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DOI 10.1007/s00216-002-1280-4
S P E C I A L I S S U E PA P E R
Received: 11 December 2001 / Revised: 12 February 2002 / Accepted: 20 February 2002 / Published online: 13 April 2002
© Springer-Verlag 2002
Abstract Sulfur hexafluoride is a chemically inert gas Keywords Fourier transform infrared spectroscopy ·
which is used in gas insulated substations (GIS) and other Trace gas analysis · Sulfur hexafluoride decomposition ·
high-voltage equipment, leading to a significant enhance- By-product monitoring · Partial least-squares calibration
ment of apparatus lifetime and reductions in installation
size and maintenance requirements compared to conven-
tional air insulated substations. However, component fail- Introduction
ures due to aging of the gas through electrical discharges
may occur, and on-site monitoring for risk assessment is Sulfur hexafluoride is a chemically inert gas which is used
needed. Infrared spectroscopy was used for the analysis of in electrical high-voltage equipment due to its insulating
gaseous by-products generated from electrical discharges and arc extinguishing properties. During the last two
in sulfur hexafluoride gas. An infrared monitoring system decades, the use of gas insulated substations (GIS) and
was developed using a micro-cell coupled to an FTIR other high-voltage equipment containing SF6 has in-
spectrometer by silver halide fibers. Partial least-squares creased significantly due to their enhanced lifetime and
calibration was applied by using a limited number of opti- reduced maintenance needs. Indoor substations are possi-
mally selected spectral variables. Emphasis was placed on ble owing to a drastically reduced apparatus size com-
the determination of main decomposition products, such pared to conventional air insulated substations [1]. De-
as SOF2, SOF4, and SO2F2. Besides the different electrical spite the proven reliability of such components in the
conditions, the material of the plane counter electrode of electrical power distribution systems, failures may occur
the discharge chamber was also varied between silver, alu- due to SF6 aging under electrical stress, and on-site moni-
minum, copper, tungsten, or tungsten/copper alloy. For toring of the fill gas is needed for risk assessment. In-
the spark experiments the point electrode was the same frared spectroscopy is a powerful tool for this purpose,
material as chosen for the plane electrode, whereas for because of its capacity to identify and determine gaseous
partial discharges a stainless steel needle was employed. by-products [2].
Complementary investigations on the chemical composi- The decomposition of SF6 under electrical stress de-
tion within the solid counter electrode material by sec- pends on insulation gas pressure, electrode materials, and
ondary neutral mass spectrometry (SNMS) were also car- the inner surface materials of the equipment. Furthermore,
ried out. Under sparking conditions, the electrode material impurities such as oxygen and water vapor play an impor-
plays an important role in the decomposition rates of the tant role. In particular, the influence of electrode materi-
gas-phase, but no relevant material dependence could be als, such as aluminum, copper, stainless steel, tungsten,
observed under partial discharge conditions. and a tungsten/copper alloy on the production of SF6 break-
down and reaction products has been studied for either
sparking or partial discharge conditions (also called
corona discharge) by us [3, 4] and others [5, 6]. Parallel
investigations were recently carried out by us on the sur-
Dedicated to Professor David M. Hercules on the occasion face layer composition of the metallic electrodes using the
of his 70th birthday methods of secondary neutral mass spectrometry (SNMS),
X-ray photoelectron spectrometry (XPS), and scanning
R. Kurte · C. Beyer · H.M. Heise (✉) · D. Klockow electron microscopy with energy dispersive X-ray analy-
Institute of Spectrochemistry and Applied Spectroscopy,
University of Dortmund, sis (SEM-EDX) [7]. Apart from decomposition of pure
Bunsen-Kirchhoff-Str. 11, 44139 Dortmund, Germany SF6, conditions with a 50% admixture of CF4 were also
e-mail: heise@isas-dortmund.de investigated by Casanovas et al. [5, 8] using gas chro-
640
Table 1 Characterization of the SF6 decomposition products within the sample population studied and results of different PLS calibra-
tions
Compound Spectral intervala (cm–1) Nb, Mc cmaxd (Pa) cave (Pa) σpopf (Pa) SEPg (Pa)
SOF4 830– 806 94, 8 322 33 73 1.09
SOF2 1340–1330 89, 4 145 35 34 0.83
SF4 746– 722 61, 4 1.89 0.19 0.37 2.55×10–2
SO2F2 1507–1470 72, 6 0.52 0.15 0.16 1.17×10–2
SiF4 1045–1010 84, 6 34.7 2.6 4.4 2.08×10–1
aWavenumbers used for individual PLS calibrations (first set is for cM number of spectral variables used for quantification
spectral variables with positive, and the second set for those with dc
max maximum partial pressure
negative PLS regression weights; values in cm–1): SOF4: 829.7, ec average partial pressure
av
820.6, 819.4, 806.1; 825.4, 824.4, 823.2, 817.2; SOF2: 134.5, fσ
pop standard deviation of the concentration
values within the cal-
1330.6; 1334.0, 1331.4; SF4: 736.9, 729.7; 746.3, 722.9; SO2F2: ibration sample population
1504.2, 1502.8, 1500.8; 1506.6, 1471.4, 1470.0; SiF4: 1031.0, gSEP standard error of prediction obtained by leave-one-out cross-
ried out making use of only a small number of spectral SF6 decomposition under partial discharge conditions
variables. Broad spectral intervals were selected on the
basis of the most intense component absorption bands that The metallic materials tested by us are of special interest
were not overlapped by strong SF6 absorptions [15]. for their usage in high-voltage equipment. Therefore, the
Further optimization was carried out with emphasis on influence of different electrode surfaces on the formation
a selection of a reduced spectral variable set, using the of reactive sulfuroxyfluorides and SFx gases during dis-
strategy of extreme values of the regression vectors [15, charges and sparks under an SF6 atmosphere was studied.
