Aan (Code-B) Off Grid SPV System With Solar Street Light SV Stations (FCBC, Modules, Ni-CD Battey & SCC) - BGPL - Project - 07.10.2020

CO
OVER RING LETTE
L ER
11KW
Wp OF
FF GRRID SY
YSTEMM FOR
R SV STAT
TIONS
S
(3
32 Nos
s.)
C
CUSTOMER
R G
GAIL (INDIA
A) LIMITED By AASHIS MOYAL at 2:55 pm, Oct 07, 2020
C
CONSULTA
ANT M MECON LIMITED, DELHI
M/s.
OFF GRID (11KWp)

O ( SO
OLAR POW
WER SYSTE
EM PACKA
AGE FOR BA
ARAUNI
P
PROJECT
G
GUWAHAT I PIPELINE
E PROJECT
T
R
Revision -0
0 S
Submitted o 06/08/2020, Comme
on ented on 27
7.06.2020
R
Revision-1 S
Submitted o 21/08/2020 & 07/09//2020
on
R
Revision-2 S
Submitted o 25/09/2020 & 03/10//2020
on

OFF GRID COMMENTS_BGPL_ SPV SYSTEM
Observations.
A. As Plots locations are not finalized, following details shall be provided later after
finalization of plots for approval-
1. SPV structure anchoring & its foundation details shall be provided.

2. Structure data sheet having details of thickness, Galvanization & sizes of rafter & Purlin.
3. Structures tilt angel calculation.
4. Structure technical data sheet
5. STAAD analysis
6. Undertaking from manufacture (Structure stability certificate from the structure
manufacturer).
7. Foundation details
8. Layout plan of each site for Solar Module structure installations.
B. FCBC (Bi-Directional)-
1. One charger can boost charge the battery, if two are in fail condition.
2. KWH Exported, Alarms, Operation Mode selected shall be in LCD screen.
3. Charger efficiency shall be 90%.
4. Earth fault shall be added in protection.
C. SCC (Bi-directional)
1. Current Limit_ Boost charging and float charging current limiting (Adjustable from 10%-100%
of the rating of the Charge controller) with back up protection against overcharging & deep
discharge of battery
2. In indications_ Charging by Grid/Solar indication shall be provided.
Note_ MFM Meter_ can show all Three Phase Current, Voltage, freq & PF (4 Row of Display)
3. LED_ Indications are note shown on SCC-Bidirectional, shall be provided.
4. Fuse for rectifier and inverter shall be provided for protection.
D. FCBC (Uni-Directional)-
1. Input voltage range shall be 415V AC 3-Phase,4wire (330V - 460V AC, 47Hz - 53Hz) and single
phase input shall be190V - 265V AC, 47Hz - 53Hz).
2. Charger efficiency shall be 90%.
3. Earth fault shall be added in protection.
4. Grid Side meter should able to show: Phase Voltage, Phase Current, Frequency, Power, Power
Factor of each Phase
E. SCC (Uni-directional)
1. Cl No, 11.1, 48V DCDB Shall have two Bus-Bar and One ref bus bar (-) 48V-0V- (+)48V
Total Converter modules for 48V System shall be 4 in each SCC, 2 for +48V Power supply and
2 for -48V Power supply.
F. DCDB Drawing-
1. There shall be 02 Bus bar, one for +48V DC system and another for -48V DC system. 02 nos
of 16A and 02 nos of 6A feeder shall be connected to -48V DC system.
2. DCDBs shall be provided with suitable rating fuses in O/G MCBs.
G. Serial Communication data –
1. BOOST_CHARGING Shall be Modified to BOOST_CHARGING/FLOAT_CHARGING.

2. SCC_FAIL to be added.
Following FCBC signals shall also be available for SCADA Monitoring on RS-485 port-
1. Grid Supply of individual phases
2. I/P Current (R,Y,B)
3. I/P Voltage (R,Y,B)
Potential free Contact for these conditions shall also be provided each FCBC-
1. FCBC ON (FCBC-1)
2. AC Power availability (R,Y, B)
3. Battery Low
H. Down conductor size and nos. shall be as per IEC_62305 as per Level-II Lightning
-x-x-x-
SR NO. MECON QUERY STATCON REPLY
Page-102 LA_Level-II and Install on the corner of the building, if possible. Noted and incorporated in revised drawing.
Page-106 Level II for O& G, accordingly select the height of the LA. Noted and incorporated in revised documents
Page 107 Also mention point load on each block. Noted and incorporated in revised documents
Height shall be as per Level_II, So that it covers all the solar

Page-153 Noted and corrected,Please find attached drawing
structures. Also down conductor shall be interconnected with
the building LA and shall be down at corner of the building.
GTP FOR STRCUTURE_
Page-167 Size, Galvanization, Make, Applicable IS, Factory Test, Anchor & Roof dimensions and orientation required
Fastener details
Page-181 Module Make_ REIL/CEL/TATA/HBL Noted and Confirm
Page-187 Height of the Pole shall be 6.0 Mtr Noted and Confirm
DOC. NO.: BDC&SCC_SEP-00028/20-21
DOCUMENTS FOR APPROVALS
No. of
Sl. No. DESCRIPTION DOC. NO. REV. No.
Page
GENERAL DESCRIPTION OF SOLAR POWER
1 STE-DES-00028/20-21 2 8
SYSTEM
GENERAL DESCRIPTION OF BI-DIRECTIONAL-
2 STE-DES-00028/20-21 2 4
I
GTP OF 415V, 3Ph FCBC - BATTERY
3 CHARGER - Bidirectional - AFE Type IGBT STE-GTP-00028/20-21 2 1
Based
GTP OF 96V/125A SOLAR CHARGE
4 STE-GTP-00028/20-21 2 2
CONTROLLER
GA OF BI-DIRECTIONAL & SOLAR CHARGE
5 STE/GA/MC/BDC&SCC-00028A/20-21 2 1
CONTROLLER
BLOCK SCHEMATIC DRAWING OF BI-
6 STE/ELECT/BDC-I-00028/20-21 2 5
DIRECTIONAL-I
BLOCK SCHEMATIC DRAWING OF SOLAR

7 STE/ELECT/SCC-I-00028/20-21 2 2
CHARGE CONTROLLER-I
BILL OF MATERIAL FOR BI-DIRECTIONAL-I &
8 STE/BOM/BC/SEP-00028/20-21 2 5
SOLAR CHARGE CONTROLLER-I
BLOCK SCHEMATIC DRAWING OF BI-
9 STE/ELECT/BDC-II-00028/20-21 2 5
DIRECTIONAL-II
BLOCK SCHEMATIC DRAWING OF SOLAR
10 STE/ELECT/SCC-II-00028/20-21 2 2
CHARGE CONTROLLER-II
BILL OF MATERIAL FOR BI-DIRECTIONAL-II &
11 STE/BOM/BC/SEP-00028/20-21 2 5
SOLAR CHARGE CONTROLLER-II
SPARE BOM FOR SOLAR CHARGE
12 STE/BOM/SP SEP-00028/20-21 2 5
CONTROLLER-II
CUSTOMER GAIL (INDIA) LIMITED

CONSULTANT M/s. MECON LIMITED, DELHI
PROJECT SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI PIPELINE PROJECT.
TITLE SOLAR POWER SYSTEM

QUANTITY AS PER P.O.
MANUFACTURER STATCON ENERGIAA PRIVATE LIMITED
CUSTOMER : GAIL (INDIA) LIMITED
CONSULTANT : MECON LIMITED
SUPPLIER : STATCON ENERGIAA PVT. LTD.
PROJECT : SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI PIPELINE PROJECT.
DOC. NO. : STE-DES-00028/20-21, REV. 2, DATE: 18-09-2020
---------------------------------------------------------------------------------------------------------------------------------------------------
GENERAL DESCRIPTION OF THE COMPELTE SYSTEM

The complete solar plant meeting detailed technical requirement as per Annexure-I. FCBC charger and
Bi-directional Schematic shall be consisting of:-
 Dual MPPT charger, 3x1P Dual Bi-directional Charger system and other necessary electrical
switchgears, control circuits etc.
A sample block schematic drawing for the purpose of explanation of the whole concept in shown in drg.
No. STE/ELECT/SPS/0028/20-21. while detailed electrical circuit drawing is attached wide Drg. No.
STE/ELECT/BDC-I&II/0028/20-21, Sheet No. 1 to 5 For Bi- Directional charger and Drg. No.
STE/ELECT/SCC-I&II/0028/20-21 SHEET 6-7 for Solar Charge Controller.
In order to further explain the same a block schematic is reproduced with current flow in Fig1, Fig-2 upto
Fig8.
Fig 1
Fig-1. Under normal condition with full solar present, grid available and all components of the DUAL
system under operation, both MPPT-1 and MPPT-2 will charge respective battery bank as priority power
keeping Battery path max charging current @ C10 rate and will also supply the 96VDC bus Load demand
simultaneously. This is shown in Fig-1above.
Fig-2. However, if the 96VDC load bus demand is high and/or solar present is not so high, the 3 nos. Grid
FCBC Shall supply the balance power through Grid, keeping solar as priority. Mains converter which is
DSP Based controller shall maintain such functions. It will continue till battery charge completion
achieved.
Fig - 2
Fig-3. However, in case the battery is fully charged i.e. Boost to float changeover (122.4V boost voltage
to float voltage 104.4V) or the PV power available is in excess to the output DC power required (load
+battery path), this will be eligible to be exported to grid (if net-meter is available at site).
---------------------------------------------------------------------------------------------------------------------------------------------------
Fig-3
Fig-4. In the absence of net metering facility, We shall use the solar energy for AC Light load and excess
solar energy remain blocked through software.
Fig-4
Fig-5.In the Absence of net meter, the Bi-directional converter can be programmed to disable DC-AC
function. I/P Contactor shall be OFF and system will work with solar charger and what is generally turned
as Behind the Meter (BTM).
---------------------------------------------------------------------------------------------------------------------------------------------------
Fig-6.In case of Grid failure, the Bi-Directional Converter shall switch off and solar MPPT shall continue
DC-DC load demand without any interruption.
Fig-6
Fig-7. In case of any one or two phase of the Gird failing, the healthy phase/phases shall continue to
supply the DC demand and will share the power with MPPT charger (solar) as priority. Same is true if the
converter of any 1 or 2 phases fails.
Fig-7
Fig-8. In case any of the MPPT charger (say MPPT-1) fails, the complete PV panel string can be brought
to MPPT-2 and vice versa. For this MCCB can be closed. Alternatively, this Grid charger can do the
function till MPPT-1 is repaired.
---------------------------------------------------------------------------------------------------------------------------------------------------
Fig-8
Each MPPT charger shall be using IGBT modules mounted on suitable AL heat sink. Please Refer the
MPPT charger electrical drawing wide STE/ELECT/SCC-I & II/0028/20-21 The IGBT is switched @16
KHz (Device switching frequency) frequency and the output is filtered using LC Filter circuit. Specially
designed IGBT Driver circuits get their command from main controller which is advanced DSP based
controller. The output current signal is taken from both total output & battery path through hall sensors
and this is processed with set reference. So such current and voltage feedback signals are processed under
closed loop feedback control circuit and output condition as explained above are achieved. Similarly, each
main Bi-directional converter uses&4 IGBT’s H-bridge working as Active Front End (AFE) converter.
These get the switching pulses through main control circuit. Detailed electrical schematic drg. of each
such AFE as shown in drg no. STE/ELECT/BDC-I&II/0028/20-21 sheet no.5. Hall sensor in used for DC
Current sensing while signal transformers are used to get signal proportion to Output AC voltage.
Closed loop feedback control philosophy in used to maintain output voltage/current as per the program.
Advance DSP and other digital circuit are used to accomplish it.
Contactor C is used for protecting load against any adverse fault condition in converter while contactor C..
is anti-Islanding which means the inverter needs to be isolated from the grid while exporting power to grid
and Grid fails. This also gets the command to act through DSP based controller.
RS-485 port shall be available for converter data, solar data and other such needs. Provision to remote
monitoring and connect to SCADA can also be made possible to it.
Forced air cooling is used with heat sink for uniform cooling of semiconductor devices.
Large display is used mimic and to show different parameters.
Both MPPT charger and Bi-directional AFE converter shall be housed in IP31 cabinet with panel fans and
filters.
.'-'\,-"-"
A
-------------------------------------------------------------------------------------------------------------------------------------------------------------
SYSTEM THEORY AND GENERAL DESCRIPTION OF THE

