Kidde FM200 Manual Master (050128 Nov2004) Reduced File Size

GX-20 Engineered
FM-200 Fire Suppression System
PRODUCT MANUAL
Contents:
1. Specifications
2. Data sheets
3. Engineered
4. Software manual
5. Owners Manual
6. Design Aids
7. Approvals
8. Information bulletins
Purchasing Specification for Kidde Fire Protection GX-20 FM-200 Fire
Suppression System
Purpose
This document has been prepared to assist consultants in producing a clear specification for
a system that is free from ambiguity, whilst affording the highest degree of protection, using
the most current technology, and does not incurr unnecessary expense through over-
engineering.
1.0 General
1.1 The hazard area shall be protected by an automatic fire detection and suppression
system incorporating a Kidde Fire Protection GX-20 FM-200 Clean Agent Fire
Suppression System, engineered for use with FM-200 clean agent, stored at a
pressure not less than 25 bar. The system shall meet the following minimum
requirements.
1.2 Applicable Standards and Publications
The design, equipment, installation, testing and maintenance of the Kidde Fire
Protection GX-20 FM-200 system shall be in accordance with, but not necessarily
limited to, the applicable requirements set forth in the latest editions of the following
standards:
• NFPA 2001: Clean Agent Fire Extinguishing Systems

• ISO 14520: Gaseous fire-extinguishing systems
The standards and requirements listed, as well as all other applicable codes and
standards shall be used as “minimum” design standards. Also compliance with the
Authority Having Jurisdiction (AHJ) shall be required and good engineering practices
must be implemented.
1.3 Equipment Manufacturer
The system manufacturer Kidde Fire Protection shall carry a quality assurance
registration to BS EN ISO 9001:2000. Components shall carry FM Global and LPCB
approvals for use with FM-200 clean agent.
The name of the manufacturer, part numbers and serial numbers shall appear on all
major suppression system components.
All devices, components and equipment shall be the products of the same
manufacturer or be certified by the manufacturer as compatible with devices,
components, and equipment of the manufacturer.
All devices, components and equipment shall be new and standard products of the
manufacturer’s latest design, suitable to perform the intended functions.
1.4 Agent Manufacturer
Great Lakes Chemical Corporation shall manufacture the FM-200 component of the
suppression system
2.0 Enclosure
2.1 The enclosure shall be of adequate integrity to retain the design concentration (to a
minimum height of the lowest insurable / fire risk) for a minimum of 10 minutes. If this
height is unknown, it shall be assumed to be no less than 75% the height of the room.
The method of prediction shall be by room integrity (fan) test, as prescribed in ISO
14520-1:2000 Annex E or NFPA 2001 as appropriate.
2.2 Vents to external spaces shall be automatically dampered closed prior to release of
the extinguishant. An inspection shall be made by the system installer to ensure that
all the required dampers, door bottoms seals, weather-stripping, caulking, and foam
sealant have been installed and that the areas protected shall contain the FM-200
agent to the minimum height for the ten minutes required.
2.3 Where the protected area has a floor void, this too shall be protected, employing a
minimum design concentration not below that of the main room compartment.
2.4 If a suspended ceiling is present, then all tiles shall be clipped and secured in place.
Advisory Note: It is recommended that ceiling voids, if present, should also be protected,
thus providing a greater column of extinguishant / air mixture and increasing retention time for
the minimum protected height.
3.0 Detection and alarm
3.1 Automatic fire detection and extinguishing shall be an integral part of the control
panel. The system may be left in automatic mode at all times if the design
concentration is below the NOAEL concentration.
3.2 Detection shall be of coincidence type where:
• First stage shall give an audible indication of the alarm within the protected risk.
• First stage shall shut down all air conditioning and re-circulation fans, to produce
a still environment.
• Second stage shall power down the protected risk and commence an evacuation
timed delay period prior to release of the extinguishant.
• Second stage visual and audible alarm shall be distinguishable from that of first
stage.
• High Sensitivity Smoke Detection shall be of a laser particle counting type and
used as an early warning alert of detection of a fire, but not as first stage of the
extinguishing release cycle.
3.3 Manual operation of the system shall be capable through the extinguishing control
panel.
3.4 The panel shall give visual indication when the extinguishant has been released.
3.5 Any discharge delay devices shall be of the momentary “dead man” type, and shall
only inhibit discharge when held in the operated position. Latching devices shall not
be acceptable.
3.6 Each exit from the protected risk shall have a repeater panel located on the outside
next to the door, indicating the status of the extinguishing system with operation at the
extinguishing release as optional. Warning labels shall be mounted on each entrance
indicating that the area is protected by an FM-200 fire suppression system.
4.0 Design
4.1 The designer shall be trained and certified by Kidde Fire Protection.
4.2 The designer shall consider and address possible fire hazards within the protected
area at the design stage. The delivery of the extinguishant should provide the highest
degree of fire protection and minimise extinguishing times.
4.3 All system designs must satisfy the requirements of the Authority Having Jurisdiction
for the location of the protected risk, and be in accordance with the Kidde Fire
Protection FM-200 System Design, Installation, Operation and Maintenance (DIOM)
manual.
4.4 The minimum design concentration employed shall be based on the minimum
temperature anticipated for the enclosure. The selected concentration shall
incorporate a minimum 20% safety factor over and above the minimum extinguishing
concentration, or 20% above the minimum extinguishing concentration value
established by laboratory method for the hazard’s fuel / fire risk for an NFPA 2001
specified system. Alternatively for an ISO 14520 specified system a minimum 30%
safety factor shall apply.
4.5 Discharge times between six and ten second shall be acceptable. The designer shall
select a discharge rate per nozzle, as appropriate for the use of the protected area, to
ensure that disturbance is kept to a minimum whilst affording the highest level of fire
protection.
4.6 The designer shall take into consideration the effect on agent distribution through the
risk when the risk is operational and in use. Particular attention shall be paid to the
effects obstructions, such as services, may have on the distribution of the
extinguishant in a shallow void.
5.0 Components
5.1 The suppression agent shall be FM-200 clean agent. The agent shall be filled into the
storage containers at the Kidde Fire Protection manufacturing facility.
5.2 Containers shall be manufactured in accordance with the requirements of the

European Transportable Pressure Equipment Directive 99/36/EC.
5.3 Container valves shall be forged brass and compliant with the requirements of the
European Transportable Pressure Equipment Directive 99/36/EC. To minimise the
risk of accidental damage through transit, an EU compliant type valve protection cap
shall be used.
5.4 Valves shall be of differential pressure design and not require an explosive /
consumable device to operate them. Protractors and detonators are not an
acceptable method of system operation. Systems which require replacement of discs,
squibs or any other part which adds to the recharge cost shall not be acceptable.
5.5 Valve operating actuators shall be available in electric (solenoid type), manual (local
and remote) and pneumatic method of operation, and configured as appropriate for
the normal use of the protected risk.
5.6 All valve operating actuators shall be able to be manually reset and capable of being
functionally tested at the quarterly service intervals without the need to replace
consumable parts.
5.7 In all cases the cylinder shall be fitted with a manual mechanical operating facility,
that requires two action operation to prevent accidental actuation.
5.8 Master and slave cylinder actuation arrangements shall be acceptable where more
than one container is required. If more than one cylinder protects a compartment then
all containers protecting that compartment shall operate simultaneously.
5.9 Constant cylinder pressure monitoring shall be available as an option for easy
verification of contents. Supervisory pressure switches shall not be installed on the
cylinder assembly at the factory, as they may be damaged during transit or the
installation of the cylinder.
5.10 To indicate the release of the extinguishant into the pipework, a discharge pressure
switch shall be installed passing a signal to the control panel and visual indication
shall be given on the switch assembly that the system has discharge.
5.11 Nozzles shall be manufactured from brass and be permanently marked to identify the
manufacturer and drilling configuration.
6.0 Installation and commissioning
6.1 The installation of the system must satisfy the requirements of the Authority Having
Jurisdiction for the location of the protected risk, and be in accordance with the Kidde
Fire Protection GX-20 FM-200 system Design, Installation, Operation and
Maintenance manual.
6.2 Installation of the GX-20 FM-200 system shall be carried out by an installer trained
and certified by Kidde Fire Protection.
6.3 Following installation, all system pipework shall be blown free from swarf and debris
using compressed air, nitrogen or carbon dioxide before the system is commissioned,
to verify that flow is continuous, and the piping and nozzles are unobstructed.
6.4 Where the pipework runs outside the protected risk or the system protects more than
one compartment, the pipework shall be tested for leakage. When pressurised to
minimum of 40 psi the pipework shall not lose more than 20% the test pressure within
a 10 minute period.
7.0 Maintenance
7.1 A maintenance agreement shall be submitted to the Owner by the supplier / installer
for consideration.
8.0 Warranty
8.1 The system shall be warranted for parts and labour for not less than a period of one
year from the date of invoice. The installer shall specify maintenance to be performed
as detailed in the Kidde Fire Protection GX-20 FM-200 System Design Installation
Operating and Maintenance manual during the warranty period to maintain warranty
conditions.
9.0 System Supplier
The preferred equipment manufacturer shall be Kidde Fire Protection, Station Road,
Bentham, Lancaster, LA2 7NA. UK.
10.0 System Designer
The preferred system designer shall be trained and approved by Kidde Fire
Protection.
GX-20 Engineered
DATA SHEETS
November 2004
Kidde Fire Protection,

Thame Park Road,
Thame,
Oxfordshire,
OX9 3RT, UK
Tel: +44 (0) 1844 265003
Fax: +44 (0) 1844 265156
PROPRIETARY RIGHTS NOTICE
This document and the information that it contains are the property
of Kidde Fire Protection Services Ltd. The information contained in
this manual is believed to be correct in light of the latest data
available.
Rights to duplicate or otherwise copy this document and rights to
disclose the document and the information that it contains to others
and the right to use the information contained therein may be
acquired only by written permission signed by a duly authorised
officer of Kidde Fire Protection Services Ltd.
© Copyright 2004 Kidde Fire Protection Services Ltd

FM 200 DATA SHEETS
Cylinder valves .............................................................................. Pages

Cylinder supervisory pressure switch ....................................... 06-118262-001
Cylinder recharge adaptor ................................................... 878757 to 878759
Electric control head........................................................................B6793-701
Electric & cable operating control head ..........................................B6793-702

Electric & cable operating control head flameproof .........................B6793-703
Cable operated control head ...........................................................B6793-704
Lever operated control head............................................................B6793-705
Lever or pressure operated control head ........................................B6793-706
Pressure operated control head ......................................................B6793-707
Pressure operated control head, stackable .....................................B6793-708
Explosion proof electric control head, stackable..............................B6793-709
Nitrogen pilot cylinder & bracket........................................... B6793-720 & 721

Pressure operated switch ................................................................B6793-731
Pressure operated switch explosion proof.......................................B6793-732
Pressure trip ....................................................................................B6793-733
Flexible discharge hoses .............................................. B6793-760, 761 & 763

El-check valves .................................................................... B6793-762 & 764
Master cylinder adaptor kit ..............................................................B6793-770

¼” Flexible actuation hose.................................................... B6793-771 & 772
Pilot hose fittings ..................................................................B6793-773 to 775
Pull box, break glass .......................................................................B6793-782

Corner pulleys ...................................................................... B6793-783 & 784
¼” Check valve................................................................................B6793-786
2” Swing check valve.......................................................................B6793-805
Check valves – equivalent lengths .......................................B6793-806 to 812
Flameproof and explosion proof solenoid (electric control head) ....B6793-859

3” Swing check valve.......................................................................B6793-869
Supervisory pressure switch............................................................B6793-908

180° Pendant nozzle ............................................................C3333-301 to 306
360° Pendant nozzle ............................................................C3333-307 to 312
Cylinder mounting strap .......................................................C6331-103 to 107
Cylinder wall brackets ..........................................................D1162-001 to 004
Manifolds ..............................................................................D1511-006 to 010
Flexible discharge hose-grooved.....................................................D7715-037
Flexible discharge hose-NPT/grooved ............................................D7715-038
Cylinder & valve assemblies for 5lt to 28lt ..... E7763-101-01-EU to 104-01-EU
Cylinder & valve assemblies for 51lt.................................... E7763-105-01-EU

Cylinder & valve assemblies for 81lt...............E7763-106-05-EU & 107-02-EU
Cylinder & valve assemblies for 142lt.............E7763-108-01-EU & 109-01-RU
Cylinder & valve (GCV65) assemblies 243lt................ E7763-110-01& 111-01
Cylinder & valve (GCV80) assemblies 243lt...E7763-110-05-EU & 111-05-EU
Cylinder & valve assemblies for 368lt.............E7763-112-01-EU & 113-01-EU
Valve outlet adaptors..............................................................K63497-02 to 04
Label entrance (caution) FM-200 ......................................................K63499-4
Label entrance FM-200 (manual control point)..................................K63499-5

GX-20 Engineered
FM-200® Fire Suppression System
DESIGN, INSTALLATION, OPERATION AND

MAINTENANCE MANUAL
Part Number: 59812-422

November 2004

Thame Park Road,
Thame,
Oxfordshire,
OX9 3RT, UK
Tel: +44 (0) 1844 265003
Fax: +44 (0) 1844 265156
Initials Date Signature

Prepared by: JB 8.04
Checked by: MN 12.04
Checked by: DS 12.04
Released by: LJ 1.05
© K.F.P.S. Ltd 59812-422 Issue C November 2004

This document and the information that it contains are the property of Kidde
Fire Protection Services Ltd. The information contained in this manual is
believed to be correct in light of the latest data available.
Rights to duplicate or otherwise copy this document and rights to disclose
the document and the information that it contains to others and the right to
use the information contained therein may be acquired only by written
permission signed by a duly authorised officer of Kidde Fire Protection
Services Ltd.
Preliminary Pages
©K.F.P.S. Ltd. 59812-422 Issue C November 2004
ii
AMENDMENT INCORPORATION RECORD
Amendment Brief Description of Content Name of Person
Number Incorporating
Amendment
Safety Bulletin 1
1 Kidde Fire
SUBJECT: SAFE CYLINDER HANDLING
Protection
PROCEDURES
2 Safety Bulletin 2 Kidde Fire

SUBJECT: SAFE CYLINDER HANDLING Protection
PROCEDURES FOR 25 BAR CYLINDERS
3 Safety Bulletin 12-2004 Kidde Fire
ADDITIONAL REQUIREMENTS FOR Protection
RETURN OF CHARGED CYLINDERS TO
KIDDE FIRE PROTECTION
4
10

iii
Preliminary Pages
AMENDMENT INCORPORATION RECORD

Amendment Brief Description of Content Name of Person
Number Incorporating
Amendment
11
12
13
14
15
16
17
18
19
20

iv
Preliminary Pages
TABLE OF CONTENTS
Chapter Page
1 INTRODUCTION 1-1
1.1 FOREWORD 1-1
1.2 INTRODUCTION 1-2
2 SYSTEM DESCRIPTION 2-1

2.1 GENERAL 2-1
2.2 EXTINGUISHING AGENT 2-2
2.3 COMPONENT DESCRIPTIONS 2-4
2.3.1 GX20 Cylinder/Valve Assemblies 2-4
2.3.2 Liquid Level Indicators 2-6
2.3.3 Cylinder Straps and Brackets 2-7
2.3.4 Control Heads 2-7
2.3.5 Cable Manual Pull Station, Surface 2-9
2.3.6 Actuation Accessories 2-9
2.3.7 Discharge Accessories 2-10
2.3.8 Nozzles 2-11
2.3.9 Other Accessories 2-12
2.3.10 Detectors and Control Panel 2-13
3 DESIGN 3-1
3.1 GENERAL 3-1
3.2 DESIGN CRITERIA 3-1
3.3 AGENT CONCENTRATION 3-3
3.4 FM-200 QUANTITY 3-4
3.5 ATMOSPHERIC CORRECTION 3-5
3.7 INTEGRITY OF HAZARD 3-5
3.8 AGENT STORAGE CONTAINERS 3-5
3.9 OTHER COMPONENTS 3-7
3.10 LAYOUT DRAWING 3-7
3.11 NOZZLE LOCATION 3-7
3.12 PIPE SIZE 3-11
3.13 SOFTWARE LIMITS 3-11
3.14 TEE FLOW SPLITS 3-13
3.15 CORNER PULLEY & CABLE LIMITATIONS 3-14
3.16 PRESSURE TRIP LIMITATIONS 3-15
3.17 PRESSURE ACTUATION LIMITATIONS 3-15
3.17.1 For cylinders close coupled using pressure from 3-15
one master GX20 cylinder
3.17.2 For cylinders NOT close coupled using pressure 3-15
from one master GX20 cylinder

v
Preliminary Pages
TABLE OF CONTENTS
Chapter Page
3.17.3 For cylinders NOT close coupled using pressure 3-16

from a pilot nitrogen cylinder
3.17.4 For cylinders close coupled using pressure from 3-17
one nitrogen pilot cylinder
3.17.5 Use of multiple nitrogen pilot cylinders 3-18
4 INSTALLATION 4-1
4.1 GENERAL 4-1
4.2 DISTRIBUTION PIPING AND FITTINGS 4-2
4.2.1 Piping - General 4-2
4.2.2 Pipe 4-2
4.2.3 Pipe Joining 4-2
4.2.4 Reductions 4-2
4.2.5 Cleaning 4-3
4.2.6 Threads 4-3
4.2.7 Installation 4-3
4.2.8 Fittings 4-3
4.3 DISCHARGE NOZZLES 4-4
4.4 PRESSURE ACTUATION LINES 4-4
4.5 VALVE OUTLET ADAPTOR 4-4
4.6 FLEXIBLE DISCHARGE HOSE 4-4
4.7 MASTER CYLINDER ADAPTOR KIT 4-6
4.8 GX20 CYLINDER/VALVE ASSEMBLIES 4-7
4.8.1 Single Cylinder Systems 4-7
4.8.2 Multiple Cylinder Systems; &
main/reserve systems 4-7
4.8.3 Multiple Cylinder Systems 4-8
4.9 CYLINDER STRAPS AND BRACKETS 4-11
4.10 ELECTRIC CONTROL HEADS 4-14
4.11 PRESSURE OPERATED CONTROL HEADS 4-16
4.12 ELECTRIC AND CABLE OPERATED CONTROL HEAD 4-16
4.13 CABLE OPERATED CONTROL HEAD 4-17
4.14 LEVER OPERATED CONTROL HEAD 4-18
4.15 NITROGEN CYLINDER AND MOUNTING BRACKET 4-18
4.16 DISCHARGE PRESSURE SWITCH 4-19
4.17 PRESSURE TRIP 4-19
4.18 MANUAL PULL STATION 4-19
4.19 SUPERVISORY PRESSURE SWITCH 4-20
4.20 POST INSTALLATION CHECK-OUT 4-23

vi
Preliminary Pages
TABLE OF CONTENTS
Chapter Page
5 OPERATION 5-1
5.1 GENERAL 5-1
5.2 OPERATING PROCEDURES 5-1
5.2.1 Automatic Operation 5-1
5.2.2 Remote Manual Operation 5-1
5.2.3 Local Manual Operation 5-1
5.3 POST FIRE OPERATION 5-2
5.4 CYLINDER RECHARGE 5-2
5.5 SPECIAL SYSTEM PRECAUTIONS 5-2
6 MAINTENANCE 6-1
6.1 GENERAL 6-1
6.2 PREVENTATIVE MAINTENANCE 6-2
6.3 INSPECTION PROCEDURES 6-2
6.3.1 Weekly 6-2
6.3.2 Monthly 6-2
6.3.3 Weighing GX20 Cylinders 6-4
6.3.4 Every 6 Months 6-8
6.3.5 Every 2 Years 6-9
6.4 RETEST PROCEDURES 6-9
6.4.1 Cylinders Continuously in Service Without
Discharge 6-9
6.4.2 Discharged Cylinders or Charged Cylinders That
Are Transported 6-9
6.4.3 Retest 6-10
6.4.4 Flexible Hoses 6-10
6.5 SERVICE 6-10
6.5.1 Cleaning 6-10
6.5.2 Nozzle Service 6-10
6.5.3 Repairs 6-10
6.6 REMOVING GX20 CYLINDERS 6-11
6.7 INSTALLING GX20 CYLINDERS 6-12
6.8 POST FIRE MAINTENANCE 6-13

vii
Preliminary Pages
TABLE OF CONTENTS
Chapter Page
6.9 RECHARGING GX20 CYLINDERS 6-13

6.10 NITROGEN PILOT CYLINDER SERVICE AND
MAINTENANCE 6-14
6.10.1 Hydrostatic Pressure Test 6-14
6.10.2 Replacement 6-14
6.10.3 Recharge 6-14
6.10.4 Installation 6-15
7 APPROVED SYSTEM COMPONENTS

7.1. APPROVED SYSTEM COMPONENTS 7-1
7.2 CONDITIONS OF SALE 7-11
Appendices
A SAFETY BULLETINS A-1
B MATERIAL SAFETY DATA SHEETS B-1

viii
Preliminary Pages
LIST OF ILLUSTRATIONS
Figure Page
2-1 FM-200 Pressure/Temperature Curve 2-4

3-1 Nozzle Coverage 3-9
3-2 180° Nozzle Example 3-10
3-3 360° Nozzle Coverage 3-10
3-4 % of FM-200 In Pipe and Before First Tee 3-12
3-5 Acceptable Tee Flow Splits 3-14
3-6 Pressure Actuation Using Pressure From (1) Master GX20 Cylinder
To Activate A Maximum Of (15) GX20 Cylinders Close Coupled 3-15
3-7 Pressure Actuation Using Pressure From (1) Master GX20 Cylinder
(5 Cylinders Maximum Not Close Coupled) 3-16
3-8 Pressure Actuation Using Pressure From (1) Nitrogen Pilot Cylinder
To Actuate Maximum of (15) GX20 Cylinders NOT Close Coupled 3-17
3-9 Pressure Actuation Using Pressure From (1) Nitrogen Pilot Cylinder
To Actuate Maximum of (15) Close Coupled GX20 Cylinders 3-18
3-10 Multiple Pilot Nitrogen Actuation Cylinders 3-18
4-1 Flexible Hose Directly Into System Piping 4-5
4-2 Master Cylinder Adaptor Kit 4-6
4-3 Typical GX20 Cylinder Installation - Vertical Mounting 4-12
4-6 Cylinder Strap - Multiple Cylinders 4-13
4-7 Electric Control Head, Stackable 4-14
4-8 Electric Control Head 4-15
4-8.5 Electrical Control Head (suitable for use with GCV 80) 4-15
4-9 Pressure Operated Control Head 4-16
4-10 Electric Cable Operated Control Head 4-17
4-11 Supervisory Pressure Switch 4-20
4-12 Supervisory Pressure Switch electrical connections 4-21
6-05 Liquid Level Indicator 6-4
6-1 Flexible Tape Calibration Chart for 51 litre GX20 Cylinder 6-5
6-6 Nitrogen Pressure versus Temperature Data 6-15

ix
Preliminary Pages
LIST OF TABLES
Table Page
2-1 FM-200 Physical Properties 2-3

2-2 Dimensions - GX20 Cylinder/Valve Assemblies for Vertical
Installation Only 2-5
2-3 Fill Range - GX20 Cylinder/Valve Assemblies for Vertical
Installation Only 2-6
2-6 Cylinder Pressure Gauge Calibration 2-6
2-7 Electric Control Heads 2-7
2-8 Electric and Cable Operated Control Heads 2-8
2-9 Explosion Proof Control Head 2-9
2-10 Check Valves Equivalent Lengths 2-11
3-1 FM-200 Fire Suppression Use Concentrations % v/v 3-3
3-2 FM-200 Total Flooding Concentration (w/v) 3-4
3-3 Atmospheric Correction Factor 3-5
3-4 Fill Range - GX20 Cylinder/Valve Assemblies for Vertical Installation
Only 3-6
3-6 Maximum Nozzle Straight Line Distances 3-9
3-7 Pipe Size Estimation 3-11
3-7.5 15 Pipe Diameters 3-13
3-8 Corner Pulley and Cable Limitations 3-14
4-1 Flexible Hose Dimensions 4-5
6-1 Preventative Maintenance Schedule 6-2

x
PREFACE
For ease of identification, this manual shall refer to each cylinder by its nominal water
capacity. The table below indicates these nominal water capacities and the actual minimum
water capacity for each cylinder size.
Nominal Part No. Minimum Water Capacity of Cylinder/Valve Assy

Water
Capacity
5 litre E7763-101 4.7 litre cylinder (vertical), complete with GCV40 valve
81 litre E7763-107 81.0 litre cylinder (vertical), complete with GCV50 valve and
liquid level indicator
368 litre E7763-112 368 litre cylinder (vertical), complete with GCV80 valve
368 litre E7763-113 368 litre cylinder (vertical), complete with GCV80 valve and

xi
CHAPTER 1
INTRODUCTION
1.1 FOREWORD
This manual is written for those who design, install and maintain Kidde Fire Protection GX20
Engineered FM-200 Fire Suppression Systems.
IMPORTANT
Kidde Fire Protection assumes no responsibility for application of any

system other than those addressed in this manual. The technical data
contained herein is limited strictly for information purposes only. Kidde
Fire Protection believes this data to be accurate, but it is published and
presented without any guarantee or warranty whatsoever. Kidde Fire
Protection disclaims any liability for any use that may be made of the data
and information contained herein by any and all other parties.
The Kidde Fire Protection GX20 Engineered FM-200 Fire Suppression Systems are to be
designed, installed, inspected, maintained, tested and recharged by qualified and trained
personnel in accordance with the following:
• Standard of the National Fire Protection Association No. 2001, titled "Clean Agent Fire
Extinguishing Systems".
• BS EN ISO 14520-1 and 9 Gaseous Fire Extinguishing Systems Physical Properties and
System Design for HFC-227 ea extinguishant.
• All instructions, limitations, etc. contained in this manual.
• All information contained on the system container nameplate(s).
• Storage, handling, transportation, service, maintenance, recharge and test of agent storage
containers shall be performed only by qualified and trained personnel in accordance with
the information in this manual and the relevant compressed gas standards.
• Regulations imposed by the Authority Having Jurisdiction for the hazard to be protected.
Any questions concerning the information presented in this manual should be addressed to:

Thame Park Road,
Thame,
Oxfordshire,
OX9 3RT, UK
Tel: +44 (0)1844 265003
Fax: +44 (0)1844 265156

1-1
1.2 INTRODUCTION
Kidde Fire Protection GX-20 systems are listed by Underwriters Laboratories Inc. (UL), Loss
Prevention Certification Board (LPCB) and approved by Factory Mutual (FM). These systems
are designed for total flooding in accordance with NFPA 2001: "Standard on Clean Agent Fire
Extinguishing Systems" and BS EN ISO 14520 Gaseous Fire Extinguishing Systems. These
systems have been tested to limits established jointly by UL and FM. In any situation not
specifically covered by this manual, the application and installation of the system must meet the
requirements of the standards as stated. In any case, all installations must meet the requirements
of the local Authority Having Jurisdiction.
The complexity of two-phase flow does not allow for any simple method of manual FM-200
calculation. For this reason, the flow calculations and design criteria described in this manual
have been incorporated into the computer software programme. The calculations are based on
conserving mass, energy and momentum in the pipe network. The routine calculates the flow in
quasi-steady state steps from the initiation of the discharge to the final gas blow down.
The system designer must become thoroughly familiar with the Kidde Fire Protection Clean
Agent Flow Calculation Program User's Guide, to determine the proper procedures for applying
the input parameters to the program. The User's Guide can be found on the software installation
CD, Part No. D3882-017. There are a number of limitations to these input parameters which
must be observed if accurate results are to be obtained.
Kidde Fire Protection GX20 Engineered FM-200 Fire Suppression Systems combine an
environmentally safe fire suppression agent, highly effective detection devices and specially
developed components for fast agent discharge. The resulting rapid suppression of a fire reduces
property damage and products of combustion to the lowest possible level. These systems are
electrically, pressure and/or cable operated, with a normal design discharge time of less than 10
seconds. GX20 containers can be strategically located throughout a protected zone, eliminating
expensive piping.

1-2
CHAPTER 2
SYSTEM DESCRIPTION
2.1 GENERAL
Kidde Fire Protection GX20 Engineered FM-200 systems are used to suppress fires in specific
hazards or equipment located where an electrically non-conductive agent is required, where agent
cleanup creates a problem, where extinguishing capability with low weight is a factor, and where
the hazard is normally occupied. Kidde Fire Protection GX20 systems are intended to protect
the following total flooding applications:
• Data processing facilities

• Telecommunications facilities
• Process control rooms
• High value medical facilities
• High value industrial equipment areas
• Libraries, museums, art galleries
• Anechoic chambers
• Flammable liquid storage areas
GX20 systems are designed to be suitable for the following classes of fire:
Energised electrical equipment

Class A - Surface types: wood or other cellulose-type material
Class B - Flammable liquids
For flammable gas applications the gas supply must be isolated prior to the extinguishant release.
For inerting applications please contact Kidde Fire Protection. GX20 systems are not designed
for explosion suppression. For hazards which might pose the risk of explosion, or an explosive
environment please contact Kidde Fire Protection.
For hazards beyond the scope described above, the designer must consult with Kidde Fire
Protection and EN ISO 14520, NFPA 2001 on the suitability of FM-200 for the protection,
necessary design concentrations and personnel exposure effects from that concentration.
FM-200 must not be specified where the following material may be present:
Pyrotechnic chemicals containing their own oxygen supply

Reactive metals - sodium, potassium, magnesium, titanium, uranium and plutonium.
Metal hydrides.
FM-200 is not suitable for local application systems, as this has not been tested to date.

2-1
Operating Temperature Range Limitations:
The operating temperature range for all components used in Kidde Fire Protection GX20 systems
is: 0 to 54°C (32 to 130°F).
2.2 EXTINGUISHING AGENT
FM-200 (1,1,1,2,3,3,3 - heptafluoropropane) is a compound of carbon, fluorine and hydrogen

(CF3CHFCF3). It is colourless, odourless and electrically non-conductive. It suppresses fire by
a combination of chemical and physical mechanisms without directly affecting the available
oxygen. This allows personnel to see and breathe, permitting them to leave the fire area safely.
FM-200 has acceptable toxicity for use in occupied spaces when used as specified in the United
States Environmental Protection Agency (EPA) Significant New Alternatives Policy (SNAP)
program rules. Although FM-200 is considered non-toxic to humans in concentrations necessary
to extinguish most fires, certain safety considerations should be observed when applying and
handling the agent. The discharge of FM-200 may create a hazard to personnel from the
undecomposed agent itself and from the decomposition products which result when the agent is
exposed to fire or other hot surfaces. Exposure to the agent is generally of less concern than is
exposure to the decomposition products. Unnecessary exposure to the agent or the
decomposition products should be avoided. For exposure restrictions relevant to where the
system is operational consult the Authority Having Jurisdiction for that locality.
Toxicity
Unnecessary exposure to clean agents is to be avoided in accordance with the requirements of
EN ISO 14520-1:2000, clause 5 and NFPA-2001. As such, upon operation of a system pre-
discharge alarm, all personnel should immediately exit the protected space. In no case shall
personnel remain in the room in which there is a fire. In the very unlikely instance where a clean
agent system should discharge unexpectedly into an occupied room, all personnel should proceed
in a clam and orderly manner to an exit and leave the room.
FM-200 has been evaluated for cardiac sensitisation through test protocols approved by the US
EPA. The EPA's SNAP Program classifies FM-200 as acceptable for use as a total flooding
agent in occupied spaces with specific limitations. Refer to the SNAP program rules for more
information.
Decomposition
When FM-200 is exposed to temperatures over approximately 700 °C (1300 °F), products of
decomposition (halogen acids) are formed. If the FM-200 is discharged in 10 seconds or less,
causing rapid extinguishment of flames, the amount of by-products formed is minimal.
Cleanliness
FM-200 is clean, leaves no residue, thereby eliminating costly after-fire clean-up and keeping
expensive "down-time" to a minimum. Most materials such as steel, stainless steel, aluminium,
brass and other metals as well as plastics, rubber and electronic components are unaffected by
exposure to FM-200.

2-2
Other Safety Considerations
The high pressure discharge of FM-200 from the system nozzle(s) can create noise loud enough
to be startling. The high velocity discharge can be significant enough to dislodge objects located
directly in the discharge path. Enough turbulence may be created in the enclosure to move
unsecured paper and other light objects. Direct contact with the vapourising agent being
discharged from the nozzle(s) will have a chilling effect on objects, and can cause frost-bite burns
to the skin. The liquid phase vapourises rapidly when mixed with air, and limits the chilling
hazard to the immediate vicinity of the nozzle(s). Although FM-200 is colourless, discharge into
humid atmospheres may cause a reduction of visibility for a short time, due to fogging.
Storage
FM-200 is stored in steel GX20 containers at 25 bar at 21 °C (360 psig at 70 °F), as a liquid with
nitrogen added to improve the discharge characteristics. When discharged, the FM-200 liquid
vapourises at the discharge nozzles and is uniformly distributed as it enters the fire area.
Table 2.1 FM-200 Physical Properties
Molecular Weight 170.03
Freezing Point -131°C (-204°F)
Boiling Point at 1 atm -16.4°C (2.6°F)
Vapour Pressure 2.26 bar absolute @ 4.4°C (32.9 psia @ 40°F)
4.57 bar absolute @25°C (66.4 psia @ 77°C)
10.2 bar absolute @ 54°C (148.2 psia @ 130°F)
Critical Temperature 101.7°C (215.1 °F)
Critical Density 621 kg/m³ (38.76 lb/ft³)
Critical Pressure 29.0 bar absolute (422 PSIA)
Critical Volume 1.61 l/kg (0.0258 cu. ft/lb)
Specific Heat, saturated vapour at 25°C (77°F) 0.2633 kcal/kg °C (0.2633 Btu/lb °F)
Specific Heat, saturated vapour at 25°C (77°F) 0.1856 kcal/kg °C (0.1856 Btu/lb °F)
Specific Heat, saturated vapour at 1 atm, 25°C (77°F) 0.1734 kcal/kg °C (0.1734 Btu/lb °F)
Heat of vapourisation at boiling point 31.7 kcal/kg (57.0 Btu/lb)
Thermal conductivity, liquid at 25°C (77°F) 0.069 W/m °K (0.040 Btu/hr ft °F)
Thermal conductivity, vapour at 25°C (77°F) 0.012 W/m °K (0.0068 Btu/hr ft °F)
Viscosity, liquid at 25°C (77°F) 0.184 centipoise (0.000124 lbm/ft s)
Viscosity, vapour at 25°C (77° F) 0.0132 centipoise (0.00000887 lbm/ft s)
Surface tension at 25°C (77°F) 7.00 mN/m (7.00 dyn/cm)

2-3
Figure 2.1 FM-200 Pressure/Temperature Curve
2.3 COMPONENT DESCRIPTIONS
Refer to Appendix C for component data sheets.
2.3.1 GX20 Cylinder/Valve Assemblies
FM-200 is stored in steel GX20 cylinders as a liquid super-pressurised with nitrogen to 25 bars
at 21 °C (360 PSIG at 70 °F). The cylinder/valve assembly is equipped with: pressure gauge,
burst disc, and a supervisory pressure switch connection for optional monitoring of the cylinder
pressure. In addition, each cylinder/valve assembly is provided with an actuation port cap and
a valve outlet protection cap that must be installed on the discharge outlet whenever a cylinder
is not in service. These caps are added safety features designed to prevent uncontrolled accidental
discharge that may result in serious injury or property damage. For transportation, these cylinders
are also fitted with a valve protection cap in accordance with the Transportable Pressure
Equipment Directive (TPED) 99/36/EC.
WARNING
THE SAFETY CAP MUST BE INSTALLED ON THE DISCHARGE OUTLET
WHENEVER A CHARGED CYLINDER/VALVE ASSEMBLY IS NOT
CONNECTED TO THE SYSTEM PIPING. FAILURE TO INSTALL THE
SAFETY CAP COULD RESULT IN VIOLENT MOVEMENT OF THE
CONTAINER IN THE EVENT OF INADVERTENT ACTUATION. FAILURE
TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN INJURY TO
PERSONNEL AND DAMAGE TO PROPERTY.

