the flexible cable.
method based on the exact dynamic model of the flexible Fu and Tu represent the theoretical disturbing forces and torques,
cable, as shown in Figs. 16 and 17. According to the require- respectively. To compensate the disturbance of the flexible cable,
ment of the non-contact connection between the two mod- the spatial geometry of the flexible cable is restored by the bin-
ules of the DFP spacecraft, the actuators used to compensate ocular camera, and combined with the model of the flexible
the disturbance of the flexible cable are the voice coil motors cable to solve the deformation 𝛆̄ and 𝜅̄ . Then, the VCMs are
(VCMs). controlled to generate the compensation forces Fc and torques Tc.
Fig. 10 Response of the velocity of the two modules in z-direction Fig. 11 Response of the angular velocity of the two modules around
with impulse disturbance applied to the support module the x-axis with impulse disturbance applied to the support module
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46 Page 10 of 16 Microgravity Science and Technology (2021) 33: 46
{ ( )
Fc = H 𝜀̄ − 𝜀0 where Jp is the installation Jacobian matrix of the VCMs. fi
( ) (19) is the axial force of the i-th VCM.
Tc = K 𝜅̄ − 𝜅0
Consider the reaction dynamic effect of the actuators to the
two modules, when the VCMs control the payload module, they
The control force of a VCM can be distributed by the
also apply reaction forces and torques to the support module.
Jacobian matrix
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Microgravity Science and Technology (2021) 33: 46 Page 11 of 16 46
conditions and boundary conditions of the flexible cable Figure 18 shows the acceleration responses of the two
used in the simulation are consistent with the previous sec- modules after feedforward compensation. The peak-to-peak
tion. The random disturbances and sinusoidal of 0.2 Hz dis- values of the residual accelerations in the three directions of
turbances are simultaneously applied to the support module the payload module are 5.0 μg, 6.7 μg, and 9.4 μrad/s2 after
in the simulation, and the 3 μm measurement accuracy of the the feedforward compensation, which are reduced by 93%,
optical system (Liu et al. 2019) and the 5 mA current noise 89%, and 98% compared with the support module, respec-
of the VCM driver are added to the simulation. tively. The simulation results show that the payload module
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46 Page 12 of 16 Microgravity Science and Technology (2021) 33: 46
Fig. 17 Schematic of flexible
cable disturbance feedforward
s
compensation
Payload
module
r t0 , si r t1 , si r ti , si r ti , si
r t0 , s0 r t1 , s0 r ti , s0 r t N , s0
t
t0 t 0.1s t1 tN
Fig. 18 Comparison of linear acceleration and angular acceleration of the payload module and support module with feedforward compensation
13
Microgravity Science and Technology (2021) 33: 46 Page 13 of 16 46
Fig. 19 Comparison of linear acceleration and angular acceleration of the payload module before and after feedforward compensation
can provide a micro-vibration environment of μg level for can be seen that the measurement accuracy of optical system
high precision payloads after feedforward compensation. and the noise of VCM driver limit the performance of feedfor-
Figure 19 shows the acceleration of the payload module ward compensation in the y-direction and rotation around the
before and after the disturbance feedforward compensation. It x-axis. Fig. 20 and Fig. 21 show that the measurement error
Fig. 20 PSD of acceleration of
payload module in y-direction
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46 Page 14 of 16 Microgravity Science and Technology (2021) 33: 46
Fig. 21 PSD of acceleration of
payload module in z-direction
Fig. 22 PSD of angular
acceleration of payload module
around x-axis
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Microgravity Science and Technology (2021) 33: 46 Page 15 of 16 46
decreases from 125.6 μg to 6.8 μg after feedforward compensa- ends, and valuable results. J. Spacecr. Rockets. 52, 569–583 (2015).
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