96Volt / 185Amp ( 62Amp X3) BI-DIRECTIONAL CHARGER
Refer block schematic drawing of the Bi-Directional charger . The Bi-Directional charger offered are
of static type and FCBC is suitable to charge 72No. Of cells of 850 Ah Ni-Cd batteries. The Battery Charger
is capable of continuous operation at the respective load in float charging mode, i.e., Float charging the
associated batteries while supplying the DC load. The charger shall also be capable of Boost charging the
associated DC Batteries.
The Bi-Directional charger is a IGBT controlled and works on AFE . The input supply, 415V AC, 3 Ph.
With neutral 50Hz, (330V - 460V AC, 47Hz - 53Hz) is terminated across ‘R’, ‘Y’, ‘B’, ‘N’ marked input
supply terminals. . AC voltmeter ‘V1’ reads the line voltage with the help of switch ‘VSS’. Let us
understand the circuit FCBC (ref. drawing no.-STE/ELECT/BDC-I-00028/20-21)
After this the supply goes through input MCCB ‘MCCB1’. ‘C1,C2,C3’ is input contactor, which trips in case
the input-supply is switched–off or any fault has occurred in the charger. Main transformer ‘ATX1’, ‘BTX1’,
‘CTX1’which is continuously rated, dry air cooled and of class–F insulation, steps down the input supply
voltage to the required level. This stepped down AC is connect with IGBT H bridge which is use for rectifier
and inverter mode operation. These modules are mounted on suitable forced cool heat sink arrangement.
Hall effect sensor used for sensing the line current . Voltmeter (V) is used to read grid/mains voltage .
EM2 DC LOAD PARAMETER METER use to read charger output current and voltage. MCCB6 is provided
to connect or disconnect the Battery with charger. EM2 METER provided to read Battery voltage and
Battery charge and discharge current.
In automatic mode during float / boost charging, the charger output voltage shall remain within +/- 1% of
the set value for AC input variation of 330V - 460V AC, 47Hz - 53Hz and a DC load variation from 0 to full
load. This is done as explained here below.
Controlling the pulse of the IGBT stabilizes the output DC against line voltage and load current variation.
The pulses for the IGBT are generated and controlled in main controller card ‘ACC1,ACC3’. For this,
sample of output voltage, output current is fed to this card. The sample of the output current is fed in this
form of a proportionally generated signal by Hall sensor . The generated pulses thus, are fed through IGBT
driver card ACC5,ACC6 . Display Card CC2 is provide to set the all parameter.
Same controller and display also control the Solar Charge controller ( 96V/125Amp). Solar Charge
Controller is based on maximum power point tracker, maximum power point tracker is an electronic DC to
DC converter that optimizes the match between the solar array (PV panels), and the battery bank. To put
it simply, they convert a higher voltage DC output from solar panels and down to the lower voltage
needed to charge batteries. Maximum Power Point Tracking is electronic tracking - usually digital. The
charge controller looks at the output of the panels, and compares it to the battery voltage. It then figures
out what is the best power that the panel can put out to charge the battery. It takes this and converts it to
best voltage to get maximum AMPS into the battery.
MCCB5 is provide to connect the PV Supply with SCC . Voltmeter V1 and Ammeter A1 provide to read
PV voltage , SCC Voltage and PV current , SCC current. Card ACC7 provide the pulse for SCC IGBT
module Q3A1. Output of SCC connect with battery through filter choke L2 and blocking diode D2. Diode
D1 protect PV reverse polarity.
In the normal working SCC1 feed to battery bank 1 and load. Solar will use on first priorty , Bi-directional
charger controller check the battey current and give the command to SCC to charge the battery and feed
the load . In low solar condition ( morning and evening ) battery and SCC will feed the load , during full
solar SCC will charge the battery and feed the load. After full charge the battery. Bi-directional charger
has also programmed to feed extra solar power to grid, if gird is avilable and NET METER connected.
When solar is not avilable , battery will feed the load . when battery will discahrge the set value and grid
is avilable bi-directional charger start charging from grid . after achiveing the set voltage of battery ,
charger controller will stop the battery charging.
The Bi-directional charger panel is also equipped with thermostat controlled space heater and door
operated panel illumination lamps, each with one on/off switch.
The Bi-directional charger system consists of float-cum-boost Charger (FCBC) and Solar Charge
Controller . The function of the BC / SCC is to feed the respective load. It also trickle charge the
batteries. Bus coupler for both PV and battery are fitted in one bi-directional charger cabinet .
-------------------------------------------------------------------------------------------------------------------------------------------------------------
OPERATION LOGIC TABLE
Bi-directional Charger Solar

Conditions Charge Battery Load Figure
FCBC controller
Inverter Mode
Mode
Solar > Load Charging
Power and grid Disable Disable Enable ( Constant Solar Fig-1
present Current)
Enable
Solar < Load
( Low Solar Battery will be
Power and grid Enable Disable Solar + Grid Fig-2
generation Trickle charge
present
)
Enable
Solar > Load Battery Fully
Power and grid Disable *( Excess Solar Enable Charged and in Solar Fig-3
present Power will be float stage.
export to Grid )
Enable
Solar > Load
*( Excess Solar Battery Fully
Power and grid
Disable Power will be Enable Charged and in Solar Fig-4
present net
used in house float stage.
metering allowed
mains side load )
Solar > Load
Power and grid Battery Fully
present net meter Disable Disable Enable Charged and in Solar Fig-5
not allowed & No float stage.
AC load
Solar = Load Battery Fully
Power and grid Disable Disable Enable Charged and in Solar Fig-6
absent float stage.
Solar < Load

Battery will be Solar + Bi-
Power and 2-
Enable Disable Enable charging ( if directional Fig-7
phase fail & 1-
required) charger
phase healthy
Solar Mppt-
Healthy
2 remain
Solar available Mppt
Battery will be working,
,Grid available & Disable Disable channel will Fig-8
charging Mppt-1 I/p
Mppt-1 fail remain
Mccb need
working
Vice versa, if MPPT-2 fails (Solar to be off.
Mppt- 1 remain working, Mppt-1 I/p
Mccb need to be off)
Note:
* If Net meter connected.
1. Excess Power of Solar will export to Grid only when Battery charged and reached in float stage Voltage. If
Battery voltage goes blow 103.0 volt, Inverter mode of bi-directional charger will not Enable. This is control
through Software.
2.All limits of battery charging start and stop voltage of bi-directional charger are configurable user setting
menu /through software.
SCC1 will be connected to battery bank1 and SCC2 will be connected to battery bank2. Similarly BC1 &
BC2 will be connected to Battery Bank 1 & Battery Bank 2 respectively. There will be a provision to
connect either of battery bank to any of battery charger or Solar charge controller through MCCB8. The
charger controllers will continuously monitoring the battery voltage &when battery gets deep discharge it
will boost charge the battery. SCC enclosure will also consist DC-DC converters which will converter 96V
into 24V & 48V and feed to DCDB.
The Bi-directional Charger enclosures are sheet steel floor mounted and suitable for use in indoor
application, well ventilated area. The controls critical to the operation of the charger are provided on the
front panel door. All the components are identified by their circuit codes and are easily accessible for
repair or replacement. The wires are identified by their ferrule numbers
RATING : 415V, 3Ph FCBC - BATTERY CHARGER - Bidirectional - AFE Type IGBT Based
DOC NO. : STE-GTP-00028/20-21, REV. 2, DATE: 18-09-20
415V, 3Ph FCBC - BATTERY CHARGER - Bidirectional - AFE Type IGBT Based
Sr. No. Item Description Parameters
Inverter
2.1 DC Voltage 96V
a Float Voltage 102.24
b Bulk Voltage 122.4
2.2 Input Voltage 415V AC 3-Phase,4wire (330V - 460V AC, 47Hz - 53Hz)
2.3 Waveform Pure sine wave
2.4 Frequency 50 Hz (Range 47-53Hz)
2.5 Peak Efficiency More than 90%
at 25% load >80%
at 50% load >88%
at 100% load >88%
2.6 Full Load Voltage THD <5%
2.7 Change Over time Less than 15 ms
2.8 Input Isolation Transformer of suitable rating
2.9 Grid Charging Current Selectable/Off
2.10 Input Power Factor
at 25% load >0.98
at 50% load >0.99
at 100% load >0.99
2.11 Input Voltage Range-Charging 330V - 460V AC, 47Hz - 53Hz
2.12 Available Modes Hybrid, Grid Export, Standalone (Display Satable)
2.13 Grid Feed Mode Enable/Disable selection option
2.14 Fault reset & Auto Reset and manual reset Yes
2.15 LCD Display I/P - Grid Voltage,Power ,Hz & Pf
O/P - Voltage, Current, Hz & Pf
KWH Exported, Alarms, Operation Battery - Voltage, Current, Charging & Discharging
Mode selected. Solar - Voltage, Current,
Fault Log, Status, Alarms
2.16 Indications Grid-On
O/P Under Voltage, Battery Low, Overload, Short Circuit
2.17 MPPT Shall be provided

2.19 Reverse power protection Provided
2.20 Charger Efficiency More than 95%
2.21 Heat loss / Channnel 680W heat loss at full power
2.22 Grid Meter ( MFM) Grid Voltage , Current, PF, Hz, Power
2.23 Battery Meter Battery Voltage, Current
2.24 FCBC Meter FCBC voltage , Current
3 Material
a Net Meter M/s Statcon scope
One charger can boost charge the battery, if two are in fail condition.
Page 1 of 1
CONSULTANT: MECON LIMITED
RATING : 96V/125A SOLAR CHARGE CONTROLLER
DOC. NO. : STE-GTP-00028/20-21, REV. 2, DATE: 18-09-2020
-----------------------------------------------------------------------------------------------------------------------------------------------------------
GUARANTEED TECHNICAL PARTICULARS OF 96V/125A SOLAR CHARGE CONTROLLER