2-4
2.3.1.1 Vertical Mount
Table 2.2 describes the 5 through 368 litre cylinder assemblies designed for vertical
installation. The cylinders are equipped with a straight siphon tube and can only be mounted
in a vertical (upright) position. The 81, 142, 243 & 368 litre cylinders can be provided with a
liquid level indicator (LLI), at additional cost.
Table 2.2 Dimensions - GX20 Cylinder/Valve Assemblies

for Vertical Installation Only
Part No. Valve Nominal Volume LLI Nominal Nominal Diameter

(litre) Height (mm) (mm)
E7763-101-01-EU GCV40 5 No 440 180
E7763-102-01-EU GCV40 8 No 640 180
E7763-103-01-EU GCV40 16 No 680 230
E7763-104-01-EU GCV40 28 No 990 230
E7763-105-01-EU GCV40 51 No 920 330
E7763-106-05-EU GCV50 81 No 1340 330
E7763-107-02-EU GCV50 81 Yes 1340 330
E7763-108-01-EU GCV50 142 No 1490 410
E7763-109-01-EU GCV50 142 Yes 1490 410
E7763-110-01 GCV65 243 No 1445 560
E7763-111-01 GCV65 243 Yes 1445 560
E7763-110-05-EU GCV80 243 No 1470 560
E7763-111-05-EU GCV80 243 Yes 1470 560
E7763-112-01-EU GCV80 368 No 1780 610
E7763-113-01-EU GCV80 368 Yes 1780 610

2-5
Table 2.3 Fill Range - GX20 Cylinder/Valve Assemblies
Part No. Nominal Fill Range (kg) Equivalent Length Equivalent Length
Volume w/o Flex Hose (m) w/ Flex Hose (m)
(litre)
E7763-101-01-EU 5 3.0 to 4.5 18.84 19.81
E7763-102-01-EU 8 4.0 to 9.0 18.84 19.81
E7763-103-01-EU 16 8.0 to 18.0 18.84 19.81
E7763-104-01-EU 28 14.0 to 31.5 18.84 19.81
E7763-105-01-EU 51 24.5 to 56.5 18.84 19.81
E7763-106-05-EU 81 39.0 to 90.5 17.98 19.81
E7763-107-02-EU 81 39.0 to 90.5 17.98 19.81
E7763-108-01-EU 142 68.0 to 158.5 17.98 19.81
E7763-109-01-EU 142 68.0 to 158.5 17.98 19.81
E7763-110-01 243 117.0 to 272.0 17.98 19.81
E7763-111-01 243 117.0 to 272.0 17.98 19.81
E7763-110-05-EU 243 117.0 to 272.0 15.00 19.81
E7763-111-05-EU 243 117.0 to 272.0 15.00 19.81
E7763-112-01-EU 368 177.0 to 408.0 15.00 24.00
E7763-113-01-EU 368 177.0 to 408.0 15.00 24.00
2.3.1.3 Cylinder Pressure Gauge Calibration

The Kidde Fire Protection GX20 equipment listed herein is designed for an operating temperature
range of: 0 to 54 °C (32 to 130 °F).
Table 2.6 shows the cylinder gauge pressure-temperature relationship based on a maximum fill
density of 1.12 kg/l (70 lbs./ft3).
Table 2.6 Cylinder Pressure Gauge Calibration
°C 0 10 15 20 25 30 35 40 45 50 55
Bar 20.0 22.0 23.4 24.5 26.0 27.3 28.6 30.3 32.0 33.1 34.5
2.3.2 Liquid Level Indicators

The optional liquid level indicator consists of a hollow metal tube inserted into a special fitting
located in the top of the 81, 142, 243 & 368 litre GX20 cylinder. The indicator is provided with
a graduated tape designed to sense the position of a toroidal magnet encased within an internal
float riding on the liquid surface. The graduations on the tape indicate the location of the liquid
level within the cylinder.

2-6
2.3.3 Cylinder Straps and Brackets
Steel straps and brackets are used to mount the cylinders in a vertical position. Cylinder straps
(P/Ns: C6331-103, -104, -105-02, -106, -107 and -121) are available for all sizes of cylinders.
Wall brackets (P/Ns: D1162-001, -002, -003 and -004) are available for the 5, 8, 16 and 28 litre
size cylinders. Cradles (P/Ns: C6331-122, -124 and -126) and front clamps (P/Ns: C6331-123,
-125 and -127) are available for the 51, 81, 142 and 243 litre size cylinders.
2.3.4 Control Heads
2.3.4.1 Electric Control Heads
Part Nos. B6793-701 and B6793-709.
These control heads provide for electric actuation of the GX20 cylinder valve. The control head
is operated electrically from the detection and control system, and/or a remote manual station.
B6793-701 can also be operated locally with the manual lever on the electric control head.
Control head, Part No. B6793-709, mounts directly on top of the GX20 cylinder valve (except
GCV80). Its stackable design allows connection of a manual or pressure operated control head
to the top of the control head.
All electric control heads are self-venting to prevent accidental system discharge in the event of
a slow build up of pressure in a pilot line. A suitable control unit for use with the following
control heads, shall be provided for supervision of the releasing and in addition, a 24 hour back-
up power source shall be provided per ISO 14520-1 or NFPA requirements as required.
Table 2.7 Electric Control Heads
Part No. Voltage Amps Solenoid Type
B6793-701 24 Vdc 2.0 Momentary
B6793-709* 24 Vdc 0.2 Continuous
WARNING
*THE STACKABLE CONTROL HEAD PART NUMBER B6793-709
SHALL NOT BE USED WITH THE GCV80 (3”) VALVED CYLINDERS.
THE CONTROL HEAD B6793-709 DOES NOT HAVE SUFFICIENT
FORCE TO ACTIVATE THE GCV80 VALVE AND MAY RESULT IN
A SYSTEM FAILURE. THE ELECTRICAL/MANUAL CONTROL
HEADS (P/Ns B6793-859, B6793-701, B6793-787 AND 890149) MAY BE
USED WITH THE GCV80 VALVE.
ELECTRIC CONTROL HEAD, PART NO. B6793-709, IS DESIGNED
FOR INSTALLATION DIRECTLY ON KIDDE GX20 CYLINDER
/VALVES ONLY. THIS CONTROL HEAD MUST NOT BE INSTALLED
ON ANY OTHER TYPE OF CYLINDER/VALVE, NITROGEN
CYLINDER/VALVE, CARBON DIOXIDE CYLINDER /VALVE OR
STOP (DIRECTIONAL) VALVE. INSTALLATION OF THIS
CONTROL HEAD TO ANY OTHER DEVICE, E.G. PRESSURE
OPERATED CONTROL HEAD, WILL RESULT IN FAILURE OF THE
DEVICE TO OPERATE WHEN CONTROL HEAD IS ACTUATED.

2-7
2.3.4.2 Electric and Cable Operated Control Heads
Part Nos. B6793-702 and B6793-703.
These control heads provide for both electric actuation or remote cable operation. These control
heads mount directly on the top of the GX20 cylinder valve or nitrogen pilot cylinder. The
control head is operated remotely by an electrical signal from the detection system or electric
manual pull station. The control head can also be operated mechanically from a remote cable
operated manual pull station or locally using the manual lever on the control head.
All electric/cable operated control heads are self-venting to prevent accidental system discharge
in the event of a slow build up of pressure in a pilot line. A suitable control unit for use with the
following control heads, shall be provided for supervision of the releasing and in addition, a 24
hour back-up power source shall be provided per ISO 14520-1 or NFPA requirements as
required.
Table 2.8 Electric and Cable Operated Control Heads
Part No. Type Voltage Amps Rating
B6793-702 Standard 24 Vdc 2.0 momentary -
B6793-703 Explosion Proof 24 Vdc 1.65 continuous 33.0 W
2.3.4.3 Cable Operated Control Head

Part No. B6793-704.
This control head is used for systems designed for manual operation only. The cable operated
control head mounts directly on top of the GX20 cylinder valve. The control head is operated
remotely from a cable manual pull station or locally using the manual lever on the control head.
2.3.4.4 Lever Operated Control Head
Part No. B6793-705.
This type of control head is equipped with an operating lever secured in the closed position by
a safety pull pin. By removing the safety pin, the lever can be manually rotated to the open
position, thereby activating the cylinder or valve on which it is installed.
2.3.4.5 Pressure Operated Control Head
Part Nos. B6793-707, B6793-708 (stackable) and B6793-706 (pressure and lever operated).
The pressure operated control heads allow for pneumatic actuation of GX20 cylinders and are
mounted directly on top of the GX20 cylinder valve. The pressure operated control heads are
self-venting to prevent accidental system discharge in the event of a slow build up of pressure
in the pilot line.

2-8
2.3.4.6 Explosion proof
Part No. B6793-859
The explosion proof control head has a continuous current draw, which must be accounted for
at the control panel. The actuating pin latches in the released position and must be mechanically
reset prior to rearming the system. Refer to the data sheet for ATEX and hazardous location
classification details
Table 2. 9 Explosion proof control head
Part No. Type Voltage Amps Rating

18 Vdc @ 0.2 A to
B6793-859 Explosion Proof 24 Vdc 0.27 Continuous
30 Vdc @ 0.5 A
2.3.5 Cable Manual Pull Station, Surface Mounted

Part No. B6793-782.
The surface mounted remote cable manual pull station is a cable operated device. To operate the
GX20 system, break the glass plate on the box using the attached hammer and pull the handle.
2.3.6 Actuation Accessories
2.3.6.1 Nitrogen Cylinder and Mounting Bracket
Part Nos. B6793-720 and B6793-721.
Gas pressure from a nitrogen cylinder is routed to the pressure operated control head mounted
on each GX20 cylinder using pilot tubing. When the control head on the remote nitrogen
cylinder is actuated, the GX20 cylinder will be activated, causing FM-200 to be discharged from
the cylinder. The nitrogen cylinder can be used in single and multiple cylinder systems. Upon
activation by a control head, gas pressure is routed from the nitrogen cylinder to pressure
operated control heads mounted on each GX20 cylinder, resulting in complete system discharge.
2.3.6.2 Flexible Actuation Hoses
Part Nos. B6793-771 (559 mm long) and B6793-772 (762 mm long).
The flexible actuation hose is used in multiple cylinder systems. Pilot pressure is directed to
a pressure operated control head on each GX20 cylinder valve using a 1/4-inch NB actuation
hose.
2.3.6.3 Master Cylinder Adaptor Kit
Part No. B6793-770.
The master cylinder adaptor kit provides a means of connecting a flexible actuation hose to the
master and slave cylinder/valve assemblies. The adaptor kit is provided with a cap intentionally
chained to the adapter to prevent loss while in service and must not be removed from its chain.
The kit also contains a pressure sensitive label that is placed on the cylinder valve after adaptor
installation.

2-9
2.3.6.4 Tees, Elbows, and Adaptors
Part Nos. B6793-775 (tees), B6793-774 (elbow) and B6793-773, C3466-301, C3466-302 and
C3496-304 (adaptors).
The tees, elbows and adaptors are used for interconnection of actuation hoses and pilot tubing
to pressure operated control heads in multiple cylinder system installations.
2.3.7 Discharge Accessories
2.3.7.1 Check Valve (1/4 inch)
Part No. B6793-786.
1/4-inch NB check valves are installed in the pilot actuation line if more than one nitrogen
actuator is used.
2.3.7.2 Flexible Discharge Hoses
Part Nos. B6793-760 (40 mm NB), B6793-761 (50 mm NB), B6793-763 (65 mm NB), D7715-
037 (80mm NB grooved/NPT) and D7715-038 (80mm NB grooved/grooved)
FM-200 agent is routed from the GX20 cylinders to the discharge piping by a flexible 40, 50, 65
and 80mm NB. The hose is connected to the discharge outlet of the GX20 cylinder valve and
terminates at the system piping or elbow check of the discharge manifold.
2.3.7.3 Valve Outlet Adaptors
Part Nos. K63497-02, K63497-03 and K63497-04.
A valve outlet adaptor is used to connect the cylinder valve outlet to the BSPT discharge piping
when no flexible discharge hose is used.
Note: 3” valve cylinders are equipped with a roll-groove outlet. Use part nos B6782-177 and
B6782-182 to connect to BSP or NPT piping networks respectively.
2.3.7.4 Manifold EL-checks
Part Nos. B6793-762 (50 mm NB EL-check) and B6793-764 (65 mm NB EL-check).
Manifold EL-checks are installed at the discharge manifold in a multiple cylinder arrangement
to allow removal of any GX20 cylinder from the manifold while still retaining a closed system.
The 50 mm NB EL-check is used on the 5 through 142 litre cylinders and the 65 mm NB
EL-check is used on the 243 litre cylinder with the GCV65 only.
CAUTION
Manifold EL-checks are not intended to be used as check valves in main/reserve systems.
2.3.7.5 Swing checks and Check Valves
Part Nos. B6793-869 (80 mm NB) and B6793-805 (50 mm NB)
Swing checks are installed at the discharge manifold for multiple cylinder arrangement to
maintain a closed system.
A full range of check valves (1/2” to 3” NPT) are available. See data sheet (B6793-806 to -812).

2-10
Table 2.10 Check Valves, Equivalent Lengths
Part No. Description Pipe type Equivalent Length / m
B6793-762 Elbow Check 50mm NB (2” NPT) 40 T & 40 W 4.88
B6793-764 Elbow Check 65mm NB (2.5” NPT) 40 T & 40 W 5.33
B6793-805 Swing Check 50mm NB (2” NPT) 40 T & 40 W 4.06
B6793-869 Swing Check 80mm NB (3” NPT) 40 T & 40 W 3.96
B6793-806 Check Valve 15mm NB (1/2” NPT) 40 T & 40 W 2.13
B6793-807 Check Valve 20mm NB (3/4” NPT) 40 T & 40 W 5.18
B6793-808 Check Valve 25mm NB (1” NPT) 40 T & 40 W 3.66
B6793-809 Check Valve 32mm NB (1 1/4” NPT) 40 T & 40 W 15.54
B6793-810 Check Valve 40mm NB (1 1/2” NPT) 40 T & 40 W 17.37
2.3.7.6 Pressure Operated Switches

Part Nos. B6793-731 and B6793-732
Pressure switches operate from system pressure upon discharge to energise or de-energise
electrically operated equipment. Pressure switches may be used to shut down machinery and
ventilation or to annunciate system discharge. Refer to the data sheet for ATEX and hazardous
location classification details
2.3.7.7 Pressure Operated Trip

Part No. B6793-733.
Pressure trips are used to close off the hazard space upon system discharge. The trips, operated
by system pressure, are designed to release self-closing units for doors, windows and dampers.
The maximum load to be attached to a pressure trip is 45 kg, this is based on a minimum pressure
of 6 bar at the pressure trip.
2.3.8 Nozzles
2.3.8.1 Discharge Nozzles
Discharge nozzles are used to disperse FM-200 uniformly throughout the hazard area. Patterns
are designed to direct discharged FM-200 away from the ceiling, thus minimising the possibility
of disturbance to ceiling tiles and light fittings. Nozzles are available to discharge in either 180°
or 360° patterns, depending on location. The nozzles are brass, with BSP female pipe threads
(NPT nozzles are available on request).

2-11
2.3.9 Other Accessories
2.3.9.1 Corner Pulleys
Part Nos. B6793-783 (watertight applications) and B6793-784 (industrial applications).
Corner pulleys are used to change direction of cable lines without binding to ensure smooth
operation.
2.3.9.2.1 Supervisory Pressure Switch GCV40, 50 and 65
Part No. 06-118262-001
The cylinder supervisory pressure switch is intended to detect a fall in pressure in the FM-200
cylinder. The switch can be wired for either normally-open or normally-closed operation,
depending on installation requirements. The supervisory pressure switch, Part No. 06-118262-
001, can be installed on cylinders with GCV 40, 50 and 65 valves. If the pressure inside the
cylinder falls below 21 bar (305psig), the switch contacts will transfer and invoke a “fault” signal
at the control panel.
2.3.9.2.2 Supervisory Pressure Switch GCV80
Part No. B6793-908
The cylinder supervisory pressure switch is intended to detect a fall in pressure in the FM-200
cylinder. The switch can be wired for either normally-open or normally-closed operation,
depending on installation requirements. The supervisory pressure switch, Part No. B6793-908,
can be installed on cylinders with GCV80 valves only. If the pressure inside the cylinder falls
below 21 bar (305psig), the switch contacts will transfer and invoke a “fault” signal at the control
panel.
2.3.9.3 Main To Reserve Transfer Switch
Part No. B6793-790.
The main to reserve transfer switch is installed on systems having main and reserve cylinders.
Placing the switch in either the MAIN or RESERVE position provides an uninterrupted fire
protection capability during system maintenance or in the event of a system discharge.
2.3.9.4 Hydrostatic Test Adaptors
The hydrostatic pressure test adaptor is installed on the GX20 cylinder in place of the cylinder
valve when the cylinder is to be hydrostatically pressure tested. For cylinder test
requirements, refer to Section 6.4 of this manual.
2.3.9.5 Cylinder Recharge Adaptors
The recharge adaptor is installed in the cylinder discharge outlet during the cylinder charging
procedure. This adaptor is used for refilling the cylinder with FM-200 agent and super-
pressurising the cylinder with nitrogen.
Note: The GCV80 valve and associated cylinder (new style 243ltr and 368ltr) do not require a
recharge adaptor. Recharge of these cylinders is achieved via the ½”NPT connection on the
grooved fitting plate on the outlet port.
2.3.9.6 Cylinder Seating Adaptor
The seating adaptor is installed on the cylinder actuation port during the cylinder charging
procedure. This adaptor is used for seating the valve assembly after charging and super-
pressurization is complete.

2-12
2.3.10 Detectors and Control Panel
2.3.10.1 Detectors
Detectors (ionization), photoelectric, thermal, ultraviolet, ultraviolet/infra-red, etc.) installed
for use in conjunction with Kidde Fire Protection GX20 systems shall be UL Listed, FM
and/or LPCB Approved for the intended application.
2.3.10.2 Control Panel
The control panel used shall be UL Listed, FM and/or LPCB Approved for releasing device
service and compatible with Kidde Fire Protection GX20 equipment.

2-13
CHAPTER 3
DESIGN
3.1 GENERAL
This chapter is intended for system designers and installers. It outlines the steps needed to design
the system including the limitations imposed on the design by the system hardware.
System design is based on the requirements of standards BS EN ISO 14520 parts 1 & 9, NFPA
2001 (current editions) and the Authority Having Jurisdiction (AHJ).
3.2 DESIGN CRITERIA
The complexity of two-phase flow formulas does not allow for any simple method of manual
FM-200 calculation. For this reason, the flow calculations and design criteria described in this
manual have been programmed into the GX20 Clean Agent Flow Calculation program.
CAUTION
The Clean Agent Flow Calculation program is the only calculation method
to be used with the Kidde GX20 equipment. No other calculation method
is acceptable to Kidde Fire Protection.
The system designer must become thoroughly familiar with the Kidde Fire Protection Clean
Agent Flow Calculation Program User's Guide, to determine the proper procedures for applying
the input parameters to the program. The User's Guide can be found on the software installation
CD, Part No. D3882-017. There are a number of limitations to these input parameters which
must be observed if accurate results are to be obtained. Most of these limitations are in the
program. However, there are certain restrictions that must be addressed by the system designer
before applying the input data. This chapter describes the essential design parameters and design
limitations which must be considered.
To design a Kidde Fire Protection GX20 Engineered FM-200 system, carry out the following
steps.
1. Perform a hazard analysis and survey of protected area.

2. Determine the design concentration required for the hazard.
3. Calculate the volume of the protected area.
4. Calculate FM-200 agent quantity to provide required design concentration at
minimum expected ambient temperature in protected area.
This information is given for estimating purposes only. The computer program calculates this
information for the designer.

3-1
NFPA 2001 and the US Environmental Protection Agency Significant New Alternatives Policy
(SNAP) list provide specific guidelines for the use of FM-200. The minimum design
concentration for systems specified to NFPA 2001, total flooding applications is 6.25% v/v. For
systems specified to BS EN ISO 14520, a minimum design concentration of 7.5% v/v should be
used. For either specification a higher concentration may be required for the specific hazard
being protected.
IMPORTANT
The agent required must be based on the lowest expected ambient

temperature in the protected space. Care must be taken that the
calculated concentration for normally occupied spaces at the highest
expected ambient temperature in the space does not exceed the value for
of 10.5% v/v per NFPA 2001.
Per NFPA 2001 and BS EN ISO 14520, FM-200 systems with design concentrations below the
NOAEL (9% v/v) are permitted for use in occupied areas. FM-200 can be designed between 9%
and 10.5% for a five minute exposure using the PBPK model. GX20 systems with design
concentrations above the NOAEL are not permitted to be in automatic mode whilst occupied.
Table 3.1 gives the minimum design concentrations for FM-200 with various fuels.

3-2
3.3 AGENT CONCENTRATION
Table 3.1 FM-200 Fire Suppression Design Concentrations

% v/v
Fuel Cup Design Conc. Fuel Cup Design Conc.

burner burner
(%v/v) %v/v (%v/v) %v/v
(cup burner + 30%) (cup burner + 30%)
Acetone 6.9 9.0 Hydraulic Fluid* 6.5 8.5

Acetonitrile 4.3 7.0 Hydraulic Oil* 5.9 7.7
t-Amyl Alcohol 7.3 9.5 Hydrogen 13.2 17.2
AV Gas* 6.5 8.5 Isobutyl Alcohol 7.6 9.9
Benzene 5.5 7.2 Isopropanol 7.5 9.8
n-Butane 6.6 8.6 JP4* 6.9 9.0
n-Butanol 7.6 9.9 JP5* 6.9 9.0
2 –Butoxyethanol 7.4 9.6 Kerosene* 7.4 9.6
2 -Butoxyethyl Acetate 6.9 9.0 Methane 5.5 7.2
n-Butyl Acetate 7.0 9.1 Methanol 10.4 13.5
Carbon Disulfide 11.8 15.4 2-Methoxyethanol 9.4 12.2
Chloroethane 6.3 8.2 Methyl Ethyl Ketone 7.4 9.6
Crude Oil* 6.5 8.5 Methyl Isobutyl Ketone 7.0 9.1
Cyclohexane 7.2 9.4 Mineral Spirits* 6.6 8.6
Cyclohexylamine 8.3 8.7 Morpholine 7.9 10.3
Cyclopentanone 7.4 9.6 Nitromethane 9.9 12.9
1,2 –Dichloroethane 5.8 7.6 n-Pentane 6.8 8.8
Diesel* 6.7 8.7 Propane 6.7 8.7
N,N –Diethylethanolamine 7.8 10.1 1-Propanol 7.7 10.0
Diethyl Ether 7.5 9.8 Propylene 6.2 8.1
Ethane 6.7 8.7 Propylene Glycol 8.6 11.2
Ethanol 8.3 10.8 Pyrrolidine 7.3 9.5
Ethyl Acetate 6.8 8.9 Tetrahydrofuran 7.4 9.6
Ethyl Benzene 6.3 8.2 Tetrahydrothiophene 6.6 8.6
Ethylene 8.4 10.9 Toluene 5.6 7.3
Ethylene Glycol 7.6 9.9 Toluene-2, 4-Diisocyanate 4.0 7.0
Gasoline* 6.9 9.0 Transformer Oil* 7.3 9.5
n-Heptane 6.7 8.7 Turbine Oil** 7.2 9.4
n-Hexane 6.9 9.0 Xylene 6.0 7.8
1-Hexene 5.8 7.6
* General Guideline - MSDS Required to determine proper concentration
** Texaco R & O 32
Typical Class A hazards include surface burning type fires such as wood or other cellulose type
materials.
For other fire risks please consult Kidde Fire Protection.

3-3
3.4 FM-200 QUANTITY
Table 3.2 FM-200 Total Flooding Concentration Factors (w/v)
Temp Specific FM-200 Concentration % by Volume

°C Volume
kg/m³ 6.25 7 7.5 8 9 10 11 12
0 0.1268 0.5258 0.5936 0.6388 0.6858 0.7800 0.8763 0.9748 1.0755
5 0.1294 0.5152 0.5816 0.6261 0.6719 0.7642 0.8586 0.9550 1.0537
10 0.1320 0.5051 0.5700 0.6140 0.6585 0.7490 0.8414 0.9360 1.0327
15 0.1347 0.4949 0.5589 0.6023 0.6457 0.7344 0.8251 0.9178 1.0126
20 0.1373 0.4856 0.5483 0.5910 0.6335 0.7205 0.8094 0.9004 0.9934
25 0.1399 0.4765 0.5382 0.5802 0.6217 0.7071 0.7944 0.8837 0.9750
30 0.1425 0.4678 0.5284 0.5697 0.6104 0.6943 0.7800 0.8676 0.9573
35 0.1450 0.4598 0.5190 0.5596 0.5996 0.6819 0.7661 0.8522 0.9402
40 0.1476 0.4517 0.5099 0.5499 0.5891 0.6701 0.7528 0.8374 0.9230
45 0.1502 0.4439 0.5012 0.5405 0.5790 0.6586 0.7399 0.8230 0.9000
50 0.1527 0.4366 0.4929 0.5314 0.5694 0.6476 0.7276 0.8093 0.8929
55 0.1553 0.4293 0.4847 0.5226 0.5600 0.6369 0.7156 0.7960 0.8782
To determine the weight of agent at minimum design concentrations for situations not given in
Table 3.2, use the following equation:
W = (V/s) X [c/(100-c)]
where;
W= agent weight required
V= volume of space to be flooded
s= specific volume of superheated FM-200 vapour
c= desired concentration, % v/v, in air at the temperature indicated.
The specific volume of superheated FM-200 vapour, s, may be approximated using the following
equation;
Specific Volume S =0.12693 + 0.0005131 T
Where: T = temperature in °C
NOTE: Concentrations from 6.25 to 9% v/v are for use in both occupied and non-
occupied spaces. Concentrations higher than 9% are for use in automatic
mode for non-occupied spaces only.

3-4
3.5 ATMOSPHERIC CORRECTION
Where the system is to be installed and may experience the effects of abnormal altitudes,
consideration must be made for correction, refer to Table 3.3.
Table 3.3 Atmospheric Correction Factor
Altitude km (feet) Enclosure Pressure Atmospheric

mm Hg (psia) Correction
-0.92 (-3000) 840 (16.25) 1.11
-0.61 (-2000) 812 (15.71) 1.07
-0.30 (-1000) 787 (15.23) 1.04
-0.00 (0) 760 (14.71) 1.00
-0.30 (1000) 733 (14.18) 0.96
-0.61 (2000) 705 (13.64) 0.93
-0.92 (3000) 678 (13.12) 0.89
-1.21 (4000) 650 (12.58) 0.86
-1.53 (5000) 622 (1204) 0.82
-1.84 (6000) 596 (11.53) 0.78
-2.14 (7000) 570 (11.03) 0.75
-2.44 (8000) 550 (10.64) 0.72
-2.75 (9000) 528 (10.22) 0.69
-3.05 10000) 505 (9.77) 0.66
3.7 DETERMINE INTEGRITY OF THE HAZARD.
Will additional agent be required to offset leakage of the agent from the hazard? If so, consult
Kidde Fire Protection.
3.8 AGENT STORAGE CONTAINERS.
Operating Temperature Range
The Kidde Fire Protection GX20 equipment listed herein is designed to operate within a
temperature range of 0 to 54°C (32 to 130°F). The Clean Agent Flow Calculation program is
designed for 21°C cylinder operating temperature.
The cylinder operating temperature must be in the range of 16 to 27 °C (60 to 80 °F) for a single
unbalanced system protecting two or more separate hazards. If the cylinder operating/storage
temperature is outside this range, an insufficient quantity of FM-200 may be discharged from one
or more discharge nozzles.

3-5
Containers must be located as near to the protected space as possible. Cylinder storage
temperature range is between 0 to 54 °C (32 to 130 °F). Additional heating or cooling of the
cylinder storage space may be required to maintain this temperature range.
System Operating Pressure
The normal system operating pressure for Kidde GX20 equipment is 25 bar at 21 °C.
Table 3.4 Fill Range - GX20 Cylinder/Valve Assemblies

Part No. Valve Nominal Volume LLI Fill Range Empty Weight (kg)
(litre) (kg) (excluding safety cap)
E7763-101-01-EU GCV40 5 No 3.0 to 4.5 11
E7763-102-01-EU GCV40 8 No 4.0 to 9.0 14
E7763-103-01-EU GCV40 16 No 8.0 to 18.0 19
E7763-104-01-EU GCV40 28 No 14.0 to 31.5 26
E7763-105-01-EU GCV40 51 No 24.5 to 56.5 44
E7763-106-05-EU GCV50 81 No 39.0 to 90.5 65
E7763-107-02-EU GCV50 81 Yes 39.0 to 90.5 66
E7763-108-01-EU GCV50 142 No 68.0 to 158.5 106
E7763-109-01-EU GCV50 142 Yes 68.0 to 158.5 107
E7763-110-01 GCV65 243 No 117.0 to 272.0 152
E7763-111-01 GCV65 243 Yes 117.0 to 272.0 153
E7763-110-05-EU GCV80 243 No 117.0 to 272.0 202
E7763-111-05-EU GCV80 243 Yes 117.0 to 272.0 203
E7763-112-01-EU GCV80 368 No 177.0 to 408.0 245
E7763-113-01-EU GCV80 368 Yes 177.0 to 408.0 246

3-6
3.9 DETERMINE OTHER REQUIRED COMPONENTS.
Container mounting brackets.
Detection and control equipment required.
Options such as reserve agent supply, pressure switches, etc.
3.10 PREPARE LAYOUT DRAWING OF HAZARD AND SUPPRESSION SYSTEM.
Determine pipe size and layout:
Locate cylinders based on the following:
1. Number of cylinders required.
2. Storage temperature and environmental conditions, i.e. weather, area classification,
corrosive environment.
3. Accessibility.
4. Floor loading.
Locate piping based on the following:
1. Nozzle location.
2. Structural members for bracing pipe.
Draw piping isometric:
1. Dimension all pipe sections.
2. Locate all fittings.
3. Note all elevation changes.
Duration of discharge
Per NFPA 2001, the liquid agent discharge shall be completed in a nominal 10 seconds or less.
Discharge times shorter than 10 seconds are desirable to minimise production of breakdown
products. Discharge time as short as six seconds should be considered when circumstances
permit.
The maximum discharge time for a Kidde GX20 system to reach the extinguishing concentration
is 10 seconds or as otherwise required by the Authority Having Jurisdiction, but not less than six
seconds.
3.11 LOCATE NOZZLES BASED ON THE FOLLOWING:
All nozzles must be installed in a vertical (pendant) position with the nozzle facing down.
Nozzles
Nozzles are available in both 180° and 360° discharge patterns. The 180° (sidewall) nozzle is
designed for installation along the walls of the hazard, with the discharge directed away from the
wall on which it is installed. The 360° nozzle is designed to be installed in the centre of the area
being protected.

3-7
Ceiling Clearance
Nozzles must be installed so that the orifices are located 0.15 ± 0.05 m (6 ± 2 inches) below the
ceiling.
Maximum Ceiling Height
The maximum ceiling height when using GX20 nozzles (both 180° and 360°) is 4.87 metres
(16 feet). For hazard volumes higher than 4.87 metres, an additional row of nozzles is required.
The 4.87m coverage height includes the 0.15 ± 0.05 m (6 ± 2 inches) nozzle distance below the
ceiling.
Minimum Ceiling Height

The minimum ceiling height for a UL listed/FM Approved system is 0.3m (1ft).
Systems designed for enclosures 0.15 to 0.3 are acceptable, but not UL Listed or FM Approved.
Nozzle Area Coverage
Both the 180° and 360° nozzles were tested for maximum area coverage using a 12.2 wide by
13.4 metre long (40 by 44 feet) enclosure. Based on these parameters, the maximum area
coverage for each nozzle is described as a straight-line distance from the nozzle to the farthest
corner of the protected space. See Figure 3.1.
180° Nozzles
180° nozzles must be located 0.3 ± 0.05m from a wall, with the orifices directed away from the
wall. The nozzle shall be located as close to the centre of the wall as possible, but at least 1/3 of
the way along the wall.
180° nozzles have a maximum coverage area defined as any rectangle that can be inscribed in
a semicircle of distance 14.73m (48.3 ft, diagonal of a rectangle 12 x 13.3 m) Refer to figure 3.1
for further information.
180° nozzles may be used in a back-to-back configuration. The nozzles should be placed 0.3 m
to 0.6 m (1 to 2 ft) apart.
360° Nozzles
360° Nozzles must be located as close to the centre of the enclosure as possible. 360° Nozzles
have a maximum area defined as any rectangle that can be inscribed in a circle of radius 9.06 m
(29.7 ft, diagonal of a rectangle 6 x 6.65 m) Refer to figure 3.1 for further information.
Multiple Nozzles
Nozzles whose discharge patterns will intersect must be placed at least 3.3m (10 ft) apart to
assure adequate agent distribution.

