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3.0 Convection Heat Transfer
3.0 Convection Heat Transfer
1
Objectives
◼ Differentiate between conduction and convection heat transfer
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Convection heat transfer strongly depends on the fluid properties :
•Dynamic viscosity, u
•Thermal conductivity, k
•Density, p
•Specific heat Cp
•Fluid velocity, v
•Geometry and roughness of the solid surface
•Type of fluid flow (streamlined or turbulence)
4
Conduction vs. Convection
Conduction Convection
-Transfer of heat by the -Involves the transfer of heat by
interaction between adjacent the mixing and motion of a fluid
molecules of a material. due to the density differences.
-Formula: -Formula:
T
q = kA
x q = hA(Tw − Tb )
5
➢The transfer of heat by mixing the warmer
portions of the fluid with the cooler portions.
6
➢The hot air rises. This leaves empty space at
the bottom of the column of rising air.
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Heat transfer from a hot surface to the surrounding fluid by convection and
conduction
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Examples..
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The rate of convection heat transfer is proportional to temp. difference
Where:
q = rate of heat transfer, W
h = convection heat transfer coefficient, W/m2.oC
A = surface area, m2
Tw = surface/wall temperature, oC
Tb = fluid/bulk temperature, oC
10
qconv= h A (Tw-Tb)
Can be arranged as
q = (Tw-Tb) / Rconv
11
Convection Heat Transfer Coefficient, h
Can be defined as the rate of heat transfer between a solid
surface and a fluid per unit surface area per unit temperature
difference.
12
•Therefore, the value of heat transfer coefficient, h must be evaluated from the
Nusselt No.
13
The convection heat transfer coefficient, h is a strong function of
velocity. The higher the velocity, the higher the convection
heat transfer coefficient.
14
Try!
A 1.4-m-long, 0.2-cm-diameter electrical wire extends
across a room that is maintained at 200C. Heat is
generated in the wire as a result of resistance heating,
and the surface temperature of the wire is measured to be
2400C in steady operation. Also, the voltage drop and
electric current through the wire are measured to be 110V
and 3A, respectively. Disregarding any heat transfer by
radiation, determine the convection heat transfer
coefficient for heat transfer between the outer surface of
the wire and the air in the room.
(170.5w/m2. 0C)
15
SOLUTION :
q = Egenerated = VI = (110V)(3A) = 330W
= (πD)L = π(0.002m)(1.4m) =
As
0.00880m2
q = h A (Ts-T∞)
s
h = q/(A (Ts-T∞))
s
= 330/(0.00880(240-20)
= 170.5W/m2.oC
16
Laminar and turbulent flows
Laminar
• Smooth streamlines
•Highly-ordered motion
Turbulent
• Velocity fluctuations
•Highly-disordered motion
Transition
•From laminar to turbulent flow
•Does not occur suddenly Laminar and turbulent flow regimes of
•Before it becomes fully turbulent. cigarette smoke
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Boundary Layer
•Boundary layer - the region of flow which develops from the leading
edge of the plate in which the effects of viscosity are observed
•We define the thickness of this boundary layer as the distance from the
wall to the point where the velocity is 99% of the "free stream" velocity,
the velocity in the middle of the stream.
•At the wall , the velocity is zero and the heat transfer into the fluid takes
place by conduction
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Velocity boundary layer
Uniform upstream velocity
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▪The shape of the temperature profile in TBL tells about convection HT
between a solid surface and a fluid flowing over it.
▪In flow over a heated/cooled surface, both VTL and BTL develop
simultaneously
21
3.2 Types of convection
3.1 Free/Natural Convection-Physical
Free convection would be associated with :
• Vertical plate & cylinder
• Horizontal plate & cylinder
• Spheres
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3.2.1 Free/Natural Convection-
Physical Mechanism
-Where any fluid motion occurs by natural means such as buoyancy.
-Often not noticeable because of the low velocities involved.
Examples..
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The cooling of a boiled egg in a cooler
environment by heat convection
•As soon as the hot egg is exposed to
cooler air, the T of the outer surface of
the eggshell will drop and the T of the
air adjacent to the shell will rise as a
result of heat conduction from
the shell to the air.