S. No. PARAMETERS SPECIFICATIONS
PV Input
1.1 PV input Total 12KWp
1.2 Max open circuit voltage(Voc) 320V DC
1.3 MPPT Range 140-320V DC
1.4 Charge Controller Type MPPT
1.5 Peak Efficiency > 94%
Battery Side
2.1 Nominal Voltage 96V DC
2.2 Float Voltage 102.24 Volts (Adjustable)
2.3 Boost voltage 122.4 Volts (Adjustable)
2.4 Battery Low 86.4 Volts (Adjustable)
2.5 Battery Type Ni-Cd
2.6 Charging Modes Float, Boost
2.7 Current rating 125A
Load Side
3.1 24 V Dual 24V, ±1%
3.2 48V Dual 48V, ±1%
Graphical user interface
Charger On/OFF, Charger Fail, Fault description
PV Voltage, PV KWH Cumulative, Battery Voltage/Battery Current
3.3 LCD Display
Overload, Over temperature
Float, Bulk(Boost), Battery Low, Fault
3.4 DC VOLTMETER PV Voltage / SCC Voltage
3.5 DC AMMETER PV Current / SCC Current
Protections
PV & Battery reverse polarity protection
Over-voltage at Under-Voltage at Output
Over current both at input and output
4.1 Protections & Alarms
Over temperature, Surge Protection at input and output
MCCB at PV, Battery and load
Battery Earth Fault
Communication
RS-485 via Modbus ( All the monitoring parameters and faults will be
5.1 RS-485
provided on RS-485)
Current Limit_ Boost charging and float charging current limiting

(Adjustable from 10%-100% of the rating of the
Charge controller) with back up protection against over charging & deep
discharge of battery
Page 1 of 2
DOC. NO. : STE-GTP-00028/20-21, REV. 2, DATE: 18-09-2020
-----------------------------------------------------------------------------------------------------------------------------------------------------------
PV 1 Voltage , PV1 Current, PV 2 Voltage , PV2 Current

Battery 1 Voltage, Battery 1 Current, Battery 2 Voltage,
Battery 2 Current
5.3 24V Load 1 Voltage, 24V Load2 Voltage, 24V Load 1 Current,
24V Load2 Current
48V Load 1 Voltage, 48V Load2 Voltage, 48V Load 1 Current,
Transducers 48V Load2 Current
Environmental
6.1 Operating Temperature Range 0 to 50 Deg. C
6.2 Humidity 0-90% Non condensing
Mechanical
7.1 Cooling Temperature Controlled, Fan forced cooling
7.2 Enclosure construction Powder Coated Sheet Metal
7.3 Sheet steel thickness 2.0 mm
7.4 Enclosure IP-31 Suitable for indoor housing
7.5 Mounting Requirements Floor Mounted
Terminations
8.1 Solar Input Terminals Positive -2Nos., Negative -2Nos.
8.2 Battery Terminals Positive -2Nos., Negative -2Nos.
8.3 Load Terminals -48V Positive -2Nos., Negative -2Nos.
Output Parameters
9.1 Voltage Regulation ±2%, 10% to 100% load variation
>86% @ full load
9.2 Efficiency >75% @75% load
>50% @ 50% load
<2% RMS(Without battery)
9.3 Ripple
<1% RMS(With battery)
Indications & Alarms
10.1 Indications Battery low
10.2 Indications Float mode Charging by Grid/
10.3 Indications Bulk(Boost) mode Solar
10.4 Indications SCC fail
DC-DC Converter
11.1 DC-DC converter 48V/5A 2 Nos. for SCC-1 and 2 Nos. for SCC-2
Same controller has been used So than same display will be used.
Page 2 of 2
This drawing and design is the property of STATCON ENERGIAA PVT LTD. It should not be coppied or communicated to any person without the written approval of the proprietors.
NOTE:-
1. All dimensions are in mm with ± 5 mm tolerance.
2. Panel frame shall be fabricated out of 2.0mm CRCA sheet.
3. Front doors shall be hinge type, while rear door, LHS,RHS & top cover shall be bolted type.
4. Panel shall be painted with shade RAL7032.
5. Cable entry shall be gland plate bottom front side.
6. Degree of Protection shall be IP 31.
7. The Bi-directional charger & SCC shall be suitable for indoor floor mounted, well ventillated area.
8. All doors and covers shall be fitted with rubber gasket.
9. Panel shall be welded or fastnened through nut-bolts.
DOOR DOOR DOOR
SWING SWING SWING
INDICATION & METERS-I
h1 R-PHASE
TOP VIEW
h2 Y-PHASE
h3 B-PHASE
BOLTED TYPE
REMOVABLE FOR
BOLTED TYPE
REMOVABLE FOR
MFM1 MULTIFUCTION METER
TRANSFORTATION TRANSFORTATION
LIFTING
HOOK
LIFTING
HOOK
DCM-1 BI-DIRECTIONAL CHARGER VOLTAGE & CURRENT
96V/185A BI-DIRECTIONAL CHARGER-I SOLAR CHARGE CONTROLLER -I
96V/125A
96V/185A BI-DIRECTIONAL
CHARGER-II
SOLAR CHARGE CONTROLLER -II
96V/125A DCM-2 BATTERY VOLTAGE & CURRENT
h1 h2 h3 h1 h2 h3
MFM1 DCM-1 DCM-2
V1 A1 MFM2 DCM-1 DCM-2
V1 A1 AH BATTERY AH METER
DIS PLA Y & KE YPAD DIS PLA Y & KE YPAD
V1 PV & MPPT VOLTAGE METER

AH
METER
AH
METER A1 PV & MPPT CURRENT METER
VSS PV & MPPT VOLTAGE SELECTOR
ASS PV & MPPT CURRENT SELECTOR
INDICATION & METERS-II
h1 R-PHASE
h2 Y-PHASE
h3 B-PHASE
L.H.S. VIEW R.H.S. VIEW
FRONT VIEW FRONT VIEW MFM2 MULTIFUCTION METER
Note_ MFM Meter_ can show all Three Phase Current, Voltage, freq DCM-1 BI-DIRECTIONAL CHARGER VOLTAGE & CURRENT
& PF (4 Row of Display) DCM-2 BATTERY VOLTAGE & CURRENT
LED_ Indications are note shown on SCC, shall be provided. AH BATTERY AH METER
V2 PV & MPPT VOLTAGE METER
A2 PV & MPPT CURRENT METER
VSS PV & MPPT VOLTAGE SELECTOR
ASS PV & MPPT CURRENT SELECTOR
BOTTOM VIEW
SHEET-1/1
REV. DATE DRAWN CHKD. APPD. P.O. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
0 25-05-20 L.K CUSTOMER GAIL (INDIA) LIMITED
1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED
2 18-09-20 RAVIKANT SUPPLIER STATCON ENERGIAA PVT. LTD.
SOLAR POWER SYSTEM PACKAGE FOR BARAUNI

PROJECT GUWAHATI PIPELINE PROJECT.
TITLE GA OF BI-DIRECTIONAL & SOLAR CHARGE CONTROLLER
DRG.NO. STE/GA/MC/BDC&SCC-00028A/20-21 ISSUE : 1

Doc. No./Rev No. : Manufactured By:
NTS: STATCON ENERGIAA PVT. LTD.
Rev Date :
A B C D E F G H I J
This drawing and design is the property of STATCON ENERGIAA PVT. LTD. It should not be coppied or co mmunicated to any person without the written approval of the proprietors.
POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER-I

10 10
82
SW3
F5
FROM SHEET-2/7
83
(MASTER)
SS
Pb1 Pb2
9 9
84 85 h1 h2 h3 VAF METER 033

34 AUX. SUPPLY
A20
A21
LPR
A22
LPF R Y B N IL1 IL1' IL2 IL2' IL3 IL3'
YELLOW
BLACK
SPCL-422
RED
CC27
L3
MCCB1 1
J1 C1
T1 25mm²x1 Red 73 25mm²x1 Red 25mm²x1 Red 73 91 25mm²x1 Red A1
8
R H 8
FROM SHEET-3/6
ACC9 CT1 FROM SHEET-2/7
(MASTER)
MOV1A
A1
MOV1B
SPCL-469 A2
P-N-E
P-N
(SLAVE-1)
A2
25mm²x1 Black
B20
B21
B22
YELLOW
GRID 415V, 3PHASE
BLACK
RED
RED
7 7
1
J1
T2 25mm²x1 Yellow 74 25mm²x1 Yellow 25mm²x1 Yellow 74 92 C2 25mm²x1 Yellow
H B1
Y
BCC9 FROM SHEET-3/7
FROM SHEET-4/6
SPCL-469 CT2 B2 B1 (SLAVE-1)
25mm²x1 Black B2
MOV2A
MOV2B
P-N-E
(SLAVE-2)
P-N
C20
C21
C22
6 6
YELLOW
YELLOW
BLACK
RED
1
T3 J1 C3
25mm²x1 Blue 75 25mm²x1 Blue H 25mm²x1 Blue 75 93 25mm²x1 Blue C1
B
CCC9
CT3 FROM
BLUE
SPCL-469 C2 C1
5
SHEET-4/67 5
T4 2 25mm²x1 Black
N C2
BLACK 2
SHUNT X2-X4
MOV3A
MOV3B
C1
P-N-E
P-N
A2 A1 A1 RED
B1 RED FROM SHEET-2/7
TRANSFORMER
A2 C2 A1
C1 RED FROM SHEET-3/7
4
A2 C3 A1 FROM SHEET-4/7 4
FLAT CABLE
GF1-GF3
RED 73 A6 ORANGE FROM SHEET-2/7 X5-X7
CC A2 BLACK
CONTROL CARD
YELLOW 74 B6 ORANGE FROM SHEET-3/7 FROM SHEET-2/7
4 B2 BLACK
FROM SHEET-3/7
TERMINALS BLUE 75 C6 ORANGE FROM SHEET-4/7 C2 BLACK
FROM SHEET-4/7
NO CONTACT
3 3
MCCB
MCB
REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
RELAY X1
BLACK 2 A3 BLUE/YELLOW FROM SHEET-2/7 0 25-05-20 RAVIKANT CUSTOMER GAIL (INDIA) LIMITED
B3 BLUE/YRLLOW FROM SHEET-3/7
TWISTED WIRES C3 BLUE/YELLOW
2
FROM SHEET-4/7 1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED 2
CORE- T24
H HALL SENSOR
Note : All control wiring should be done by using 0.5mm2 wire only. SOLAR POWER SYSTEM PACKAGE FOR
PROJECT BARAUNI GUWAHATI PIPELINE
PROJECT.
96V/185A THREE PHASE BI-DIRECTIONAL
TITLE CHARGER
1 1
DRG.NO. STE/ELECT/BDC-I-00028/20-21 ISSUE : 1
Doc. No./Rev No. : STE/ENG/F07 (Rev-1) Manufactured By: STATCON ENERGIAA PVT. LTD.
Rev Date: 08-12-2016
A B C D E F G H I J
A B C D E
This drawing and design is the property of STATCON ENERGIAA PVT. LTD. It should not be coppied or communicated to any person without the written approval of the proprietors.