19]. The resulting narrow spectral intervals taken into ac- In the past, interesting dependencies were found for sulfur
count for each component PLS calibration are listed in and fluorine concentrations in the gaseous compartment
Table 1.
The results of such PLS regressions including standard
errors of prediction (SEP) are summarized in Table 1.
These values when doubled also provide estimates for the
infrared spectroscopic detection limits based on a 95%
confidence level. In particular for the compounds of SOF4
and SO2F2, exemplary scatter plots resulting from leave-
one-out cross-validation are shown in Fig. 3. For SOF4
(see Fig. 3a) a clustering is obvious for samples produced
under partial discharge conditions, which resulted in much
larger concentrations than obtained during sparking.
Whereas the generation of SOF2 and SO2F2 runs com- evacuation to about 1 Pa before filling was applied, which
pletely parallel for tungsten and the respective tungsten/ is close to our experimental conditions. The data obtained
copper alloy material with a larger rate always found for for plane electrodes of aluminum using gas chromatogra-
tungsten electrodes, a larger SOF4 production rate was ob- phy are in excellent agreement with our results, express-
served when the alloy counter electrode material was em- ing the production rates in nmol J–1 (the results of Praday-
ployed, consistently for all experiments with 1000–12,000 rol et al. [5] are given in parentheses): SOF2 53.1 (49.8 in-
sparks per experiment. cluding traces of SF4), SOF4 (our value 3.36), and SO2F2
Further experiments were carried out with a much higher (our value 0.6) giving a total production rate of 3.96
energy of 1 J spark–1, since SF6 decomposition yields (3.84). The formation of S2F10 was very low under the
were previously found to be energy-dependent [5]. The „clean cell“ condition, which is in line with our findings
total number of sparks was set to 3000, and further exper- for the case of sparks (below our IR spectroscopic detec-
iments with 300, 600, and 1200 sparks in total were also tion limits). For the other electrode materials investigated
considered. A significantly larger amount of SOF2 was by us, data from the literature was not available for com-
found using aluminum electrodes versus silver or copper, parison.
similar to the results obtained under low energy sparking
conditions. The amount of the other two products, SOF4
and SO2F2, was less affected by the electrode material Conclusions
(see Table 3).
The regression results from the straight line fit, as Infrared spectroscopy was successfully employed for the
passed through the origin for the generated amounts of the assessment of SF6 decomposition under different high-
main decomposition products versus number of sparks, voltage conditions with the simulation of partial dis-
are summarized in Table 3, which also contains our results charges and sparks. Main products and trace components
from previous experiments with aluminum, silver, and could be measured reliably using our spectroscopic set-up
copper [3], using low spark energies as for the experi- and measurement settings. Therefore, the infrared method
ments with tungsten and the tungsten/copper alloy that are can also be used for monitoring the cleaning and recycling
shown here. A similar pattern of material dependence of process of contaminated SF6. The application of IR fibers
the SOF2, SOF4, and SO2F2 formation was observed for is especially interesting, since it allows the use of hollow
the low energy sparks, as discussed for aluminum, silver, tubes as miniature cells and a simple optical coupling to
and copper in the preceding paragraph. When the concen- the interferometer and its detector. Furthermore, it gives
tration ratios for the individual components are calculated the flexibility for remote sensing when a spatial separa-
using the two different spark energies, the higher spark tion of the spectrometer from the high-voltage equipment
energy yields much more SOF2 than expected from the in- to be monitored is needed.
crease in spark energy, whereas much less SOF4 and The material dependence of the SF6 decomposition
SO2F2 are formed (only half of the amount to be expected was studied systematically, but an impact was only found
on the basis of spark energy). These results show the com- for sparking conditions. There is a severe increase for
plex nature of SF6 decomposition, where different electri- SOF2 using aluminum as counter electrode material, lead-
cal conditions and the materials involved have a signifi- ing to more gas-phase products which runs parallel to a
cant impact on the production rates. reduced solid-phase chemistry turn-over rate. Partial dis-
The production rates found by us can be compared charges can be recognized by gas-phase analysis, based
with those recently published by Pradayrol et al. [5] ob- on a main decomposition product concentration ratio of
tained for conditions with capacitor discharging (3.6 J SOF2 and SOF4, whereas under sparking conditions the
spark–1). The authors used SF6 that contained the follow- electrode materials have a significant influence on the
ing impurities: [H2O] <92 µg L–1 and [O2] <6.5 µg L–1. product generation rates for gaseous compounds, which
Two different cell preparations were taken into account: 1) gives a larger scatter of concentration ratios.
“very clean cell” conditions with several heating- Acknowledgements The financial support from the Ministerium
pumping cycles, or 2) “clean cell” conditions with just an für Schule, Wissenschaft und Forschung des Landes Nordrhein-
646
Westfalen and the Bundesministerium für Bildung und Forschung 10. Coll I, Casanovas AM, Vial L, Gleizes A, Casanovas J (2000)
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11. Casanovas AM, Coll I, Pradayrol C, Casanovas J (1998) J Phys
D: Appl Phys 31:2835–2845
12. Coll I, Casanovas AM, Vial L, Gleizes A, Casanovas J (2000)
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