3-8
Figure 3.1 Nozzle Coverage
The maximum distances, D, are shown in Table 3.6
Table 3.6 Maximum Nozzle Straight Line Distances
Nozzle D (metres) D (feet)

180° 14.73 48.33
360° 9.06 29.73
Walls and Obstructions

FM-200 discharged from the nozzle requires a certain length from the nozzle to atomise into a
gas. If the FM-200 comes into contact with a surface before the agent is fully atomised, frosting
can occur. As a result, the concentration throughout the enclosure will be less than the required
to appropriately protect the space. Therefore, nozzles must be located at least 1.2 to 1.8 m (4 to
6 ft) clearance from walls and/or significant obstructions (e.g. high rise racking and columns).
If this requirement cannot be met, additional agent may be discharged to compensate for this
agent “loss”.
Reduced Area Coverage

Consideration should be given to reducing nozzle spacing when obstructions that would impede
the uniform distribution of FM-200 throughout the area are present. Nozzle coverage must be
reduced to 7.6 x 7.6 m (25 x 25 ft) for enclosure heights of 0.15 to 0.3 m (6 to 12 inches).
Minimum average nozzle pressure
The nozzle pressure must be a minimum of 5.1 barg (74 psig) for the nozzle to effectively
disperse the agent and mix the agent with the air of the enclosure being protected.

3-9
Examples Determine the maximum nozzle area coverage for 180° and 360° nozzles
protecting a 6.1 metre wide enclosure.
180° Nozzle
Use D max. = 14.73 m (from Table 3.6)
Determine maximum length (L) of nozzle coverage.
L2 = (14.73)2 - (3.05)2
L = (216.97 - 9.31)1/2 = 14.42 m maximum
14.73 M
Figure 3.2 180° Nozzle Example

360° Nozzle
Use D max. = 9.1 m (from Table 3.6)
Determine maximum length (L) of nozzle coverage.
(L/2)2 = (9.06)2 - (3.05)2
L = 2(82.08 - 9.31)1/2 = 17.06 m maximum
9.06 M
Figure 3.3 360° Nozzle Example

3-10
3.12 PIPE SIZE
Refer to Table 3.7 for an estimating guide for sizing distribution piping.
Table 3.7 Pipe Size Estimation
Nominal Pipe Nominal Design Flow Rate (kg/sec)

Size
(mm) Minimum Maximum
15 0.5 1.4
20 0.9 2.5
25 1.6 3.9
32 2.7 5.7
40 4.1 9.0
50 6.4 13.6
65 9.0 25.0
80 13.6 40.9
100 25.0 56.8
125 40.9 90.9
150 54.5 136.4
NOTE: Table 3.7 is intended for use as a guide only. The Kidde Clean Agent Flow
Calculation program must be used for the final design.
CAUTION
The GX20 Computer Design Software is the only calculation method to be
used with GX20 FM-200 equipment. No other calculation method is
acceptable.
The following sections describe the essential design parameters and design limitations which
must be considered.
3.13 SOFTWARE LIMITS
First Branch Flow Split
To assure accuracy of the flow calculation, there are various agent flow limits. The maximum
% agent in pipe for all systems is 80%. There is a limit on the allowable percentage of agent
prior to the first tee. When these conditions are not met, the computer programme displays a
warning. It is then up to the system designer to correct the piping volume up to the first branch
split. For example, when reading Figure 3.4, in order to achieve 60% agent in pipe, a minimum
of 8.3% agent is required before the first tee. When this condition is not met, the computer
programme displays a warning. It is then up to the system designer to correct the piping volume
to the first branch split to meet this design requirement. See Figure 3.4

3-11
Figure 3-4 % of FM-200 In Pipe And Before First Tee
Maximum orifice area to pipe area ratio
The ratio between the nozzle orifice area for a 360° nozzle at the given node and the pipe cross
sectional area for the pipe segment preceding that nozzle is 0.72, or 72%.
Minimum orifice area to pipe area ratio
Maximum arrival time imbalance

The difference between liquid arrival times at any two of the nozzles must not exceed 0.8
seconds.
Maximum runout time imbalance

The difference between nozzle liquid runout times at any two of the nozzles must not exceed the
2.0 second maximum.
Maximum Elevation Differences in Pipe Runs

• If nozzles are only located above the container outlet, then the maximum elevation difference
between the container outlet and the furthest horizontal pipe run or discharge nozzle
(whichever is highest) shall not exceed 9m (30 ft).
• If nozzles are only located below the container outlet, then the maximum elevation difference
between the container outlet and the furthest horizontal pipe run or discharge nozzle
(whichever is lowest) shall not exceed 9m (30 ft).
• If nozzles are located both above and below the container outlet, then the maximum elevation
difference between the furthest horizontal pipe runs or discharge nozzles (whichever is
furthest) shall not exceed 9m (30 ft).
Note: If you have a system design that violates these limits, then you must consult Kidde fire
Protection to determine what course of action should be taken.

3-12
3.14 TEE FLOW SPLITS
Flow splits at tee junctions are sensitive to gravity. Even though turbulent flow exists, there is
a tendency for the vapour phase to migrate to the upper portion of the pipe leaving a more dense
medium at the bottom of the pipe. For this reason, the following limitations must be observed
and see Figure 3.5
1. Bull head tees must have both outlets in the horizontal plane. The inlet to a bull head tee
may approach in a horizontal, vertically up or vertically down direction.
2. Side tees must have the inlet and both outlets all in the horizontal plane.
3. Elbows before tee splits going to separate hazards must be located a minimum distance
of 15 pipe diameters (nominal) before the tee splits.
4. Tee splits going to separate hazards from a common supply line must be spaced a
minimum of 15 pipe diameters (nominal) apart.
5. Pipe reducers before tee splits must be located a minimum of 15 pipe diameters (nominal)
before the tee splits. Pipe reducers must be of the concentric reducer type.
6. Minimum flow out of a side tee branch is 10% of total flow at the tee.
7. For flow splits less than 30%, the split shall be done through a side tee with the smaller
flow going through the side tee member. The minimum flow through the side tee member
is 10%. The maximum flow through the tee is 90%.
8. For flow splits equal to or greater than 30%, the split shall be done through a bull head
tee. The maximum flow split through a bull head tee is 70%.
Table 3.75 15 Pipe diameters
Pipe Size 15 Pipe diameters / m

15 0.192
20 0.287
25 0.381
32 0.475
40 0.573
50 0.762
65 0.954
80 1.143
100 1.524

3-13
NOTE : Where there is a change in elevation or another tee following a tee, the length
of section between the tee and the change in elevation/second tee must be a
MINIMUM of fifteen (15) times the nominal pipe diameter of the section.
Figure 3-5 Acceptable Tee Flows Splits
3.15 CORNER PULLEY AND CABLE LIMITATIONS.

Refer to Table 3.8 for the maximum number of corner pulleys and cable length limitations:
Table 3.8 Corner Pulley and Cable Limitations
Control Head Part No. Watertight Industrial Max Cable

Type Pulley Pulley Length (m)
Cable Operated B6793-704 15 30 30.5
Electric/Cable B6793-702 6 30 30.5
Electric/Cable B6793-703 6 30 30.5
XP

3-14
3.16 PRESSURE TRIP LIMITATIONS.
A pressure operated trip is used to close off the hazard space upon system discharge. The trips,
operated by the system pressure are designed to release self-closing units for doors, windows and
dampers. The maximum load to be attached to a pressure trip is 45 kg (100 lb), this is based on
a minimum pressure of 6 bar (75 PSIG) at the pressure trip.
3.17 PRESSURE ACTUATION LIMITATIONS.
Four modes of pressure actuation cylinders are available for use.
3.17.1 For cylinders close coupled using pressure from (1) master GX20 cylinder
See Figure 3.6
Figure 3.6 Pressure Actuation Using Pressure From (1) Master GX20 Cylinder to Actuate A
Maximum of (15) GX20 Cylinders Close Coupled
One (1) master cylinder can actuate a maximum of fifteen (15) slave cylinders close coupled,
using pressure operated control heads on the slave cylinders. The slave cylinder operation will
be through pilot flexible hoses.
3.17.2 For cylinders NOT close coupled using pressure from (1) master GX20 cylinder
See Figure 3.7
One (1) master cylinder can pneumatically actuate a maximum of four (4) slave cylinders
(maximum five cylinders in a group) “not close coupled” using pressure operated control heads
on the slave cylinders. The slave cylinder operation will be through a 5/16 inch O.D. by 0.032
inch wall copper tubing actuator line having a maximum total length of 30.5 m (100 feet).

3-15
Figure 3.7 Pressure Actuation Using Pressure From (1) Master GX20 Cylinder
(5 Cylinders Maximum NOT Close Coupled)
3.17.3 For cylinders NOT close coupled using nitrogen pressure from a nitrogen pilot
cylinder.
See Figure 3.8
One (1) nitrogen pilot cylinder can pneumatically actuate from one to 15 slave GX20 cylinders
using pressure operated control heads on the slave cylinders.
Slave operation will be through a 5/16 inch O.D. x 0.032 inch wall stainless steel tubing actuator
line having the following limitations:
1. Maximum total length of tubing is 97.5 m (320 feet).
2. Maximum length of tubing between cylinder no. 1 and the last cylinder is 67 m (220 feet).
3. The nominal min/max length of tubing between the nitrogen pilot cylinder and GX20
cylinder number 1 is 0 to 30.5 m (0 to 100 feet).
4. If required, the nitrogen pilot cylinder can be located at a distance greater than 30.5 m
(100 feet) from GX20 cylinder no. 1. In this instance, tubing length can be taken from
the line between the slave cylinders and added to the line between the nitrogen cylinder
and slave cylinder number 1, provided that the maximum total length of tubing does not
exceed 97.5 m (320 feet).
5. The tubing actuation line must be designed for a minimum working pressure of 124 bar
(1800 PSIG).

3-16
Figure 3.8 Pressure Actuation Using Pressure From (1) Nitrogen Pilot Cylinder To Actuate
Maximum Of (15) GX20 Cylinders NOT Close Coupled
3.17.4 For cylinders close coupled using nitrogen pressure from (1) nitrogen pilot cylinder.
See Figure 3.9
One (1) nitrogen pilot cylinder can actuate from one to 15 slave GX20 cylinders using pressure
operated control heads on the slave cylinders.
Slave operation will be through a 1/4 inch schedule 40 steel pipe actuator line having the
following limitations:
1. Maximum length between nitrogen cylinder and the first GX20 cylinder is 97.5 m (320
feet).
2. Maximum quantity of flexible actuation hoses is 15. One at nitrogen cylinder, one at each
GX20 cylinder.
3. All GX20 cylinders must be located adjacent to one another.

3-17
Figure 3.9 Pressure Actuation Using Pressure From (1) Nitrogen Pilot Cylinder To Actuate
Maximum of (15) Close Coupled GX20 Cylinders
3.17.5 Use of multiple nitrogen pilot cylinders

See Figure 3.10.
Two or more remotely located nitrogen pilot cylinders can be used to actuate the GX20 systems
described in Figures 3.8 and 3.9, provided that:
1. 1/4 inch check valves (Part No. B6793-786) shall be installed at the intersection of each
pilot line to the main actuator line, see Figure 3.10
2. The total length of actuator line, from each nitrogen pilot cylinder to the GX20 cylinders,
shall not exceed the limitation established.
Figure 3.10 Multiple

Nitrogen Pilot Cylinders

3-18
CHAPTER 4
INSTALLATION
4.1 GENERAL
This Chapter provides installation instructions covering components described in Chapter 2.

Before installing, refer to the bill of material on the system layout drawing to ensure all required
system components are available.
NOTE: Kidde systems are custom designed to serve a particular application. Kidde
urges any prospective user of Kidde system or system components to be sure
the system has been properly designed and installed per applicable standards
and this manual. If used or surplus components are reassembled with
components from another manufacturer into a revised system, the revised
system may not function properly. Kidde accepts no responsibility for the
operation of such systems. If Kidde components are assembled with
components from another manufacturer without the express permission of
Kidde, then Kidde accepts no responsibility for the operation of such systems.
All system and component approvals would be void by any modifications.
All Kidde GX20 equipment must be installed to facilitate proper inspection, testing, manual
operation, recharging and any other required maintenance as may be necessary. Equipment must
not be subject to severe weather conditions or mechanical, chemical or other damage which could
render the equipment inoperative. Equipment must be installed in accordance with NFPA
Standard 2001, BS EN ISO 14520 (current editions), and the Authority Having Jurisdiction.
WARNING
GX20 CYLINDER/VALVE ASSEMBLIES MUST BE HANDLED,

INSTALLED AND SERVICED IN ACCORDANCE WITH THE
INSTRUCTIONS CONTAINED IN THIS CHAPTER.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE GX20

CYLINDERS TO VIOLENTLY DISCHARGE, RESULTING IN SEVERE
INJURY, DEATH AND OR PROPERTY DESTRUCTION.

4-1
4.2 DISTRIBUTION PIPING AND FITTINGS
4.2.1 Piping - General
Pipe and fittings must be installed in strict accordance with the system drawings and good
commercial practices. The piping between the cylinder and the nozzles must be the shortest route
possible, with a minimum of fittings. Any deviations in the routing or number of fittings must
be approved by the design engineer prior to installation.
Examine the configuration to ensure the piping and nozzles do not interfere with objects in the
hazard area. Also, confirm that the discharge pattern from the nozzles will not be obstructed by
objects in the hazard area.
All piping shall be earth bonded and consideration given to the risk of electrostatic ignition
during the discharge into a flammable atmosphere.
4.2.2 Pipe
All distribution piping must be in accordance with the latest requirements listed in NFPA 2001
and BS EN ISO 14520, and be of non-combustible material having physical and chemical
characteristics, such that its integrity under stress can be predicted with reliability. Special
corrosion resistant materials or coatings are required in severely corrosive atmospheres. The
computer flow programme has only been verified for the specific types and schedule of pipe and
fittings covered in this manual. There is a risk that the system may not supply the required
quantity of agent in unbalanced systems when other pipe types and fittings are used.
Ferrous Piping: Black or galvanised steel pipe must be either ASTM A-53 seamless or electric
resistance welded, Grade A or B, or ASTM A-53 furnace weld Class F (up to 1 ½” diameter)or
ASTM A-106, Grade A, B, or C. ASTM A-120 and ordinary cast iron must not be used. The
thickness of the pipe wall must be calculated in accordance with ANSI B-31.1, Power Piping
Code. The internal pressure for this calculation Shall not be less than the minimum piping design
pressure 28 bar (402 psig) at 21°C (70°F). The minimum piping design pressure of 28 at 21°C
corresponds to eighty percent of the maximum pressure of 35 bar (502 psig) in the agent
container at the maximum storage temperature at 54°C (130°F), using the maximum allowable
fill density at 1.121 kg/l (70 lb/cu.ft.).
4.2.3 Pipe Joining
The method of joining all pipe must be in accordance with the latest requirements listed in NFPA
2001. Acceptable fittings include screwed, flanges, welded, brazed flared, and compression.
Rolled and grooved fittings must be approved for GX20 applications. Each fitting must be 300
lb. class. Ordinary cast iron fittings are not acceptable.
4.2.4 Reductions
Concentric bell reduces are the only means for reducing pipe size. Reducing bushings are not
acceptable. Reductions can be made after a tee or union. Where reduces are used at tees, the
reducers must be downstream of each tee. Reductions made after a union are possible only if the
next change in direction (tee split) is located a minimum of 15 nominal pipe diameters

4-2
downstream or the concentric bell reducer.
4.2.5 Cleaning
All pipe lengths must be reamed, blown clear and swabbed with suitable solvents to remove
burrs, mill varnish and cutting oil before assembly.
4.2.6 Threads
It is recommended that only Teflon tape be used and must be only applied to male pipe
threads. Threads on all pipe and fittings must be tapered threads conforming to ANSI
Specification B-20.1 or British Standard 21.
4.2.7 Installation
Pipe and fittings must be installed in strict accordance with the system drawings and good
commercial practices. The piping between the cylinder and the nozzles must be the shortest route
possible, with a minimum of fittings. Any deviations in the routing or number of fittings must
be approved by the design engineer prior to installation.
Note: Strict piping rules regarding the flow splits to multiple hazards must be adhered to.
Refer to paragraph 3.13 and 3.14 of this manual for proper tee instructions.
Piping must be reamed free of burrs and ridges after cutting, welding or threaded. All threaded
joints must conform to ANI B1-20-1 or BS21, as appropriate. Joint compound or thread tape
must be applied only to the male threads of the joint, excluding the first two threads. Welding
must be in accordance with IX of the ASME Boiler and Pressure Vessel Code. Each pipe section
must be swabbed clean, using a non-flammable organic solvent.
All piping must be blown clear with dry nitrogen or compressed air prior to installing the
discharge nozzles.
The piping must be secured braced to account for discharge reaction forces and thermal
expansion/contraction. Care must be taken to ensure the piping is not subjected to vibration and
mechanical or chemical damage. All hangers must be UL listed and conform to general industry
standards for pipe hangers.
4.2.8 Fittings
Fittings shall conform to the requirements of NFPA 2001, Sections 2-2.3 and A-2-2.3.1. Class
150 and cast iron fittings must not be used. Class 300lb malleable or ductile iron fittings in size
3-or British Standard 21.

4-3
NOTE: The flow calculation program allows for standard radius 90° elbows. Where
square 90° or other types of elbows are used, an equivalent length addition
or subtraction entry must be made to each relevant section on the calculation
input.
4.3 DISCHARGE NOZZLES
After the system piping has been blown free of debris, install the discharge nozzles in strict
accordance with the system drawings. Orientate the nozzles as shown on drawings. Make
certain that the correct nozzle type(s), part number(s) and orifice size(s) are installed in the proper
location(s).
4.4 PRESSURE ACTUATION LINES
The pressure actuation pipe must be 1/4 inch schedule 40 or 80 pipe. Copper and stainless steel
tubing must be 5/16 O.D. x 0.032 inch wall. The pipe or tubing must be routed in the most direct
manner with a minimum of fittings. Pipe and fittings must be in accordance with the
requirements listed in Chapter 3. Tubing fittings can be flared or compression type. The
pressure-temperature ratings of the fitting manufacturer must not be exceeded.
Piping and tubing must be reamed free of burrs and ridges after cutting, threading or flaring.
Upon assembly, pipe and tubing must be blown out with dry nitrogen, carbon dioxide or
compressed air. Actuation lines should be securely braced and isolated from vibration,
mechanical or chemical damage.
Tubing should be enclosed in steel conduit when penetrating walls and in areas subject to
mechanical damage.
4.5 VALVE OUTLET ADAPTOR
WARNING
ALWAYS CONNECT VALVE OUTLET ADAPTOR INTO SYSTEM

PIPING (UNION CONNECTION) BEFORE CONNECTING TO GX20
CYLINDER.
Install valve outlet adaptor in system piping. Tighten securely.
4.6 FLEXIBLE DISCHARGE HOSE
WARNING
ALWAYS CONNECT FLEXIBLE DISCHARGE HOSE INTO SYSTEM

PIPING BEFORE CONNECTING TO GX20 CYLINDER.
Attach flexible discharge hose from system piping to cylinder valve. Tighten securely. See
Figure 4.1

4-4
Figure 4.1 Flexible Hose Directly Into System
Piping
Table 4.1 Flexible hose dimensions
Cylinder Capacity A B C
(litre) (mm) (mm) GCV [mm] (inch)
5 372 426 GCV40 (1-1/2)
8 372 426 GCV40 (1-1/2)
16 372 426 GCV40 (1-1/2)
28 372 426 GCV40 (1-1/2)
51 372 426 GCV40 (1-1/2)
81 483 553 GCV50 (2)
142 483 553 GCV50 (2)
243 753 832 GCV65 (2-1/2)
243 838 914 GCV80 (3)
368 838 914 GCV80 (3)
NOTES: Dimensions A and B must be maintained in order to obtain a smooth radius

in flexible loop. The hose may require an adaptor to connect to system
piping.

4-5
4.7 MASTER CYLINDER ADAPTOR KIT
Part No. B6793-770.
See Figure 4.2
NOTE: Master cylinder adaptor installation can be accomplished safely with a

pressurised cylinder.
1. Remove 1/4 inch pipe plug from slave actuation port on master cylinder valve.
2. Prior to assembling the adaptor (Item 2) to the cylinder valve, apply Teflon tape to male
threads on adaptor.
3. Ensure cap (Item 1) is screwed onto adaptor outlet port before assembling to the cylinder
valve.
4. Install adaptor into slave actuation port on master cylinder valve.
5. Attach label (Item 3) to valve body.
Figure 4.2 Master Cylinder Adaptor Kit

4-6
4.8 GX20 CYLINDER / VALVE ASSEMBLIES
The GX20 cylinders should be located as close to the protected hazard area as possible. The
assemblies shall be located in a readily accessible location to allow for manual actuation and ease
of inspection, service and maintenance. The installed cylinders shall be located in an
environment protected from the weather and where the ambient temperature does not exceed 27
°C (80 °F) nor fall below 16 °C (60 °F). External heating or cooling may be required to maintain
this temperature range. The following installation instructions must be followed in the exact
sequence outlined below to prevent accidental discharge, bodily injury or property damage.
WARNING
CYLINDERS MUST BE LOCATED AND MOUNTED WHERE THEY WILL NOT BE

SUBJECT TO ACCIDENTAL DAMAGE OR MOVEMENT. SUITABLE PROTECTION
TO PREVENT ACCIDENTAL DAMAGE OR MOVEMENT MUST BE INSTALLED
WHEN NECESSARY.
4.8.1 Single Cylinder Systems
1. Position GX20 cylinder in designated location and secure in place with cylinder strap and
attaching hardware. Remove valve protection cap and retain for future shipping purposes.
Orientate cylinder with valve outlet angled toward system piping.
WARNING
DISCHARGE HOSES OR VALVE OUTLET ADAPTORS MUST BE CONNECTED

INTO SYSTEM PIPING (UNION CONNECTION) BEFORE ATTACHING TO
CYLINDER VALVES.
IF A VALVE OUTLET ADAPTOR IS USED, A UNION MUST BE INSTALLED IN

THE DISCHARGE PIPING.
2. Remove safety cap from cylinder valve outlet port.

3. Connect the appropriate flexible discharge hose or valve outlet adaptor to cylinder
outlet port.
WARNING
CONTROL HEAD MUST BE IN THE SET POSITION BEFORE ATTACHING TO GX20

CYLINDERS IN ORDER TO PREVENT ACCIDENTAL DISCHARGE, I.E.
ACTUATING PIN IS IN THE FULLY RETRACTED OR SET POSITION.
4. Remove protection cap from cylinder valve actuation port.

5. Install control head to cylinder valve actuation port.
4.8.2 Multiple Cylinder Systems; and Main and Reserve Systems
Close coupled, activated with (1) Master GX20 cylinder, see Figure 3.6

4-7
1. Position cylinders in designated location and secure in place with cylinder straps and
attaching hardware. Orientate cylinders so that valve outlet is angled towards discharge
piping.
WARNING
DISCHARGE HOSES OR VALVE OUTLET ADAPTORS MUST BE

CONNECTED INTO SYSTEM PIPING (UNION CONNECTION)
BEFORE ATTACHING TO CYLINDER VALVES
2. Remove safety cap from one cylinder outlet port and connect flexible discharge hose
to cylinder outlet port. Repeat for each cylinder in system.
WARNING
CONTROL HEADS MUST BE IN THE SET POSITION BEFORE

ATTACHING TO GX20 CYLINDERS IN ORDER TO PREVENT
ACCIDENTAL DISCHARGE.
3. Remove protection caps from slave cylinder actuation ports.
4. Install pressure operated control heads to slave cylinder valve actuation ports.
5. Unscrew cap from slave port on installed master cylinder adaptor kit.
6. Connect flexible actuation hoses to tee installed on first slave cylinder assembly.
7. Connect flexible hoses to the actuation line and tees on all remaining slave cylinders.
8. Connect last actuation hose to elbow mounted on pressure operated control head installed
on last slave cylinder.
WARNING
CONTROL HEAD MUST BE IN THE SET POSITION BEFORE

9. Attach master control head to master cylinder.
4.8.3 Multiple Cylinder Systems
Not close coupled, activated with (1) Master GX20 cylinder, see Figure 3.7
attaching hardware. Orientate cylinders so that valve outlet is angled towards discharge
piping.
WARNING

4-8
BEFORE ATTACHING TO CYLINDER VALVES
2. Remove safety cap from one cylinder outlet port and connect flexible discharge hose to
cylinder outlet port. Repeat for each cylinder in system.
WARNING

5. Unscrew cap from slave port on installed master cylinder adaptor kit.
6. Attach 5/16 inch tubing to master cylinder adaptor.
7. Connect 5/16 inch tubing to tee mounted on pressure operated control head installed on
first slave cylinder.
8. When installed, connect all slave cylinders to first slave cylinder by connecting actuation
tubing to tees and elbow mounted on pressure operated control heads.
WARNING

9. Attach master control head to master cylinder.
Not close coupled, actuated with nitrogen pilot cylinder, see Figure 3.8
attaching hardware. Orientate cylinders so that valve outlet is angled towards
discharge piping.

4-9
WARNING

BEFORE ATTACHING TO CYLINDER VALVES.
2. Remove safety cap from one cylinder outlet port and connect flexible discharge hose
to cylinder outlet port. Repeat for each cylinder in system.
WARNING

5. Attach 5/16 inch tubing to tees and elbow mounted on pressure operated control
heads.
6. Connect 5/16 inch tubing between the nitrogen pilot cylinder and the tee installed on
the first slave cylinder assembly.
WARNING
DO NOT ATTACH MASTER CONTROL HEAD TO NITROGEN

PILOT CYLINDER UNTIL ALL PRESSURE ACTUATOR LINE
CONNECTIONS ARE COMPLETED.
Close coupled, activated with nitrogen pilot cylinder, see Figure 3.9
1. Position cylinders in designated location and secure in place with cylinder straps and attaching
hardware. Orientate cylinders so that valve outlet is angled towards discharge piping.
WARNING

2. Remove safety cap from one cylinder outlet port and connect flexible discharge hose to cylinder
outlet port. Repeat for each cylinder in system.

4-10
WARNING

ATTACHING TO GX20CYLINDERS IN ORDER TO PREVENT
3. Remove protection caps from GX20 cylinder actuation ports.
4. Install pressure operated control heads to GX20 cylinder valve actuation ports.
5. Connect flexible actuation hoses to tee installed on first slave cylinder assembly.
6. Connect flexible hoses to the actuation line and tees on all remaining slave cylinders.
7. Connect last actuation hose to elbow mounted on pressure operated control head installed
on last slave cylinder.
8. Connect flexible hoses, 5/16 inch tubing, between the nitrogen pilot cylinder and the tee
installed on the first slave cylinder assembly.
WARNING
DO NOT ATTACH MASTER CONTROL HEAD TO NITROGEN

PILOT CYLINDER UNTIL ALL PRESSURE ACTUATION LINE
CONNECTIONS ARE COMPLETED.
4.9 CYLINDER STRAPS AND BRACKETS
WARNING
EACH CYLINDER STRAP OR BRACKET MUST BE SECURELY

ANCHORED TO STRUCTURAL SUPPORTS TO ABSORB THE
FORCE GENERATED BY CYLINDER DISCHARGE.

4-11
Figure 4.3 Typical GX20 Cylinder Installation -
Vertical Mounting
NOTE: Dimension B does not include for any

F
fixing channels. If a channel is used, then
dimension B will increase from the wall by the
depth of the channel.
Cylinder Strap Part Dimensions (nominal)

Capacity No.
(litre) A (mm) B (mm) C (mm) D (mm) E (mm) F (mm)
5 C6331-103 219 182 180 245 187 12

8 C6331-103 219 182 180 245 356 12
16 C6331-104 272 232 230 297 394 12
28 C6331-104 272 232 230 297 699 12
51 C6331-105-02 370 328 324 411 546 16
81 C6331-105-02 370 328 324 411 940 16
142 C6331-106 454 412 406 495 1118 16
243 C6331-107 613 566 560 654 953 16
368 C6331-121 661 616 610 705 1232 16
Install cylinder straps as shown in Figures 4.3

4-12
Cylinder Capacity Dimensions (nominal) Strap Part No.
(litre)
B (mm) * C (mm)
5 279 187 C6331-103
8 279 356 C6331-103
16 330 394 C6331-104
28 330 699 C6331-104
51 457 546 C6331-105-02
81 457 940 C6331-105-02
142 533 1118 C6331-106
243 686 953 C6331-107
368 762 1232 C6331-121
Figure 4.6 Cylinder Strap - Multiple Cylinders

Install brackets as shown in Figure 4.6
NOTE * See Figure 4.6, if GX20 cylinders are to be connected to a manifold,

then they must be spaced between centres, as that of the manifold inlet
ports. Refer to the data sheets in section 1 of this manual.

4-13
4.10 ELECTRIC CONTROL HEADS
4.10.1 ELECTRIC CONTROL HEADS FOR USE WITH GCV40, 50 AND 65 VALVES
Part Nos. B6793-709 and B6793-701.
See Figures 4.7 (B6793-709) and 4.8 (B6793-701).
WARNING
BEFORE INSTALLING CONTROL HEAD ON GX20 CYLINDER
VALVE, ENSURE CONTROL HEAD IS IN SET POSITION
(ACTUATING PIN IS IN THE FULLY RETRACTED OR SET
POSITION). FAILURE TO POSITION CONTROL HEAD IN SET
POSITION WILL RESULT IN ACCIDENTAL GX20 CYLINDER
DISCHARGE WHEN CONTROL HEAD IS INSTALLED ON CYLINDER
VALVE. PERSONAL INJURY OR PROPERTY DAMAGE COULD
OCCUR.
WARNING
ELECTRIC CONTROL HEAD, PART NO. B6793-709, IS DESIGNED
FOR INSTALLATION TO KIDDE GCV40, 50 AND 65 GX20 CYLINDER/
VALVES ONLY. INSTALLATION OF THIS CONTROL HEAD TO ANY
OTHER DEVICE, E.G. PRESSURE OPERATED CONTROL HEAD,
WILL RESULT IN FAILURE OF DEVICE TO OPERATE WHEN
CONTROL HEAD IS ACTUATED.
1. Remove protection cap from GX20 cylinder actuation port. Ensure that control head is
in SET position (actuating pin is in the fully retracted or SET position).
2. Install electric control head on cylinder actuation port. Tighten swivel nut.
3. Make electrical connections.
CAUTION
These actuators are polarised, improper wiring will result in failure of
device to operate.
The stackable control head (P/N B6793-709) cannot be used with the GCV80
valve as it does not have sufficient force to activate this valve and may result
in system failure. Use the electrical control head (P/N B6793-859) with the
GCV80 valve.
Figure 4.7 Electric Control Head,

Stackable

4-14
4.8 Electric Control Head
4.10.2 ELECTRIC CONTROL HEAD FOR USE WITH GCV80
Part No. B6793-859
The Flameproof and Explosion Proof Control Head can be mounted directly on either the
cylinder valve or the stop/directional valve. Care should be taken to ensure that the actuating pin
is in the set position when attaching the control head to the cylinder or stop/directional valve to
avoid accidental system discharge. Tighten the swivel nut securely in place.
When installing the Flameproof and Explosion Proof Control Head in hazardous locations, wiring
connections must be terminated in explosion proof junction boxes.
The lead wires must be connected using the indicated polarity (red to positive, black to negative)
in order to obtain correct operation.
Once the Flameproof and Explosion Proof Control Head has operated, it should be removed from
the cylinder or the stop/directional valve and mechanically reset.
Figure 4.8.5 Electrical Control Head (suitable for use with GCV80)

4-15
4.11 PRESSURE OPERATED CONTROL HEADS
Part No. B6793-707
WARNING
ENSURE THAT PILOT LINE IS UNPRESSURISED AND ACTUATING
PINS ARE IN THE RETRACTED (SET) POSITION. FAILURE TO
FOLLOW THIS PROCEDURE WILL RESULT IN ACCIDENTAL
DISCHARGE OF THE GX20 CYLINDER WHEN CONTROL HEAD IS
INSTALLED ON CYLINDER VALVE.
1. Remove protection cap from GX20 cylinder actuation port.
2. Install pressure operated control head with flexible actuation hose or tubing attached
to actuation line.
Figure 4.9
Pressure Operated Control Head
4.12 ELECTRIC AND CABLE OPERATED CONTROL HEAD

The following procedures are to be performed before attaching control head to cylinder valve,
see Figure 4.10
1. Remove four screws holding cable housing cover on control head. Remove cover.
2. Position control head in the approximate installed position at the GX20 cylinder valve
control port but do not assemble onto actuation port of GX20 cylinder valve.
3. Check that control head is in the SET position.
4. Assemble the pull cable conduit to the conduit connection on the control head.
5. Feed cable into control head through the hole in the operating lever.
6. Feed cable through the cable clamp. Pull cable taut, allowing approximately 10 to 15 mm
clearance between the cable clamp and the operating lever. Tighten set screws in cable
clamp to secure cable to clamp.
7. Cut off excess cable.
8. Verify manual remote cable operation to ensure control head actuates and all cable clamps
are tight.
9. Pull cable back to its normal set (unoperated) position.
10. Reset control head.

4-16
11. Replace control head cover.
12. Examine seal wire at safety pull pin. Make sure it is intact.
13. Make all electrical connections.
14. Assemble control head to cylinder valve or stop valve actuation port. Tighten swivel
nut securely.
NOTE: The corner pulley installation should allow flexibility for installation and
removal of control head from GX20 cylinder.
Figure 4.10 Electric Cable Operated Control Head

4.13 CABLE OPERATED CONTROL HEAD
Part No. B6793-704
WARNING
THE CABLE OPERATED CONTROL HEAD, PART NO. B6793-704, IS
NOT TO BE USED IN CONJUNCTION WITH THE STACKABLE
PRESSURE OPERATED CONTROL HEAD, PART NO. B6793-708.
INSTALLATION OF THE CABLE OPERATED CONTROL HEAD ONTO
THE ACTUATION PORT OF THE STACKABLE PRESSURE OPERATED
CONTROL HEAD WILL RESULT IN FAILURE OF THE DEVICES TO
OPERATE CORRECTLY.
The following procedures are to be performed before attaching control head to cylinder valve.
1. Remove protection cap from cylinder actuation port.
2. Remove cover from control head and take out wheel assembly, cable pipe locknut and
closure disc.

4-17
3. Make sure plunger is below surface of control head body. Position control head at
valve control port with arrow pointing in direction of pull.
4. Assemble cable pipe locknut to cable pipe and place cable pipe in position in control
head body.
5. Slide wheel assembly on control cable to proper SET position. Tighten set screws
securely. Make sure wheel assembly is at start of stroke.
6. Cut off excess control cable close to wheel assembly.
7. Insert closure disc and replace cover on control head. Control head is now armed!
CAUTION
To ensure that manual lever does not snag or trap cable, make sure local
manual release lever is in SET position with locking pin and seal wire
installed before assembling control head cover to body.
8. Assemble control head to cylinder valve or stop valve actuation port. Tighten swivel
nut securely.
4.14 LEVER OPERATED CONTROL HEAD
Part No. B6793-705
1. Ensure control head is in the SET position with safety pull pin and seal wire intact.
2. Remove protection cap from cylinder or stop valve actuation port.
3. Assemble control head to cylinder valve and tighten swivel nut securely.
4.15 NITROGEN CYLINDER AND MOUNTING BRACKET
Part Nos. B6793-720 and B6793-721
1. Locate nitrogen cylinder mounting bracket in area where cylinder valve assembly and
control head will be protected from inclement weather by a suitable total or partial
enclosure, preferably adjacent to GX20 cylinders.
2. Install mounting bracket clamps and hardware. Install nitrogen cylinder in position in
mounting bracket, tighten sufficiently to hold cylinder in place while allowing
cylinder enough free play to be manually rotated.
3. Remove nitrogen cylinder valve protection cap.
4. Manually rotate cylinder until cylinder valve discharge outlet is in desired position.
CAUTION
Nitrogen cylinder must be positioned so that control head, when installed,
is readily accessible and cannot be obstructed during manual operation.
5. Securely tighten mounting bracket clamps and hardware.
6. Attach adaptor (Part No. B6793-773) and connect nitrogen pilot lines.
7. Remove protective cap from cylinder valve actuation port.