HS1A MCCB2
ALU. BUS BAR 25X8mm²
ORANGE A31
A22
BLACK A23
YELLOW A24
AQ1 AQ2
SEPL160 C1 SEPL160 C1
RED
YELLOW 4 4
YELLOW
5 5
1 BLUE BLUE
C2E1
ACC14A ACC16A
FROM BATTERY
J1
ORANGE
25mm²x1 Red ATX1 94 70mm²x1 Black NOTE-1 NOTE-1
H
TO SHEET-1
SHEET-5/6
C2E1
SEC=240V
AK7A AK8A
AK10
PR1=57V
AK9
INVERTER
AK2
A7
AK1
ACC12
OUTPUT 95 70mm²x1 Red
4 25mm²x1 Black 4
WHITE SEPL160 WHITE SEPL160

7 7
6 6
BROWN BROWN
E2 E2
ACC14B ACC16B
NOTE-1 NOTE-1
TO X1 SHEET- 1/7
A32
RED
TO GF1 sheet-1/7
TO X1 sheet-1/7
A7
SHEET- 1/7
SHEET- 1/7
GF4
ORANGE
YELLOW
VIOLET
VIOLET
YELLOW
BROWN
BROWN
WHITE
ORANGE
WHITE
BLUE
TO X1 SHEET- 1/7
BLUE
BLACK A3
ORANGE A6
TO X2
TO X5
CN1
CN2
CN1
CN2
GOFF
CB
CB
CT
CT
GOFF
GON
GON
GON
GOFF
GON
GOFF
EB
EB
ET
ET
YELLOW
BROWN
BLACK
IGBT DRIVER IGBT DRIVER

RED
INTERFACE CARD INTERFACE CARD

A3 BLUE
SEPL86 SEPL86
A2
A1
A7
A4
YELLOW
PRI
240v ACC5 ACC6
ATX2
SEC X20 X20
VIOLET
120v
YELLOW
A11
A10
3 3
SHEET-5/7
TO GF7 SHEET-5/7
TO X11
TO ACC9
SHEET-1/7
A7
A1
A2
A3
A5
A6
A4
RED
A18
BLACK
A19
A20
A21
BLUE
YELLOW
BLACK
ORANGE
FROM SHEET-6/7
RED
BLACK
(ACC11)
A22
A23
A24
A25
YELLOW
BLACK
YELLOW
GREEN
A17
RED
BROWN
FROM SHEET-5/7
RED
YELLOW
GREEN
BLACK
(CC26)
GREEN
RED
A26
A27
A28
A29
A18
1 A30 RED
1 J11 1 J7 1 J3 1 J14 A31 BLACK
J22 A32 YELLOW
YELLOW J10 J9
2
IGBT INVERTER INTERFACE CARD A33 GREEN 2
A18
1
A10 ORANGE
A12 BLUE
INVERTER ACC1 FROM SHEET-6/7
J13
A15 GREEN CONTROL MSAF06B
CC7 (X20)
MSAB06B
A8 VIOLET
A11 BROWN
CARD 4 Ve -
PV -
Ve -
FROM BPS A19 ACC3 J23

CARD
SEPL-42
50 PV (+)
A13 YELLOW Ve + TO SHEET-6/7

J8 1 PV 49 PV (-)
A14 WHITE J4 J12 Ve + DROP. PV +
J18
A10 A11 J8 A38
FOR HS-1A
A37
BLACK
RED
FANA2
RED
HS-4A1
GREEN
FAN3
A10 J27 J5 A37
A39
ORANGE
FOR
APS L
BROWN
N A11 J17 J23 J6 J19
POWER BLUE (+15V) A12 1 BLACK
V2 J12 A36 A36
SUPPLY V3 YELLOW (-15V)A13
A42 ORANGE
A35 A34
A39 WHITE
FOR HS-1A
A41 GREY
A40 GREEN
A38 BROWN
FANA1
A43 BLUE
RT-65C WHITE A14
A44 WHITE
A45 RED
V1
GREEN A15 TO SHEET-3/8 A34 RED
GND
CC3 (J4)
GREEN
E A35
A15
COMPENSATION
T15
TEMP.
TO B15
NOTE-1: ACC14A,ACC15A,ACC16A,ACC17A all are mounted on respective IGBT's SHEET-3/6 R3
TO HS-1A
(CC10A)
NOTE-2: V1 (+5V), V2 (+15V) & V3 (-15V) IN PS1 (APS)
2 3 4 T16
NOTE-3: For all minifit junior connectors pin configuration is as: SHEET-2/7
5 6 7 8
NOTE-4: For all gate drive flat cable T core must be used in both ends
FOR HS-4A
(CC10G)
J7 J3 TO HS-1B
NOTE-5: For earthing please refer earthing drawings. 12 PIN (CC10B) 0 25-05-20 RAVIKANT CUSTOMER GAIL (INDIA) LIMITED
NOTE-6: MCR II Use in case of
Mount SKYPER32R on Card SPCL-454
temp. sensing
STK1
KEYPAD
1
NOTE-7 : All control wiring should be done by using 0.5mm2 wire only.
MICROCONTROLLER probe is not 1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED 1
J8
CARD availiable.
CC2 2 18-09-20 RAVIKANT SUPPLIER STATCON ENERGIAA PVT. LTD.
MPAD06 TO CC24
SHEET-6/6
72 FROM
CC21 SOLAR POWER SYSTEM PACKAGE FOR
RS 485 '-'
RS485 '+'
71 PROJECT
FROM RS-485 CONNECTOR OF
71
CN4
BARAUNI GUWAHATI PIPELINE
CN9
PROJECT.
SEPL24V1
X27
CC21
+ 1
SPCL-580
T17 TO TERMINALS If GPRS is applicable, go on

RED J5 SEPL
+Ve 115V1 - 2 72 X27, X28 last Sheet of GPRS CIRCUIT DIAGRAM OF 96V/185A
RS458 '+' Communication TITLE Bi-DIRECTIONAL CHARGER
T18 3
GPRS MODEM
BLACK 1 2
RS 485 '-'
-Ve 4 3 OPTIONAL DRG.NO. STE/ELECT/BDC-I-00028/20-21 ISSUE : 1
X28 A14
TO BCC21 (SHEET-6/8)
A15 CN12
Rev Date: 08-12-2016
A B C D E
A B C D E
HS2A MCCB3
ALU. BUS BAR 25X8mm² B31
ORANGE
B22
B23
B24
BQ1 BQ2
YELLOW
C1 C1
BLACK
SEPL160 SEPL160
RED
YELLOW 4 YELLOW 4
5 5
4 4
1 BLUE BLUE
C2E1
J1 BCC14A
FROM BATTERY
BCC15A
25mm²x1 Yellow BTXR1 94 70mm²x1 Black
ORANGE
TO SHEET-1 H NOTE-1 NOTE-1
SHEET-5/7
SEC=240V
PRI=57V
C2E1
INVERTER AK7A AK8A
BK2
BK1
BK10
BK9
BCC12
B7
OUTPUT 95 70mm²x1 Yellow
25mm²x1 Black
7 7
6 6
BROWN BROWN
E2
BCC14A BCC15A
SHEET- 1/7
NOTE-1 NOTE-1 B32
25mm²x2 Black 25mm²x2 Black
RED
SHEET- 1/7
B9
SHEET- 1/7
TO X1
GF5
TO GF2 SHEET- 1/7
TO X1 SHEET- 1/7
VIOLET
ORANGE
YELLOW
VIOLET
YELLOW
WHITE
BROWN
BROWN
ORANGE
WHITE
BLUE
BLUE
TO X3
TO X6
CN1
CN2
CN1
CN2
GOFF
CB
CB
GOFF
GON
GON
GON
CT
CT
GOFF
GOFF
EB
GON
EB
ET
ET
YELLOW
BROWN
BLACK
B6 ORANGE

BLUE
RED

SEPL86 SEPL86
B2
B7
B1
B4
B3
3 3
BCC5 BCC6
X20 X20
SHEET- 5/7
SHEET- 5/7
TO GF8
TO X11
TO BCC9
SHEET-1/7
B2
B4
B6
B7
B1
B3
RED
B18
BLACK
B19
B20
B21
BLUE
YELLOW
BLACK
RED
BLACK
ORANGE
B22
BLACKB23
YELLOW B24
GREEN B25
BROWN
YELLOW
B17
RED
GREEN
RED
B18
2 2
1
1 J11 1 J7 1 J3 1 J14
J22
J10 J9
IGBT INVERTER INTERFACE CARD
B18
1
INVERTER BCC1
MSAB06B
B12 BLUE
J13
B15 GREEN CONTROL MSAF06B
CARD 4
BCC3 Ve -
B17 J23
FROM SHEET-5/7 B13 YELLOW Ve +
J8 1
B14 WHITE J4 J12
B10 B11 J8
FOR HS-2A
B38
RED
GREEN
J27 J5
FAN5
ORANGE
BPS
B39
L
BROWN J6
N J17 J23 1 J19
POWER BLUE (+15V) B12 J12
V2
SUPPLY YELLOW (-15V) B13
V3
B42ORANGE
B39 WHITE
B35 B34
B41 GREY
B40 GREEN
B38 BROWN
B43 BLUE
FOR HS-2A
WHITE B14
B44 WHITE
RT-65C
B45 RED
V1 RED
GREEN B15 FROM TO SHEET-4/6 B34
BLACK
GND
FAN4
SHEET-2/6 CC3 (J4)
GREEN
GREEN
E C15 CC3 (J4) B35

A15
TO A15 TO C15 SHEET-3/7

SHEET-2/7 SHEET-4/7 R4
TO HS-2A
(CC10C)
R5
NOTE-1: BCC14A,BCC14B,BCC15A,BCC15B,BCC16A,BCC16B,BCC17A,BCC17B all are mounted on respectiive IGBT's REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
NOTE-2: V1 (+5V), V2 (+15V) & V3 (-15V) IN PS1 (BPS) 2 3 4
NOTE-3: For all minifit junior connectors pin configuration is as: 0 25-05-20 RAVIKANT CUSTOMER GAIL (INDIA) LIMITED
1 5 6 7 8 TO HS-2B 1
(CC10D) 1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED

NOTE-5: For earthing please refer earthing drawings. 2 18-09-20 RAVIKANT SUPPLIER STATCON ENERGIAA PVT. LTD.
NOTE-6: Mount SKYPER32R on Card SPCL-454
SOLAR POWER SYSTEM PACKAGE FOR
PROJECT.
CIRCUIT DIAGRAM OF 96V/185A
TITLE Bi-DIRECTIONAL CHARGER
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER -I
HS3A MCCB4
ORANGE C31
C22
C23
YELLOW C24
CQ1 CQ2
BLACK
YELLOW 4 4
YELLOW
RED
5 5
4 4
1 BLUE BLUE
FROM BATTERY
C2E1
CCC14A CCC16A
J1
ORANGE
25mm²x1 Blue CTXR1 94 70mm²x1 Black NOTE-1 NOTE-1
TO SHEET-1
SHEET-5/7
H
SEC=240V
PRI=57V
C2E1
CK10
CK7A CK8A
CK9
INVERTER
CK2
CK1
C7
CCC12
OUTPUT 25mm²x1 Black 95 70mm²x1 Blue

7 7
6 6
BROWN BROWN
E2 E2
CCC14B CCC16B
NOTE-1 NOTE-1
SHEET- 1/7
25mm²x2 Black 25mm²x2 Black C32
RED
C7
SHEET- 1/7
SHEET- 1/7
TO X1
GF6
TO GF3 SHEET- 1/7
VIOLET
ORANGE
YELLOW
TO X1 SHEET- 1/7
VIOLET
YELLOW
WHITE
BROWN
BROWN
ORANGE
WHITE
BLUE
BLUE
TO X4
TO X7
CN1
CN2
CN1
CN2
GOFF
CB
CB
GOFF
CT
CT
GOFF
GON
GON
GON
GON
GOFF
EB
EB
ET
ET
ORANGE
YELLOW
BROWN
BLACK
RED
BLUE

SEPL86 SEPL86
C6
C2
C7
C1
C3
C4
3 3
CCC5 CCC6
X20 X20
SHEET- 5/7
SHEET- 5/7
TO GF9
TO X11
TO CCC9
SHEET-1/7
C2
C4
C6
C7
C1
C3
RED
C18
BLACK
C19
C20
C21
BLUE
YELLOW
BLACK
RED
BLACK
ORANGE
C22
BLACKC23
YELLOW C24
GREEN C25
BROWN
YELLOW
C17
RED
GREEN
RED
B18
2 2
1
1 J11 1 J7 1 J3 1 J14
J22
J10 J9
C18
1
INVERTER CCC1
MSAB06B
C12 BLUE J13
C15 GREEN CONTROL MSAF06B
CARD 4
CCC3 Ve -
C17 J23
FROM SHEET-5/7 C13 YELLOW Ve +
J8 1
C14 WHITE J4 J12
C10 C11 J8
C38
FOR HS-3A
RED
GREEN
FAN7
J27 J5
ORANGE
CPS L
BROWN
N J17 J23 J6 1 J19
POWER V2
BLUE (+15V) C12 J12 C39
SUPPLY YELLOW (-15V) C13
V3
C42ORANGE
C39 WHITE
FOR HS-3A
C35
C41 GREY
C40 GREEN
C38 BROWN
C34
C43 BLUE
C44 WHITE
RT-65C WHITE C14

