Test material

1. The objective of a manufacturing operation is to produce products or

components that adequately perform their indented task. Meeting these objectives
implies the manufacture of components from selected engineering material, with
the required geometrical shape and precision and with companion material
structures and properties the are optimized for the service environment.

2. Higher cost is an undesirable features of significantly exceeding the requirements

of the a product.

3. In a manufacturing environment the use of engineering material should be

constantly reevaluated because new materials and processes are constantly being
created, which can be in turn prove to be more cost effective for the company.

5. Describe the interrelation between engineering material and the fabrication

process used to produce the desired shape and properties?

9. The sequences of activities for nearly every engineered material include: design
material selection, process selection, production, evaluation and possible redesign
or modification.

11. The most frequent pitfall when seeking to improve an existing product is????

12. When you approach a material selection problem the first thing to consider is
the requirements of the product.

16. Some important aspects of the service environment to be considered is: what is
the highest/lowest temp the product will experience, what is the most intense
environment the product will see as far as corrosion or deterioration, service life,
anticipated maintenance or inspection, should it be design with assembly, repair
ability, or recyclability.

17. Some manufacturing concerns that should be considered include: how to be

produced and at what rate, desired level of quality, what are the quality and
inspection requirements.

18. It is important to resist jumping to an answer considering material and process

because a thorough evaluation can direct and restrict material and process
selection, which allows for the best material to be selected.

20. Some possible pitfalls to using a handbook data to select a material includes: the
info isn’t provided as a truly objective viewpoint.
22. A steel hook is an example of when cost per pound should be considered, while
something like a cell phone should be considered by cost per unit.

29. An unexpected problem when substituting a material could be increased

vibration when thinner/lighter body panels are used instead of thicker steel panels.

30. Some of the most common causes of product liability losses include: failure to
use the most up to date info about the material being used, failure to foresee, and
account for, all reasonable uses of the product, use of a material which has
insufficient or un certain data, particularly with long term properties, inadequate
and unverified quality control procedures, material selection made by people who
completely unqualified.

Chapter 34: 1-5,10,11,12-15,18,20,21

1. Some ideal chrematistics of an ideal adhesive includes: bonds to any

material. Needs no surface preparation, cures rapidly, and maintains high
bond strength at all temps.

2. Some new applications that have helped promote the use of adhesives
include: the uses of adhesives in cars and planes to bond major components
together.

3. Materials used as industrial adhesives include: Thermoplastic resin,

thermosetting resin, artificial elastomers and even ceramics.

4. Curing can be induced by: heat, radiation or light, moisture, activators,

catalysts, multiple component reactions, or a combination of them.

5. A structural adhesive is an adhesive that can effectively transmit load across

the joint.

10. Features and properties that are enhanced by additives include: toughness, joint
durability, moisture resistance, adhesion, and flame retardance.

11. Some types of structural adhesives include: evaporative adhesives, pressure

sensitive adhesives, layed-tack adhesive, conductive adhesives, radiation-curing
adhesives

12. Polymeric adhesives’ can be made electrically or thermally conductive by have

metallic filler added to them.

13. When selecting an adhesive some temperature consideration include: Curing

temp, highest/lowest service temp, how fast the temp changes, frequency of change,
duration of exposure to extreme temps, differential expansion and contraction.
14. Some environmental conditions that might affect a structural adhesive includes:
heat, ozone, acid rain, water, humidity, salt, numerous solvents.

15. It is desirable for adhesives joints to be designed to be either shear, tension, or

compression because they structural adhesives offer poor peel/cleavage strength.

18. Common techniques to prepare a surface to be bonded with adhesive include:

Cleaning containments (oil, grease, rust, scale, mold release agent), solvent cleaning,
vapor cleaning, chemical etching.

20. Attractive properties in structural adhesives include: good shelf life, quick curing
time, no machines needed to apply, light weight.

21. Structural adhesives offer reduced manufacturing cost by getting rid of costly
weld time used to assemble also there is no machines needed to apply adhesives.