4-18
WARNING
ENSURE CONTROL HEAD IS IN THE SET POSITION BEFORE
ATTACHING TO CYLINDER VALVE. FAILURE OF CONTROL
HEAD TO BE IN SET POSITION WILL RESULT IN ACCIDENTAL
GX20 SYSTEM DISCHARGE.
8. Install control head to cylinder valve actuation port; tightening securely.
4.16 DISCHARGE PRESSURE SWITCH
Part Nos. B6793-731 and B6793-732
WARNING
TO PREVENT PERSONNEL INJURY, DE-ENERGISE ALL
ELECTRICAL COMPONENTS PRIOR TO PRESSURE SWITCH
INSTALLATION.
Pressure switches must be connected to the piping in an upright position as shown on the system
drawings. Both the standard and explosion-proof switches have 1/2 inch NPT pressure inlets to
connect to the system piping. The electrical connections are either 1/2 inch conduit knockouts
for the standard pressure switch and 1 inch NPT fittings for the explosion proof pressure switch.
4.17 PRESSURE TRIP
Part No. B6793-733
Install the pressure trip on the piping in the horizontal position as shown on the system drawings.
Connect the trip to the piping with 1/2 inch schedule 40 pipe. The minimum operating pressure
required is 6 bar (75 PSIG). The maximum allowable load to be attached to the retaining ring is
45 kg (100 lb).
4.18 MANUAL PULL STATION
Part No. B6793-782
1. Locate the remote pull boxes as shown on the system installation drawings.
2. Connect pull boxes to the control heads using 3/8 inch schedule 40 pipe. Do not run more
than one cable in each pipe run.
3. Install a corner pulley at each change in pipe direction. Do not bend the pipe.
4. Beginning at the pull boxes, remove the covers of the first corner pulley. Feed the cable
through the pulley into the 3/8 inch pipe. Connect one end of the cable to the cable
fastener in the pull box, allowing short end to project at least 13 mm. Seat cable in groove
by pulling on long end. Screw fastener and cable into handle. Route the other end to the
control heads, taking up as much slack as possible. Attach the end of the cable to the
fastener in the control head.
5. Reattach the corner pulley covers.
6. Check that control head is in SET position. Install the control head to the GX20 cylinder
or nitrogen pilot cylinder.

4-19
4.19 SUPERVISORY PRESSURE SWITCHES
Part Nos. 06-118262-001 and B6793-908
Installation of the supervisory pressure switch can be accomplished safely on a pressurised
cylinder.
WARNING
PRIOR TO PRESSURE SWITCH INSTALLATION, DE-ENERGIZE
ALL ELECTRICAL COMPONENTS TO PREVENT PERSONNEL
INJURY.
CAUTION
WHEN ATTACHING OR REMOVING THE SUPERVISORY
PRESSURE SWITCH FROM THE CYLINDER VALVE, ATTACH A
WRENCH TO FITTING A AND HOLD SECURELY WHILE
TIGHTENING OR LOOSENING THE PRESSURE SWITCH.
Figure 4.11. Installation of Supervisory Pressure Switch (Up to GCV65 Valve)

4-20
The control panel must be UL Listed and/or FM Approved for releasing device service and
compatible with Kidde FM-200 equipment.
Figure 4.12. Supervisory Pressure Switch Electrical connections

Note: When cylinder supervisory pressure switch (Part Nos. 06-118262-001 and
B6793-908) is connected to a supervised control panel circuit, and the switch is
wired NC under pressure, it is not possible to distinguish between a wiring fault
and a loss of container pressure. This configuration should only be used if
accepted by the Authority Having Jurisdiction.
4.19.1 INSTALLATION PRESSURE SWITCH 06-118262-001
Install the pressure switch as follows:
Note: Do not use with GCV80 valve.
1. Check the sealing surface of the flare connection of the supervisory switch is not
scratched, dented or scored etc.
2. Remove the end cap from the pressure switch port of the valve. This is a flare
fitting and does not require tape or any other type of sealant.
3. Install the pressure switch onto the pressure port of the valve. Be sure to secure
the pressure port with a spanner so that you are not turning the port fitting further
into the valve. Tighten the switch hand-tight and then tighten ¼-turn further
using a spanner.
4. Important: Leak test the pressure switch connection with an FM-200 leak
detector or bubbling solution. If the connection leaks, the switch may be
tightened further until the leak is eliminated, again, be sure to have a counter
spanner on the switch port.

4-21
4.19.1 INSTALLATION PRESSURE SWITCH B6793-908
Install the pressure switch as follows:
Note: For GCV80 valve only.
1. Hold the pressure switch fitting on the valve with a spanner, and remove the
1/8-inch plug with a second spanner. Ensure that the fitting does not rotate in
the valve body. The fitting contains a check valve that will prevent the escape
of the cylinder contents.
2. Before fitting the switch, apply Permacel® No. 412D Teflon® tape to the male
threads of the pressure switch.
3. Install the pressure switch into the port of the valve. Be sure to secure the
pressure port fitting with a spanner. Tighten the switch hand-tight and then
tighten 1 ¼ -turns further using a spanner.
4. Important: Leak test the pressure switch connection with an FM-200 leak
detector or bubbling solution. If the connection leaks, the switch may be
tightened further a ¼-turn at a time until the leak is eliminated, again, be sure
to have a counter spanner on the switch port. Do not exceed two turns from
hand-tight. Refer to ANSI B1.20.3 for NPT thread engagement details.

4-22
4.20 POST INSTALLATION CHECK-OUT
After the GX20 system installation has been completed, perform the following inspections and
tests.
1. Verify that cylinders of correct weight and pressure are installed in accordance with
installation drawings.
2. Verify that cylinder brackets and straps are properly installed and all fittings are tight.
3. The piping distribution system must be inspected for compliance with the system
drawings, NFPA 2001, BS EN ISO 14520-1 and design limitations within this manual,
and the computerised hydraulic calculations associated with each independent piping and
nozzle configuration.
4. Check that discharge piping and actuation piping are securely hung. Ensure all fittings
are tight and securely fastened to prevent agent leakage and hazardous movement during
discharge. Means of pipe size reduction and installation position of tees must be checked
for conformance to the design requirements.
5. The piping distribution system must be cleaned, blown free of foreign material and
inspected internally to prevent the possibility of any oil or particulate matter that may soil
the hazard area or affect the agent distribution due to a reduction in the effective nozzle
orifice area.
6. The system piping should be pressure tested in accordance with the requirements of
NFPA 2001, BS EN ISO 14520-1 and the Authority Having Jurisdiction.
WARNING
PRESSURE OPERATED CONTROL HEADS MUST BE REMOVED
FROM ALL GX20 CYLINDERS PRIOR TO CONDUCTING THIS
TEST TO PREVENT ACCIDENTAL DISCHARGE OF THE GX20
SYSTEM.
7. Pressure test the nitrogen actuation line for integrity and leaks, using regulated nitrogen.
8. Make sure that check valves are installed in the proper location as indicated on the
installation drawings and equipment is installed with the arrow pointing in the direction
of flow.
9. Verify nozzles are installed in the correct location and have the correct part number as
indicated on installation drawings. Discharge nozzles must be oriented such that
optimum agent dispersal can be achieved. Check nozzle orifices for obstructions.
10. The discharge nozzles, piping and mounting brackets must be installed such that they will
not cause potential injury to personnel. Agent must not be discharged at head height or
below, where personnel in the normal work area would be injured by the agent discharge.
Agent must not directly impinge on any loose objects or shelves, cabinet tops or similar
surfaces where loose objects could be propelled upon agent discharge. Ceiling tiles
should be chipped in place.
11. For system with a main and reserve system capability, the main and reserve transfer
switch must be properly installed, readily accessible and clearly identified.

4-23
12. Manual pull stations must be properly installed, readily accessible, and accurately
identified. All manual stations used to activate GX20 systems should be properly
identified as to their purpose. Particular care should be taken where manual pull stations
for more than one system are in close proximity and could be confused or the wrong
system actuated. In this case, manual stations should be clearly identified as to which
hazard area they affect.
13. Perform electric control head test outlined in Chapter 6 on all cylinders equipped with
electric control heads.
14. Perform pressure switch test outlined in Chapter 6 for all pressure switches installed.
15. All acceptance testing shall be in accordance with NFPA 2001, BS EN ISO 14520-1
current editions and the Authority Having Jurisdiction.

4-24
CHAPTER 5
OPERATION
5.1 GENERAL
Compressed FM-200 liquid is retained in the cylinder by a discharge valve. When the discharge
valve is actuated by a control head, the compressed liquid agent discharges through the valve
outlet and is directed through the distribution piping to the nozzles. The nozzles provide the
proper flow rate and distribution of FM-200.
5.2 OPERATING PROCEDURES
5.2.1 Automatic Operation
When a system is operated automatically via the detection and control system, personnel must
evacuate the hazard area promptly upon hearing the alarm. Make sure no one enters the hazard
area. Call the fire brigade immediately.
5.2.2 Remote Manual Operation
Operate as follows:
1. Proceed to appropriate remote manual pull station for the hazard.
2. Operate the manual pull station.
3. Leave the hazard area quickly.
4. Allow no one to enter the hazard area. Call the fire brigade immediately.
NOTE: These instructions must be posted on display in the protected area.
5.2.3 Local Manual Operation
Operate as follows:
CAUTION
This manual control is not part of the normal system actuation and should
only be used in a last resort, emergency condition.
1. Proceed to the appropriate GX20 cylinder(s) or nitrogen pilot cylinder (if used) for the
hazard.
2. Remove the safety pull pin from the cylinder control head.

5-1
3. Operate the lever, following the instructions on the lever or the control head nameplate.
4. Leave the hazard area quickly.
5. Allow no one to enter the hazard area. Call the fire brigade immediately.
5.3 POST FIRE OPERATION
WARNING
DO NOT ENTER A HAZARD AREA WITH AN OPEN FLAME OR

LIGHTED CIGARETTE. THE POSSIBLE PRESENCE OF
FLAMMABLE VAPOURS MAY CAUSE REIGNITION OR
EXPLOSION.
ENSURE FIRE IS COMPLETELY EXTINGUISHED BEFORE

VENTILATING AREA. BEFORE PERMITTING ANYONE TO ENTER
THE HAZARD AREA, VENTILATE AREA THOROUGHLY OR USE
SELF-CONTAINED BREATHING APPARATUS.
After a FM-200 discharge, qualified fire suppression system maintenance personnel must perform
post fire maintenance as directed in Chapter 6 of this manual. Observe all warnings, especially
those pertaining to the length of elapsed time before entering the hazard area.
5.4 CYLINDER RECHARGE
1. Recharge all GX20 and nitrogen pilot cylinders immediately after use.
2. Return all cylinders to Kidde distributor or other qualified refill agency.
3. Refill in accordance with procedures outlined in Chapter 6 of this manual.
5.5 SPECIAL SYSTEM PRECAUTIONS
5.5.1 Systems Actuated with a Master FM-200 Cylinder
In systems where a master GX20 cylinder actuates the pressure operated control head on slave
cylinders. This design permits the FM-200 pressure in the flexible actuation hoses to back-bleed
into the discharge piping allowing the pressure operated control heads to automatically reset. As
a precaution, before reattaching the pressure operated control head(s) to the GX20 cylinder
actuation port, ensure that the actuating pin(s) are in the retracted (SET) position.
5.5.2 Systems Actuated with a Nitrogen Pilot Cylinder
Systems designed using pressure from a pilot nitrogen cylinder actuating pressure operated
control heads on slave GX20 cylinders. This design traps nitrogen pressure in the pilot manifold
upon system actuation and is not self-venting. Therefore, before reattaching pressure operated
control heads to the recharged GX20 cylinders, the following procedure must be performed to
assure that the pilot manifold is vented and the pressure operated control heads have returned to

5-2
the SET position.
1. Remove and reset master control head from the nitrogen pilot cylinder(s). This will
automatically vent the pilot manifold and reset the pressure operated control heads.
2. Recharge and reinstall nitrogen pilot cylinders to the correct charge pressure and reinstall
master control head.
3. Before installing pressure operated control heads on the GX20 cylinders, ensure that the
actuator pin is in the retracted (SET) position.
4. Follow all other procedures and cautions as detailed in Chapter 6 of this manual.

5-3
CHAPTER 6
MAINTENANCE
WARNING
GX20 AND NITROGEN CYLINDER/VALVE ASSEMBLIES MUST BE

HANDLED, INSTALLED, INSPECTED AND SERVICED ONLY BY
QUALIFIED AND TRAINED PERSONNEL IN ACCORDANCE WITH
THE INSTRUCTIONS CONTAINED IN THIS MANUAL AND
COMPRESSED GAS REGULATIONS.
WARNING
BEFORE PERFORMING MAINTENANCE PROCEDURES, REFER TO

THE SAFETY INSTRUCTIONS AND THE MATERIAL SAFETY DATA
SHEETS IN APPENDIX B.
6.1 GENERAL
A regular program of systematic maintenance must be established for continuous, proper

operation of all GX20 systems. Equipment must be maintained and tested in accordance with
NFPA Standard 2001, BS EN ISO 14520 (current editions), and the Authority Having
Jurisdiction. A periodic maintenance schedule must be followed and an inspection log
maintained for ready reference. As a minimum, the log must record:
1. Inspection interval.
2. Inspection procedure performed.
3. Maintenance performed, if any, as a result of inspection.
4. Name of inspector performing task.
5. Name of organisation performing task.
If inspection indicates areas of rust or corrosion is present, immediately clean and repaint the
area. Perform cylinder hydrostatic pressure testing as necessary in accordance with Section 6.4
of this manual.
NOTE: The Inspection and Retest Procedures, refer to Sections 6.3 and 6.4, are to be
employed for systems that are required to satisfy FM regulations and local
requirements. For those systems not requiring Factory Mutual approval,
then only local standards are to be satisfied. In all cases the minimum
requirement is the relevant British Standard.

6-1
6.2 PREVENTATIVE MAINTENANCE
Perform preventative maintenance, refer to Table 6.1
Table 6.1 Preventative Maintenance Schedule
Schedule Requirement Section
Weekly Check GX20 cylinder pressure. 6.3.1

Check nitrogen cylinder pressure. 6.3.1
Hazard and enclosure inspection. 6.3.1
Pipework and controls inspection. 6.3.1
Monthly Inspect hazard area system components. 6.3.2

Check GX20 cylinder weights and pressures 6.3.3
Every 6 Test Pressure switches. 6.3.4.1

Months Test electric control heads 6.3.4.2
Every 2 Years Blow out distribution piping. 6.3.5
Every 5 Years GX20 cylinder, nitrogen cylinder and flexible 6.4 and
hose - hydrostatic pressure test and/or inspection. 6.10.1
6.3 INSPECTION PROCEDURES

6.3.1 Weekly
1. Check GX20 cylinder pressure gauges for proper operating pressure, see Table 2.6. If
pressure gauge indicates a pressure loss (adjusted for temperature) of more than 10%, or
loss in agent quantity shown on cylinder of more than 5% by mass, it shall be refilled.
Remove and recharge the cylinder.
2. Check nitrogen cylinder for proper operating pressure. If pressure loss (adjusted for
temperature) exceeds 10%, recharge with nitrogen to 124 bar at 21 °C (1800 PSIG at 70
°F), see Figure 6-6.
3. Visually inspect the hazard and the integrity of the enclosure for changes which may
effect the performance of the system as per the requirements of BS EN ISO 14520-1.
4. Visually inspect the pipework for damage and that all operating controls and components
are properly set and undamaged.
6.3.2 Monthly
1. Make a general inspection survey of all cylinders and equipment for damaged or missing
parts. If equipment requires replacement, refer to Section 6.5.3.
2. Ensure access to hazard areas, manual pull stations, discharge nozzles, and cylinders are
unobstructed and that there are no obstructions to the operation of the equipment or
distribution of FM-200.
3. Inspect 1/4-inch flexible actuation hoses for loose fittings, damaged threads, cracks,
distortion, cuts, dirt and frayed wire braid. Tighten loose fittings, replace hoses having
stripped threads or other damage. If necessary, clean parts as directed in Section 6.5.1.
Inspect adapters, couplings and tees at GX20 cylinder pilot outlets for tightness. Tighten
couplings if necessary. Replace damaged parts.

6-2
4. Inspect GX20 cylinder pressure operated control heads for physical damage, deterioration,
corrosion, distortion, cracks, dirt and loose couplings. Tighten loose couplings. Replace
damaged caps. Replace control head if damage is found. If necessary, clean as directed
in Section 6.5.1.
5. Inspect GX20 electric control head(s) for physical damage, corrosion, or dirt. Check
control head (s) flexible electrical line for wear and damage. Check control head for
loose coupling. If necessary, tighten coupling. Check that indicator is in SET position,
pull pin is installed in manual lever and seal wire is intact. Replace control head if
damage is found. If necessary, clean as directed in Section 6.5.1.
6. Inspect GX20 cylinder and valve assembly for leakage, physical damage such as cracks,
dents, distortion, and worn parts. Check burst disc and pressure gauges for damage. If
damaged, consult Kidde Fire Protection or distributor. If gauge pressure is not normal,
25 bar at 21 °C (360 PSIG at 70 °F), remove and recharge cylinder as instructed in
Sections 6.6 and 6.9. If damaged parts are found on GX20 cylinder or cylinder valve,
replace GX20 cylinder. If necessary, clean cylinder and associated parts as directed in
Section 6.5.1.
7. Inspect GX20 cylinder brackets, straps, cradles and mounting hardware for loose,
damaged or broken parts. Check cylinder brackets, straps and associated parts for
corrosion, oil, grease, grime, etc. Tighten loose hardware. Replace damaged parts. If
necessary, clean as directed in Section 6.5.
8. Inspect flexible discharge hoses for loose fittings, damaged threads, cracks, rust, kinks,
distortion, dirt and frayed wire braid. Tighten loose fittings and replace those hoses with
stripped threads. If necessary, clean as directed in Section 6.5.1.
9. Inspect nitrogen actuation line (if used) and support brackets for continuity, physical
damage, loose fittings, distortion, cracks or cuts. Tighten loose fittings. Replace
damaged parts. If necessary, clean as directed in Section 6.5.1.
10. Inspect discharge nozzles for dirt and physical damage. Replace damaged nozzles. If
nozzles are dirty or clogged, refer to Section 6.5.2.
CAUTION
Nozzles must never be painted. A part number is located on each. Nozzles
must be replaced by nozzles of the same part number. They must never be
interchanged since random interchanging of nozzles could adversely affect
proper FM-200 distribution and concentration level within a hazard area.
11. Inspect all manual pull stations for cracks, broken or cracked glass plate, dirt or distortion.
Inspect station for signs of physical damage. Replace damaged glass. Replace station
if damage is found. If necessary, clean as directed in Section 6.5.1.
12. Inspect pressure switches for deformations, cracks, dirt or other damage. Replace switch
if damage is found. If necessary, clean switch as directed in Section 6.5.1.
13. Check that all personnel who may have to operate the system are properly trained and
authorised to do so. All new employees must be instructed in its use.

6-3
6.3.3 Weighing GX20 Cylinders
WARNING
DISCONNECT ALL CYLINDER CONTROL HEADS, DISCHARGE
HOSES, AND FLEXIBLE PILOT HOSES TO PREVENT ACCIDENTAL
SYSTEM DISCHARGE.
INSTALL PROTECTION CAP ON GX20 CYLINDER VALVE
ACTUATION PORT AND SAFETY CAP ON CYLINDER VALVE
OUTLET PORT.
1. Remove cylinder(s) as instructed in Section 6.6
2. Place cylinder(s) on scale.
3. Record weight and date on record card and attach to GX20 cylinder. The gross weight
and tare (empty) weight are metal stamped on the GX20 cylinder valve label. Therefore,
subtract tare weight from the gross weight to determine net weight of original charge.
Then, subtract tare weight from scale reading to determine net weight of FM-200 agent
remaining in GX20 cylinder. If recorded agent net weight is less than 95% of original
charge net weight, replace cylinder with fully charged GX20 cylinder, refer to Section
6.6.
4. If cylinder weight meets requirements, re-install cylinder, see Section 6.7.
6.3.3.1 Cylinders Equipped with Flexible Tape Liquid Level Indicator
Determine the FM-200 weight of 81, 142 and 243 litre cylinders equipped with graduated tape
liquid level indicator as follows. This procedure can be performed without removing the GX20
cylinders from the system.
1. Remove the protective cap to expose the tape.
2. Raise the graduated tape slowly until it latches.
3. Note the reading at the point where the tape emerges from the fitting.
Figure 6-05. Liquid Level Indicator

6-4
4. To determine the final, more precise reading, repeat the above procedure except when a
point is reached approximately two inches before the tape is expected to latch, raise the
tape very slowly until it latches.
5. While supporting the weight of the tape, record the liquid level measurement.
CAUTION
Take care not to pull the graduated tape upwards after it latches to ensure
an accurate reading.
6. Check the ambient temperature where the GX20 cylinders are stored, record temperature.
7. Refer to the appropriate calibration charts, see Figures 6.1, 6.2 and 6.3, and locate the
level reading on the graduated tape scale. Trace horizontally to the right to the
appropriate temperature plot. Read the weight of FM-200 from the scale at the bottom
of the chart. Record the weight and date on the record tag attached to the cylinder.
8. After the reading is taken, carefully push the tape down into the liquid level housing.
Replace protective cap.
NOTE: If the weight measured using the liquid level indicator signifies that the
cylinder should be recharged, it is recommended that the cylinder first be
removed from service and the weight loss verified by using a weigh scale
prior to recharging.
All GX20 cylinders must be filled or recharged by weight using a platform scale or equivalent.
If weight loss is more than 5% of the FM-200 charge, the unit must be recharged.
25
20 54°C
38°C
21°C
-1°C
Flexible Tape Reading (inches)
15
10
0
24 28 32 36 40 44 48 52 56
FM-200 Weight (kg)
Figure 6.1 Graduated Tape Calibration Chart for 51 litre GX20 Cylinder

6-5
35
54°C
30
38°C
21°C
-1°C
25
20
15
10
5
38 42 46 50 54 58 62 66 70 74 78 82 86 90
FM-200 Weight (kg)
30
54°C
38°C
25 21°C
-1°C
20
15
10
0
68 76 84 92 100 108 116 124 132 140 148 156
FM-200 Weight (kg)

6-6
30
54°C
38°C
25
21°C
-1°C
20
15
10
5
116 124 132 140 148 156 164 172 180 188 196 204 212 220 228 236 244 252 260 268 276
FM-200 Weight (kg)
35
54°C
38°C
30
21°C
-1°C
25
20
15
10
0
175 195 215 235 255 275 295 315 335 355 375 395
FM-200 Weight (kg)

6-7

6-8
6.3.4 Every 6 Months
6.3.4.1 Pressure Switch Test
1. Contact appropriate personnel and obtain authorisation for shut down.
2. Ensure that hazard area operations controlled by pressure switch are operative.
3. Manually operate switch by pulling up on plunger and verify that hazard area operations
controlled by pressure switch shut down.
4. Return pressure switch to SET position.
5. Re-activate all systems shut down by pressure switch, i.e. power and ventilation systems,
compressors, etc.
6.3.4.2 Electric Control Head Test
CAUTION
All control heads must be removed from GX20 cylinders and nitrogen pilot
cylinders prior to testing to prevent accidental cylinder discharge.
Electric control heads must be tested every six months for proper operation. This test can be
performed without discharging the GX20 cylinders. Test one hazard area at a time before
proceeding to the next.
1. Remove all electric control heads from all GX20 cylinders and nitrogen pilot cylinders
within the hazard area being tested. Let the electric control heads hang freely from the
flexible electric conduit connections. Leave all pressure operated control heads and pilot
actuation hoses attached to the cylinders.
2. Operate GX20 system electrically. This can be accomplished by actuation of the GX20
system at the system control panel or by manual operation of an electric pull station.
3. Ensure all electric control heads have operated, i.e. indicator on electric control head has
moved to the RELEASED position, or in the case of the stackable control head (Part No.
B6793-709) observe that actuating pin has moved to its fully actuated position. If any
control heads have not operated, check circuit for electric continuity to these particular
heads and repeat test. Replace all damaged heads. Repeat test if any control heads have
been replaced.
CAUTION
Electric control heads must be reset manually before reconnecting to the
cylinder valves.
4. Observe instructions on the caution label attached to each electric control head. Replace
any damaged heads which fail to reset properly before reconnecting to cylinders.
Reattach all electric control heads to threaded port on cylinder valve or pressure operated
control head. Tighten swivel nut securely. Make certain each electric control head is in
SET position before reconnecting to cylinders. Failure to follow this procedure will
result in accidental FM-200 discharge.

6-9
6.3.5 Every 2 Years
WARNING
DO NOT USE WATER OR OXYGEN TO BLOW OUT PIPE LINES.
THE USE OF OXYGEN IS ESPECIALLY DANGEROUS AS THE
POSSIBLE PRESENCE OF EVEN A MINUTE QUANTITY OF OIL
MAY CAUSE AN EXPLOSION.
1. Remove any nozzles from piping to allow any foreign matter to blow clear.
2. Remove all pressure operated control heads from GX20 cylinders.
WARNING
DO NOT DISCONNECT PRESSURE OPERATED CONTROL HEAD.
IF FM-200 ACCIDENTALLY DISCHARGES, THE UNATTACHED
FLEXIBLE HOSE WILL WHIP AROUND AND MAY DAMAGE
EQUIPMENT AND CAUSE SEVERE BODILY INJURY.
3. Open distributing valves and keep open long enough to ensure cleanliness of pipe.
4. Blow out all distribution piping with air or nitrogen to ensure that it is not obstructed.
5. Reconnect all control heads.
6.4 RETEST PROCEDURES
Where the visual inspection shows evidence of damage or corrosion, the cylinder shall be
emptied, re-tested and re-stamped in accordance with BS EN ISO 1803 latest edition.
WARNING
CYLINDER ASSEMBLES MUST BE RETURNED WITH ALL VALVE
AND DISCHARGE PROTECTION CAPS IN PLACE. THESE SHALL
BE ATTACHED IMMEDIATELY AFTER DISCONNECTION FROM
PIPEWORK. FAILURE TO DO SO MAY IN RESULT IN DAMAGE TO
EQUIPMENT AND CAUSE SEVERE BODILY INJURY.
CAUTION
These guidelines only apply to cylinders containing FM-200.
GX20 Cylinders up to 150 ltrs are manufactured to TPED/ADR/84/527/EEC. Above 150 ltrs the
assemblies are manufactured to TPED/TRG330/ADR.
6.4.1 Cylinders Continuously In Service Without Discharge
These cylinders are governed by the Transportable Pressure Equipment Directive (99/36/EC).
Cylinders in continuous service without discharge require a periodic inspection in accordance
with BS EN ISO 1803 latest edition. Record date of inspection on record tag attached to each
cylinder. Where the visual inspection shows evidence of damage or corrosion, the cylinder shall
be emptied, re-tested and re-stamped in accordance with BS EN ISO 1803 latest edition.
6.4.2 Discharged Cylinders Or Charged Cylinders That Are Transported
These cylinders are governed by the Transportable Pressure Equipment Directive (99/36/EC),
or in the case of shipment of charged cylinders, other regulations may apply. In either case,
cylinders in continuous service without discharge require a periodic inspection in accordance

6-10
6.4.3 Retest
Cylinders used exclusively in GX20 service are required to be hydrostatically re-tested and re-
stamped every ten (10) years and in accordance with BS EN ISO 1803 latest edition prior to
recharge and shipment:
TPED/ADR/84/527/EEC TPED/TRG330/ADR
Inspection method First Retest Subsequent First Retest Subsequent
Due Retest Due Due Retest Due
Full hydrostatic test including 10 years 10 years 10 years 10 years

determination of cylinder expansion.
External visual inspection per BS EN 6 months 6 months 6 months 6 months

ISO 14520 requirement
6.4.4 Flexible Hoses

In accordance with the BS EN ISO 14520, all system hoses shall be examined annually for
damage. If visual examination shows any deficiency, the hose shall be replaced or tested.
6.5 SERVICE
6.5.1 Cleaning
Remove dirt from metallic parts using a lint-free cloth moistened with dry cleaning solvent. Dry
parts with clean, dry, lint-free cloth or air blow dry. Wipe non-metallic parts with clean, dry lint-
free cloth. Remove corrosion with light abrasive cloth.
6.5.2 Nozzle Service
Service nozzles after use as follows:
1. Clean outside of nozzles with rag or soft brush.
2. Examine discharge orifices for damage or blockage. If nozzles appear to be obstructed,
unscrew nozzles and clean by immersing in cleaning solvent and drying thoroughly with
lint-free cloth. Replace damaged nozzles. Nozzles must be replaced with same part
number in same location.
6.5.3 Repairs
Replace all damaged parts found during inspection. Replacement procedures for GX20 cylinders
are in Section 6.6. For replacement for other system components refer to appropriate section of
this manual for guidance.
GX20 cylinders must be recharged when cylinder pressure gauge indicates pressure is below
normal (25 bar at 21 °C [360 PSIG at 70 °F]), immediately after use, or a loss in weight in excess
of 5% of the original charged net weight or loss of pressure (adjusted for temperature) of more
than 10%.

6-11
6.6 REMOVING GX20 CYLINDERS
WARNING
DO NOT DISCONNECT FLEXIBLE DISCHARGE HOSE OR VALVE
OUTLET ADAPTOR PRIOR TO REMOVING PRESSURE AND
ELECTRIC CONTROL HEADS FROM GX20 CYLINDERS. BEFORE
REPLACING A GX20 CYLINDER IN A HAZARD AREA GROUP,
ENSURE PILOT LINE IS COMPLETELY VENTED OF ALL
PRESSURE.
1. Remove supervisory pressure switch (where installed) and disconnect electrical
connection at junction box. Unscrew switch from cylinder valve and install protection
cap on switch connection port.
2. Disconnect the control head, at the swivel nut, from cylinder valve actuation port.
Remove control head from GX20 cylinder.
3. Install protection cap on GX20 cylinder valve actuation port.
4. Remove valve outlet adaptor or loosen swivel nut and remove flexible discharge hose
from discharge outlet port adaptor.
5. Immediately install safety cap on cylinder valve outlet port and replace the valve
protection shroud.
6. Remove cylinder strap. Remove GX20 cylinder from bracket. Weigh cylinder using
platform scale.
WARNING
REMOVE ALL CONTROL HEADS FROM GX20 CYLINDERS.
1. Remove supervisory pressure switches (where installed) and disconnect electrical
connection at junction box. Unscrew switches from cylinder valve and install protection
cap on switch connection port.
2. Disconnect the control heads, at the swivel nut, from cylinder valve actuation port.
Remove control heads from all GX20 cylinder valves leaving flexible actuation hose or
tubing attached to the pressure operated control heads.
3. Immediately install protection cap on all GX20 cylinder valve actuation ports and replace
the valve protection shrouds.
4. Remove tubing from master cylinder adaptor on master cylinder (if used).
WARNING
TO PREVENT INJURY IN THE EVENT OF DISCHARGE, MASTER
CYLINDER ADAPTOR CAP MUST BE INSTALLED ON ADAPTOR
WHENEVER TUBING IS NOT CONNECTED TO MASTER
CYLINDER VALVE. UNDER NO CIRCUMSTANCES IS THE
PROTECTION CAP TO BE REMOVED FROM ITS CHAIN.
5. Immediately install protection cap on master cylinder adaptor port.

6-12
6. Loosen swivel nut and remove flexible discharge hose from discharge outlet port.
WARNING
TO PREVENT POSSIBLE INJURY TO PERSONNEL, ALL
CYLINDERS MUST HAVE SAFETY CAPS INSTALLED
IMMEDIATELY IN OUTLET PORTS WHEN DISCHARGE HOSES OR
VALVE OUTLET ADAPTOR IS DISCONNECTED.
7. Immediately install safety cap in cylinder valve outlet port.
8. Remove attaching hardware or cylinder straps. Remove GX20 cylinder from bracket.
Weigh cylinders using platform scale.
6.7 INSTALLING GX20 CYLINDERS
1. Position GX20 cylinder in designated location. Secure in place with cylinder strap or wall
bracket and mounting hardware. Orientate cylinder with valve outlet angled toward
cylinder discharge piping (refer to installation drawings).
WARNING
CONNECTED IN TO SYSTEM PIPING (UNION CONNECTION)
2. Remove the valve protection shroud from the cylinder and safety cap from cylinder valve
outlet port. Retain the shroud and safety caps for future return of cylinders.
3. Immediately connect valve outlet adaptor or flexible discharge hose to cylinder outlet
port.
4. Remove protection cap from GX20 cylinder actuation port.
WARNING
CONTROL HEAD MUST BE IN SET POSITION (THE ACTUATING
PIN MUST BE IN THE FULLY RETRACTED POSITION) BEFORE
ATTACHING TO CYLINDER VALVE TO PREVENT ACCIDENTAL
DISCHARGE. CONTROL HEADS NOT IN THE SET POSITION WILL
CAUSE DISCHARGE OF FM-200 WHEN ATTACHED ONTO THE
CYLINDER VALVE.
5. Install control head.
6. If required, install supervisory pressure switch as instructed in Section 4.19.
1. Position GX20 cylinders in designated location. Secure in place with cylinder straps or
wall brackets and mounting hardware. Orientate cylinders with valve outlets angled
towards cylinder discharge piping (refer to system installation drawings).
WARNING

6-13
2. Sequentially remove the valve protection shroud from each cylinder and safety cap from
each cylinder valve outlet port. Retain the shroud and safety caps for future return of
cylinders. Repeat on completion of step 3.
3. Immediately connect flexible discharge hoses or valve outlet adaptors to cylinder valve
outlet ports.
4. Remove protection cap from master cylinder adaptor port (if used) and reconnect tubing
to slave port on master cylinder. Tighten swivel nut.
5. Remove protection caps from GX20 cylinder valve actuation ports.
WARNING
CONTROL HEAD MUST BE IN SET POSITION (THE ACTUATING
PIN MUST BE IN THE FULLY RETRACTED POSITION) BEFORE
ATTACHING TO CYLINDER VALVE TO PREVENT ACCIDENTAL
DISCHARGE. CONTROL HEADS NOT IN THE SET POSITION WILL
CAUSE DISCHARGE OF FM-200 WHEN ATTACHED ONTO THE
CYLINDER VALVE.
6. Install electric and pressure operated control heads with flexible actuation hoses or tubing
on cylinder valve actuation ports. Tighten swivel nuts.
7. If required, install supervisory pressure switches as instructed in Section 4.19.
6.8 POST FIRE MAINTENANCE
After the system has discharged, DO NOT ATTEMPT TO RESUME OPERATIONS IN THE
FIRE AREA. Contact an approved Kidde Fire Protection distributor to reset and recharge your
system. Insist that the system be recharged immediately and only with the proper type and
quantity of agent.
6.9 RECHARGING GX20 CYLINDERS
CAUTION
GX20 cylinders may require retest before recharge, refer to Section 6.4.
CAUTION
The following must only be carried out by a Kidde Fire Protection
approved filling station:
1. RECHARGING GX20 CYLINDERS.
2. LEAK TESTING OF GX20 CYLINDERS.
3. SALVAGING FM-200.