C45 RED
V1
FROM C34
FAN6
RED
GREEN C15
BLACK
GND
SHEET-3/6
GREEN
E CC3 (J4)
C15
C35
TO B15
SHEET-3/7 R6 SHEET-4/7
TO HS-3A
(CC10E)
R7
0 25-05-20 RAVIKANT CUSTOMER GAIL (INDIA) LIMITED

1 NOTE-1: CCC14A,CCC14B,CCC15A,CCC15B,CCC16A,CCC16B,CCC17A,CCC17B all are mounted on respective IGBT's TO HS-3B 1
NOTE-1: V1 (+5V), V2 (+15V) & V3 (-15V) IN PS1 (CPS) 2 3 4

(CC10F) 1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED
NOTE-2: For all minifit junior connectors pin configuration is as:
5 6 7 8
NOTE-4: For earthing please refer earthing drawings. SOLAR POWER SYSTEM PACKAGE FOR
NOTE-6 : All control wiring should be done by using 0.5mm2 wire only. PROJECT.
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF THREE PHASE 96V/125A BI-DIRECTIONAL CHARGER -I

(BATTERY TERMINATION)
CC3A
NO. 5790V1
1 2 3 4
73
74
TO SHEET 2/6
DC LOAD PARAMETER
RS485
+ RS485 DC LOAD PARAMETER
+ CC6
RS485
EM1 + RS485
CC13A
+
A32
A31
EM2
A30
RL5
4 4
-RS485 CARD
CH1 CH2 CH3 CH4 AUX. -RS485
-
SEPL146 CH1 CH2 CH3 CH4 AUX.
-
V+ V- I1+ I1- I2+ I2- I3+ I3- I4+ I4- SUPPLY
YELLOW
PGND
2 5 8 11 1 3 4 6 7 9 1 V+ V- I1+ I1- I2+ I2- I3+ I3- I4+ I4- SUPPLY
13 14 2
PGND
2 5 8 11 1 3 4 6 7 9 13 14
BLACK
CN2
-
RED
033
-
+
FROM BATTERY GF1 033
34
1
+
34 J1 C4 MCCB6
T8
TO SHEET 1/7
ALL. bus bar 25X10mm² RED
TO SHEET 5/7
31 50mm²x2 Red 33
H
30
CC26 Battery +VE
ALL. bus bar 25X8mm²
+ -
TO SHEET-2/7
B+ B-
CARD R1A BATTERY-I

SH1
SEPL-42 96V
96V
TO SHEET-3/7 ALL. bus bar 25X8mm² EARTH R2A
SH2 34 33

CN1
3 TO SHEET-4/7 ALL. bus bar 25X8mm² 32 ALL. bus bar 25X10mm² Black 32 50mm²x2 Black 34 3 2 1 3
SH3 SH4 T9 SPCL

Battery -VE 84V3
(AUX. SUPPLY FOR CTD & VTD)
MPPT O/P CC18A
TO MCB1 RL1
FROM SHEET-6/7 ALU. BUS BAR 25X8mm² FROM SHEET-7/7 WIRE 1.5mm² MCCB8
WIRE 1.5mm²
CN1
CN2 BLACK
3
FROM SHEET-2/8 A17 BLACK X11 3
RED
FROM SHEET-3/8 B17 BLACK 32 2
2
1
FROM SHEET-4/8 C17 BLACK 1 CC8A
SPCL-148V4
TO SCC-II
COUPLER
GF7-GF9 CN1 CTD-3A VTD-3A
FROM SHEET-2/8 A18RED CN2
3
RED
+12V 3 CC8B
FROM SHEET-3/8 B18 RED 62 GND 2 2 67 68
BLACK
FROM SHEET-4/8 C18 RED -12V 1 SPCL-148V4 1
O/P O/P
4-20mA 4-20mA
2 2
FROM BATTERY
Th -1 FAN10 (CTD & VTD
switch AUX. SUPPLY)
HS-4
BI-DIRECTIONAL SHEET-5/7
2 SPCL CN2 -12V
148V4A GND REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
PS-1 AH METER
3 CN1 GND
A- A+ -12V +12V V- V+
+12V
1
NOTE : All control wiring should be done by using 0.5mm2 wire only. SOLAR POWER SYSTEM PACKAGE FOR 1

OTE : Mid Point of battery voltgae is equal to N/2, Where N refers to PROJECT.
o of cells
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF 96V/125A SOLAR CHARGER CONTROLLER -I

MCCB8
CC3A
NO. 5790V1
1 2 3 4
69
70
TO SHEET-5/7
(DC BUS)
CC11A
RL3
32 31 TO SHEET 2/7
4 4
TO SCC-II
A29
A28
A26
A27
CC4A
1
NO. 5790V1
2 3 4 HS-5
COUPLER
MCCB5 PV
GREEN
HS-4 +
YELLOW
71
72
38 WIRE 50mm²X1 RED 50
BLACK
ORANGE T10
RED
D1
CC12A
Q3A1
RL4
C1
DIODE-DIODE
SEPL160 MODULE
SEPL-125 BROWN 4
5
HS-5 WHITE
C2E1
1 ACC13A
L2 J1 B+ B-
037 37 37 NOTE-1 CARD
AK1A
H
AK2A
SEPL-42 SPD1
D2 AK27A
ACC11 EARTH
AK30
ORANGE
7
6
E2
3 3
SH6 SH7
49 40 T11
WIRE 50mm²X1 BLACK -
PV
50 49
BROWN
WHITE
ORANGE
VTD-2A CTD-2A
65 66 FROM SHEET-2/7
CT
CB
GON
GOFF
GOFF
PV DROPPER
GON
CN1
CN2
EB
CARD
ET
O/P O/P
4-20mA 4-20mA
49
037
FROM BATTERY
(CTD & VTD
IGBT DRIVER CTD-1A VTD-1A
AUX. SUPPLY) INTERFACE CARD VSS ASS
63 64
2
SPCL-454 V1 A1 O/P O/P 2
4-20mA 4-20mA
ACC7
FROM BATTERY
(CTD & VTD
X20 AUX. SUPPLY)
NOTE-1: ACC13 mounted on respective IGBT's 2 3 4
5 6 7 8 TO SHEET-2/7
SHEET-6/7
J13 OF CARD ACC1
NOTE-4: For earthing please refer earthing drawings.
NOTE-5: Mount SKYPER32R on Card SPCL-454 REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
NOTE-6: All control wiring should be done by using 0.5mm2 wire only.
1 SOLAR POWER SYSTEM PACKAGE FOR 1

PROJECT.
TITLE CIRCUIT DIAGRAM OF 96V/125A SOLAR
CHARGER CONTROLLER -I
DRG.NO. STE/ELECT/SCC-I-00028/20-21 ISSUE : 1
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF DC-DC CONVERTER 48V/5A & 24V/10A

M1A
-I
CN12
5
O/P
4
MCB1 DC- DC
3
30 51 -VE CONVERTER-1
2
1 2 3
I/P
1
48V/5A
TO SHEET-5/7
32 +VE
52 CN1 SH8 -Ve
53 54
T13
4
CN9 4
TO DCDB
R3A
INTER CONNECTION
M2A 48V
CN12 55
5
T14
O/P
4
DC- DC +Ve
3
REMOTE TERMINALS -VE CONVERTER-2
2
1 2 3
I/P
1
80 48V/5A
COMM. +VE
X1 CN1
RL1 VTD-4A CTD-4A
81 GROUND FAULT CN9
NO TERMINAL 57
56
X2
82 O/P O/P
NC M3A 4-20mA 4-20mA
X3
CN12
5
VTD-1A SCC I/P VOLTAGE FROM BATTERY
O/P
4
X4 (CTD & VTD
DC- DC
3
CTD-1A SCC I/P CURRENT -VE AUX. SUPPLY)
CONVERTER-1
2
X5
1 2 3
I/P
24V/10A
1
VTD-2A SCC O/P VOLTAGE
X6 +VE
CN1
3 CTD-2A SCC O/P CURRENT 3
X7 CN9
VTD-3A BATTERY VOLTAGE M4A
INTER CONNECTION
X8
CTD-3A BATTERY CURRENT CN12
5
O/P
X9
4
DC- DC
3
VTD-4A 48V LOAD VOLTAGE -VE CONVERTER-2
2
X10 SH9 -Ve
1 2 3
58
I/P
24V/10A 59
1
CTD-4A 48V LOAD CURRENT T15
+VE
X11 CN1 TO DCDB
VTD-5A 24V LOAD VOLTAGE
R3B
CN9 24V
X12
CTD-5A 24V LOAD CURRENT M5A T16
X13 60
CN12
5
+Ve
O/P
4
DC- DC
3
+ RS 485 -VE CONVERTER-3
2
X14
1 2 3
I/P
RS 485 24V/10A
1
- RS 485
X15 +VE VTD-5A CTD-5A
CN1
GND
X16 CN9 61 62
83
M6A
RL3 X17 PFC FOR PV U/V-1 O/P O/P
2 84 CN12 2
5
4-20mA 4-20mA
X18
O/P
4
85 DC- DC
3
PFC FOR SOLAR -VE FROM BATTERY
CONVERTER-4
2
RL4 86 X19 CHARGE CONTROLLER (CTD & VTD
1 2 3
I/P
24V/10A
1
FAIL AUX. SUPPLY)
87 X20 +VE
CN1
RL5 88 X21 PFC FOR BATT. LOW
VOLTAGE CN9
X22
X23
SHEET-7/7