•So the egg will soon be surrounded by a thin layer or warmer air and heat will
then be transferred from this warmer layer to the outer layer or air.
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• The cooling process in this case would be rather slow since the egg would
always be blanketed by warm air, and it would have no direct contact
with the cooler air father away.
density is
• The temperature of the air adjacent to the egg is higher, thus its
lower, since at constant pressure the density of a gas is inversely
proportional to its temperature.
• Low-density/light gas is surrounded by a high-density or heavy gas, and the
natural laws dictate the light gas rise.
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•The space vacated by the warmer air in the vicinity of the egg is replaced
cooler air in the
by the cooler air nearby, and the presence of
vicinity of the egg speeds up the cooling process.
•The rise of warmer air and the flow of cooler air into its place
continues until the egg is cooled to the temperature of the surrounding
air.
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The Heating Of Cooler Room By Heat Convection
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The Grashof Number, Gr g (Ts − T) Lc 3
Gr =
2
➢Can be interpreted physically as a dimensionless
no. That represents the ratio of buoyancy forces
to the viscous forces acting on the fluid Where;
g = gravitational acc (m/s2)
β = volume coeff.of expansion of the fluid in 1/K
➢Grashof no. In natural conv. Plays a role similar (For gas = 1/Tf ; Tf = (Tw+Tb)/2 )
to the reynolds no. (Re) in forced convection Ts = Temp. of the surface oC
T∞ = Temp. of the fluid oC
Lc = characteristics length of geometry (m)
υ = kinematic viscosity of the fluid (m2/s)
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The flow regime is turbulent for Gr > 109,otherwise the flow is laminar
Cp
Pr = =
k
The Prandtl Number, Pr
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Nu =
hLc Nusselt Number
k Natural convection HT correlations
are usually expressed in terms of
Raleigh no. raised to a constant n
multiplied by another constant C.
Both of which are determined
experimentally.
g (Ts − T) Lc 3
➢ Common practice to find out the heat transfer
Ra = Gr Pr = Pr
2
coeff. h
➢ It shows the result of convection relative to
conduction.
➢ The higher the Nu no. more effective the
convection
Nu = a (Gr. Pr)n
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a)Vertical Plate and Vertical Cylinder
2
0.387 Ra L
1/ 6
Nu = 0.825 +
1 +(0 .492 / Pr) 9 / 16
8 / 27
35 L
Lc = L D 1/ 4
GrL
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For an isothermal vertical surface or plate, the free convection
heat transfer coefficient can be expressed by the following general
equation:
L gT C p 3 2
= a(Gr. Pr) = a( )n
hLc
Nu = n
k 2 k
BUT,
All fluid properties are to be evaluated at film temp.
Tw + Tb
Lc = L Tf =
2 Tw or Ts = surface temperature
Tb = Bulk/fluid temperature
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b) Horizontal Cylinder
2
0.387 Ra D
1/ 6
Nu = 0.6 +
1 + (0.559 / Pr) 9 / 16
8 / 27
Range of Ra: Ra D 10 12
Lc = D
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c) Sphere
1/ 4
0.589 Ra D
Nu = 2 +
1 + (0.469 / Pr) 9 / 16
4/9
Range of Ra: Ra D 10 11
(Pr 0.7)
Lc = D
34
35
Try ok!
Heat loss from hot water pipes
A 6-m-long section of an 8-cm-diameter horizontal hot water pipe passes through a large
room whose temperature is 20 0C. If the outer surface temperature of the pipe is 70 0C,
determine the rate of heat loss from the pipe by natural convection.
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Solution:
Assumption: steady operating condition exist, air is an ideal gas, the P atm is 1 atm.