6-14
6.10 NITROGEN PILOT CYLINDER SERVICE AND MAINTENANCE
WARNING
ANY AREA IN WHICH NITROGEN IS USED OR STORED MUST BE
PROPERLY VENTILATED. A PERSON WORKING IN AN AREA
WHERE AIR HAS BECOME ENRICHED WITH NITROGEN CAN
BECOME UNCONSCIOUS WITHOUT SENSING THE LACK OF
OXYGEN. REMOVE VICTIM TO FRESH AIR. ADMINISTER
ARTIFICIAL RESPIRATION IF NECESSARY AND SUMMON A
DOCTOR. NEVER DISPOSE OF LIQUEFIED NITROGEN IN AN
INDOOR WORK OR STORAGE AREA.
Nitrogen cylinders must be recharged when cylinder pressure gauge indicates pressure is below
normal (124 bar at 21° C [1800 PSIG at 70°F]) or as adjusted for temperature as shown on Figure
6.6 or immediately after discharge. Contact an approved Kidde Fire Protection distributor to
recharge and maintain your cylinder.
6.10.1 Hydrostatic Pressure Test
These cylinders are governed by the Transportable Pressure Equipment Directive (99/36/EC),
or in the case of shipment of charged cylinders, other regulations may apply. In either case,
cylinders in continuous service without discharge require a periodic inspection in accordance
6.10.2 Replacement
WARNING
WHEN REMOVING A PRESSURISED CYLINDER THE CONTROL
HEAD LEVER MUST BE IN THE CLOSED POSITION WITH SAFETY
PULL PIN INSTALLED. A CONTROL HEAD LEVER IN THE OPEN
POSITION WILL RESULT IN DISCHARGE OF REMAINING
CONTENTS OF CYLINDER, RESULTING IN SYSTEM ACTIVATION,
PROPERTY DAMAGE OR POSSIBLE BODILY INJURY.
Replace the nitrogen cylinder, when expended or due to pressure loss, as follows:
1. Remove control head from nitrogen cylinder valve.
2. Immediately install protection cap on nitrogen cylinder actuation port.
3. Remove flexible actuation hose or tubing and adaptor (Part No. B6793-773) from cylinder
valve outlet and install safety plug.
4. Remove clamps and hardware securing nitrogen cylinder to mounting bracket.

6-15
Figure 6.6 Nitrogen Pressure versus Temperature Data
6.10.4 Installation
1. Install nitrogen cylinder in position in mounting bracket.
2. Tighten sufficiently to hold cylinder in place while allowing cylinder enough free play
to be manually rotated.
3. Manually rotate cylinder until cylinder valve discharge outlet is in desired position.
CAUTION
Nitrogen cylinder must be positioned so that control head, when installed,
is readily accessible and cannot be obstructed during manual operation.
4. Securely tighten mounting bracket clamps and hardware.
5. Remove pipe plug, reconnect adaptor (Part No. B6793-773) and flexible actuation hose
or tubing to cylinder valve outlet port.
6. Remove protective cap from cylinder valve actuation port.
WARNING
ENSURE CONTROL HEAD IS IN THE SET POSITION. FAILURE TO
POSITION CONTROL HEAD IN SET POSITION WILL CAUSE
DISCHARGE OF NITROGEN CYLINDER UPON CONTROL HEAD
INSTALLATION.
5. Install control head to cylinder valve and tighten securely.

6-16
CHAPTER 7
APPROVED SYSTEM COMPONENTS

This section contains lists of components and part numbers for Kidde Fire Protection GX20
Engineered FM-200 Fire Suppression Systems.
7.1 APPROVED SYSTEM COMPONENTS
7.1.1 GX20 Cylinder/Valve Assemblies
Vertical Mount Only Part No.
5 litre cylinder complete with GCV40 valve E7763-101-01-EU
81 litre cylinder complete with liquid level indicator and GCV50 valve E7763-107-02-EU
243 litre cylinder complete with GCV65 valve E7763-110-01
243 litre cylinder complete with liquid level indicator and GCV65 valve E7763-111-01

7-1
7.1.2 Flexible Discharge Hoses
Where Used Part No.
5, 8, 16, 28 and 51 litre cylinders with GCV40 B6793-760
81 and 142 litre cylinders with GCV50 B6793-761
243 litre cylinders with GCV65 B6793-763
243 and 368 litre cylinders with GCV80 – Groove to NPT D7715-037
243 and 368 litre cylinders with GCV80 – Groove to Groove D7715-038
7.1.3 Valve Outlet Adaptors
Where Used NPT Part No. BSP Part No.
5, 8, 16, 28 and 51 litre cylinders 283904 K63497-02
81 and 142 litre cylinders 283905 K63497-03
243 litre cylinders with GCV65 283906 K63497-04
243 and 368litre cylinders with GCV80 B6782-182 B6782-177
7.1.4 Cylinder Straps And Bracket U-straps
Where Used Part No.
5 and 8 litre cylinders C6331-103
16 and 28 litre cylinders C6331-104
51 and 81litre cylinders C6331-105-02
142 litre cylinders C6331-106
7.1.5 Brackets, Wall Mounting
Where Used Part No.
5 litre cylinders D1162-001

7-2
7.1.6 Cradles
Where Used Part No.
51 to 81 litre cylinders C6331-122
7.1.7 Front Clamp
Where Used Part No.
51 to 81 litre cylinders C6331-123
7.1.8 Control Heads
Description Part No.
Electric, Standard, 24 V d.c B6793-701
Electric/Cable, Standard, 24 V d.c B6793-702
Electric/Cable, Explosion Proof, 24 V d.c B6793-703
Cable Operated B6793-704
Lever Operated B6793-705
Lever/Pressure Operated B6793-706
Pressure Operated B6793-707
Pressure Operated Stackable B6793-708
Electric, Stackable, 24 V d.c B6793-709
Electric, Standard, 115 V a.c * B6793-787
Electric Cable, Standard, 115 V a.c * B6793-789
Electric/Cable, Explosion Proof, 115 V a.c * B6793-788
Electric, Stackable, Explosion Proof , 24 V d.c B6793-859

* Note: UL Listed but not FM Approved for use with FM-200 systems

7-3
7.1.9 Pressure Control Equipment
Master Cylinder Adaptor Kit B6793-770
Male Branch Tee, 5/16 inch flare by 1/8 inch NPT B6793-775
Male Elbow, 5/16 inch flare by 1/8 inch NPT B6793-774
Male Connector, 5/16 inch flare by 1/8 inch NPT B6793-773
Actuation Hose, 559 mm (5, 8, 16, 28, 51 and 81 litre cylinders) B6793-771
Actuation Hose, 762 mm (142, 243 and 368 litre cylinders) B6793-772
Nitrogen Pilot Cylinder B6793-720
Mounting Bracket for Nitrogen Pilot Cylinder B6793-721
1/4 inch Check Valve B6793-786
Safety Outlet, FM-200 B6793-740
Safety Outlet, N2/CO2 803242
7.1.10 Control Equipment, Cable Operated
Pull Box, Break Glass B6793-782
Corner Pulley, Watertight B6793-783
Corner Pulley, 1/2 inch EMT B6793-784
1/16 inch Cable B6793-785
7.1.11 Auxiliary Equipment
Supervisory Pressure Switch for GCV40,50 and 65 06-118262-001
Supervisory Pressure Switch for GCV80 only B6793-908
Pressure Operated Switch, Standard B6793-731
Pressure Operated Switch, Explosion Proof B6793-732
Pressure Trip B6793-733
Transfer Switch, Main to Reserve B6793-790

7-4
7.1.12 Check Valves
Elbow Check 50mm NB (2” NPT) B6793-762
Elbow Check 65mm NB (2.5” NPT) B6793-764
Swing Check 50mm NB (2” NPT) B6793-805
Swing Check 80mm NB (3” NPT) B6793-869
Check Valve 15mm NB (1/2” NPT) B6793-806
Check Valve 20mm NB (3/4” NPT) B6793-807
Check Valve 25mm NB (1” NPT) B6793-808
Check Valve 32mm NB (1 1/4” NPT) B6793-809
Check Valve 40mm NB (1 1/2” NPT) B6793-810
7.1.13 Discharge Nozzles

WARNING
ONLY LISTED KIDDE FIRE PROTECTION FM-200 NOZZLES ARE TO BE USED ON
KIDDE GX20 SYSTEMS. FAILURE TO COMPLY WITH THIS WARNING CAN
RESULT IN UNPREDICTABLE AGENT DISTRIBUTION.
Nozzle Size (mm) BSP Part No. NPT Part No. Discharge
Characteristics
15 (1/2 inch) C3333-301-XX C3333-328-XX 180°
20 (3/4 inch) C3333-302-XX C3333-329-XX 180°
25 (1 inch) C3333-303-XX C3333-330-XX 180°
32 (1-1/4 inch) C3333-304-XX C3333-331-XX 180°
40 (1-1/2 inch) C3333-305-XX C3333-332-XX 180°
50 (2 inch) C3333-306-XX C3333-333-XX 180°
15 (1/2 inch) C3333-307-XX C3333-334-XX 360°
20 (3/4 inch) C3333-308-XX C3333-335-XX 360°
25 (1 inch) C3333-309-XX C3333-336-XX 360°
32 (1-1/4 inch) C3333-310-XX C3333-337-XX 360°
40 (1 1/2 inch) C3333-311-XX C3333-338-XX 360°
50 (2 inch) C3333-312-XX C3333-339-XX 360°

NOTE: XX in the Part No. refers to the Drill Code.

7-5
180 degree Nozzles
Ratio of nozzle area to pipe area 0.66 to 0.27
BSP 15 20 25 32 40 50
KFP Ref 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

No.
109 C3333-301-22
111 C3333-301-23
113 C3333-301-24
116 C3333-301-25
120 C3333-301-26
125 C3333-301-27
129 C3333-301-28
136 C3333-301-29
141 C3333-301-30
144 C3333-301-31 C3333-302-21
147 C3333-301-32 C3333-302-22
150 C3333-301-33 C3333-302-23
156 C3333-301-34 C3333-302-24
161 C3333-301-35 C3333-302-25
166 C3333-301-36 C3333-302-26
172 C3333-301-37 C3333-302-27
177 C3333-302-28
180 C3333-302-29
182 C3333-302-30 C3333-303-22
185 C3333-302-31 C3333-303-23
189 C3333-302-32 C3333-303-24
194 C3333-302-33 C3333-303-25
199 C3333-302-34 C3333-303-26
206 C3333-302-35 C3333-303-27
213 C3333-302-36 C3333-303-28
219 C3333-302-37 C3333-303-29
221 C3333-302-38 C3333-303-30

7-6
KFP Ref 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
No.
228 C3333-302-39 C3333-303-31
234 C3333-303-32
238 C3333-303-33
246 C3333-303-34 C3333-304-21
250 C3333-303-35 C3333-304-22
257 C3333-303-36 C3333-304-23
261 C3333-303-37 C3333-304-24
266 C3333-303-38 C3333-304-25
272 C3333-303-39 C3333-304-26
277 C3333-303-40 C3333-304-27
290 C3333-303-41 C3333-304-28 C3333-305-21
295 C3333-304-29 C3333-305-22
302 C3333-304-30 C3333-305-23
313 C3333-304-31 C3333-305-24
316 C3333-304-32 C3333-305-25
323 C3333-304-33 C3333-305-26
328 C3333-304-34 C3333-305-27
332 C3333-304-35 C3333-305-28
339 C3333-304-36 C3333-305-29
344 C3333-304-37 C3333-305-30
358 C3333-304-38 C3333-305-31 C3333-306-21
359 C3333-304-39 C3333-305-32 C3333-306-22
368 C3333-304-40 C3333-305-33 C3333-306-23
375 C3333-304-41 C3333-305-34 C3333-306-24
377 C3333-304-42 C3333-305-35 C3333-306-25
386 C3333-304-43 C3333-305-36 C3333-306-26
391 C3333-305-37 C3333-306-27
397 C3333-305-38 C3333-306-28
404 C3333-305-39 C3333-306-29

7-7
KFP Ref 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
No.
413 C3333-305-40 C3333-306-30
422 C3333-305-41 C3333-306-31
438 C3333-305-42 C3333-306-32
453 C3333-306-33
469 C3333-306-34
484 C3333-306-35
500 C3333-306-36
516 C3333-306-37
531 C3333-306-38
547 C3333-306-39
563 C3333-306-40
578 C3333-306-41
360 degree Nozzles
Ratio of nozzle area to pipe area 0.72 to 0.27
BSP 15mm 20mm 25mm 32mm 40mm 50mm
KFP Ref 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

No.
111 C3333-307-23
113 C3333-307-24
116 C3333-307-25
120 C3333-307-26
125 C3333-307-27
129 C3333-307-28
136 C3333-307-29
141 C3333-307-30
144 C3333-307-31
147 C3333-307-32 C3333-308-22
150 C3333-307-33 C3333-308-23

7-8
KFP Ref 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
No.
156 C3333-307-34 C3333-308-24
161 C3333-307-35 C3333-308-25
166 C3333-307-36 C3333-308-26
172 C3333-307-37 C3333-308-27
177 C3333-307-38 C3333-308-28
180 C3333-307-39 C3333-308-29
182 C3333-307-40 C3333-308-30
185 C3333-307-41 C3333-308-31
189 C3333-308-32 C3333-309-24
194 C3333-308-33 C3333-309-25
199 C3333-308-34 C3333-309-26
206 C3333-308-35 C3333-309-27
213 C3333-308-36 C3333-309-28
219 C3333-308-37 C3333-309-29
221 C3333-308-38 C3333-309-30
228 C3333-308-39 C3333-309-31
234 C3333-308-40 C3333-309-32
238 C3333-308-41 C3333-309-33
246 C3333-309-34 C3333-310-21
250 C3333-309-35 C3333-310-22
257 C3333-309-36 C3333-310-23
261 C3333-309-37 C3333-310-24
266 C3333-309-38 C3333-310-25
272 C3333-309-39 C3333-310-26
277 C3333-309-40 C3333-310-27
290 C3333-309-41 C3333-310-28 C3333-311-21
295 C3333-309-42 C3333-310-29 C3333-311-22
302 C3333-309-43 C3333-310-30 C3333-311-23
313 C3333-309-44 C3333-310-31 C3333-311-24

7-9
KFP Ref 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
No.
316 C3333-310-32 C3333-311-25
323 C3333-310-33 C3333-311-26
328 C3333-310-34 C3333-311-27
332 C3333-310-35 C3333-311-28
339 C3333-310-36 C3333-311-29
344 C3333-310-37 C3333-311-30
358 C3333-310-38 C3333-311-31
359 C3333-310-39 C3333-311-32
368 C3333-310-40 C3333-311-33 C3333-312-23
375 C3333-310-41 C3333-311-34 C3333-312-24
377 C3333-310-42 C3333-311-35 C3333-312-25
386 C3333-310-43 C3333-311-36 C3333-312-26
391 C3333-310-44 C3333-311-37 C3333-312-27
397 C3333-310-45 C3333-311-38 C3333-312-28
404 C3333-310-46 C3333-311-39 C3333-312-29
413 C3333-311-40 C3333-312-30
422 C3333-311-41 C3333-312-31
438 C3333-311-42 C3333-312-32
453 C3333-311-43 C3333-312-33
469 C3333-311-44 C3333-312-34
484 C3333-312-35
500 C3333-312-36
516 C3333-312-37
531 C3333-312-38
547 C3333-312-39
563 C3333-312-40
578 C3333-312-41
594 C3333-312-42
609 C3333-312-43

7-10
7.2 CONDITIONS OF SALE
Kidde Fire Protection Services LTD

1.0 In these Conditions, the Seller means KIDDE FIRE PROTECTION SERVICES LTD, the Particulars of Contract are the
details of the Contract set out overleaf, the Buyer and the Goods are respectively the person and the products specified in
the Particulars of Contract as such. Appointed Person means a director or appointed manager of the Seller, and the Contract
means the Contract for the sale of the Goods by the Seller to the Buyer comprising the Particulars of Contract and these
Conditions. These Conditions shall apply to all contracts of sale with the Seller in relation to the goods and services
supplied by the Seller.
Formation and Parties

2.0 No express terms other than those contained in these Conditions and the Particulars of Contract shall be part of the Contract,
and the Contract may only be varied in writing by an Appointed Person. No representations or warranties relating to the
Goods or advice or recommendation on the use of the Goods are binding on the Seller unless confirmed by the Seller in
writing in response to a written request of the Buyer specifically referring to this Condition.
2.1 The Contract may be cancelled by the Buyer only with the Seller's written consent which, if given, shall be on the express
condition that the Buyer shall pay to the Seller a cancellation charge commensurate with the Seller's costs incurred up to
the date of cancellation plus the Seller's loss of profit or, at the Seller's option, a sum equal to ten per cent of the Contract
Price.
2.2 Unless otherwise specified, quotations made by the Seller shall automatically lapse if no order is received by the Seller
within 30 days of the date of quotation. None of the Seller's distributors, agents or employees are authorised to conclude
contracts orally or over the telephone, and quotations, statements in price lists, or sales literature and advertisements do
not constitute offers. No contract for the sale of Goods shall be concluded until the Seller has accepted an order of the
Buyer by sending to the Buyer an Acknowledgement of Order signed by an Appointed Person.
2.3 The Buyer warrants that all information which it has given to the Seller prior to entering into the Contract is true and correct
and the Seller reserves all its rights where it subsequently discovers such information is incorrect.
Delivery
3.0 If any delivery time is specified in the Particulars of Contract, this period shall commence on the later of the date of the
Seller's written Acknowledgement of Order and the date the Seller receives all the information necessary to allow it to
proceed without interruption, or if the Buyer requests any variation to the Contract, the date of the Seller's written
confirmation of its agreement to such variation.
3.1 Although the Seller will endeavour to complete the Contract within any specified delivery time or by any specified delivery
date, that time or date is an estimate only and the Seller shall not be liable for any reasonable delay in delivery.
3.2 Any delivery time specified shall (in any event) be extended by any period or periods of Force Majeure during which the
manufacture or delivery of the goods by the Seller under the Contract is delayed owing to fire, explosion, flood, storm,
sabotage, strikes (official and unofficial), riot, acts of war (whether war be declared or not) shortage of labour, power, or
materials, delay by the Seller's suppliers, civil commotion, accidents, plant breakdowns, technical difficulties connected
with the manufacture or adaptation of the Goods to the Buyer's design or specification, seizure or other action by or
compliance with an order of an apparently competent authority and any other event or circumstance beyond the control
of the Seller.
3.3 The Seller shall be entitled to withhold delivery of any Goods if at the time delivery is to be made payment is due by the
Buyer to the Seller on any account whatsoever.
3.4 The delivery of a greater or lesser quantity of the Goods than the quantity ordered, of other Goods not ordered, or of Goods
only some of which are defective, shall not entitle the Buyer to reject Goods that were ordered and are not defective.
3.5 Unless otherwise stated, delivery shall be deemed to take place when the Goods are delivered to the delivery address
specified in the Particulars of Contract or if not so specified, at the principal place of business of the Buyer known to the
Seller.
3.6 If the Buyer fails to accept delivery of the Goods in accordance with the Contract the Seller may (without prejudice to its
other rights against the Buyer) store the Goods at the sole risk and cost of the Buyer.
3.7 The Buyer shall inspect the Goods immediately on delivery thereof and shall within five days from such delivery give
notice to the Seller of any matter or thing by reason thereof the Buyer may allege that the goods are not in accordance with
the Contract or are defective in material or workmanship. If the Buyer shall fail to give such notice the Goods shall be
conclusively presumed to be in all respects in accordance with the Contract and free from any defect which would be
apparent on reasonable examination of the Goods and the Buyer shall, as between the Buyer and the Seller, be deemed to
have accepted the Goods accordingly.
3.8 The Seller reserves the right to make delivery by instalments and invoice and be paid for each installment separately. Each
installment shall be deemed to constitute a separate agreement subject to the terms of the Contract and no failure of or delay
in delivery of any installment nor any defect in the contents thereof shall entitle the Buyer to treat the Contract as

7-11
repudiated with regard to any remaining instalments.
Retention of Title
4.0 Notwithstanding delivery, title to the Goods shall not pass to the Buyer until all sums due on any account whatever by the
Buyer to the Seller have been paid in full. Until such time the Buyer will hold the Goods as bailee of and in a fiduciary
capacity for the Seller and will:
(i) keep the Goods marked or stored separately from other goods, so as to be identifiable as the property of the Seller;
(ii) deliver the Goods up to the Seller on demand; and
(iii) permit the Seller or its agents to enter upon the Buyer's premises in order to retake possession of the Goods.
4.1 Notwithstanding that the property in all Goods to be delivered to the Buyer by the Seller will remain vested as aforesaid
until the Seller has received payment in full therefor, the risk of damage to or loss of all or any such Goods will pass to the
Buyer upon delivery in accordance with the Contract unless the Buyer shall fail to accept delivery whereupon the risk shall
pass to the Buyer on the earliest date on which the delivery could have been made but for such failure on the part of the
Buyer.
Price
5.0 Unless otherwise stated in the Particulars of Contract, the Contract prices for the Goods shall be:
(i) exclusive of VAT, taxes or duties levied on the Seller in the Buyer's country for which the Seller shall be entitled
to make additional charges, and shall be exclusive of the costs of delivery and associated packaging and insurance
costs which shall be charged separately.
(ii) subject to increase by the Seller to reflect any variation in the delivery schedule for or design, quantities or
specifications of the Goods made at the request of the Buyer or any delay caused by the failure of the Buyer to
provide adequate information or instructions to the Seller.
Payment
6.0 Unless otherwise specified in the Particulars of Contract payment for the Goods shall be made in full within 30 days of the
date of invoice. Time of payment shall be of the essence. If the Buyer fails to make any payment on the due date then,
without prejudice to any other right or remedy available to the Seller, the Seller shall be entitled to suspend any further
deliveries to the Buyer, appropriate any payment made by the Buyer to such of the Goods (or the Goods supplied under
any other contract between the Buyer and the Seller) as the Seller may think fit (notwithstanding any purported
appropriation by the Buyer) charge the Buyer interest (both before and after any judgement) on the amount unpaid at the
rate of 4 per cent per annum above Barclays Bank plc base rate from time to time and exercise a lien over any property of
the Buyer then in its possession, until payment in full is made.
6.1 Save as aforesaid payments shall be applied to invoices in the order in which they were issued and to Goods in the order
in which they are listed in invoices.
6.2 The Buyer shall not be entitled to make any deduction or withhold any sum from the payment from time to time due from
it whether by way of set-off, counter claim or otherwise.
Warranty
7.0 The Seller warrants for a period of 12 months from invoice date that, in so far as the Goods are of its own manufacture,
they shall be free from defects in workmanship or materials at the time of delivery. If any Goods do not conform to that
warranty the Seller will at its option:
(a) replace the Goods found not to conform to the warranty and such replacements shall be supplied subject to these
Conditions; or
(b) take such steps as the Seller deems necessary to bring the Goods into a state where they are free from such defects;
or
(c) take back the Goods found not to conform to the warranty and refund the appropriate part of the purchase price.
PROVIDED THAT:
(i) the liability of the Seller shall not arise unless the Buyer demonstrates to the Seller's reasonable satisfaction that the
Goods have, prior to use, been properly stored and handled and subsequently have not been used in any unusual or
abnormal way or in a manner contrary to any instructions or recommendations for use provided by the Seller;
(ii) the liability of the Seller shall in no event exceed the purchase price of the Goods;
(iii) performance of any one of the above options (as limited by (ii) above) shall constitute an entire discharge of the
Seller's liability under this warranty.
7.1 The foregoing warranty is conditional upon:
(a) the Buyer giving written notice to the Seller of the alleged defect in the Goods, such notice to be received by the
Seller within 7 days of the time when the Buyer discovers or ought to have discovered the defect and in any event
within one year of delivery of the Goods;
(b) the Buyer affording the Seller a reasonable opportunity to inspect the Goods and, if so requested by the Seller,

7-12
returning the allegedly defective Goods to the Seller's works, carriage pre-paid, for inspection to take place there;
(c) the Buyer making no further use of the Goods that are alleged to be defective after the time at which the Buyer
discovers or ought to have discovered that they are defective.
7.2 The Seller further undertakes that, in so far as the Goods are not of its own manufacture, it will pass on to the Buyer the
benefit of any guarantees or indemnities given to it in respect of such Goods by its own suppliers.
7.3 Save as provided in paragraphs 1 and 3 of this clause, in clause 2 and in section 12 of the Sale of Goods Act 1979:
(i) all conditions and warranties, express or implied, as to the quality or fitness for any purpose of the Goods are hereby
expressly excluded; and
(ii) except in respect of death or personal injury caused by the Seller's negligence, or in respect of liability under the
Consumer Protection Act 1987, the Seller shall not be liable for any loss or damage (whether direct, indirect or
consequential) howsoever arising which may be suffered by the Buyer.
It is hereby expressly declared that any statements as to quality made by the Seller do not form part of the description of
the Goods.
Limits of Liability
8.0 The Buyer must satisfy itself of the suitability of the Goods for the purposes for which they are purchased, and must comply
with any directions, instructions or warnings as to the use storage or handling of the Goods given by the Seller. The Buyer
must also ensure that the Goods comply with all local approvals and standards relating to the use to which they are to be
put, and without prejudice to the generality of paragraph 3 above, all recommendations and advice given by or on behalf
of the Seller to the Buyer as to the methods of storing, applying or using the Goods the purposes to which the Goods may
be applied and the suitability of using the Goods in any manufacturing process or in conjunction with any other materials
are (except when given pursuant to a request of the Buyer under clause 2) given without liability on the part of the Seller,
its servants or agents.
8.1 In the event that, notwithstanding the provisions of paragraphs 7.3 and 8.0 above, the Seller is found liable for any loss or
damage suffered by the Buyer, that liability shall in no event exceed the purchase price of the Goods.
8.2 Nothing in these Conditions or in the Particulars of Contract shall affect or limit the validity or application of any customer
warranty with the benefit of which any of the Goods are sold and if the Buyer, being an end-user, is able to benefit from
such a warranty the terms thereof shall prevail over the terms of these Conditions and the Particulars of Contract.
Bankruptcy and Liquidation

9.0 This clause applies if the Buyer becomes (or appears to the Seller to be about to become) bankrupt, or goes (or appears to
the Seller to be about to go) into liquidation, has a petition presented or threatened for its winding-up, suspends payment
of debts or makes any arrangement with creditor, fails to pay in accordance with the terms of the Contract, has an
administration order made or a petition for such an order presented or threatened, has a receiver appointed over all or any
part of its assets or is answerable under the law of the country having jurisdiction over the Buyer or its assets for any of
the foregoing, or is in breach of any other term of the Contract.
9.1 If this clause applies, then without prejudice to any other right or remedy available to the Seller, the Seller shall be entitled
to cancel the Contract or suspend any further deliveries under the Contract without liability to the Buyer, and if the Goods
have been delivered but not paid for the price shall become immediately due and payable notwithstanding any previous
agreement or arrangement to the contrary.
Indemnities
10.0 The Buyer shall indemnify the Seller in respect of all damage injury or loss occurring to any person or property and against
all actions, suits, claims, demands, charges or expenses in connection therewith arising from the condition or use of the
Goods in the event that the damage injury or loss shall have been occasioned partly or wholly by the carelessness of the
Buyer and his servants, contractors or agents or by any breach by the Buyer of either its obligations to the Seller hereunder
or of any patent, design or other intellectual property right of a third party.
10.1 The Buyer undertakes that it shall not solicit purchasers for the Goods outside countries which for the time being are
Member States of the European Economic Area ("EEA State") or sell the Goods to any person who it knows is intending
to use or resell the same outside the EEA States PROVIDED THAT nothing in this clause or elsewhere in these Conditions
shall be construed so as to prevent the Buyer from selling or distributing the Goods in or to any EEA State to any person
intending to use or resell the same in any EEA State.
Notices
11.0 Any notice required or authorised to be given hereunder shall be in writing and shall be served by registered mail sent to
the address given above or any other address notified for the purpose and shall be deemed to be served seven days after
proven despatch, provided that any other mode of service shall be valid if the said notice or other communication is actually
received by the addressee.
Force Majeure
12.0 The Seller shall not be liable to the Buyer if unable to carry out any provision of the Contract for any reason beyond its
control including (but without limitation) Act of God, legislation, war, civil commotion, fire, flood, drought, failure of

7-13
power supply, lock out, strike, stoppage or other action by employees or third parties in contemplation or furtherance of
any dispute or owing to any inability to procure parts or materials required for the performance of the Contract.
Waiver
13.0 Any failure by the Seller to enforce any or all of these conditions shall not be construed as a waiver of the Seller's rights.
Construction and Jurisdiction

14.0 The proper law of the Contract shall be English law and the English courts shall have jurisdiction over any disputes
arising thereunder. This edition of the Conditions of Sale dated October 2002 supercedes all previous editions.

7-14
APPENDIX A
SAFETY BULLETINS
Kidde Fire Protection GX20 Engineered FM-200 Fire Suppression Systems use pressurised
equipment; therefore, personnel responsible for fire suppression systems must be aware of the
dangers associated with the improper handling, installation or maintenance of this equipment.
Fire suppression system service personnel must be thoroughly trained in the proper handling,
installation and service of GX20 equipment and follow the instructions used in this manual
and in the Safety Bulletin and cylinder nameplate contained in this Appendix. Kidde Fire
Protection has provided warnings and cautions at appropriate locations throughout the text of
this manual. These warnings and cautions are to be adhered to at all times. Failure to do so
may result in serious injury to personnel.
In addition, Material Safety Data Sheets for FM-200 and nitrogen are provided in Appendix
B. Personnel must also be familiar with the information contained on these data sheets.

A-1
SAFETY BULLETIN 1, MARCH 2, 1987
SUBJECT: SAFE CYLINDER HANDLING PROCEDURES
DANGER!
PRESSURISED (CHARGED) CYLINDERS ARE EXTREMELY
HAZARDOUS AND IF NOT HANDLED PROPERLY ARE CAPABLE
OF VIOLENT DISCHARGE. THIS MAY RESULT IN SERIOUS
BODILY INJURY, DEATH AND PROPERTY DAMAGE.
Before handling Kidde system products, all personnel must be thoroughly trained in the safe
handling of the containers as well as in the proper procedures for installation, removal, filling
and connection of other critical devices, such as flex hoses, control heads, discharge heads,
and anti-recoil devices.
READ, UNDERSTAND and ALWAYS FOLLOW: the design, installation, operation and
maintenance manual, the owners manual and other information that is provided with the
individual systems.
The following safety procedures must be observed at all times:
Moving Container
Containers must be shipped compactly in the upright position and properly secured in place.
Containers must not be rolled, dragged or slid, nor allowed to be slid from tail-gates of
vehicles. A suitable hand truck, fork truck, roll platform or similar device must be used.
Rough Handling
Containers must not be dropped or permitted to strike violently against each other or other
surfaces.
Storage
Containers must be stored standing upright where they are not likely to be knocked over, or
the containers must be secured.
For additional information on safe handling of compressed gas cylinders, refer to "The
Pressure Systems and Transportable Gas Containers SI 2169".

A-2
SAFETY BULLETIN 2, MAY 1, 1993
SUBJECT: SAFE CYLINDER HANDLING PROCEDURES

FOR 25 BAR GX20 CYLINDERS
PRESSURISED (CHARGED) CYLINDERS ARE EXTREMELY HAZARDOUS AND

IF NOT HANDLED PROPERLY ARE CAPABLE OF VIOLENT DISCHARGE.
THIS WILL RESULT IN SERIOUS BODILY INJURY, DEATH AND PROPERTY
DAMAGE.
BEFORE handling Kidde system products, all personnel must be thoroughly trained in the
safe handling of the containers as well as in the proper procedures for installation, removal,
filling, and connection of other critical devices, such as flexible hoses, control heads, and
safety caps.
READ, UNDERSTAND and ALWAYS FOLLOW: the design, installation, operation and
maintenance manual, the owners manual and other information that is provided with the
individual systems.
THESE INSTRUCTIONS MUST BE FOLLOWED IN THE EXACT SEQUENCE AS

WRITTEN TO PREVENT SERIOUS INJURY, DEATH OR PROPERTY DAMAGE.
Safety Cap
(a) Each GX20 cylinder is factory equipped with a safety cap installed on the valve
outlet, and securely chained to the valve to prevent loss. This device is a safety
feature, and will provide controlled safe discharge when installed if the cylinder is
actuated accidentally.
(b) The safety cap must be installed in the valve outlet AT ALL TIMES except when the
cylinders are connected into the system piping or being filled.
(c) The safety cap is intentionally chained to the cylinder valve to prevent loss while in
service and must not be removed from its chain.
Protection Cap
A protection cap is factory installed on the actuation port and securely chained to the valve to
prevent loss. The cap is attached to the actuation port to prevent tampering or depression of
the actuating pin. No attachments (control head, pressure control head) are to be connected
to the actuation port during shipment, storage or handling.
Installation
THIS SEQUENCE FOR CYLINDER INSTALLATION MUST BE FOLLOWED AT

ALL TIMES:
1. Install cylinder into bracketing.