1 1

PROJECT.
CIRCUIT DIAGRAM OF 96V/125A SOLAR
TITLE CHARGER CONTROLLER -I
DRG.NO. STE/ELECT/SCC-I-00028/20-21 ISSUE : 1
Rev Date: 08-12-2016
A B C D E
Doc. No.: STE/ENG/F05
BILL OF MATERIAL Rev. No.: 02
Rev. Date: 05/02/2018
ISSUE: 1 DATE: 18-09-2020 CHECKED BY:
REVISION: 2 APPROVED BY:
TITLE: BILL OF MATERIAL FOR BI-DIRECTIONAL CHARGER -I CUSTOMAR : GAIL(INDIA) LIMITED
PROJECT: SOLAR POWER SYSTEM PACKAGE FOR BARAUNI CONSULTANT: MECON LIMITED
GUWAHATI PIPELINE PROJECT.
DOC. No: STE/BOM/BDC/SEP-00028/20-21
S.No Descrition Rating QTY. UoM Ckt
1 CHARGER INPUT MCCB MCCB 100A,3POLE, LSI 2 Nos MCCB1
2 R-PHASE,Y-PHASE,B-PHASE Output MCCB MCCB 125A,3POLE, LSI 3 Nos MCCB2,MCCB3,MCCB4
3 BATTERY MCCB MCCB 200A,3POLE, LSI 2 Nos MCCB6,MCCB8
4 SCC INPUT MCCB MCCB 125A,3POLE, LSI 2 Nos MCCB5,MCCB7
5 DC-DC CONVERTER INPUT MCB MCB 63A,2POLE 1 Nos MCB1
CONTACTOR AC 125Amp
6 INPUT CONTACTOR 3 Nos C1,C2,C3
3POLE
CONTACTOR DC 300A AC1
7 BATTERY CONTACTOR 1 Nos C4
1P COIL 24VDC
TRANSFORMER, 12KVA,
8 INVERTER TRANSFORMER 3 Nos ATXR-CTXR
55V/240V
TRANSFORMER SPC010 #
9 CONTROL TRANSFORMER TRANSTRONIX $ I/P-0- 1 Nos TXR2
240V,O/P-0-120V(250MA)
10 SCC CHOKE CHOKE 150A 1 Nos L2
11 INPUT CHOKE LINE CHOKE 65A 1 Nos L3
12 SCC IGBT IGBT 300A, 600V 1 Nos Q3
13 CHARGER IGBT IGBT 600A, 600V 6 Nos AQ1-CQ1,AQ2-CQ2
DIODE DIODE MODULE 160A
14 DIODE DIODE MODULE 1600V # SEMIKRON $ 1 Nos D1
SKKD101/16
15 BLOCKING DIODE DIODE 150A, 1200V Nos D2
16 POWER SUPPLY POWER SUPPLY RT-50C 3 Nos APS-CPS
AK9-CK9,AK10-
17 CHARGER CAPACITOR PG CAP . 10000MF/250V 8 Nos
CK10,AK1A,AK2A
18 SCC CAPACITOR PG CAP . 4700MF/450V 2 Nos K5A,K6A
SNUBBER CAPACITOR
19 CHARGER & SCC SNUBBER 7 Nos AK7-CK7,AK8-CK8,AK27
1.0µF/1000V
SNUBBER CAPACITOR
20 4 Nos AK2-CK2
0.68µF/1000V
21 FILTER CAPACITOR AC CAP . 36MF,440V 3 Nos AK1-CK1
22 MAIN SENSING BOARD MSAF06B 3 Nos ACC1-CCC1
23 MAIN CONTROL CARD MSAB06B 3 Nos ACC3-CCC3
24 DISPLAY BOARD MPAD06C 1 Nos CC2
25 CHARGER IGBT DRIVER INTERFACE CARD CARD SPCL86V1 6 Nos ACC5-CCC5,ACC6-CCC6
26 INPUT HALL SENSOR CARD SEPL70 FOR 100A 1 Nos ACC9-CCC9
27 SCC IGBT DRIVER INTERFACE CARD CARD SEPL454 1 Nos ACC7
IGBT DRIVER CARD SKYPER-
28 CHARGER IGBT DRIVER CARD SKYPER 6 Nos
42LJR
29 SCC IGBT DRIVER CARD SKYPER 7 Nos
32R
CURRENT TRANSDUCER 200A
30 SCC HALL SENSOR 1 Nos CC11
# ELECTROHMS $
31 CHARGER & BATTERY HALL SENSOR 4 Nos ACC12-CCC12,CC26
# ELECTROHMS $
CARD SEPL146 # STATCON
32 BATTERY SOFT CHARGE CARD 1 Nos CC7
ENERGIAA $ SEPL-146
KEYPAD MEMBRANE ( THREE
33 KEYPAD 1 Nos STK1
LED + LCD )
34 SHEET METAL ENCLOSURE 1800X1300X800MM 1 Nos
1/2
Rev. Date: 05/02/2018
TITLE: BILL OF MATERIAL FOR BI-DIRECTIONAL CHARGER -I CUSTOMAR : GAIL(INDIA) LIMITED
FAN 12V DC 4" FRAME
35 SCCHEAT SINK FAN 1 Nos FAN8
THICKNESS 38 MM
36 CHARGER HEAT SINK FAN FAN 220V AC, 4" 7 Nos FAN1-FAN7
37 DC CURRENT TRANSDUCERS SURGE PROTECTION DEVICE 2 Nos SPD1
DC VOLTAGE TRANSDUCERS
38 DC VOLTAGE TRANSDUCERS 5 Nos VTD1A-VTD5A
4-20MA
DC CURRENT TRANSDUCERS
39 DC CURRENT TRANSDUCERS 5 Nos CTD1A-CTD5A
4-20MA
METER DIGITAL DC 0-200V,M-
40 DC VOLTMETER 96,CL-1.0,3.5D,AUX 86- 1 Nos V1
270VAC/DC
METER DIGITAL DC 0-
41 DC VOLTMETER 200A/75MV,M-96,CL- 1 Nos A1
0.5,3.5D,AUX 85-300VAC/DC
DIGITAL DC ENERGY METER
I/P : 10-60 / 61-200 / 201-
42 DIGITAL DC ENERGY METER 1000V, AUX - 60- 2 Nos EM1,EM2
300VAC/DC,ACCURACY CLASS
: 1 (WITH RS485)
43 AH METER AH METER 1 Nos AH
2/2
A B C D E F G H I J
T his drawing and design is the property of STATCON ENERGIAA PVT. LTD. It should not be coppied or communicated to any person without the written approval of the proprietors.
POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER-II

10 10
82
SW3
F5
FROM SHEET-2/7
83
SS
(MASTER)
Pb1 Pb2
9 9
84 85 h1 h2 h3 VAF METER 033

34 AUX. SUPPLY
A20
A21
LPR
A22
LPF R Y B N IL1 IL1' IL2 IL2' IL3 IL3'
YELLOW
BLACK
SPCL-422
RED
CC27
L3
MCCB1 1
J1 C1
T1 25mm²x1 Red 73 25mm²x1 Red 25mm²x1 Red 73 91 25mm²x1 Red A1
R H
8 8
FROM SHEET-2/7
FROM SHEET-3/6
ACC9 CT1
(MASTER)
MOV1A
MOV1B
A1
P-N-E
SPCL-469 A2
P-N
A2
(SLAVE-1)
25mm²x1 Black
B20
B21
B22
YELLOW
BLACK
RED
GRID 415V, 3PHASE
RED
7 7
1
J1
T2 25mm²x1 Yellow 74 25mm²x1 Yellow 25mm²x1 Yellow 74 92 C2 25mm²x1 Yellow
H B1
Y
BCC9
CT2
FROM SHEET-3/7
FROM SHEET-4/6
SPCL-469 B2 B1 (SLAVE-1)
25mm²x1 Black
MOV2A
B2
MOV2B
P-N-E
P-N
(SLAVE-2)
C20
C21
C22
YELLOW
6 6
YELLOW
BLACK
RED 1
T3 J1 C3
25mm²x1 Blue 75 25mm²x1 Blue H 25mm²x1 Blue 75 93 25mm²x1 Blue C1
B
CCC9
CT3 FROM
BLUE
SPCL-469 C2 C1
SHEET-4/67
T4 2 25mm²x1 Black
5
N C2 5
BLACK 2
SHUNT X2-X4
MOV3A
MOV3B
C1
P-N-E
P-N
A2 A1 A1 RED
B1 RED FROM SHEET-2/7
TRANSFORMER
A2 C2 A1
C1 RED FROM SHEET-3/7
A2 C3 A1 FROM SHEET-4/7
FLAT CABLE
4
GF1-GF3 4
RED 73
CC
A6 ORANGE FROM SHEET-2/7
X5-X7
CONTROL CARD A2 BLACK
YELLOW 74 B6 ORANGE FROM SHEET-2/7
FROM SHEET-3/7 4 B2 BLACK
FROM SHEET-3/7
TERMINALS BLUE 75 C6 ORANGE FROM SHEET-4/7 C2 BLACK
FROM SHEET-4/7
NO CONTACT
MCCB
3 3
MCB
RELAY X1 SHEET-1/7
BLACK 2 A3 BLUE/YELLOW FROM SHEET-2/7
B3 BLUE/YRLLOW FROM SHEET-3/7
TWISTED WIRES C3 BLUE/YELLOW FROM SHEET-4/7 REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
CORE- T24
2
H HALL SENSOR 1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED 2
Note : All control wiring should be done by using 0.5mm2 wire only.

PROJECT.
1 1
DRG.NO. STE/ELECT/BDC-II-00028/20-21 ISSUE : 1

Rev Date: 08-12-2016
A B C D E F G H I J
A B C D E
POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER-II MCCB2
HS1A
ALU. BUS BAR 25X8mm² A31
ORANGE
A22
BLACK A23
YELLOW A24
AQ1 AQ2
RED
YELLOW 4 4
YELLOW
5 5
1 BLUE BLUE
C2E1
ACC14A
FROM BATTERY
J1 ACC16A
ORANGE
25mm²x1 Red ATX1 94 70mm²x1 Black NOTE-1 NOTE-1
H
SHEET-5/6
TO SHEET-1
SEC=240V
C2E1
AK10
AK7A AK8A
PR1=57V
AK9
INVERTER
AK2
A7
AK1
ACC12
OUTPUT 95 70mm²x1 Red
25mm²x1 Black
4 4
7 7
6 6
BROWN BROWN
E2 E2
ACC14B ACC16B
NOTE-1 NOTE-1
TO X1 SHEET- 1/7
A32
RED
TO GF1 sheet-1/7
TO X1 sheet-1/7
A7
SHEET- 1/7
SHEET- 1/7
GF4
YELLOW
ORANGE
VIOLET
VIOLET
YELLOW
BROWN
BROWN
WHITE
ORANGE
WHITE
TO X1 SHEET- 1/7
BLUE
BLUE
BLACK A3
ORANGE A6
TO X2
TO X5
CN1
CN2
CN1
CN2
GOFF
CB
CB
GOFF
CT
CT
GOFF
GON
GON
GON
GOFF
EB
GON
EB
ET
ET
YELLOW
BROWN
BLACK

RED

A3 BLUE
SEPL86 SEPL86
A2
A1
A7
A4
YELLOW
PRI
240v ACC5 ACC6
ATX2
SEC X20 X20
VIOLET
120v
YELLOW
A11
A10
3 TO X11 SHEET-5/7 3
TO GF7 SHEET-5/7
TO ACC9
SHEET-1/7
A7
A1
A2
A3
A5
A6
A4
RED
A18
BLACK
A19
A20
A21
BLUE
YELLOW
BLACK
ORANGE
FROM SHEET-6/7
RED
BLACK
(ACC11)
A22
A23
A24
A25
YELLOW
YELLOW
BLACK
GREEN
A17
RED
BROWN FROM SHEET-5/7
RED
YELLOW
GREEN
BLACK
GREEN
(CC26)
RED
A26
A27
A28
A29
A18
1 A30 RED
1 J11 1 J7 1 J3 1 J14 A31 BLACK
J22 A32 YELLOW
YELLOW J10 J9
IGBT INVERTER INTERFACE CARD A33 GREEN
A18
1
A10 ORANGE
2 A12 BLUE
INVERTER ACC1 FROM SHEET-6/7 2
GREEN CONTROL J13 CC7 (X20)

A15
MSAF06B
MSAB06B
A8 VIOLET
A11 BROWN
CARD 4
Ve -
PV -
Ve -
FROM BPS A19 ACC3 J23

CARD
SEPL-42
50 PV (+)
A13 YELLOW Ve + TO SHEET-6/7

J8 1 PV 49 PV (-)
A14 WHITE J4 J12 Ve +
DROP. PV +
J18
A10 A11 J8
FOR HS-1A
A37 A38
BLACK
FANA2
RED
HS-4A1
RED
FAN3
GREEN
A10 J27 J5 A37
A39
ORANGE
FOR
APS L
BROWN A11 J17 J23 J6
N 1 J19 BLACK
POWER BLUE (+15V) A12
V2 J12 A36 A36
SUPPLY V3 YELLOW (-15V) A13
A42 ORANGE
FOR HS-1A
A35 A34
A39 WHITE
A41 GREY
A40 GREEN
A38 BROWN
FANA1
WHITE A14
A43 BLUE
A44 WHITE
RT-65C
A45 RED
V1
GREEN A15 TO SHEET-3/8 A34 RED
GND
CC3 (J4)
GREEN
E A35
A15
COMPENSATION
T15
TEMP.
TO B15
NOTE-1: ACC14A,ACC15A,ACC16A,ACC17A all are mounted on respective IGBT's SHEET-3/6 R3
TO HS-1A
(CC10A)
NOTE-2: V1 (+5V), V2 (+15V) & V3 (-15V) IN PS1 (APS) T16
2 3 4
5 6 7 8
FOR HS-4A
(CC10G)
J7 J3 TO HS-1B
NOTE-5: For earthing please refer earthing drawings. (CC10B) SHEET-2/7
12 PIN
Use in case of
NOTE-6: Mount SKYPER32R on Card SPCL-454 MCR II temp. sensing
KEYPAD
REV. DATE DRAWN CHKD. APPD. PO. NO.