The properties of air at the film T of Tf =(Ts+T∞)/2 = (70+20)/2 = 45 0C. And 1 atm are
(Table A-15)
k= 0.02699 W/m. 0C Pr= 0.7241 v= 1.749x10-5 m2 ß= 1/Tf = 1/318K
Lc = D= 0.08m
g (Ts − T) Lc 3
Ra = Gr Pr = Pr
2
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2
0.387 Ra D
1/ 6
0.387 (1.869 x10 6 )1/ 6
Nu = 0.6 + = +
1 +( 0.559 / Pr) 9 / 16
8 / 27
0.6
1+ ( 0.559 / 0.7241 )
9 / 16 8 / 27
= 17 .40
Therefore, the pipe will lose heat to the air in the room at a rate of 443 W by natural
convection
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3.2.2 Force Convection
External forced convection
➢ Parallel flow over flat plates
➢ Cross flow over cylinders and sphere
➢ Flow across tube banks
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ii. Heating a room by means of a fan forced heater.
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Force Convection
-Velocity gradient:
T1
T2 Less: (T1-T2)
Cold
When the fluid is in turbulent flow. The temperature
Fluid, B T3 difference is small. Here the heat transfer is through
T4 Warm convection.
Fluid, A
T5
T6 -For (T5-T6).
Similar to (T1-T2).
q
Figure 3.8
*T1> T6
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Force Convection
T1 - Velocity gradient:
T2
Cold Steep: (T2-T3)
Fluid, B T3 In the thin viscous sub layer where there
T4 Warm is no turbulence. Heat transfer is mainly
Fluid, A
T5 through conduction.
T6
q -For (T4-T5).
Figure 3.8 Similar to (T2-T3).
*T1> T6
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Force Convection
➢The velocity profile in this boundary layer is unlike the velocity profile in free
convection boundary layer.
➢In force convection, another dimensionless no are used to correlate data for h which
are Re and Pr.
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5.3 Dimensionless Number
-The Nusselt number (Nu) represents the enhancement of heat transfer through a
fluid layer as a result of convection relative to conduction across the same fluid
layer.
-Heat flux through the fluid layer by convection and by conduction can be
expressed as, respectively:
qconv hT hL
= = = Nu
qcond k T / L k
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FREE convection >
>Rayleigh Number, Ra
> Grashof Number, Gr
> Prandtl Number, Pr
> Nusselt Number, Nu
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Reynolds Number
Reynolds, Re = inertia forces = VLc = ρVLc
viscous v µ
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Force Convection
- Nu will also be used in order to determine the
value of h. General equation for determining h:
hx 1
Nu = = C Re Pr 3
m
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a) Flat Plate
-Laminar Flow -Turbulent Flow
(Re < 5 x 10 5) (Re > 5 x 10 5)
Ub Ub
L L
hL 1 hL 1
Nu = = 0.664 Re Pr 3
0.5
Nu = = 0.0366 Re Pr 3
0.8
k k
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b) Cylinder
-For cylinder with the axis is perpendicular to the flow, the equation
used to predict h is
Nu =
hD
= 0.3 +
0.62 Re1/ 2 Pr1/ 3
1 + (Re/ 282000 )
5/8
4/5
k
1 + (0.4 / Pr) 2 / 3 1/ 4
or
hx 1
Nu = = C Re Pr 3
m
k
where the value of C & m is given in Table 7.1
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c) Sphere
-When a sphere is being heated or cooled by a fluid flowing passed it, the
equation for predicting the h:
1/ 4
0.4
Nu =
hD
= 2.0 + 0.4 Re + 0.06 Re Pr
1/ 2 2/3
k s
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Solution:
The properties of air at the average film temperature of Tf =(Ts+T∞)/2 =
(110+10)/2=600C and 1 atm pressure are (Table A-15)
k = 0.02808 W/m.0C
v = 1.896 x 10-5m2/s
Pr = 0.7202
Re = VD/v = (8m/s x 0.1m)/(1.896 x 10-5m2/s)
= 4.219 x 10 4
Nu =
hD
= 0.3 +
0.62 Re1/ 2 Pr1/ 3
+ ( )5/8
4/5
1/ 4
1 Re/ 282000
k 1 + (0.4 / Pr)2 / 3
= 0.3 +
0.62 (4.219 x10 4 )1/ 2 (0.7202 )1/ 3
1 + (0.4 / 0.7202 )
2 / 3 1/ 4
1 + (4.219 x10 / 282000 )
4 5/8 4/5
= 124
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h = (kNu)/D = (0.02808W/m.0C x 124)/0.1m = 34.8W/m2 .0C
As = pL = πDL = π(0.1m)(1m) = 0.314m2
Then the rate of heat transfer from the pipe per unit of its length
becomes
q = h As (Ts-T∞) = (34.8W/m2 .0C)(0.314m2 )(110-10) 0C = 1093W
The rate of heta loss from the entire pipe can be obtained by
multiplying the value above by the length of the pipe in m.