A-3
WARNING
DISCHARGE HOSES OR VALVE OUTLET ADAPTOR MUST BE

CONNECTED INTO SYSTEM PIPING BEFORE ATTACHING TO
CYLINDER VALVE OUTLET TO PREVENT INJURY IN THE EVENT
OF DISCHARGE.
2. Remove safety cap and connect all cylinder valves intosystem piping using flex hose
or valve outlet adaptor.
3. Remove protection cap and attach control heads, pressure control heads, pilot loops,
etc. as required.
WARNING

ATTACHING TO THE CYLINDER VALVE ACTUATION PORT, IN
ORDER TO PREVENT ACCIDENTAL DISCHARGE.
Removal From Service
1. Remove all control heads, pressure operated heads and pilot loops from cylinder
valve; and attach protection cap to actuation port.
2. Disconnect cylinders from system piping at the valve outlet. Disconnect valve outlet
adaptor, if used.
3. Immediately install safety cap on valve outlet.
DANGER!
DO NOT DISCONNECT THE CYLINDER FROM SYSTEM PIPING

IF THE SAFETY CAP IS MISSING. OBTAIN A NEW SAFETY CAP
FROM KIDDE FIRE PROTECTION LTD.
4. Remove cylinder from bracketing.
DANGER!
WARN TEXT = FAILURE TO FOLLOW THESE INSTRUCTIONS,

AND IMPROPER USE OR HANDLING, MAY CAUSE SERIOUS
BODILY INJURY, DEATH AND PROPERTY DAMAGE.

A-4
Safety Bulletin
No: 12 -2004 Date: 15th June 2004
To: All Kidde Fire Protection Suppression Customers
From: Lee James – Product Manager (Suppression)
IMPORTANT SAFETY ANNOUNCEMENT

Additional Requirements for
Return of Charged Cylinders to Kidde Fire Protection
Please share this bulletin with your management, installation staff and
shipping personnel immediately.
It has been brought to our attention that pressurised cylinders are occasionally returned
to Kidde Fire Protection in an unsafe condition. This is putting the freight carriers, Kidde
Fire Protection employees and your personnel at a serious risk. The purpose of this
Safety Bulletin is to remind our distributors of the risk and the safety precautions that
need to be taken when working with high-pressure cylinders. Although many of us work
with high-pressure cylinders every day, DO NOT GET CARELESS! Never assume the
cylinder is empty; treat all cylinders as if they are fully charged. Pressurised (charged)
cylinders are extremely hazardous and if not handled properly are capable of causing
property damage, bodily injury and death.
The following safety precautions and instructions must be adhered to when

returning pressurised cylinders.
1. Ensure all control heads, discharge heads, discharge hoses, piping or other
types of actuation devices have been removed from the cylinder valve.
2. The valve protection cap, valve outlet and actuation port protection caps are
installed on the cylinders prior to shipment. If they have been lost or damaged,
please contact our Customer Services Department and we will be able to provide
the necessary safety caps to help you with your return.
3. The enclosed Cylinder Returns Request Form must be completed correctly,

including a valid returns number obtained from Customer Services and signed to
confirm that the cylinders have been made safe. Additional copies can be obtained
from our Customer Services Department.
Please note: Without a completed Cylinder Returns Form, our transport company
will refuse to accept the shipment and a charge will be made.
4. In preparation for shipping, the charged cylinder must be secured in place, either on
A-5
a pallet or equivalent, such that the cylinder can be safety stored and controlled
during loading, transportation and off loading.
For additional information on safe handling of compressed gas cylinders, please

refer to the appropriate Kidde Fire Protection Design, Installation, Operations and
Maintenance manual, plus any local Health and Safety Legislation.
If you have any questions or concerns regarding this Safety Bulletin, please do
not hesitate to contact us. As always, we thank you for your continued business and
the support you have offered Kidde Fire Protection.
Lee James
Product Manager (Suppression)

A-6
3 PRODUCT RETURN REQUEST FORM
KFP Return No. BW Date
Customer Name
Customer Address
Customer Contact Name:

Contact Telephone No:
E Mail address:
Fax No:
Original Customer Order No:
Original Kidde Ref No: C0
Product Description:
Product Part No:
Reason for Return:
Declaration: We confirm that the cylinder/s are/have been made safe in

(Only applicable when returning accordance with KFP Bulletin 12/2004
pressurised or charged
cylinders). Signature: -------------------------------------------------------------
Name : --------------------------------------------------------------
Position : --------------------------------------------------------------
Company: --------------------------------------------------------------
Note: A copy of this form must be faxed to the address below
prior to return of goods.
Note: A copy of this form must also accompany returned
goods.
Note: The transport company will not collect cylinders without a
fully completed and signed copy of this form which must be
attached to the shipment.
Ship to: Kidde Fire Protection Services Ltd
Station Road
High Bentham
Lancaster
United Kingdon
LA2 7NA
Tel: 44 (0)15242 64000
Fax: 44 (0)15242 64180
BSD 027

A-7
APPENDIX B
MATERIAL SAFETY DATA SHEETS

B-1
GX20 SYSTEM
FM-200® FIRE SUPPRESSION
Flow Calculation Program

Version GX3.03
User’s Manual
UL Listing File No. EX 5045
FM File 3022566
Manual No. E9832-014

Issue B November 2004
FM200™ GX20 Series Engineered Fire Suppression Systems Software Manual – GX3.03
Important Notice
This product is to be used only as a design aid for the professional engineer and under no
circumstances should it be used in place of the expertise of a professional engineer. All
statements, technical information, recommendations and designs contained herein are based on
calculations developed by Kidde-Fenwal, Inc., as well as testing conducted by Kidde-Fenwal
utilizing the best available technology and equipment. The software calculations are believed to
be reliable, but the accuracy or completeness thereof is not guaranteed, and the following
statement is made in lieu of all warranties, express or implied, including the implied warranties of
merchantability and fitness for purpose:
The only obligation of the seller or manufacturer shall be to replace such part of the physical
product proved to be defective. Before using, the user shall determine the suitability of the
product for its intended use, and the user assumes all risk and liability whatsoever in connection
therewith. NEITHER SELLER NOR MANUFACTURER SHALL BE LIABLE EITHER IN TORT
OR IN CONTRACT FOR ANY LOSS OR DAMAGE, DIRECT, INCIDENTAL, OR
CONSEQUENTIAL, ARISING OUT OF THE USE OF OR THE INABILITY TO USE THIS
PRODUCT. No statement or recommendation not contained herein shall have any force or
effect unless in a written agreement signed by officers of seller and manufacturer.
Information in this document is subject to change without notice. Illustrations were current at the
time this publication went to press. Actual screen displays and printed reports may vary.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No
part of this document may be reproduced or transmitted in any form or by any means, electronic
or mechanical, for any purpose, without the expressed written permission of Kidde-Fenwal, Inc.
FM-200™ Flow Calculation Software is intended to be used in applications where agent
containers must be stored in a controlled temperature environment at 70° F ± 10° F in order to
be approved. Storage temperatures varying more than 10° F from 70° F may result in insufficient
quantity of agent delivered.
For detailed design information, see the design manual.
© 1994-2004 Kidde-Fenwal, Inc. All rights reserved.

Microsoft, Windows, MS and MS-DOS are registered trademarks of the Microsoft Corporation in the US and/or other
countries.
FM-200 is a registered trademark of the Great Lakes Chemical Corporation.
Printed in the U.S.A.
E9832-014 November, 2004 i

E9832-014 November, 2004

Table of Contents
IMPORTANT NOTICE ........................................................................................... I
OVERVIEW .......................................................................................................... 5
WHAT'S NEW? .................................................................................................... 6
GETTING STARTED ............................................................................................ 7

Installing the Software ................................................................................................... 7
Uninstalling the Software ............................................................................................... 7
Installing the Copy Protection Unit................................................................................. 7
Startup Screen............................................................................................................... 7
Import Project from Previous Version ............................................................................ 7
New Project Preferences ............................................................................................... 8
Options .......................................................................................................................... 9
Multiple Windows ........................................................................................................... 9
DEFINING A PROJECT ..................................................................................... 10

Setup Project ............................................................................................................... 10
Customer and Project Information ............................................................................... 11
Designer Notes ............................................................................................................ 12
Enclosure Selection ..................................................................................................... 13
Enclosure Information .................................................................................................. 14
Nozzle Table................................................................................................................ 15
Adjust Agent Required................................................................................................. 16
Agent Source ............................................................................................................... 17
Warning Messages..................................................................................................................18
Maximum container fill range exceeded.........................................................................................18
Minimum container fill range not exceeded....................................................................................18
Cylinder filled to the nearest pound/half Kg (rounding up) .............................................................18
Container Selection ..................................................................................................... 18
Container Info .............................................................................................................. 18
Manifold Selection ....................................................................................................... 19
MANIFOLDING................................................................................................... 20
Select Starting Point .................................................................................................... 20
Manifold Edit ................................................................................................................ 21
E9832-014 November, 2004 1

Manifold Edit Part 1 ..................................................................................................... 22

First Section of Manifold .............................................................................................. 23
Second Section of Manifold ......................................................................................... 24
Third Section of H Manifold ......................................................................................... 25
ISOMETRIC DRAWING ..................................................................................... 26

Isometric Drawing ........................................................................................................ 26
Toolbar......................................................................................................................... 27
Other Objects............................................................................................................... 28
Isometric Views............................................................................................................ 28
Copy Downstream Pipe Section .................................................................................. 28
Cut Downstream Pipe Section..................................................................................... 28
Save Downstream Pipe Section .................................................................................. 29
Delete Downstream Pipe Section ................................................................................ 29
Open Pipe Section and Paste It On ............................................................................. 29
Paste Pipe Section ...................................................................................................... 29
Delete ALL The Piping................................................................................................. 30
PIPE NETWORK TABLE ................................................................................... 31

Pipe Network ............................................................................................................... 31
Pipe Network Toolbar .................................................................................................. 32
Duplicate The Pipe Type ............................................................................................. 32
Duplicate Pipe Diameters ............................................................................................ 32
Default Pipe Diameters ................................................................................................ 32
Pipe Locking ................................................................................................................ 32
Test Data ..................................................................................................................... 33
View Column................................................................................................................ 33
CALCULATE ...................................................................................................... 34
Perform PreCalc Calculations ............................................................................................................34
Perform Main Calculations .................................................................................................................34
Calc Results .......................................................................................................................................34
REPORTS .......................................................................................................... 35
Project Report ................................................................................................................................35
Designer Notes Report...................................................................................................................35
Print Isometric Drawing ..................................................................................................................35
Enclosure Report ...........................................................................................................................35
Agent Source Report......................................................................................................................35
Pipe Network Report ......................................................................................................................35
E9832-014 November, 2004

Parts List Report ............................................................................................................................35

System Acceptance Report............................................................................................................35
Multiple Reports Selection .............................................................................................................35
Export Report............................................................................................................... 36
TABLES ............................................................................................................. 37
Containers..........................................................................................................................................37
Pipe Types .........................................................................................................................................37
Nozzles ..............................................................................................................................................37
Other Pipe Objects.............................................................................................................................37
Atmospheric Correction Factors.........................................................................................................37
HELP .................................................................................................................. 38
Contents.............................................................................................................................................38
Search for Help On ............................................................................................................................38
Distributor Information........................................................................................................................38
About This Program ...........................................................................................................................38
TROUBLESHOOTING ....................................................................................... 39
Error Messages ........................................................................................................... 39
Maximum percent agent in pipe is exceeded .................................................................................39
Minimum orifice area to pipe area ratio not exceeded....................................................................39
Maximum orifice area to pipe area ratio exceeded.........................................................................39
Illegal tee orientation ......................................................................................................................39
Minimum percent agent before the first tee is not exceeded..........................................................39
Maximum discharge time exceeded...............................................................................................39
Minimum discharge time not exceeded..........................................................................................39
Container liquid run out has occurred before the pipe network has filled. ......................................39
Container pressure depleted before all liquid has discharged from system. ..................................39
Minimum avg nozzle pressure violation at nozzle X.......................................................................39
Maximum of 120 branches and 20 nozzles exceeded. ..................................................................39
Flow split at bull tee out of range....................................................................................................39
Flow split at side tee out of range...................................................................................................39
Minimum flow rate not exceeded....................................................................................................40
Maximum arrival time imbalance exceeded between nozzles X and Y. .........................................40
Maximum runout time imbalance exceeded between nozzles X and Y..........................................40
Choked flow feeding nozzle X ........................................................................................................40
RESOURCES ..................................................................................................... 41
Web Support................................................................................................................ 41
Keyboard Shortcuts ..................................................................................................... 41
UNINSTALLING ................................................................................................. 41
INDEX................................................................................................................. 42
APPENDIX: SAMPLE REPORTS ...................................................................... 46
E9832-014 November, 2004 3

E9832-014 November, 2004

Overview
The software contains a sophisticated calculation routine for predicting the two-phase, two-component flow of agent and
nitrogen through a pipe network system. The calculation routine can be initiated when all the data necessary to describe
the system has been input via the interface. The Windows™-based interface provides a convenient, fast and user-friendly
method for entering the system. The software is also interfaced with (and dependent upon) the hardware-specific data
that must be included in the design of a system.
The calculation routine is based on the conservation of mass, energy and momentum in the pipe network. This routine
calculates the flow in quasi-steady state steps from the initiation of the discharge to final gas blow down. For a typical
system, the program will calculate about 50 steps, although these steps will not be individually apparent. This is a
significantly more rigorous treatment than the traditional "Halon 12A" method which bases the calculation on a single
"average" step for the entire discharge. This increase in rigor results in longer calculation times, which will vary
depending on the characteristics of the pipe network.
The calculation routine is initiated from the data entered in the Enclosure Information, Agent Source, Isometric Drawing
and Pipe Network screens under the Inputs menu. All the required information must be entered before a calculation can
be run. The Isometric Entry screen allows the user to "draw" a sketch of the system. Information from the drawing is
automatically transferred to the Pipe Network table.
Designing a system begins by entering information to calculate the quantity of agent required to be delivered into each
enclosure. An agent source (containers) and pipe network is then entered to deliver this agent. Nozzle orifice areas may
be either manually entered or estimated by the calculation routine to complete the layout of the system. The calculation
routine is then run and a comparison of the system requirements to the predicted system performance is made. If the
predictions meet the system requirements and no error messages are present, then the system is properly designed. If
the predictions do not meet the system requirements, then changes must be made to the system (for instance,
adjustments to nozzle orifice areas or the pipe network) and the calculation routine run again. This procedure is repeated
until the system meets the requirements and error messages are resolved.
E9832-014 November, 2004 5

What's New?
Version 3.xx of this program represents a major upgrade to the software. Here's a list of the key changes:
y The new 32-bit software now fully supports Windows 9.x/NT/2000/ME operating systems.
y Project files (*.FLC) can have long file names.
y A new Startup Screen lets you reopen the last project you worked on, reopen another project, or start a new
one.
y You can import version 2.xx projects.
y You can open the isometric drawings, pipe network table, reports, and results simultaneously. You can
reposition these windows anywhere on your screen.
y Reports can be exported to PDF and RTF formats.
y A new Options menu lets you set your personal working preferences.
y The software can automatically pick the pipe type for your design, and a new locking feature lets you control
which pipe segments can be picked by the program.
y Customizing isometric views has been improved to include more options, including printer settings.
y You can specify a default nozzle type.
y The software is U.L. 2166-compliant.
y The calc results includes a report of system limits, so you can see if a system if approaching a limit. The report
also provides some design suggestions to help make failing systems pass.
E9832-014 November, 2004

Getting Started
Installing the Software
1. Close all running applications.
2. Insert the CD-ROM into the CD player. The main menu should appear.
3. If the CD does not autoplay, click My Computer from your desktop and double-click on the CD drive. Click
autorun.exe to start the installer.
4. Follow the on-screen instructions.
Uninstalling the Software

1. Click Start > Settings > Control Panel > Add/Remove Programs.
2. Select this software from the list of available programs.
Installing the Copy Protection Unit

This software is protected by a hardware key or "dongle". The device needs to be installed onto the parallel port prior to
starting the software. Your printer cable then plugs into the back of the hardware key. This will not interfere with the
function of your computer or printer.
The hardware key must be in place in order for the software to function. If the hardware key is missing at any
time, the software program will terminate without saving your file.
Startup Screen
The program will start by displaying a splash screen. You have three options to choose from:
y Open the Most Recent

y Create a New Project
y Open an Existing Project
Import Project from Previous Version

This feature only supports projects created with version 2.xx of the FlowCalc software.
Known Limitations
1. There are certain objects and/or types of systems that cannot be imported.
2. Predictions may be different than those produced in version 2.xx.
E9832-014 November, 2004 7

New Project Preferences

This screen allows you to set the defaults for new projects only. If you need to change the settings for the current project,
see Setup Project.
Designer Name
Changes in this field will be reflected on all printed and screen reports for all future projects until a new entry in this field is
made.
Unit of Measure
Choose Metric or English.
Default Pipe Type
The default pipe type is displayed here. You may change this default by clicking on the arrow button to the right of the
description. Click on the desired Pipe Type description from the pull-down list.
Default Nozzle Type

The default nozzle type is displayed here. You may change this default by clicking on the arrow button to the right of the
description. Click on the desired Nozzle Type from the pull-down list.
Agent
This software has been designed to work exclusively with FM-200™.
E9832-014 November, 2004

Options
These options will set the general default preferences for all new projects.
General Tab
y Ask for project name when starting a new project.
y Wait until saving to ask for the new file's name.
y Ask to save the project prior to performing calculations (recommended)

y Minimize PreCalc DOS window (run in background)
y Minimize Main Calc DOS window (run in background)
Location Tab
Default Project Directory
Specify the location where the software will save and open project files.
Default Pipe Section Directory
Specify the location where the software will save and open pipe sections.
Reports Tab
Initial Report Zoom (doesn't affect printing or exporting)
Specify the initial zoom at which reports will be viewed on your monitor screen.
Multiple Windows
The isometric drawing, pipe network table, results windows, and any of the reports may be opened simultaneously. Use
the options under the Window menu bar to arrange the windows on your monitor.
Arrange the isometric and pipe network windows for quick viewing when correcting design limit errors.
E9832-014 November, 2004 9

Defining a Project
Setup Project
This screen allows you to select certain parameters for the current project only. To change the defaults for future projects,
see the New Project Preferences screen.
Unit of Measure
Choose from Metric or English. Regardless of the unit of measure chosen, you can create reports in either set of units.
For example, you can create a project using English units and print reports in metric units.
Default Pipe Type

The default pipe type should be selected prior to designing a new pipe network. The selection made here is used by the
isometric drawing routines when it creates a new pipe section. Changing this value here will not have any affect on any
current pipe segments. It will however, be used for any new pipe segments created. In any case, a pipe type can be
changed on the Pipe Network table.
The alpha-numeric code of the selected type will be displayed in the Pipe Network Table. These codes are also shown as
a prefix to the pipe type descriptions in the pull-down menu.
Default Nozzle Type
The default nozzle type is used as the default in the Isometric drawing and Pipe Network table. You can change the
default in the Isometric drawing by double-clicking the nozzle and changing the selection. You can also change the
nozzle type in the Pipe Network table by clicking in the cell and change the value from the pull-down menu.
Agent
This software has been designed to work exclusively with FM-200™.
E9832-014 November, 2004

Customer and Project Information

The information entered in the Customer And Project Information screen is optional and does not affect any of the
calculations. The information entered can be printed as a report and helps you keep track of jobs and customers.
If a default Designer Name is present in the New Project Preferences screen, it is automatically entered when a new
project is created. To change the default Designer Name for this project only, you can overwrite it here.
To change the default for all future projects, use the New Project Preferences screen.
E9832-014 November, 2004 11

Designer Notes
The Designer Notes screen allows you to enter miscellaneous information about your project. Comments, notes and a
history of the project are examples of the types of information this field can be used for. Since entries in this field are not
printed on the Project report, it can be used for information that you may not wish your customer to see. Information
entered here can be printed as a separate report under the Reports menu.
The Description field on the Customer And Project Information screen can be used for information that you do
want the customer to see.
E9832-014 November, 2004

Enclosure Selection
The Enclosures Selection screen is used to add, edit, and delete enclosures for this project. It is also used to enter the
Elevation Above Sea Level which, in turn, sets the Atmospheric Correction Factor for this project.
Once an enclosure screen has been completed, the Elevation Above Sea Level field will be disabled. If you wish to edit
the Elevation Above Sea Level, you can do so in the Agent Adjustment screen.
Add (button)
Adds an enclosure to the project.
Edit (button)
Modifies the highlighted enclosure.
Delete (button)
Deletes the highlighted enclosure.
E9832-014 November, 2004 13

Enclosure Information
Enclosure Information screens are used to calculate the amount of agent required to protect each enclosure and to set the
distribution amount between the nozzles in the enclosure (if more than one nozzle is present).
Each enclosure will require at least one nozzle to provide agent. The quantity of agent required from the nozzle will be
determined by the information entered in the Enclosure Information screens, using a calculation method which is outlined
in NFPA 2001, "Standard on Clean Agent Fire Extinguishing Systems". This quantity of agent must flow through the pipe
network and out of the nozzle to satisfy the system requirements.
Each time any of the inputs on the Enclosure Information screen is changed, the displayed amount of agent required in
the given enclosure and total amount of agent for all enclosures will be updated.
Enclosure Number/Name
Each enclosure will be numbered sequentially. The Name field allows you to enter a brief description of the enclosure to
make identification easier.
Enclosure Temperature
The temperatures entered for the enclosure should be the lowest and highest temperatures expected for the enclosure.
The allowable temperature range is 32°F - 130°F (0°C - 54°C). The maximum temperature is used to calculate the
maximum concentration possible for the enclosure. This information is used along with the enclosure dimensions entered
in the lower section of the window to calculate the amount of agent to be delivered to each enclosure.
Design Concentrations
The Minimum Design Concentration is the concentration used by the program as a check to insure that the proper
quantity of agent has been delivered to an enclosure. The software will complete its calculations based on the adjusted
design concentration, which must be greater than or equal to the minimum design concentration.
Use of an Adjusted Design Concentration greater than the minimum required value may be warranted for a particular
system. It is necessary that, for each system design, the minimum design concentration be achieved in each protected
enclosure. Depending on the degree of system imbalance, it may be very difficult to design the system to deliver 100% of
the desired agent to each enclosure. When using the nozzle selection option, a system is considered calculated when at
least 95% of the agent required using the adjusted design concentration reaches each enclosure. Some enclosures may
E9832-014 November, 2004

receive a bit more agent than designed, some a bit less. By using an adjusted design concentration that is higher than
the minimum design concentration, it will be insured that the minimum design concentration is met for all enclosures.
Number of Nozzles (field)

The number of nozzles required in the room (the default is "1"). Each enclosure will require at least one nozzle to provide
agent. You must determine the number of nozzles required, based on the area and layout of the enclosure.
Enclosure Dimension (fields)
These fields allow you to input the width, height, and length of the enclosure, with the program calculating the volume.
You can also directly input the volume, ignoring the specification of individual dimensions. The non-permeable volume in
the enclosure can also be entered (the default is zero). This will be subtracted from the enclosure volume for the
calculation of the amount of agent required.
For detailed design information including (but not limited to) area coverage per nozzle, and height limitations, see the
design manual.
Nozzle Table
This screen allows you to adjust the amount of agent flowing to each nozzle. The Auto button will distribute the agent
evenly between the nozzles. This can be overridden by manually entering the quantity desired for each nozzle. However,
the total must add up to the total quantity required for the enclosure.
Each nozzle is given a unique code. The code consists of the enclosure number and the nozzle within that enclosure.
For instance, E1-N1 above refers to the first nozzle (N1) in the first enclosure (E1).
E9832-014 November, 2004 15

Adjust Agent Required

This screen allows you to adjust the agent quantities and/or the concentration. In general, you simply point to either an
agent amount or a concentration and change it. When you move to a new field the other numbers are adjusted. If you
adjust the total agent quantity, the software disperses the increase or decrease across the enclosures and the nozzles.
The software will compute the current agent distribution ratio for an enclosure by dividing the amount for each enclosure
by the total agent amount. This percentage is then multiplied by the overall change. That amount is then added or
subtracted from the enclosure. A similar process is used by the nozzles, except that it is based on the total amount for the
enclosure.
You cannot adjust the Volume or the Minimum Temperature from this screen. If you need to adjust these fields, you must
do so from the Enclosure screens.
Perhaps the best way to use this screen is to just try it. Try adjusting the numbers you wish to adjust and then
observe the effect on the other numbers. If the change was not what you wanted, simply press the "Reset" button to get
back to where you started. When you have finished, press the "OK" button to save your changes or the "Cancel" button
to abandon them.
New Agent Amount

The total container fill must be in increments of whole pounds (half Kg for metric systems) or the software will not
calculate. Similarly, when designing systems with more than one container, the agent amount divided by the number of
containers must also be a whole number. Use this field to adjust the agent amount when necessary. The total agent
amount must be rounded up to the next highest unit (in this case, pounds).
You can change the concentration, total quantity, or quantity to each nozzle. The individual nozzle method is useful for
systems with multiple enclosures where the initial predictions result in an insufficient concentration in one enclosure. If you
added agent to the total quantity, the default would be to distribute this agent between all nozzles. The result is that you
add agent to enclosures that don't need it. The more efficient use of the additional gas is to add it directly to the problem
enclosure by increasing the requirements for the nozzles in that enclosure.
E9832-014 November, 2004

Set to New
Will reset the Original Agent Amount to reflect any change to the New Agent Amount field.
Show Nozzles
Changes how the Nozzle Information section is displayed. You may switch between viewing only the nozzles defined for
this enclosure, or all nozzles defined for the project.
Elevation
The elevation above (or below) sea level is used to look up the Atmospheric Correction Factor.
Atmospheric Correction Factor

The correction factor adjusts the amount of agent required based on the elevation.
Reset
Returns all data on this screen to its original settings.
Agent Source
This screen is used to enter the Agent Source information. Normally, the first thing to do is to select a container for the
system by clicking the Container Select button.
Auto Select
Automatically selects the smallest container for the required quantity of agent.
If you make changes to Agent Quantity, you will have to click button again.
Manifold Edit
Click here for a detailed explanation.
No Manifold
Design a system without a manifold.
E9832-014 November, 2004 17

Main/Reserve
Select the manifold configuration desired by clicking on the appropriate button.
Warning Messages
Maximum container fill range exceeded
The initial fill density in the container(s) is greater than the maximum allowed.
Minimum container fill range not exceeded

The initial fill density in the container(s) is less than the minimum allowed.
Cylinder filled to the nearest pound/half Kg (rounding up)

You should return to the Adjust Agent Required screen and manually increase the agent quantity in the New Agent
Amount field. For multiple container systems, the total amount of agent must be evenly divisible by the number of
containers.
Container Selection
Container Name
A list of available containers can be viewed by clicking on the down arrow key at the right edge of the field. Highlight the
desired description to change.
Number Of Containers
Enter the number of containers desired here.
Container Info
This screen contains specific information about the currently selected container for reference purposes. Click Next to
view the next available container or click Cancel to return to the Agent Source screen.
E9832-014 November, 2004

Manifold Selection
Making a manifold selection will automatically insert the required number of segments and all pipe information for the
manifold into the Pipe Network table. The desired manifold configuration should be selected with the assistance of the
design manual.
E9832-014 November, 2004 19

Manifolding
Select Starting Point
As stated in the window, you must copy an existing manifold in order to create a new manifold configuration. Highlight
your choice and click Next >.
E9832-014 November, 2004

Manifold Edit
Add
Click here for a detailed tutorial on adding manifold configurations.
Edit
This button will allow you to edit a previously created manifold.
Delete
This button will allow you to delete a previously created manifold.
You may only edit and delete manifolds you previously created. You may not edit or delete a baseline manifold.
E9832-014 November, 2004 21

Manifold Edit Part 1

You can now begin configuring your new manifold with the options above, by typing in the field directly, or using the arrow
buttons where available. You may want to edit the Name field to identify your new manifold. Although you can change
the pipe takeoff direction to horizontal or down, the bitmap will still reflect the up direction. When entering the isometric,
however, the direction will display correctly.
Click Next> to continue.
E9832-014 November, 2004

First Section of Manifold

The Pipe Length shown here is the length of the pipe nipple between the EL check and the manifold piping tee. When
using an EL check, the pipe diameter for the nipple must be either 2" or 2.5". Since the EL check and flex hose are
accounted for in the Others field, there is no need to account for this in the Equivalent Length Added field.
The default manifold configuration includes a flexhose connection between the cylinder and EL check. For design
information on installations using hard piping between the cylinder and EL check, please contact Kidde’s applications
engineering department.
Click Next to continue.
E9832-014 November, 2004 23

Second Section of Manifold

y For end and center manifolds, the pipe length represents the total length of the manifold. The 90° elbow
represents the elbow leading to the pipe riser. The two side tees represent the tees connecting to the EL
checks.
y For "H" manifolds, the pipe length represents one leg of the 'H' configuration.
Select your choices and click to add your new configuration to the list of available choices.
If you are modifying an 'H' manifold, continue reading.
E9832-014 November, 2004

Third Section of H Manifold

The pipe length represents the pipe leading to the manifold outlet. This is assumed to be 1/2 of the pipe length
connecting the two halves of the 'H'.
Select your choices and click to add your new configuration to the list of available choices.
E9832-014 November, 2004 25

Isometric Drawing
Isometric Drawing
The Isometric screen is used to sketch the pipe network. The information entered here is translated to the Pipe Network
table. It is recommended that the piping is entered in View #1 (Standard Isometric View).
In general, you draw each piping segment in the following manner:
1. Enter the length of pipe you wish to add.

2. Click the Pipe button (to the left of the numeric field), or press the Enter key.
3. Select an object to add (for example: a tee)
4. Select its rotation with one of the (8) rotation buttons.
5. Repeat these steps for each new segment.
You can move the cursor by pointing to the place you want to edit and clicking once. The valid points are:
y a nozzle
y the end of a node (marked by a small circle on the pipe)
1. You can reposition the drawing anywhere on the screen by right-clicking and dragging.
2. Sometimes the drawing will 'fly' off the screen when using the scroll buttons here. To move the drawing in small
increments, try using the arrow buttons on the scroll bar instead. If you do get lost, use the Center button to
locate the cursor.
3. Double-clicking on a node will bring up a window where you can assign nozzle and change pipe lengths "on-
the-fly".
E9832-014 November, 2004

Isometric Toolbar
Add a bull tee
Add a thru tee
Add a nozzle
Add a 45 degree elbow
Add an elbow
Add other objects to the drawing
Change the orientation of the elbow
Delete the last item added
Zoom into the drawing
Zoom out of the drawing
Position the active node in the center of the screen
Changes the compass orientation
Select from 12 customizable views
Customize the view buttons. More.....
Return to the Agent Source screen
Proceed to the Pipe Network table
Accept changes and close the drawing
E9832-014 November, 2004 27

Other Objects
Non-pipe objects can be added to your drawing here by selecting from this list of valid objects.
To change an existing object, cut downstream pipe, delete the existing object, insert a new object and then paste pipe
section back on.
You can also change objects in Pipe Network screen. When container sizes are changed and the new container requires
a different flex hose, the pipe network approach may be best.
Isometric Views
There are twelve (12) views available. You may customize and save the settings for each view.
Name (used on reports)
Enter a name that will help you identify this view setting.
Show checkboxes
You can customize the options for this view by selecting/deselecting these options.
Landscape or Portrait
You can override your Windows printer default setting for this view, if desired.
Some drawings may not be printed in the Landscape orientation. If you are experiencing trouble, try using the alternate
method button.
Print This View (Alternate Method)
Use this option if you wish to print in the Landscape orientation.
Select
This button will close the window and return to the isometric drawing using this view setting.
Copy Downstream Pipe Section

The piping (from the location of the cursor to the end of the section) is copied to the clipboard. The drawing remains
unaltered. However, you can copy this pipe section to another area of the drawing by using the Paste command.
In order to modify a section of pipe, you must position the cursor to a valid point on the pipe drawing. These points are
marked with a small circle. (If you cannot see any small circles on the drawing, click the Views button to make sure Show
Node Start Markers is checked.)
This feature is useful when branch lines are identical, saving you repetitious drawing commands.
Cut Downstream Pipe Section

The piping (from the location of the cursor to the end of the section) is deleted and copied to the clipboard. You can use
the Paste command to move this section of pipe to another location or Save it for future use in multiple projects.
E9832-014 November, 2004

Save Downstream Pipe Section

The piping and associated hardware (from the location of the cursor to the end of the section) is saved as a separate file.
The software will ask you to name the section before saving and automatically give the file an *.sct file extension.
This feature is particularly useful for repeated pipe configurations in multiple projects. You will also find it helpful
if you must modify a drawing in the midst of a configuration. You can save a section, make the modifications necessary
(such as adding piping to circumvent a beam), and re-attach the remainder of the piping as a unit, rather than re-drawing
the entire section.
Delete Downstream Pipe Section

Deletes all the piping and associated hardware from the cursor to the end of the section.
Open Pipe Section and Paste It On

Opens a pipe section file (*.sct) and pastes it onto the drawing at the cursor.
Paste Pipe Section

This is only available after cutting or copying a section of pipe. Position the cursor to the end of the pipe where you wish
to attach the pipe before selecting this option.
There are some restrictions on where the pipe section can be re-attached. The primary restriction concerns the
take-off direction. Specifically, you can not save a horizontal section of pipe and then attach it in a vertical manner.
In some cases where a section would not connect properly (e.g., pasting a section that starts with a fitting on a segment
that ends with a fitting), a pipe segment will be inserted automatically so the section can be pasted. The new pipe
segment will have a length of 1 foot (or 1 meter, if working in metric units).
E9832-014 November, 2004 29

Delete ALL The Piping

Deletes the entire isometric drawing except the container(s) and manifold. The software will ask you to confirm that you
wish to perform this action.
Warning: You cannot undo this action once it is completed.
E9832-014 November, 2004

Pipe Network Table

Pipe Network
This screen allows you to edit the pipe network data created by the Isometric drawing.
Because of its size, the entire table cannot be viewed in its entirety on the screen. To view the Nozzle Area column, you
have two options:
y Scroll the table to the left until the column (at the far right of the table) comes into view.
y Click the E.L. box (or other checkbox) just below the menu bar. This will hide the corresponding column and
allow the Nozzle Area column into view. You may hide or reveal various columns of the table to obtain a
preferable view of the table.
Each row of data entry represents one segment in the pipe network. Information provided includes the start node and end
node, pipe type, diameter, length of the segment, and elevation gained or lost. The number of fittings in the segment (90º
elbows, bullhead tees, side tees, and unions) is then indicated, followed by any added equivalent length not taken into
account by the fittings, the total calculated equivalent lengths, and the quantity of agent that is required to flow through the
segment. The unit of measure used throughout the table is determined by the Setup Project screen.
For segments ending in a nozzle, the last three columns provide nozzle information:
y the nozzle identification code (as defined in the Nozzle Table in the Enclosure Information window)
y the nozzle type
y the nozzle orifice area
Segment 1 (Node 0 to 1) always represents the container. The data for a container is contained in a table and is
automatically entered in the Pipe Network table. The pipe diameter is the dip tube/valve diameter, the pipe length is the
dip tube/valve length (which is also the elevation change for a vertical container), and the total equivalent length is the
measured equivalent length of the dip tube/valve assembly. This data should not be changed in the Pipe Network table.
To complete the Pipe Network table:

1. Click the Default Pipe Diameters button.
2. Modify nozzle types as needed by clicking the corresponding cell in the Nozzle Type column and selecting the
appropriate type.
3. Select the Test Data button. Correct any errors as needed.
4. Click OK to continue.
Pull-down menus
Several columns in the Pipe Network table feature pull-down menus. Since these menus contain only legitimate choices,
it takes the 'guesswork' out when attempting to change data. To open the list of available choices for a cell, click on the
cell. The pull-down menu will appear. Click on the down arrow key on the right edge of the cell. Highlight your choice
from this menu to change. This feature is only available in the following columns:
y Type
y Diameter
y Others
y Nozzle
y Nozzle Type
y Nozzle Area
To change data for other cells, type directly into the cell.
Not all cells may be edited manually. The software will alert you if this is the case and suggest an alternative action.
Changes to the pipe network table do not take effect until you click or tab out of the changed cell.
E9832-014 November, 2004 31

Pipe Network Toolbar

Click on a button below for a description
Default the pipe diameter
Duplicate the pipe type
Duplicate the pipe diameter
Lock the system pipe
Unlock the system pipe
Test system integrity
Return to the Isometric Drawing
Save and and close the table
Duplicate The Pipe Type

Will copy the pipe type from the active cell down the column.
Duplicate Pipe Diameters

Will copy the pipe diameter from the active cell down the column until it hits a tee or nozzle.
Default Pipe Diameters

The software will select the appropriate pipe diameter for each segment. These diameters are determined based on the
flow rate of agent required through a given size pipe. The flow criteria used to select the diameters are shown in the
corresponding Pipe Type table in the Tables menu, based on a nominal 10-second discharge. If two pipe diameters are
capable of handling a flow rate, the smaller size is selected.
The pipe diameters entered by using this button may be changed by clicking in the desired cell and selecting a new
number from the pull-down list.
Pipe Locking
The calc routine includes a pipe picking routine that accounts for pressure drop. This routine can be bypassed by locking
the pipes. Any locked segments will not be picked.
All segments with other objects in them must be locked.
Regardless of whether the calc picks the pipes or not, each segment is required to have a diameter. This is done by
clicking on the default diameter button or by manually entering diameters in the table. Segments that you do not want
changed must be locked prior to running the calc.
The calc can pick:

y nozzles only (all pipes locked) and
y nozzles and some (or all) of the pipes.
The calc cannot pick pipes only.
For some systems, particularly small systems, the calc pipe picking may not pick pipes that result in a passing
system. If this happens, a good thing to try is to default diameters in the interface, lock the pipe and then re-run the calc
letting the calc pick nozzles.
E9832-014 November, 2004

Test Data
A routine is performed to check the integrity of the pipe network. This procedure verifies that
y all nodes end in a nozzle

y all nozzles are valid
y containers contain the proper amount of agent, and
y that all pipe diameters are identified and valid, etc.
Unlike the PreCalc and Main calculation routines, it does not test the limits of the system.
View Column
Individual columns of the Pipe Network table can be hidden by deselecting the corresponding check box. To restore the
view, select the appropriate check box.
E9832-014 November, 2004 33

Calculate
With the information entered properly in each of the input sections and in the Pipe Network table, flow calculations can be
performed.
The DOS calculation routine will run in the background by default. To view the routine, deselect the Minimize
Precalc and/or Minimize Calc window options.
Perform PreCalc Calculations

PreCalc results should not be submitted and system designs should not be based on PreCalc results. The printing of the
PreCalc results is only offered as an aid to the designer.
Warrning messages reported by PreCalc (e.g., minimum flow rate warnings) do not necessarily mean these conditions will
result in the main calculations. If a few warnings are reported by PreCalc, you may still want to run the Main Calc before
making changes to your system design.
Perform Main Calculations
All error messages must be corrected before running the Main Calculations.
After selecting, there will be a slight pause as the program switches to the calculation mode. The software will ask if you
wish to save the file before the calculations are performed (in order to preserve the input data in the event of a program
crash). We strongly suggest you answer YES to this question. As with the PreCalc routine, the software will also ask if
you wish it to select new nozzle areas and overwrite any existing data in the Nozzle Area column before beginning the
routine.
The calculation will take a varying amount of time, depending on the type and size of system. In general, more
complicated systems with a larger number of nozzles and branches will take longer than smaller, simpler ones.
If a fatal error occurs during the run time, the message "Press Any Key To Continue" will appear. You should first press a
key, then exit the software as outlined above. The system run should be re-checked to determine the cause of the error.
You may also be returned to the software window if the calculation program detects input parameters which are outside of
the design limitations of the software. For example, a typical limits warning occurs when selecting a nozzle orifice area
too large for one of the nozzles.
Selecting the ALT and ENTER keys simultaneously allows other Windows™ applications to be used while the calculation
is running in the background. It should be noted, however, that running other applications during a flow calculation will
significantly decrease the speed of the flow calculation.
Calc Results
The report produced by the calc includes a report of system limits, so you can see if a system if approaching a limit. The
report also provides some design suggestions to help make failing systems pass.
E9832-014 November, 2004

Reports
If you make changes to your project, you must re-open each report to view the reflected changes.
You can have your own logo show up on reports by replacing the PAGEHEAD3.BMP file with your own logo. This
will show up on pages of a Multiple Report printout (excluding Page 1).
Project Report
Contains the information as entered in the Customer and Project Information screen.
Designer Notes Report

Contains the information as entered in the Designer Notes screen.
Print Isometric Drawing

Brings up a submenu of the twelve (12) isometric views. Highlight any selection to print.
Enclosure Report
Contains the information as entered in the Enclosure screens.
Agent Source Report

Contains the information as entered in the Agent Source screen.
Pipe Network Report
Contains the information as it appears in the Pipe Network table.
Parts List Report

Lists all the pipe, fittings, containers, nozzles, agent, and hardware components that were called out in the Pipe Network
table. It will not include any valves or fittings that were entered in the Pipe Network as added equivalent length.
System Acceptance Report
Contains information including the system discharge time, quantity of agent delivered to each enclosure, enclosure
concentration, nozzle pressures, and any error messages that occurred during the calculation. This data must be
compared to the system requirements to insure the system has been designed properly.
The screen provides information which may be necessary in altering a system design to meet the required limits. This
screen provides the calculated percent agent in pipe, defined as the total pipe volume/agent liquid volume ratio. It also
indicates the percent agent before the first tee, defined as the ratio between pipe volume before the first tee in a system
and the agent liquid volume. These numbers can be referred to if a limit is exceeded as a guide in making the appropriate
changes to the pipe network.
The top of the report indicates the calculated system discharge time followed by the calculated percent agent in the pipe
and percent agent before the first tee. Scrolling down, you will find the minimum and adjusted design concentrations of
the agent, along with the predicted concentration for each enclosure, as obtained from the calculation. For each nozzle in
an enclosure, the minimum and adjusted agent required is given, followed by the predicted agent delivered and the
predicted average nozzle pressure during the discharge.
Any warnings or errors that were encountered during execution of the calculation procedure will be written on the System
Acceptance Report. If an error message appears, the pipe network should be adjusted and re-calculated until the network
falls within the system limits.
Multiple Reports Selection
Each individual section of the Project Information report can be printed by selecting it from the Report menu. The Multiple
Reports Selection option makes it easier to print specific sections with one command.
E9832-014 November, 2004 35

Export Report
You can export any report to Portable Document Format (PDF) or Rich Text Format (RTF).
1. Open the report you wish to export.

2. Select File > Export Report.
3. Name the file and specify its saved location.
4. Click OK to export and save the file.
Files saved as Portable Document Format (PDF) require Adobe Acrobat Reader to view.
E9832-014 November, 2004

Tables
Contains information that is used elsewhere in the program. There is no need to add or change the data in these tables;
they are provided for information only.
Containers
The Containers table lists all the information on the containers that the software uses to carry out its calculations. This
information includes:
y the allowable fill range

y the equivalent length of the dip tube/valve assembly
y the part number, etc.
Information is accessed by the program from this table automatically when necessary.
Pipe Types
A list of the available pipe types used by the software can be viewed from the Tables pull-down menu. Specific
information about a particular pipe type can be viewed by highlighting its description from this menu.
Nozzles
A list of the available nozzles used by the software can be viewed from the Tables pull-down menu. Specific information
about a particular nozzle can be viewed by highlighting its description from this menu.
Other Pipe Objects
Information about other objects (valves and fittings) that can be used in the pipe network are included here.
Atmospheric Correction Factors

Adjustments used when calculating agent flow for enclosures not at sea level. This data is provided for information
purposes only.
E9832-014 November, 2004 37

Help
Contents
Displays the Contents page of the Help system.
Search for Help On
Displays the Search page of the Help system.
For information about how to use Help, consult the Windows documentation supplied with your computer.
Distributor Information
Displays the contact information about the distributor, which appears on all reports. You cannot edit this information.
About This Program
Displays the 'splash screen' which also appears when the software is started. It contains specific information about this
software, including the version number, serial number, revision numbers and copyright information.
E9832-014 November, 2004

Troubleshooting
Error Messages
Error Messages will appear when system input is found to be outside the bounds of the acceptable limits of the program.
Warning Flags will show up after the calculations are performed on the given system. These flags will indicate results
which are not in agreement with acceptable system performance parameters.
Maximum percent agent in pipe is exceeded
The amount of agent in the pipe at a given time is greater than 80% of the initial agent liquid volume in the container(s).
Minimum orifice area to pipe area ratio not exceeded

The ratio between the nozzle orifice area for a nozzle at the give node and the pipe cross-section area for the pip segment
preceding that nozzle is less than 0.2 or 20%.
Maximum orifice area to pipe area ratio exceeded

The ratio between the nozzle orifice area for a 360° nozzle at the given node and the pipe cross-sectional area for the
pipe segment preceding that nozzle exceeds 0.72, or 72%.
The ratio between the nozzle orifice area for a 180° nozzle at the given node and the pipe cross-sectional area for the
pipe segment preceding that nozzle exceeds 0.66, or 66%.
Illegal tee orientation
A bull tee or side tee is used in an improper orientation at the given node. All of the outlets must be in the same horizontal
plane. This allows for the case of a bullhead tee with a vertical pipe as its inlet.
Minimum percent agent before the first tee is not exceeded
The required amount before the first tee ranges from 7.9% at a total percent of agent in the pipe network between 0% and
47.95%, to 8.3% when the total percent of agent in the pipe network is between 47.95% and 66.92%, to 33.6% when the
total percent of agent in the pipe network is between 66.92% and the upper limit of 80% (see design manual).
Maximum discharge time exceeded
To insure rapid fire extinguishment and to limit the generation of acid gas decomposition products, the maximum
discharge time (10 seconds) must not be exceeded.
Minimum discharge time not exceeded

The minimum required discharge time for the system (6 seconds) was not exceeded.
Predicted agent concentration is below minimum design concentration

The quantity of agent must be at least 100% of the design concentration required to insure effective fire extinguishment.
Container liquid run out has occurred before the pipe network has filled.
The contents of the container has been released; however, the agent has not reached all nozzles in the pipe network.
Container pressure depleted before all liquid has discharged from system.
This may occur when a nozzle in the system is placed hydraulically closer to the container than other nozzles. When one
nozzle clears of liquid substantially sooner than another, that nozzle may deplete system pressure before liquid in another
branch clears, leaving agent in the pipe.
Minimum avg nozzle pressure violation at nozzle X
The nozzle pressure must be a minimum of 74 psig for the nozzle to effectively disperse the agent and mix the agent into
the air in the target room.
Maximum of 120 branches and 20 nozzles exceeded.

Input pipe network has more branches or nozzles than are allowed by the software.
Flow split at bull tee out of range

The flow split for the bull tee at the given node exceeds the 70%/30% allowable split.
Flow split at side tee out of range
E9832-014 November, 2004 39

The flow split for the side tee at the given node exceeds the 30% maximum allowed out the side outlet or does not exceed
the 10% required minimum.
Minimum flow rate not exceeded

The minimum flow rate for the pipe size of the given branch is not exceeded.
Maximum arrival time imbalance exceeded between nozzles X and Y.
The difference between liquid arrival times at two of the nozzles exceeds the 0.8 second allowed maximum.
Maximum runout time imbalance exceeded between nozzles X and Y.

The difference between nozzle liquid runout times at two of the nozzles exceeds the 2.0 second allowed maximum.
Choked flow feeding nozzle X

If the piping leading to a nozzle is too small, relative to the nozzle orifice area, choked flow may occur in that branch. The
nozzle is not controlling the flow in this branch and the calculated system data may be unreliable. The pipe network
should be adjusted. The piping in the branch preceding the nozzle can be made larger, or the nozzle orifice area can be
made smaller. Excessive pipe lengths may also be prone to choked flow.
E9832-014 November, 2004

Resources
Web Support
For further assistance, including tips and updated drivers, visit us on the web at
http://www.haifire.com/techsupport/
Keyboard Shortcuts
Action Shortcut
Copy pipe section Ctrl + C
Cut pipe section Ctrl + X
Paste pipe section Ctrl + V
Edit isometric node Double-click node
Reposition the isometric drawing (scroll)* Right-click and drag
Reposition any report (scroll)* Click and drag
*Does not affect printed reports.
Uninstalling
4. Click Start > Settings > Control Panel > Add/Remove Programs.
5. Select this software from the list of available programs.
E9832-014 November, 2004 41

Index
A
About This Program .................................................................................................................... 38
Adjust............................................................................................................................................ 16
Volume ...................................................................................................................................... 16
Adjust Agent Required.......................................................................................................... 16, 17
Adjusted Design Concentration................................................................................................. 14
Agent Source ..................................................................................................................... 5, 17, 35
Agent Source Report................................................................................................................... 35
Atmospheric Correction Factors ................................................................................... 13, 16, 37
Auto button .................................................................................................................................. 15
C
Calculate....................................................................................................................................... 34
Center button ............................................................................................................................... 26
Close ............................................................................................................................................. 35
System Acceptance Report window ...................................................................................... 35
Container Info .............................................................................................................................. 18
Container Name ........................................................................................................................... 18
Container Selection..................................................................................................................... 18
Containers .................................................................................................................................... 37
Copy Downstream Pipe Section ................................................................................................ 28
Corresponding Pipe Type........................................................................................................... 32
Create New Project........................................................................................................................ 7
Cross-sectional............................................................................................................................ 39
Customer And Project Information............................................................................................ 11
Cut Downstream Pipe Section ................................................................................................... 28
D
Default Pipe Diameters ............................................................................................................... 32
Default Pipe Diameters button ................................................................................................... 31
Default Pipe Type......................................................................................................................... 10
Delete ALL The Piping ................................................................................................................ 30
Delete Downstream Pipe Section............................................................................................... 29
Description ................................................................................................................................... 12
Design Concentrations ............................................................................................................... 14
Designer Name......................................................................................................................... 8, 11
Designer Notes ...................................................................................................................... 12, 35
Designer Notes Report................................................................................................................ 35
Duplicate Pipe Diameters ........................................................................................................... 32
Duplicate The Pipe Type ............................................................................................................. 32
E
Edit Menu...................................................................................................................................... 26
EL ............................................................................................................................................ 23, 24
connecting ................................................................................................................................ 24
Elevation Above Sea Level ......................................................................................................... 13
Enclosure ..................................................................................................................................... 35
Enclosure Dimension.................................................................................................................. 14
Enclosure Information ............................................................................................................ 5, 14
E9832-014 November, 2004

Enclosure Number/Name............................................................................................................ 14
Enclosure Report......................................................................................................................... 35
Enclosure Selection .................................................................................................................... 13
Enclosure Temperature .............................................................................................................. 14
Enter key....................................................................................................................................... 26
Equivalent Length Added ........................................................................................................... 23
Error Messages............................................................................................................................ 39
Export Report............................................................................................................................... 36
F
F1 key............................................................................................................................................ 38
Finish ............................................................................................................................................ 24
First Section ................................................................................................................................. 23
Manifold .................................................................................................................................... 23
Flags ............................................................................................................................................. 39
Warning..................................................................................................................................... 39
Flexhose ....................................................................................................................................... 23
FM-200 ...................................................................................................................................... 8, 10
H
Halon 12A ....................................................................................................................................... 5
Help ............................................................................................................................................... 38
Help Contents .............................................................................................................................. 38
I
Import Project ................................................................................................................................ 7
Important Notice ..............................................................................................................................i
Inputs menu ................................................................................................................................... 5
Installation.................................................................................................................................... 19
Isometric................................................................................................................................. 17, 26
Isometric Drawing ................................................................................................................... 5, 26
Isometric Entry............................................................................................................................... 5
L
Limits ............................................................................................................................................ 39
M
Main Calculations ........................................................................................................................ 34
Main Calculations button............................................................................................................ 34
Main/Reserve................................................................................................................................ 17
Maintenance Manual ............................................................................................................. 14, 19
Manifold ............................................................................................................................ 17, 23, 24
First Section ............................................................................................................................. 23
Second Section ........................................................................................................................ 24
Manifold Edit ................................................................................................................................ 21
Manifold Edit Part 1 ..................................................................................................................... 22
Manifold Selection ....................................................................................................................... 19
Maximum runout.......................................................................................................................... 39
Messages...................................................................................................................................... 17
Warning..................................................................................................................................... 17
Minimum Design Concentration ................................................................................................ 14
Minimum Temperature ................................................................................................................ 16
Multiple Reports Selection ......................................................................................................... 35
E9832-014 November, 2004 43

N
Name field............................................................................................................................... 14, 22
New Agent Amount................................................................................................................ 16, 17
changing ................................................................................................................................... 16
New Project Preferences ........................................................................................................ 8, 11
Next ............................................................................................................................................... 18
NFPA 2001 .................................................................................................................................... 14
Nozzle Area ............................................................................................................................ 31, 34
Nozzle Information....................................................................................................................... 16
Nozzle Table ................................................................................................................................. 15
Nozzle Type .................................................................................................................................. 31
Nozzles ......................................................................................................................................... 14
Number of ................................................................................................................................. 14
O
OK button ..................................................................................................................................... 35
Open................................................................................................................................................ 7
Existing Project.......................................................................................................................... 7
Most Recent................................................................................................................................ 7
Open Most Recent ......................................................................................................................... 7
Open Pipe Section ....................................................................................................................... 29
Operation................................................................................................................................ 14, 19
Options ......................................................................................................................................... 28
Options menu............................................................................................................................... 26
Original Agent Amount ............................................................................................................... 16
reset........................................................................................................................................... 16
Other Pipe Objects ...................................................................................................................... 37
Others field................................................................................................................................... 23
Overview......................................................................................................................................... 5
P
Parts List Report.......................................................................................................................... 35
Paste It On .................................................................................................................................... 29
Paste Pipe Section ...................................................................................................................... 29
Perform Main Calculations ......................................................................................................... 34
Perform PreCalc Calculations .................................................................................................... 34
Pipe button ................................................................................................................................... 26
Pipe Length .................................................................................................................................. 23
Pipe Network .................................................................................................... 5, 19, 31, 33, 34, 35
How to complete ...................................................................................................................... 31
Pipe Network Report ................................................................................................................... 35
Pipe Network Table ..................................................................................................................... 10
Pipe Type............................................................................................................................ 8, 32, 37
PreCalc ......................................................................................................................................... 34
printing...................................................................................................................................... 34
Previous Version ........................................................................................................................... 7
Print Isometric Drawing .............................................................................................................. 35
Print These Results ..................................................................................................................... 35
Printing ......................................................................................................................................... 34
PreCalc...................................................................................................................................... 34
Project........................................................................................................................................... 12
Project Information................................................................................................................ 11, 35
Project Report .............................................................................................................................. 35
E9832-014 November, 2004

R
Report menu................................................................................................................................. 35
Reports ......................................................................................................................................... 35
Runout .......................................................................................................................................... 39
S
Save Downstream Pipe Section ................................................................................................. 29
Sct file ........................................................................................................................................... 29
Second Section............................................................................................................................ 24
Manifold .................................................................................................................................... 24
Select Starting Point ................................................................................................................... 20
Set ........................................................................................................................................... 13, 16
Atmospheric Correction Factor.............................................................................................. 13
To New ...................................................................................................................................... 16
Setup Project................................................................................................................................ 10
Show Nozzles............................................................................................................................... 16
Standard Isometric View ............................................................................................................. 26
Standard on Clean Agent Fire Extinguishing Systems ........................................................... 14
Startup Screen ............................................................................................................................... 7
Submenu ...................................................................................................................................... 35
System Acceptance Report ........................................................................................................ 35
System Acceptance Report window.......................................................................................... 35
T
Tables ........................................................................................................................................... 37
Tables menu................................................................................................................................. 32
Test Data....................................................................................................................................... 33
Test Data button .................................................................................................................... 31, 34
U
Unit of Measure............................................................................................................................ 10
English ...................................................................................................................................... 10
Metric......................................................................................................................................... 10
V
View......................................................................................................................................... 26, 31
Nozzle Area............................................................................................................................... 31
View Column ................................................................................................................................ 33
Volume.......................................................................................................................................... 16
adjust......................................................................................................................................... 16
W
Warning .................................................................................................................................. 17, 39
Flags.......................................................................................................................................... 39
Messages .................................................................................................................................. 17
Windows ....................................................................................................................................... 38
E9832-014 November, 2004 45

Appendix: Sample Reports
E9832-014 November, 2004

XYZ Company
123 1st street
Suite 123
New York, NY 12312
Phone: (123) 123-12312
GX20 Flow Calculation Software GX3.03
Project: Computer Addition
File Name: C:\Fc\GXm303\Projects\Sample Project.FLC
Consolidated Report
Customer Information
Company Name: ABC Data Processing

Address: 123 Washington Street
Bigcity, CA
98765-9999
Phone: (123) 555-7890
Contact: Mr. Smith
Title: Safety Manager
Project Data
Project Name: Computer Addition
Designer: John Doe
Number: ABC-3
Account: 123-45
Location: 2nd Floor
Description: Protection of new computer equipment
Page: 1 of 9
Calculation Date/Time: Wednesday, November 24, 2004, 4:39:52 PM
Copyright (c) Hughes Associates, Inc. Licensed to: Kidde-Fenwal
Consolidated Report
Elevation: 0 ft (relative to sea level)

Atmospheric Correction Factor: 1
Enclosure Number: 1
Name: Front Computer Room
Enclosure Temperature...
Minimum: 70 F
Maximum: 70 F
Maximum Concentration: 7.075 %
Design Concentration...
Adjusted: 7.075 %
Minimum: 6.250 %
Minimum Agent Required: 30.3 lbs
Width: 0.0 ft
Length: 0.0 ft
Height: 0.0 ft
Volume: 1000.0 cubic ft
Non-permeable: 0.0 cubic ft
Total Volume: 1000.0 cubic ft
Adjusted Agent Required: 34.5 lbs
Number of Nozzles: 1
Page: 2 of 9
Consolidated Report
Elevation: 0 ft (relative to sea level)

Atmospheric Correction Factor: 1
Enclosure Number: 2
Name: Rear Computer Room
Enclosure Temperature...
Minimum: 70 F
Maximum: 70 F
Maximum Concentration: 7.052 %
Design Concentration...
Adjusted: 7.051 %
Minimum: 6.250 %
Minimum Agent Required: 120.9 lbs
Width: 0.0 ft
Length: 0.0 ft
Height: 0.0 ft
Volume: 4000.0 cubic ft
Non-permeable: 0.0 cubic ft
Total Volume: 4000.0 cubic ft
Number of Nozzles: 2
Page: 3 of 9
Consolidated Report
Agent Information
Agent: FM-200 / Propellant N2

(FM-200 is a Trademark of Great Lakes Chemical Corp.)

Container Name: 125 lb Cylinder
Container Part Number: E7763-105-01-EU
Number of Main Containers: 2
Number of Reserve Containers: 0
Manifold: Center, 2 x 125 lb Cyls, Up
Pipe Take Off Direction: Up

Agent Per Container: 86.0 lbs
Fill Density: 48.1 lbs / cubic ft
Container Empty Weight: 96.0 lbs
Weight, All Containers + Agent: 364.0 lbs
Floor Area Per Container: 0.89 square ft
Floor Loading Per Container: 204 lbs / square ft
Pipe Network
Part 1 - Pipe Pipe
Description Start End Type Diameter Length Elevation
Main Cyl. X 2 0 1 1-1/2 in 2.99 ft 2.99 ft
Manifold X 2 1 2 40T 2 in 0.50 ft 1.22 ft
Manifold X 2 2 3 40T 2 in 1.70 ft 0.00 ft
Pipe 3 4 40T 1-1/4 in 10.00 ft 10.00 ft
Pipe 4 5 40T 1-1/4 in 10.00 ft 0.00 ft
Pipe 5 6 40T 1-1/4 in 8.00 ft 0.00 ft
Pipe 6 7 40T 1 in 12.00 ft 0.00 ft
Pipe/E2-N1 7 8 40T 1 in 1.00 ft -1.00 ft
Pipe 6 9 40T 1 in 15.00 ft 0.00 ft
Pipe/E2-N2 9 10 40T 1 in 1.00 ft -1.00 ft
Pipe 5 11 40T 1 in 11.00 ft 0.00 ft
Page: 4 of 9
Consolidated Report
Part 1 - Pipe Pipe
Description Start End Type Diameter Length Elevation
Pipe 11 12 40T 1 in 5.00 ft 0.00 ft
Pipe/E1-N1 12 13 40T 1 in 1.00 ft -1.00 ft
Part 2 - Equivalent Length

Start End 90 45 Thru Side Union Other Added Total
0 1 0 0 0 0 0 0.00 ft 50.0 ft
1 2 0 0 0 0 0 2"El+1-1/2"Flex 0.00 ft 17.7 ft
2 3 0 0 0 2 0 0.00 ft 24.1 ft
3 4 0 0 0 0 0 0.00 ft 10.0 ft
4 5 1 0 0 0 0 0.00 ft 13.7 ft
5 6 0 0 1 0 0 0.00 ft 10.3 ft
6 7 0 0 0 1 0 0.00 ft 17.7 ft
7 8 1 0 0 0 0 0.00 ft 3.8 ft
6 9 0 0 0 1 0 0.00 ft 20.7 ft
9 10 1 0 0 0 0 0.00 ft 3.8 ft
5 11 0 0 0 1 0 0.00 ft 16.7 ft
11 12 1 0 0 0 0 0.00 ft 7.8 ft
12 13 1 0 0 0 0 0.00 ft 3.8 ft
Part 3 - Nozzles
Start End Flow Name Size Type Nozzle Area
0 1 86.0 lbs
1 2 86.0 lbs
2 3 86.0 lbs
3 4 172.0 lbs
4 5 172.0 lbs
5 6 137.5 lbs
6 7 68.8 lbs
7 8 68.8 lbs E2-N1 1 in 360° 0.6136 square in
6 9 68.7 lbs
5 11 34.5 lbs
11 12 34.5 lbs
Page: 5 of 9
Consolidated Report
Part 3 - Nozzles
Start End Flow Name Size Type Nozzle Area
Parts Information
Total Agent Required: 172.0 lbs

Container Name: 125 lb Cylinder (Part: E7763-105-01-EU)
Number Of Containers: 2
Manifold: Center, 2 x 125 lb Cyls, Up
Nozzle Type Nozzle Area Part Number

E1-N1 360° 0.3559 square in 1-C3333-309-33
E2-N1 360° 0.6136 square in 1-C3333-309-44
E2-N2 360° 0.6136 square in 1-C3333-309-44
Pipe: Type Diameter Length

40T 1 in 46.00 ft
40T 1-1/4 in 28.00 ft
40T 2 in 3.40 ft
'Other' Items:
2 - 1-1/2 in. Flex w/ 2 in. El-Check (Part: 1-B6793-760/-762)
List of 90 degree elbows:

4 - 1 in
1 - 1-1/4 in
List of Tees:
2 - 1-1/4 in
System Acceptance
System Discharge Time: 9.8 seconds

Percent Agent In Pipe: 36.6%
Percent Agent Before First Tee: 18.3%
Enclosure Number: 1
Enclosure Name: Front Computer Room
Page: 6 of 9
Consolidated Report
Minimum Design Concentration: 6.250%
Adjusted Design Concentration: 7.075%
Predicted Concentration: 7.889%
Maximum Expected Agent Concentration: 7.889% (At 70 F)
Minimum Adjusted Predicted Nozzle

Agent Agent Agent Pressure
Nozzle Required Required Delivered (Average)
E1-N1 30.3 lbs 34.5 lbs 38.8 lbs 118 psig
Enclosure Number: 2
Enclosure Name: Rear Computer Room
Minimum Design Concentration: 6.250%
Adjusted Design Concentration: 7.051%
Predicted Concentration: 6.846%
Maximum Expected Agent Concentration: 6.846% (At 70 F)
Minimum Adjusted Predicted Nozzle

Agent Agent Agent Pressure
Nozzle Required Required Delivered (Average)
Page: 7 of 9
Consolidated Report
Standard Isometric View
Standard Plan View
Page: 8 of 9
Consolidated Report
Standard Elevation View
Page: 9 of 9
GX20 ENGINEERED AND
PRE-ENGINEERED
FM-200® FIRE SUPPRESSION
SYSTEM
Owners Manual
Manual No. 59812-419

Issue B November 2004
This document and the information that it contains are the property of
Kidde Fire Protection Services Ltd. The information contained in this
manual is believed to be correct in light of the latest data available.
disclose the document and the information that it contains to others and
the right to use the information contained therein may be acquired only
by written permission signed by a duly authorised officer of Kidde Fire
Protection Services Ltd.
© K.F.P.S. Ltd 59812-419 Issue B November 2004
Page 2 of 12
KIDDE FIRE PROTECTION
GX20 ENGINEERED AND PRE-ENGINEERED
FM-200 FIRE SUPPRESSION SYSTEM
OWNERS MANUAL
This manual is to familiarise you and your personnel with your Kidde Fire Protection
GX20 Engineered and Pre-engineered FM-200 Fire Suppression Systems.
IMPORTANT
It is your responsibility as the system owner to read this manual to ensure

proper system operation and personnel safety. Follow the instructions in this
manual and on the container nameplates. Review these instructions with your
employees every 6 months or more frequently. Place this manual in an
accessible place near the GX20 system for ready reference.
IMPORTANT
This system is made up of units tested within limitations contained in the

design, installation, operation and maintenance manual. The system designer
must be consulted whenever changes are planned for the system or area of
protection. A Kidde distributor must be consulted after the system has
discharged.
IMPORTANT
The technical data contained herein is limited strictly for informational

purposes only. Kidde believes this data to be accurate, but it is published and
presented without any guarantee or warranty whatsoever. Kidde disclaims
any liability for any use that may be made by the data and information
contained herein by any and all other parties.
YOUR KIDDE DISTRIBUTOR IS:
ENTER EMERGENCY NUMBER FOR FIRE BRIGADE HERE:
Page 3 of 12
ATTENTION INSTALLER
This form must be signed by the system owner indicating that he/she has received a
copy of this Owner’s Manual Part No. 59812-419. Retain a copy of this form for your
records.
1. System Installed:
2. Listing of Major System Components:
3. Description of Hazard Protected by System:
Owner or Authorised Representative Date
Page 4 of 12
DANGER!
PRESSURISED (CHARGED) CONTAINERS ARE EXTREMELY
HAZARDOUS AND IF NOT HANDLED PROPERLY ARE
CAPABLE OF VIOLENT DISCHARGE. THIS MAY RESULT IN
SERIOUS BODILY INJURY, DEATH AND PROPERTY DAMAGE.
Before handling Kidde products, all personnel must be thoroughly trained in the safe
handling of the containers as well as in the proper procedures for installation,
removal, filling and connection of other critical devices, such as solenoids, cable
assemblies, pressure switches and safety caps. READ and UNDERSTAND and
ALWAYS FOLLOW: the GX20 Pre-engineered or Engineered FM-200 Design,
Installation, Operation and Maintenance manuals; and the owner’s manuals, that are
provided with the individual systems. The following safety procedures must be
observed at all times:
Moving Of Containers
Handling of cylinders should be conducted by trained and competent personnel only.
Transportation: Containers must be shipped compactly in the upright position and

properly secured in place. Containers must not be rolled, dragged, or slid nor
allowed to be slid from tail-gates of vehicles. A suitable hand truck, fork truck, roll
platform or similar device must be used.
Rough Handling: Containers must not be dropped or permitted to strike violently

against each other or other surfaces.
Storage: Containers must be stored standing upright where they are not likely to be
knocked over, or the containers must be secured.
Safety Cap
THESE INSTRUCTIONS MUST BE FOLLOWED IN THE EXACT SEQUENCE AS