STK1
MICROCONTROLLER probe is not GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
J8
CARD availiable.
CC2 0 25-05-20 RAVIKANT CUSTOMER GAIL (INDIA) LIMITED
MPAD06 TO CC24
1 SHEET-6/6 1
72 FROM
CC21 1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED
RS 485 '-'
RS485 '+'
71
FROM RS-485 CONNECTOR OF
71
CN9 CN4
SEPL24V1
X27
CC21
+ 1
SPCL-580
T17 TO TERMINALS If GPRS is applicable, go on

RED J5 SEPL
72
+Ve 115V1 - 2 X27, X28 last Sheet of GPRS
RS458 '+' Communication SOLAR POWER SYSTEM PACKAGE FOR
T18 3 PROJECT BARAUNI GUWAHATI PIPELINE
GPRS MODEM
BLACK 1 2
-Ve 4 3
RS 485 '-' OPTIONAL PROJECT.
X28 A14
TO BCC21 (SHEET-6/8) CIRCUIT DIAGRAM OF 96V/185A
A15 CN12 TITLE Bi-DIRECTIONAL CHARGER
Doc. No./Rev No. : STE/ENG/F07 (Rev-1)
Manufactured By: STATCON ENERGIAA PVT. LTD.
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER-II
HS2A MCCB3
ALU. BUS BAR 25X8mm² B31
ORANGE
B22
B23
B24
BQ1 BQ2
YELLOW
C1 C1
BLACK
SEPL160 SEPL160
RED
YELLOW 4 YELLOW 4
5 5
4 4
1 BLUE BLUE
C2E1
J1 BCC14A
FROM BATTERY
BCC15A
25mm²x1 Yellow BTXR1 94 70mm²x1 Black
ORANGE
TO SHEET-1 H NOTE-1 NOTE-1
SHEET-5/7
SEC=240V
PRI=57V
C2E1
INVERTER AK7A AK8A
BK2
BK1
BK10
BK9
BCC12
B7
OUTPUT 95 70mm²x1 Yellow
25mm²x1 Black
7 7
6 6
BROWN BROWN
E2
BCC14A BCC15A
SHEET- 1/7
NOTE-1 NOTE-1 B32
25mm²x2 Black 25mm²x2 Black
RED
SHEET- 1/7
B9
SHEET- 1/7
TO X1
GF5
TO GF2 SHEET- 1/7
TO X1 SHEET- 1/7
VIOLET
ORANGE
YELLOW
VIOLET
YELLOW
WHITE
BROWN
BROWN
ORANGE
WHITE
BLUE
BLUE
TO X3
TO X6
CN1
CN2
CN1
CN2
GOFF
CB
CB
GOFF
GON
GON
GON
CT
CT
GOFF
GOFF
EB
GON
EB
ET
ET
YELLOW
BROWN
BLACK
B6 ORANGE

BLUE
RED

SEPL86 SEPL86
B2
B7
B1
B4
B3
3 3
BCC5 BCC6
X20 X20
SHEET- 5/7
SHEET- 5/7
TO GF8
TO X11
TO BCC9
SHEET-1/7
B2
B4
B6
B7
B1
B3
RED
B18
BLACK
B19
B20
B21
BLUE
YELLOW
BLACK
RED
BLACK
ORANGE
B22
BLACKB23
YELLOW B24
GREEN B25
BROWN
YELLOW
B17
RED
GREEN
RED
B18
2 2
1
1 J11 1 J7 1 J3 1 J14
J22
J10 J9
B18
1
INVERTER BCC1
MSAB06B
B12 BLUE
J13
B15 GREEN CONTROL MSAF06B
CARD 4
BCC3 Ve -
B17 J23
FROM SHEET-5/7 B13 YELLOW Ve +
J8 1
B14 WHITE J4 J12
B10 B11 J8
FOR HS-2A
B38
RED
GREEN
J27 J5
FAN5
ORANGE
BPS
B39
L
BROWN J6
N J17 J23 1 J19
POWER BLUE (+15V) B12 J12
V2
SUPPLY YELLOW (-15V) B13
V3
B42ORANGE
B39 WHITE
B35 B34
B41 GREY
B40 GREEN
B38 BROWN
B43 BLUE
FOR HS-2A
WHITE B14
B44 WHITE
RT-65C
B45 RED
V1 RED
GREEN B15 FROM TO SHEET-4/6 B34
BLACK
GND
FAN4
SHEET-2/6 CC3 (J4)
GREEN
GREEN
E C15 CC3 (J4) B35

A15
TO A15 TO C15
SHEET-2/7 SHEET-4/7 R4 SHEET-3/7
TO HS-2A
(CC10C)
R5
NOTE-1: BCC14A,BCC14B,BCC15A,BCC15B,BCC16A,BCC16B,BCC17A,BCC17B all are mounted on respectiive IGBT's REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
NOTE-2: V1 (+5V), V2 (+15V) & V3 (-15V) IN PS1 (BPS) 2 3 4
NOTE-3: For all minifit junior connectors pin configuration is as: 0 25-05-20 RAVIKANT CUSTOMER GAIL (INDIA) LIMITED
R5
1 5 6 7 8 1
NOTE-5: For earthing please refer earthing drawings. 2 18-09-20 RAVIKANT SUPPLIER STATCON ENERGIAA PVT. LTD.
PROJECT.
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER -II
HS3A MCCB4
ORANGE C31
C22
C23
YELLOW C24
CQ1 CQ2
BLACK
YELLOW 4 4
YELLOW
RED
5 5
4 4
1 BLUE BLUE
FROM BATTERY
C2E1
CCC14A CCC16A
J1
ORANGE
25mm²x1 Blue CTXR1 94 70mm²x1 Black NOTE-1 NOTE-1
TO SHEET-1
SHEET-5/7
H
SEC=240V
PRI=57V
C2E1
CK10
CK7A CK8A
CK9
INVERTER
CK2
CK1
C7
CCC12
OUTPUT 25mm²x1 Black 95 70mm²x1 Blue

7 7
6 6
BROWN BROWN
E2 E2
CCC14B CCC16B
NOTE-1 NOTE-1
SHEET- 1/7
25mm²x2 Black 25mm²x2 Black C32
RED
C7
SHEET- 1/7
SHEET- 1/7
TO X1
GF6
TO GF3 SHEET- 1/7
VIOLET
ORANGE
YELLOW
TO X1 SHEET- 1/7
VIOLET
YELLOW
WHITE
BROWN
BROWN
ORANGE
WHITE
BLUE
BLUE
TO X4
TO X7
CN1
CN2
CN1
CN2
GOFF
CB
CB
GOFF
CT
CT
GOFF
GON
GON
GON
GON
GOFF
EB
EB
ET
ET
ORANGE
YELLOW
BROWN
BLACK
RED
BLUE

SEPL86 SEPL86
C6
C2
C7
C1
C3
C4
3 3
CCC5 CCC6
X20 X20
SHEET- 5/7
SHEET- 5/7
TO GF9
TO X11
TO CCC9
SHEET-1/7
C2
C4
C6
C7
C1
C3
RED
C18
BLACK
C19
C20
C21
BLUE
YELLOW
BLACK
RED
BLACK
ORANGE
C22
BLACKC23
YELLOW C24
GREEN C25
BROWN
YELLOW
C17
RED
GREEN
RED
B18
2 2
1
1 J11 1 J7 1 J3 1 J14
J22
J10 J9
C18
1
INVERTER CCC1
MSAB06B
C12 BLUE J13
C15 GREEN CONTROL MSAF06B
CARD 4
CCC3 Ve -
C17 J23
FROM SHEET-5/7 C13 YELLOW Ve +
J8 1
C14 WHITE J4 J12
C10 C11 J8
C38
FOR HS-3A
RED
GREEN
FAN7
J27 J5
ORANGE
CPS L
BROWN
N J17 J23 J6 1 J19
POWER V2
BLUE (+15V) C12 J12 C39
SUPPLY YELLOW (-15V) C13
V3
C42ORANGE
C39 WHITE
FOR HS-3A
C35
C41 GREY
C40 GREEN
C38 BROWN
C34
C43 BLUE
C44 WHITE
RT-65C WHITE C14

C45 RED
V1
FROM C34
FAN6
RED
GREEN C15
BLACK
GND
SHEET-3/6
GREEN
E CC3 (J4)
C15
C35
TO B15
SHEET-3/7 R6 SHEET-4/7
TO HS-3A
(CC10E)
R7

1 NOTE-1: CCC14A,CCC14B,CCC15A,CCC15B,CCC16A,CCC16B,CCC17A,CCC17B all are mounted on respective IGBT's TO HS-3B 1
NOTE-1: V1 (+5V), V2 (+15V) & V3 (-15V) IN PS1 (CPS) 2 3 4

(CC10F) 1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED
5 6 7 8
NOTE-4: For earthing please refer earthing drawings. SOLAR POWER SYSTEM PACKAGE FOR
NOTE-6 : All control wiring should be done by using 0.5mm2 wire only. PROJECT.
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER -II
(BATTERY TERMINATION)
CC3A
NO. 5790V1
1 2 3 4
73
74
TO SHEET 2/6
DC LOAD PARAMETER
RS485
+ RS485 DC LOAD PARAMETER
+ CC6
RS485
EM1 + RS485
CC13A
+
A32
A31
EM2
A30
RL5
4 4
-RS485 CARD
CH1 CH2 CH3 CH4 AUX. -RS485
-
SEPL146 CH1 CH2 CH3 CH4 AUX.
-
V+ V- I1+ I1- I2+ I2- I3+ I3- I4+ I4- SUPPLY
YELLOW
PGND
2 5 8 11 1 3 4 6 7 9 1 V+ V- I1+ I1- I2+ I2- I3+ I3- I4+ I4- SUPPLY
13 14 2
PGND
2 5 8 11 1 3 4 6 7 9 13 14
BLACK
CN2
-
RED
033
-
+
FROM BATTERY GF1 033
34
1
+
34 J1 C4 MCCB6
T8
TO SHEET 1/7
ALL. bus bar 25X10mm² RED
TO SHEET 5/7
31 50mm²x2 Red 33
H
30
CC26 Battery +VE
+ -
TO SHEET-2/7
ALL. bus bar 25X8mm² B+ B-
CARD R1A BATTERY-I