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d) Flow Across Tube Banks
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Flow Across Tube Banks
ST ST
Vmax = V Vmax = V
In-line ST − D Staggered 2( S D − D)
Vmax D Vmax D
Re = =
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Flow Across Tube Banks
hD
Nu = = C Re D Pr n (Pr/ Pr s )0.25
m
k
where the value of C, m & n are given in Table 7.2
-Note that all properties except Prs are to be evaluated at the arithmetic
mean temperature of the fluid.
Ti + Te
Tm =
2
-Ti and Te are the fluid temperatures at the inlet and the exit of the tube
bank
56
57
Flow Across Tube Banks
➢The average Nusselt number relations in Table 7–2 are for tube banks with 16 or
more rows. Those relations can also be used for tube banks with NL provided that
they are modified as:
Nu D, N L = F Nu D
➢Where F is a correction factor F whose values are given in Table 7–3. For ReD >1000, the
correction factor is independent of Reynolds number.
58
Flow Across Tube Banks
59
Flow Across Tube Banks
The proper temperature difference for internal flow (flow over tube
banks is still internal flow through the shell) is the 1ogarithmic mean
temperature difference Tln defined as:
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Flow Across Tube Banks
•
As = N D L m = V (NT ST L)
Where:
As - heat transfer surface area • •
m
N
- mass flow rate of the fluid.
- total number of tubes in the bank,
Q = h A Tln = m CP (Te − Ti )
s
NT - number of tubes in a transverse plane,
L - length of the tubes, and
V - velocity of the fluid just before entering the tube bank.
61
Example
63
3.4 Film & Overall Heat Transfer Coefficient
64
Objectives
Student should be able to:
i. Apply the concept of combined modes of heat transfer (conduction and convection) in
problem solving
ii. Determine the overall heat transfer coefficient, U
65
Many of heat transfer processes involve a combination of both conduction and convection
66
U for a Plate
X
67
- However U can also be defined as:
1
U =
1 X 1
+ +
h1 A k A h2 A
1
U =
R Total
q = UAToverall
68
U for Tube or Cylinder
T4 .
T3 Outside the tube
In the tube .
.
T2
.T1
1
U=
AR Total
T Overall
q = UA TOverall q=
R Total
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3.5 Critical insulation thickness
72
Thermal insulations are material or combinations of material to
provide resistance to heat flow
73
➢ Temperature difference is the driving force for heat
flow, and the greater the temperature difference, the larger
the rate of heat transfer.
74
Heat generated in furnaces by burning coal
Insulations reduces the amount of heat loss
76
Once R is available, the heat transfer rate through insulator can be
determined:
T
Q= Area
R − value
In the US, R values is referred as no unit. Eg: R-20 insulation but
actually have the unit h.ft2.oF/Btu
SI unit, the unit is m2.oC/W
CONVERSION:
1m2.oC/W = 5.678 h.ft2.oF/Btu
77
Optimum thickness of insulation corresponds to a minimum combined cost of insulation
and heat lost
78
Determination of the most economical
types of insulation & its optimumthickness
79
Problem…
80
r1 = 0.8 cm
r2 = 1.0 cm
r3 = ?
Taking L = 1m
A1 = 2Πr1L= 0.0503 m2
A3 = 2Πr3L = 6.28r3 m2
81
The heat loss from steams is
Q = Ti-To= 120 – 25
Rtotal 0.284+0.0024+4.188 ln (r3/0.01)+1/125.6r3
The outer surface temp is specific at 40oC, the rate of heat loss is
Q = T3-To= 40 – 25 = 1884r3
Ro 1/125.6r3
82
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