WRITTEN TO PREVENT SERIOUS INJURY, DEATH OR PROPERTY DAMAGE.
(a) Each GX20 container is factory equipped with a safety cap installed on the
container outlet. And securely chained to the container to prevent loss. This
device is a safety feature, and will provide controlled, safe discharge when
installed if the container is actuated accidentally.
(b) The safety cap must be installed on the container outlet AT ALL TIMES
except when the containers are connected into the system piping.
(c) The safety cap is intentionally chained to the container to prevent loss while in
service and must not be removed from its chain.
(d) Each GX20 container is supplied with a valve protection cap which must be
retained for when cylinders are returned for refill or service.
Page 5 of 12
For additional information on safe handling of compressed gas containers in the
United Kingdom, the Health and Safety Executive Guidance Notes are applicable.
These are available from: Health and Safety Executive regional offices or HMSO
outlets.
All the appropriate European Standards that are in force must be satisfied.
Thank you for purchasing a Kidde Fire Protection GX20 FM-200 Fire Suppression
System. This owner’s manual is provided to instruct you and your employees in the
following:
* About your system.
* How your GX20 system operates.
* How FM-200 works.
* Installation of your system.
* Instructions in case of fire.
* Post-fire instructions.
* Inspection and maintenance of your system.
* Your responsibilities and related equipment requirements.
* Additional specifications and documentation.
* Parts warranty.
IMPORTANT
This owner’s manual does not cover every detail of step-by-step installation
procedures for the Kidde GX20 system. This information is available in either
the GX20 Pre-engineered FM-200 Design, Installation, Operation and
Maintenance Manual (Part No. 59812-420) or GX20 Engineered FM-200 Design,
Installation, Operation and Maintenance Manual (Part No. 59812-422), which
may be obtained from Kidde Fire Protection.
Page 6 of 12
ABOUT YOUR SYSTEM
Your GX20 system is designed for suppression of Class A, B and C fires.
* Class A Surface Fires – cellulose material, e.g. wood, paper, etc.
* Class B – flammable liquids.
* Class C – electrical equipment.
Because FM-200 poses minimum risk to personnel due to low toxicity, it is used
extensively where people normally occupy the fire hazard area. Examples of typical
GX20 system applications include:
* Computer and data processing rooms.
* Tape storage vaults.
* Transformers.
* Libraries.
* Flammable liquid storerooms.
IMPORTANT
FM-200 systems with use concentrations below the NOAEL (9% v/v) are
permitted for use in occupied areas. GX20 systems with use concentrations
above the NOAEL are not permitted to be in automatic mode whilst occupied.
Page 7 of 12
HOW YOUR GX20 SYSTEM OPERATES
Your system is designed to discharge a specific amount of FM-200 through nozzles

located within the hazard area. The amount of FM-200 necessary for your system
has been carefully calculated to meet strict requirements set by FM Approvals,
Underwriters Laboratories Inc., NFPA and BS EN ISO Standards. Additional code
requirements may apply depending upon the application, design specifications, and
the authority having jurisdiction.
Basically, your GX20 system consists of:
* GX20 container(s), discharge piping and nozzles.
* Actuation devices – electric and mechanical.
* Detection, alarm devices and control panel.
Your system must be provided with means for manual operation using one or both of
the following approved devices:
* Electric actuation station.
* Automatic detector (control panel required).
Automatic system operation (if provided) can be electric using heat detectors,
photoelectric or ionization smoke detectors or optical flame detectors.
A solenoid is used to open the container valve, which is part of the agent storage
container. Pressure is used to open the container valves on additional containers.
If your system has a control panel, refer to the appropriate Kidde control panel
manual as applicable.
HOW FM-200 WORKS
FM-200 suppression agent is a halogenated alkane – 1, 1, 1, 2, 3, 3, 3 –

heptafluoropropane (CF3 CHFCF3). In its normal state, FM-200 is a colourless,
odourless gas, which is electrically non-conductive. The agent is stored as a liquid
under pressure.
When FM-200 is discharged, it expands at the nozzle, returning to the gaseous

state. In the proper concentration, FM-200 suppresses fire by heat absorption thus
preventing the combustion process. FM-200 suppresses flame rapidly, helps
prevent re-ignition, leaves no residue and requires no clean up after discharge.
FM-200 will decompose upon contact with temperatures greater than approximately
700º C (1300º F). Decomposition products have sharp, acrid odours, which are
easily recognized even in small amounts. Decomposition products are toxic, but are
minimized with rapid suppression of fire. GX20 systems are designed to provide
rapid discharge (nominally 10 seconds or less) and flame suppression in order to
minimise equipment damage and reduce danger to personnel.
Page 8 of 12
INSTALLATION OF YOUR SYSTEM
Your Kidde GX20 fire suppression system must be installed only by a Kidde
distributor. Your system must be installed in a professional manner with genuine
Kidde components and installation materials as specified in the GX20 Pre-
engineered FM-200 Design, Installation, Operation and Maintenance Manual (Part
No. 59812-420) and the GX20 Engineered FM-200 Design, Installation, Operation
and Maintenance Manual (Part No. 59812-422).
DO NOT ACCEPT POOR WORKMANSHIP, MISSING SYSTEM

PARTS, OR SUBSTITUTE SYSTEM COMPONENTS!
The following items must be checked after the system is installed:
1. All areas requiring protection are protected.
2. A means of manually discharging the GX20 system is provided in a readily

accessible location where it can be operated while leaving the vicinity of the
hazard area. The manual control must be clearly labelled. The installer of
your GX20 system should answer any questions you have regarding the
components and coverage of the system.
The installer must also demonstrate that the installed system conforms to the
requirements of the of the GX20 Pre-engineered FM-200 Design, Installation,
Operation and Maintenance Manual (Part No. 59812-420) and GX20 Engineered
FM-200 Design, Installation, Operation and Maintenance Manual (Part No. 59812-
422); and the requirements of your insurance carrier and any authorities having
jurisdiction in your area.
INSTRUCTIONS IN CASE OF FIRE
1. Direct all occupants to leave the fire area immediately. DO NOT WAIT FOR
THE SYSTEM TO OPERATE AUTOMATICALLY – OPERATE SYSTEM
MANUALLY USING THE MANUAL RELEASE.
2. Suspend all operations in the fire area.
3. Have someone contact the fire brigade immediately, no matter how small the
fire appears to be. Post the fire brigade number and YOUR ADDRESS
beside each telephone.
4. Make sure all persons have evacuated the fire area and stay safely away.
Follow the instructions on the manual release, i.e. “LIFT COVER - PULL DOWN”,
etc. Exit the vicinity of the hazard immediately.
After the fire is suppressed, do not re-enter the fire area until the arrival of the fire
brigade. Stand by with portable fire extinguishers. The hazard area and objects
within the hazard area must be cleaned only after all surfaces have cooled down.
Page 9 of 12
POST-FIRE INSTRUCTIONS
After the system has discharged, DO NOT ATTEMPT TO RESUME OPERATIONS

IN THE FIRE AREA. Contact your Kidde distributor to reset and recharge your
system. Insist that the system be recharged immediately and only with the proper
type and quantity of agent.
INSPECTION AND MAINTENANCE OF YOUR SYSTEM
IMPORTANT
The owner of the Kidde GX20 fire suppression system has the responsibility
and duty to comply with these instructions. Failure to do so may result in
inadequate system performance, property damage and personal injury.
Refer to GX20 Pre-engineered FM-200 Design, Installation, Operation and

Maintenance Manual (Part No. 59812-420) and GX20 Engineered FM-200 Design,
Installation, Operation and Maintenance Manual (Part No. 59812-422) for additional
inspection information.
Weekly
1. Check GX20 cylinder pressure gauges for proper operating pressure
(approximately 25 bar at 21 °C). If pressure gauge indicates a pressure loss
(adjusted for temperature) of more than 10%, or loss in agent quantity shown
on cylinder of more than 5% by mass, it shall be refilled. Contact your Kidde
distributor to schedule removal and recharge of the cylinder.
2. Check nitrogen cylinder for proper operating pressure (124 bar at 21 °C). If
pressure loss (adjusted for temperature) exceeds 10%. Contact your Kidde
distributor to schedule removal and recharge of the cylinder.
3. Visually inspect the hazard and the integrity of the enclosure for changes
which may effect the performance of the system as per the requirements of
BS EN ISO 14520-1.
4. Visually inspect the pipework for damage and that all operating controls and
components are properly set and undamaged.
Monthly
1. Make a general inspection survey of all cylinders and equipment for damaged
or missing parts. If equipment requires replacement, contact your Kidde
distributor.
2. Ensure access to hazard areas, manual pull stations, discharge nozzles, and
cylinders are unobstructed and that there are no obstructions to the operation
of the equipment or distribution of FM-200.
3. Inspect 1/4-inch flexible actuation hoses for loose fittings, damaged threads,
cracks, distortion, cuts, dirt and frayed wire braid. Inspect adapters, couplings
and tees at GX20 cylinder pilot outlets for tightness. Contact your Kidde
distributor to replace damaged parts.
Page 10 of 12
4. Inspect GX20 cylinder pressure operated control heads for physical damage,
deterioration, corrosion, distortion, cracks, dirt and loose couplings. Contact
your Kidde distributor to replace damaged parts.
5. Inspect GX20 electric control head(s) for physical damage, corrosion, or dirt.
Check control head (s) flexible electrical line for wear and damage. Check
control head for loose coupling. Check that indicator is in SET position, pull
pin is installed in manual lever and seal wire is intact. Contact your Kidde
distributor to replace control head if damage is found.
6. Inspect GX20 cylinder and valve assembly for leakage, physical damage such
as cracks, dents, distortion, and worn parts. Check burst disc and pressure
gauges for damage. If damaged, consult Kidde Fire Protection or distributor.
If gauge pressure is not normal, 25 bar at 21 °C (360 PSIG at 70 °F), or
equipment requires replacement, contact your Kidde distributor
7. Inspect GX20 cylinder brackets, straps, cradles and mounting hardware for
loose, damaged or broken parts. Check cylinder brackets, straps and
associated parts for corrosion, oil, grease, grime, etc. Contact your Kidde
8. Inspect flexible discharge hoses for loose fittings, damaged threads, cracks,
rust, kinks, distortion, dirt and frayed wire braid. Contact your Kidde distributor
to replace damaged parts.
9. Inspect nitrogen actuation line (if used) and support brackets for continuity,
physical damage, loose fittings, distortion, cracks or cuts. Contact your Kidde
10. Inspect discharge nozzles for dirt and physical damage. Contact your Kidde
CAUTION
Nozzles must never be painted. A part number is located on
each. Nozzles must be replaced by nozzles of the same part
number. They must never be interchanged since random
interchanging of nozzles could adversely affect proper FM-200
distribution and concentration level within a hazard area.
11. Inspect all manual pull stations for cracks, broken or cracked glass plate, dirt
or distortion. Inspect station for signs of physical damage. Contact your Kidde
12. Inspect pressure switches for deformations, cracks, dirt or other damage.
Contact your Kidde distributor to replace damaged parts.
13. Check that all personnel who may have to operate the system are properly
trained and authorised to do so. All new employees must be instructed in its
use.
Six (6) Monthly

1 Inspection of all cylinders and equipment by Kidde Distributor per the
procedures detailed in the appropriate Design, Installation, Operation and
Maintenance Manual.
For more information regarding inspection and maintenance, contact your Kidde
distributor or Kidde Fire Protection direct.
Page 11 of 12
YOUR RESPONSIBILITIES AND RELATED EQUIPMENT REQUIREMENTS
1. Portable fire extinguishers are required in addition to the GX20 system and for
areas not protected by the system. Consult with your insurance carrier, local
authorities having jurisdiction and your Kidde portable fire extinguisher
distributor for sizes, types, spacing and location requirements.
2. Read, understand, and follow the instructions in this manual and on the
container nameplates. Review these instructions with your employees every
6 months or more frequently. Place this manual in an accessible area near
the GX20 system for ready reference. Post the name, phone number and
address of your Kidde distributor near your telephone. Also, post the
emergency telephone number of the fire brigade and your address near your
telephones.
3. If any condition exists which would render your GX20 system inoperative or
ineffective, SUSPEND ALL OPERATIONS IN THE PROTECTED AREA
IMMEDIATELY. Have the condition corrected by your Kidde distributor
before resuming operations.
Page 12 of 12
GX-20 Engineered
DESIGN AIDS
Issue B December 2004 Manual Number 59812-423

1
This document and the information that it contains are the property of
Kidde Fire Protection Services Ltd. The information contained in this
manual is believed to be correct in light of the latest data available.
disclose the document and the information that it contains to others and
the right to use the information contained therein may be acquired only
by written permission signed by a duly authorised officer of Kidde Fire
Protection Services Ltd.

2
TABLE OF CONTENTS
Chapter Page
1 SITE SURVEYS 4
2 SYSTEM ENQUIRY REPORT 5
3 SITE SURVEY FORM 6
4 GX20 SYSTEM DRAWING CHECK LIST 13
5 BILLS OF MATERIALS 16
6 COMPONENT ADAPTORS 29
7 ANNEX A, TYPICAL ARRANGEMENTS 30

3
CHAPTER 1
SITE SURVEYS
The site survey is probably the most important function of a project. Site survey
forms are available for accurate reporting. Three essential results of a site survey
are:
1. To provide a precise report describing the fire hazards and the fire protection
measures needed.
2. A plan indicating the physical characteristics and layout of the premises and
hazard.
3. To make recommendations for improvements that would assist the efficiency

of the fire protection system recommend.
The information given in the site survey report provides a basis for the Head Office
engineer to evaluate that the correct recommendation has been made, and an
appropriate system design required and quotation to be produced.
The final profit made upon contract may well depend upon the accuracy of the
original sit survey.
It is possible to create a good impression with a customer by enquiring if his Insurers

or the local Fire Prevention Officer will have nay influence on the type of protection to
be offered, and if so, ask if you can talk to these people.
“THE TIME TO RESOLVE PROTECTION REQUIREMENTS IS BEFORE THE

QUOTATION IS MADE.”
Recommendations
(a) Go to site with the proper equipment, such as a measuring tape (do not guess
dimensions), a torch and a sketch pad.
(b) To avoid a lot of time spent on measuring and sketching, ask for customer’s
drawings, to be available prior to going on site.
(c) Check any drawings provided against the hazard for any changes that may
have occurred since the original design. It does happen.
(d) If a machine is particularly complex, it is often useful to take photographs.

Get permission first.

4
CHAPTER 2
SYSTEM ENQUIRY REPORT
Closing Date: . . . . . . . . . . . . . . . . . . Quotation No: . . . . . . . . . . . . . . . . . . . . .
From: . . . . . . . . . . . . . . . . . . . . . . . . To: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
New/Existing Customer
Existing Quotation or Contract No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
................................................................................
................................................................................
................................................................................
For the attention of: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Title: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ultimate Customer if not above: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.................................................................................
.................................................................................
No of top copies:
.................................................................................
.................................................................................
.................................................................................
.................................................................................
Contact: . . . . . . . . . . . . . . . Tel: . . . . . . . . . . . . . . . . . . Ext: . . . . . . . . . . . .
Contact: . . . . . . . . . . . . . . . Tel: . . . . . . . . . . . . . . . . . . . Ext: . . . . . . . . . . . .
Note on competition:
.................................................................................
.................................................................................
.................................................................................
Acknowledged: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memo to Technical Representative: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5
CHAPTER 3
SITE SURVEY FORM
SYSTEM REQUIRED
1. Supply, install, test and commission / supply, test and commission / supply only.
(Delete as applicable)
2. Description of protected area (detail any special hazard or specific chemicals, etc, with flash
points if applicable):
...........................................................................
...........................................................................
...........................................................................
3. Location: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...........................................................................
4. Type of detection recommended:
Ionisation / Optical
UV/IR
HART
Other
Manual only
5. Audible / Visual Alarms – Bells / Two-tone Sounders / Sirens / Klaxons / Beacons.
6. Scaled Plan and Section / Elevation Drawing required.
7. Mark: Control Panel, Battery Agent Storage, Detector Positions, Main Entrance and Fire
Exits, a.c. mains power supply, Ceiling Heights.
8. If HM Factory Inspector or Insurers have been involved, ask for copy of their report.
9. Voltage Supplies: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Any Hazardous Atmosphere Areas? If so, mark on drawing and state group:
...........................................................................
11. Insurance Company involved:
...........................................................................
12. If remote signal is required, are existing cables owned by:
Customer . . . . . . . . . . . . or Other . . . . . . . . . . .

6
Cabling
13. Are we to provide cabling? Yes/No
If so, show any suitable existing ducts on drawing, enquire if there is spare capacity in ducts.
14. If any remote equipment, approximate distance of cable runs:
...........................................................................
15. Names and addresses of local wiring contractors acceptable to Customer:
...........................................................................
...........................................................................
...........................................................................
...........................................................................
...........................................................................
...........................................................................
...........................................................................
15. NOTE Cabling Quotation should accompany this report.
Equipment Information
17. Weatherproof: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18. Flameproof / ATEX ? (state group): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19. Intrinsically safe: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Information
20. Automatic shut-down required:
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Show any dampers on drawing

7
21. Air conditioning drawings and / or full details required, show intake, exhaust, flow, m3/min.
Name and address of company involved:
...........................................................................
...........................................................................
...........................................................................
22. Repeater Panel(s): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Location: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23. Remote signal required at: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24. Auto Dialler Connection to Fire Brigade? Yes / No
25. Interconnection to existing system? Yes / No
If so, state Make: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Voltage: . . . . . . . . . . . . . . . . . . . . . . . . Open / Closed Circuit?
Charger rating: . . . . . . . . . . Amps Battery capacity: . . . . . . . . . . . Ah
Any other information
...........................................................................
...........................................................................
26. Is smoke normally present? Yes / No
27. Do excessive heat fluctuations occur during normal working? Yes / No
28. Is there an excessive amount of window area?

Give details: wired, double-gazed or otherwise.
...........................................................................
...........................................................................
29. Maximum working temperature of hazard: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30. Detail of any common floor voids / ceiling voids / compartmentation: . . . . . . . . . . . .. . . . . . . . .
...........................................................................
30. NOTE If any beams exist in ceiling voids, position and size.
...........................................................................

8
GX20 SYSTEMS
1. Engineered / Pre-engineered?
2. Is there a solid wall or load-bearing structural member on which to mount agent storage
container. Yes / No
Mark on drawing.
3. Supporting steelwork necessary? Yes / No
4. Obtain sectional drawings to show any floor / ceiling void.
5. Does either void constitute part of the air-conditioning plenum? Yes/No
6. Details of suspended ceiling construction:
...........................................................................
...........................................................................
7. Lock-off? Yes / No
Method: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Lock-off indication repeated at . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. If central storage system, is cylinder position central giving acceptable feed pipe lengths?
...........................................................................
10. Reserve? Yes/No
11. If multi-spaced, is system to be:
(i) Individual batteries.
(ii) Central bank with direction valves.
12. Show preferred zoning on drawing.
13. Is Detection and Alarm required in peripheral areas? Yes / No
14. Mark on drawing: Cylinder Bank, Manual Release, Lock-offs, Dampers, Cable Ducts, Fume
Ducting, Pipe Routes available.
15. Can cylinders be supported against an adequate building wall ( 9 inch brick ideal)? Yes/No
16. Will any special supporting steelwork be needed, e.g. for cylinder frame, pneumatic detector
lines, etc? Yes / No
17. Is he floor hard and capable of supporting weight? Yes / No

9
INSTALLATION INFORMATION
1. Installation site: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...........................................................................
...........................................................................
2. If not accessible, give details: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...........................................................................
...........................................................................
3. Special working conditions, e.g. excess wage rates, Union restrictions, permitted hours of
work, etc.
...........................................................................
...........................................................................
...........................................................................
4. Will customer off-load and store materials? Yes / No
5. If so, what is involved? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...........................................................................
...........................................................................
6. Is special painting required? Yes / No
7. If a stand-by technician is required, will be supplied free of charge, even during overtime
hours? Yes / No
8. Are walls soundproof or clad? Give details:
...........................................................................
...........................................................................
...........................................................................
9. Is customer likely to be co-operative in providing services, e.g. lighting, power, scaffolding,

hole-cutting etc? Yes / No
10. Will it be necessary to employ special tools to drill hole in walls, ceilings, floors, etc? Yes / No
11. Detail any work to be done out of normal working hours:
...........................................................................
...........................................................................
...........................................................................

10
12. Are there any obstructions/restrictions, e.g. stanchions, girders, cable trenches, covers,
manholes, drainage or heating pipes, electrical panels, etc? Yes / No
Specify on drawing.
13. What is the working atmosphere like, e.g. any corrosive, dirty, dusty, wet or otherwise, bad
conditions?
...........................................................................
...........................................................................
14. Any other remarks on working conditions?
...........................................................................
...........................................................................
...........................................................................
15. Delivery required: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16. Completion date required: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11
SITE SURVEY / DRAWING
▼
WHAT IS HAZARD
▼
MIN TEMP ◄ AMBIENT TEMP (º C) ► MAX TEMP
UNCLOSABLE ◄ QUANTITY CALCULATIONS ► LOSSES?

OPENINGS
CHECK, MAY FLOOR VOID CHECK FOR

HAVE TO BE ◄ ► MIN QTY FOR
SEPARATE CEILING VOID TURBULENT FLOW
CONTAINER
ROOM
▼
SELECT CONTAINER
▼
PIPE RUN ◄ POSITION CONTAINER ► ACCESS/WEIGHING
▼
CHECK THROW ◄ POSITION NOZZLES ► CHECK FLOWS
▼
PIPE SUPPORTS ◄ SKETCH PIPEWORK ► CHECK ROUTE
ISOMETRIC
▼
CHECK FLOW SPLITS
▼
SIZE PIPE
▼
SIZE NOZZLES
▼
CALCULATE
▼
CHECK:
‫ٱ‬ GX20 CONTAINER ‫ٱ‬ TYPE OF ACTUATION
‫ٱ‬ FILL OF CONTAINER ‫ٱ‬ NOZZLES
‫ٱ‬ MANIFOLD ‫ٱ‬ CONTAINER STRAPS
‫ٱ‬ OUTLET ADAPTOR OR ‫ٱ‬ WARNING/CAUTION

HOSE AND CHECK VALVE NOTICES
‫ٱ‬ PRESSURE SWITCHES ‫ٱ‬ STOP VALVE / PRV / PI

BURST DISC

12
CHAPTER 4
GX20 SYSTEM DRAWING CHECK LIST
Working plans shall be submitted for approval to the authority having jurisdiction
before installation or remodelling begins. These documents shall be prepared only
by persons fully experienced and qualified in the design of clean agent extinguishing
systems. Deviation from these documents shall require permission of the authority
having jurisdiction.
Working plans shall be drawn to an indicated scale, on sheet of uniform size, and
shall show the following items that pertain to the design of the system:
1. Name of owner and occupant.
2. Location, including full address.
3. Location and construction of protected enclosure walls and partitions.
4. Location of fire walls.
5. Enclosure cross section, full height or schematic, including location and

construction of building floor / ceiling assemblies and below raised access
floor and suspended ceiling.
6. Type of clean agent being used.
7. Design extinguishing or inerting concentration
8. Description of occupancies and hazards being protected.
9. Descriptions of exposures surrounding the enclosure.
10. Description of containers used including internal volume, storage, pressure

and nominal capacity expressed in units of agent mass.
11. Description of nozzle(s) used including size, orifice port configuration and
equivalent orifice area.
12. Description of pipe and fittings used including material specifications, grade
and pressure rating.

13
14. Description of wire or cable used including classification, csa (mm2), shielding,
number of strands in conductor, conductor material and colour of coding
schedule. Segregation requirements of various system conductors shall be
clearly indicated. The required of method of making wire termination shall be
detailed.
15. Description of the method of detector mounting.
16. Equipment schedule or bill of materials for each piece of equipment or device
showing device name, manufacturer, model or part number, quantity and
description.
17. Plan view of protected area showing enclosure partitions (full and partial
height), agent distribution system including container, piping and nozzles,
location pipe hangers and rigid pipe supports, detection, alarm and control
system including all devices and schematic of wiring interconnection between
them, end-of-line resistor locations, locations of controlled devices such as
dampers and shutters; locations of instructional signage.
18. Isometric view of agent distribution system showing the length and diameter
of each pipe segment, node reference numbers relating to the flow
calculations; fittings including reducers and strainers, orientation of tees,
nozzles including size, orifice port configuration, flow rate and equivalent
orifice area.
19. Scale drawing showing the layout of the annunciator panel graphics if
required by the authority having jurisdiction.
20. Details of each unique rigid pipe support configuration showing method of
securement to the pipe and to the building structure.
21. Details of the method of container securement showing method of

securement to the container and to the building structure.
22. Complete step-by-step description of the system sequence of operations

including functioning of abort and maintenance switches, delay timers and
emergency power shut-down.
23. Point-to-point wiring schematics showing all circuit connections to the system
control panel and graphic annunciater panel.
24. Point-to-point wiring schematics showing all circuit connections to external or

add-on relays.
25. Complete calculations to determine enclosure volume, quantity of clean

agent, size of back-up batteries, number and location of audible and visual
indicating devices, and number and location of spot-type smoke detectors
based on air movement within the enclosure.

14
26. Details of any special features.
These plans shall contain sufficient detail to enable a valuation of the hazard(s) and
the effectiveness of the system.
The detail on the system shall include information and calculations on the amount of
agent, container storage pressure, internal volume of the container, the location, type
and flow rate of each nozzle including equivalent orifice area, the location, size and
equivalent lengths of pipes, fittings and hose, and the location and size of the
storage facility. Pipe size reduction and orientation of tees shall be clearly indicated.
Information shall be submitted pertaining to the location and function of the detection
devices, operating devices, auxiliary equipment and electrical circuitry, if used.
Apparatus and devices shall be identified. Any special features shall be adequately
explained. The version of the flow calculation program shall be identified on the
computer calculation printout.

15
CHAPTER 5
BILLS OF MATERIALS
The following bills of materials detail the components required for a number of typical
GX20 fire suppression systems. These bills are intended to form a guide for a
system comprising of a single cylinder or manifolded bank of cylinders.
You will find these bills of materials of assistance when placing an order for the
supply of components and you may attach the appropriate bill to your order in the
form of a requirement schedule. Alternatively you may find it of use when selecting
the components required for a special application.
Should you have any difficulty in identifying the components that you require for a
particular project or have any special needs please contact Kidde Fire Protection for
assistance.
NOTE: Only single cylinder bills of materials may be used on pre-engineered

systems, as the manifolding of cylinders is NOT possible when using a
pre-engineered design.

16
BILL OF MATERIALS
Item Description Part No. Qty
1 5 litre capacity GX20 container c/w E7763-101-01 1

GCV40 valve (Vertical mount)
2 FM-200 initial fill 17241-015 Kg (as required)
3 Outlet adaptor, GCV40 valve to K63497-02 1

1 ½ “ BSP
4 Electric control head, stackable, B6793-709 1

24V DC
5 Adaptor, stackable solenoid to C3494-303 1

M20 conduit (BS6053)
6 Lever operated control head B6793-705 1
7 Nozzles C3333-301 to 312 As required
8 5 litre container strap C6331-103 1
9 Entrance warning notice K63499-04 1
10 Manual control caution notice K63499-05 2
11 Discharge pressure switch B6793-731 1
12 Adaptor, hose to ½ “ NPT pressure C3466-301 1

operated device
13 Pilot hose 559mm long B6793-771 1
14 Master cylinder adaptor kit, B6793-770 1

Valve to hose
OPTIONAL ITEMS:
A. Container contents pressure switch 06-118262-001 1

17
BILL OF MATERIALS


1 ½ “ BSP

24V DC


operated device

Valve to hose
OPTIONAL ITEMS:

18
BILL OF MATERIALS


1 ½ “ BSP

24V DC


Operated device

Valve to hose
OPTIONAL ITEMS:

19
BILL OF MATERIALS


1 ½ “ BSP

24V DC


Operated device

Valve to hose
OPTIONAL ITEMS:

20
BILL OF MATERIALS


1 ½ “ BSP

24V DC

8 51 litre container strap C6331-105-02 1

Operated device

Valve to hose
OPTIONAL ITEMS:

21
BILL OF MATERIALS


2 “ BSP

24V DC

8 81 litre container strap C6331-105-02 1

Operated device

Valve to hose
OPTIONAL ITEMS:

22
BILL OF MATERIALS

2 FM-200 initial fill 17241-015 Kg (as

required)

2 “ BSP

24V DC


Operated device

Valve to hose
OPTIONAL ITEMS:

23
BILL OF MATERIALS


required)
3 Outlet adaptor, GCV80 valve to B6782-177 1

3 “ Grooved to 3 “ BSP

24V DC


Operated device

Valve to hose
OPTIONAL ITEMS:
A. Container contents pressure switch B6793-908 1

24
BILL OF MATERIALS


required)
3 Outlet adaptor, GCV80 valve to B6782-177 1

3 “ Grooved to 3 “ BSP

24V DC


Operated device

Valve to hose
OPTIONAL ITEMS:

25
BILL OF MATERIALS


required)
3 2 Point 80mm NB manifold for GCV50 valve D1511-007 1
4 Manifold support bracket K62769 2
5 Outlet hose, GCV50 valve B6793-761 2
6 El. Check 50mm NB B6793-762 2
7 Electric control head B6793-709 1
8 Adaptor, stackable solenoid to M20 conduit (BS6053) C3494-303 1
10 Pressure operated control head B6793-707 1
12 Master cylinder adaptor kit, valve to hose B6793-770 1
13 Male elbow adaptor, hose to 1/8” NPT B6793-774 1
17 Manual control point notice K63499-05 2
19 Adaptor, ¾” BSPT discharge pipework to hose C3496-304 1
20 Adaptor, hose to ½” NPT pressure operated device C3466-301 1
OPTIONAL ITEMS:

26
BILL OF MATERIALS


required)
5 Outlet hose, GCV80 valve, (3” Groove to 3” NPT) D7715-037 2
6 3” Swing Check Valve B6793-869 2
OPTIONAL ITEMS:

27
BILL OF MATERIALS


required)
5 Outlet hose, GCV80 valve, (3” Groove to 3” NPT) D7715-037 2
6 3” Swing Check Valve B6793-869 2
OPTIONAL ITEMS:

28
CHAPTER 6
COMPONENT ADAPTORS
The components included in the GX20 product range will predominately be supplied
with NPT threads. Should this type of thread not be appropriate for the application,
then an interface adaptor will be required.
Below you will find a comprehensive list of adaptors available from Kidde Fire
Protection, detailing the adaptor function, part number and the component by part
number or tread that it connects from and to.
NOTE: Should any other adaptors be required, please contact Kidde Fire
Protection for part numbers and availability.
Connecting
Adaptor Function Part No. From To
GCV40 hose to 2” El check C3496-301 B6793-760 B6793-762

GCV40 outlet hose to C3476-301 B6793-760 1-1/2” BSP
pipe adaptor (BS 21)
GCV50 outlet hose to C3476-302 B6793-761 2” BSP
pipe adaptor (BS 21)
Pipework (discharge) to safety C3493-302 ¾” BSPT B6793-740
outlet (BS 21)
Pipework (discharge) to pilot C3496-304 ¾” BSPT B6793-771 & 772
hose (BS 21)
Pilot hose to pilot hose C3466-302 B6793-771 & 772 B6793-771 & 772
connector
Pilot hose to pressure C3466-301 B6793-771 & 772 B6793-731, 732,
operated device 733
Male straight adaptor, pilot B6793-773 B6793-771 & 772 B6793-706, 707,
hose to 1/8” NPT (actuator) 708
Male elbow adaptor, pilot hose B6793-774 B6793-771 & 772 B6793-706, 707,
to 1/8” NPT (actuator) 708
Male branch tee, pilot hose to B6793-775 B6793-771 & 772 B6793-706, 707,
1
/8” NPT (actuator) 708
Non-stackable electric control C3494-302 B6793-771 & 772 M20 conduit
head to conduit adaptor (BS 6053)
Stackable solenoid to conduit C3494-303 B6793-709 M20 conduit
adaptor (BS 6053)
3
Cable only operating head C3494-304 B6793-704 /8” BSP
piping entry (BS 21)
Valve outlet adaptor GCV40 K63497-02 GCV40 1 ½” BSP
Valve outlet adaptor GCV40 283904 GCV40 1 ½” NPT
Valve outlet adaptor GCV50 K63497-03 GCV50 2 ” BSP
Valve outlet adaptor GCV50 283905 GCV50 2 ” NPT
Valve outlet adaptor GCV80 B6782-177 GCV80 3 ” BSP
Valve outlet adaptor GCV80 B6782-182 GCV80 3 ” NPT

29
Annex A
TYPICAL ARRANGEMENTS
The following component arrangements detail the possible configuration of

components required for a number of typical GX20 fire suppression system
scenarios. These are intended to form a guide only for system assembly to
satisfy the needs of the client and the system, be it a single cylinder or a manifolded
bank of cylinders.
You may find these of assistance when placing an order for the supply of
components, when selecting the components required for a special application or
when identifying what function any component offers and where it can be used.
Should you have any difficult in identifying the components that you require for a
particular project or have any special needs please contact Kidde Fire Protection for
assistance
E9625-010
E9625-011
E9625-012
E9625-013
E9625-014
E9625-015
E9625-016
E9625-017
E9625-018
E9625-019

30
GX-20 Engineered
APPROVALS
December 2004

Thame Park Road,
Thame,
Oxfordshire,
OX9 3RT, UK
Tel: +44 (0) 1844 265003
Fax: +44 (0) 1844 265156
This document and the information that it contains are the property of Kidde
Fire Protection Services Ltd. The information contained in this manual is
believed to be correct in light of the latest data available.
Rights to duplicate or otherwise copy this document and rights to disclose the
document and the information that it contains to others and the right to use the
information contained therein may be acquired only by written permission
signed by a duly authorised officer of Kidde Fire Protection Services Ltd.

GX-20 Engineered
BULLETINS
Please insert future bulletins in this section

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GX-20 Engineered

FM-200 Fire Suppression System

1.2 Applicable Standards and Publications

• NFPA 2001: Clean Agent Fire Extinguishing Systems

1.3 Equipment Manufacturer

1.4 Agent Manufacturer

3.0 Detection and alarm

3.2 Detection shall be of coincidence type where:

5.2 Containers shall be manufactured in accordance with the requirements of the

6.0 Installation and commissioning

9.0 System Supplier

10.0 System Designer

Kidde Fire Protection,

© Copyright 2004 Kidde Fire Protection Services Ltd

Cylinder valves .............................................................................. Pages

Electric & cable operating control head ..........................................B6793-702

Explosion proof electric control head, stackable..............................B6793-709

Nitrogen pilot cylinder & bracket........................................... B6793-720 & 721

Pressure operated switch explosion proof.......................................B6793-732

Pressure trip ....................................................................................B6793-733

Flexible discharge hoses .............................................. B6793-760, 761 & 763

Master cylinder adaptor kit ..............................................................B6793-770

Pilot hose fittings ..................................................................B6793-773 to 775

Pull box, break glass .......................................................................B6793-782

Flameproof and explosion proof solenoid (electric control head) ....B6793-859

Supervisory pressure switch............................................................B6793-908

Cylinder mounting strap .......................................................C6331-103 to 107

Cylinder wall brackets ..........................................................D1162-001 to 004

Manifolds ..............................................................................D1511-006 to 010

Flexible discharge hose-grooved.....................................................D7715-037

Flexible discharge hose-NPT/grooved ............................................D7715-038

Cylinder & valve assemblies for 51lt.................................... E7763-105-01-EU

Valve outlet adaptors..............................................................K63497-02 to 04

Label entrance (caution) FM-200 ......................................................K63499-4

Label entrance FM-200 (manual control point)..................................K63499-5

DESIGN, INSTALLATION, OPERATION AND

Part Number: 59812-422

Kidde Fire Protection,

Initials Date Signature

© K.F.P.S. Ltd 59812-422 Issue C November 2004

© Copyright 2004 Kidde Fire Protection Services Ltd

2 Safety Bulletin 2 Kidde Fire

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

AMENDMENT INCORPORATION RECORD

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

2 SYSTEM DESCRIPTION 2-1

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

3.17.3 For cylinders NOT close coupled using pressure 3-16

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

6.9 RECHARGING GX20 CYLINDERS 6-13

7 APPROVED SYSTEM COMPONENTS

A SAFETY BULLETINS A-1

B MATERIAL SAFETY DATA SHEETS B-1

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

2-1 FM-200 Pressure/Temperature Curve 2-4

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

2-1 FM-200 Physical Properties 2-3

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

Nominal Part No. Minimum Water Capacity of Cylinder/Valve Assy

©K.F.P.S. Ltd. 59812-422 Issue C November 2004

Kidde Fire Protection assumes no responsibility for application of any

Kidde Fire Protection,

©K.F.P.S. Ltd. 59812-422 Issue C November 2004