SH1
SEPL-42 96V
96V
TO SHEET-3/7
ALL. bus bar 25X8mm² EARTH R2A
SH2 34 33

CN1
3 TO SHEET-4/7 ALL. bus bar 25X8mm² 32 ALL. bus bar 25X10mm² Black 32 50mm²x2 Black 34 3 2 1 3
SH3 SH4 T9 SPCL

Battery -VE 84V3
(AUX. SUPPLY FOR CTD & VTD)
MPPT O/P CC18A
TO MCB1 RL1
FROM SHEET-6/7 ALU. BUS BAR 25X6mm² FROM SHEET-7/7 WIRE 1.5mm²
WIRE 1.5mm²
CN1
CN2 BLACK
3
FROM SHEET-2/8 A17 BLACK X11 3
RED
FROM SHEET-3/8 B17 BLACK 32 2
2
1
FROM SHEET-4/8 C17 BLACK 1 CC8A
SPCL-148V4
FROM
GF7-GF9 CN1 CTD-3A VTD-3A SCC-I
FROM SHEET-2/8 A18RED CN2 RED
FROM SHEET-3/8 B18 RED
+12V 3 CC8B 3
COUPLER
62 GND 2 2 67 68
FROM SHEET-4/8 C18 RED -12V 1 SPCL-148V4 1
BLACK MCCB8
O/P O/P
4-20mA 4-20mA
2 2
FROM BATTERY
Th -1 FAN10 (CTD & VTD
switch AUX. SUPPLY)
HS-4
BI-DIRECTIONAL SHEET-5/7
2 SPCL CN2 -12V
148V4A GND REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
PS-1 AH METER
3 CN1 GND
A- A+ -12V +12V V- V+
+12V

PROJECT.
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF 96V/125A SOLAR CHARGER CONTROLLER -II

CC3A
NO. 5790V1
1 2 3 4
69
70
TO SHEET-5/7
(DC BUS)
CC11A
RL3
32 31 TO SHEET 2/7
4 4
A29
A28
A26
A27
CC4A
NO. 5790V1 FROM
1 2 3 4 HS-5 MCCB5 PV SCC-I
GREEN
HS-4 +
YELLOW
71
72
38 WIRE 50mm²X1 RED 50 COUPLER
BLACK
ORANGE T10
RED
D1 MCCB7
CC12A
Q3A1
RL4
C1
DIODE-DIODE
SEPL160 MODULE
SEPL-125 BROWN 4
5
HS-5 WHITE
C2E1
1 ACC13A
L2 J1 B+ B-
037 37 37 NOTE-1 CARD
AK1A
H
AK2A
SEPL-42 SPD1
D2 AK27A
ACC11 EARTH
AK30
ORANGE
7
6
E2
3 3
SH6 SH7
49 40 T11
WIRE 50mm²X1 BLACK -
PV
50 49
BROWN
WHITE
ORANGE
VTD-2A CTD-2A
65 66 FROM SHEET-2/7
CT
CB
GON
GOFF
GOFF
PV DROPPER
GON
CN1
CN2
EB
CARD
ET
O/P O/P
4-20mA 4-20mA
49
037
FROM BATTERY
(CTD & VTD
IGBT DRIVER CTD-1A VTD-1A
AUX. SUPPLY) INTERFACE CARD VSS ASS
63 64
2
SPCL-454 V1 A1 O/P O/P 2
4-20mA 4-20mA
ACC7
FROM BATTERY
(CTD & VTD
X20 AUX. SUPPLY)
NOTE-1: ACC13 mounted on respective IGBT's 2 3 4
5 6 7 8 TO SHEET-2/7
SHEET-6/7
J13 OF CARD ACC1
NOTE-4: For earthing please refer earthing drawings.
NOTE-5: Mount SKYPER32R on Card SPCL-454 REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
NOTE-6: All control wiring should be done by using 0.5mm2 wire only.

PROJECT.
TITLE CHARGER CONTROLLER -II
DRG.NO. STE/ELECT/SCC-II-00028/20-21 ISSUE : 1
Rev Date: 08-12-2016
A B C D E
A B C D E
POWER & CONTROL CIRCUIT OF DC-DC CONVERTER 48V/5A & 24V/10A -II M1A
CN12
5
O/P
4
MCB1 DC- DC
3
30 51 -VE CONVERTER-1
2
1 2 3
I/P
1
48V/5A
TO SHEET-5/7
32 +VE
52 CN1 SH8 -Ve
53 54
T13
4
CN9 4
TO DCDB
R3A
INTER CONNECTION
M2A 48V
CN12 55
5
T14
O/P
4
DC- DC +Ve
3
REMOTE TERMINALS -VE CONVERTER-2
2
1 2 3
I/P
1
80 48V/5A
COMM. +VE
X1 CN1
RL1 VTD-4A CTD-4A
81 GROUND FAULT CN9
NO TERMINAL 57
56
X2
82 O/P O/P
NC M3A 4-20mA 4-20mA
X3
CN12
5
VTD-1A SCC I/P VOLTAGE FROM BATTERY
O/P
4
X4 (CTD & VTD
DC- DC
3
CTD-1A SCC I/P CURRENT -VE AUX. SUPPLY)
CONVERTER-1
2
X5
1 2 3
I/P
24V/10A
1
VTD-2A SCC O/P VOLTAGE
X6 +VE
CN1
3 CTD-2A SCC O/P CURRENT 3
X7 CN9
VTD-3A BATTERY VOLTAGE M4A
INTER CONNECTION
X8
CTD-3A BATTERY CURRENT CN12
5
O/P
X9
4
DC- DC
3
VTD-4A 48V LOAD VOLTAGE -VE CONVERTER-2
2
X10 SH9 -Ve
1 2 3
58
I/P
24V/10A 59
1
CTD-4A 48V LOAD CURRENT T15
+VE
X11 CN1 TO DCDB
VTD-5A 24V LOAD VOLTAGE
R3B
CN9 24V
X12
CTD-5A 24V LOAD CURRENT M5A T16
X13 60
CN12
5
+Ve
O/P
4
DC- DC
3
+ RS 485 -VE CONVERTER-3
2
X14
1 2 3
I/P
RS 485 24V/10A
1
- RS 485
X15 +VE VTD-5A CTD-5A
CN1
GND
X16 CN9 61 62
83
M6A
RL3 X17 PFC FOR PV U/V-1 O/P O/P
2 84 CN12 2
5
4-20mA 4-20mA
X18
O/P
4
85 DC- DC
3
PFC FOR SOLAR -VE FROM BATTERY
CONVERTER-4
2
RL4 86 X19 CHARGE CONTROLLER (CTD & VTD
1 2 3
I/P
24V/10A
1
FAIL AUX. SUPPLY)
87 X20 +VE
CN1
RL5 88 X21 PFC FOR BATT. LOW
VOLTAGE CN9
X22
X23 SHEET-7/7

1 1

PROJECT.
TITLE CHARGER CONTROLLER -II
DRG.NO. STE/ELECT/SCC-II-00028/20-21 ISSUE : 1
Rev Date: 08-12-2016
A B C D E
Rev. Date: 05/02/2018
TITLE: BILL OF MATERIAL FOR BI-DIRECTIONAL CHARGER -II CUSTOMAR : GAIL(INDIA) LIMITED
1 CHARGER INPUT MCCB MCCB 100A,3POLE, LSI 2 Nos MCCB1
2 R-PHASE,Y-PHASE,B-PHASE Output MCCB MCCB 125A,3POLE, LSI 3 Nos MCCB2,MCCB3,MCCB4
3 BATTERY MCCB MCCB 200A,3POLE, LSI 1 Nos MCCB6
4 SCC INPUT MCCB MCCB 125A,3POLE, LSI 1 Nos MCCB5
5 DC-DC CONVERTER INPUT MCB MCB 63A,2POLE 1 Nos MCB1
6 INPUT CONTACTOR CONTACTOR AC 125 3POLE 3 Nos C1,C2,C3
7 BATTERY CONTACTOR 1 Nos C4
1P COIL 24VDC
TRANSFORMER, 12KVA,
8 INVERTER TRANSFORMER 3 Nos ATXR-CTXR
55/240V
TRANSFORMER SPC010 #
9 CONTROL TRANSFORMER TRANSTRONIX $ I/P-0- 1 Nos TXR2
240V,O/P-0-120V(250MA)
10 SCC CHOKE CHOKE 150A 1 Nos L2
11 INPUT CHOKE LINE CHOKE 65A 1 Nos L3
12 SCC IGBT IGBT 400A, 600V 1 Nos Q3
13 CHARGER IGBT IGBT 600A, 600V 6 Nos AQ1-CQ1,AQ2-CQ2
DIODE DIODE MODULE 160A
14 DIODE DIODE MODULE 1600V # SEMIKRON $ 1 Nos D1
SKKD101/16
15 BLOCKING DIODE DIODE 150A, 1200V Nos D2
16 POWER SUPPLY POWER SUPPLY RT-50C 3 Nos APS-CPS
AK9-CK9,AK10-
17 CHARGER CAPACITOR PG CAP . 10000MF/250V 8 Nos
CK10,AK1A,AK2A
18 SCC CAPACITOR PG CAP . 4700MF/450V 2 Nos K5A,K6A
SNUBBER CAPACITOR
19 CHARGER & SCC SNUBBER 7 Nos AK7-CK7,AK8-CK8,AK27
1.0µF/1000V
SNUBBER CAPACITOR
20 4 Nos AK2-CK2
0.68µF/1000V
21 FILTER CAPACITOR AC CAP . 36MF,440V 3 Nos AK1-CK1
22 MAIN SENSING BOARD MSAF06B 3 Nos ACC1-CCC1
23 MAIN CONTROL CARD MSAB06B 3 Nos ACC3-CCC3
24 DISPLAY BOARD MPAD06C 1 Nos CC2
25 CHARGER IGBT DRIVER INTERFACE CARD CARD SPCL86V1 6 Nos ACC5-CCC5,ACC6-CCC6
26 INPUT HALL SENSOR CARD SEPL70 FOR 100A 1 Nos ACC9-CCC9
27 SCC IGBT DRIVER INTERFACE CARD CARD SEPL454 1 Nos ACC7
28 CHARGER IGBT DRIVER CARD SKYPER 6 Nos
42LJR
29 SCC IGBT DRIVER CARD SKYPER 7 Nos
32R
30 SCC HALL SENSOR 1 Nos CC11
# ELECTROHMS $
31 CHARGER & BATTERY HALL SENSOR 4 Nos ACC12-CCC12,CC26
# ELECTROHMS $
CARD SEPL146 # STATCON
32 BATTERY SOFT CHARGE CARD 1 Nos CC7
ENERGIAA $ SEPL-146
KEYPAD MEMBRANE ( THREE
33 KEYPAD 1 Nos STK1
LED + LCD )
34 SHEET METAL ENCLOSURE 1800X1300X800MM 1 Nos
2/7
Rev. Date: 05/02/2018
TITLE: BILL OF MATERIAL FOR BI-DIRECTIONAL CHARGER -II CUSTOMAR : GAIL(INDIA) LIMITED
FAN 12V DC 4" FRAME
35 SCCHEAT SINK FAN 1 Nos FAN8
THICKNESS 38 MM
36 CHARGER HEAT SINK FAN FAN 220V AC, 4" 7 Nos FAN1-FAN7
37 DC CURRENT TRANSDUCERS SURGE PROTECTION DEVICE 2 Nos SPD1
DC VOLTAGE TRANSDUCERS
38 DC VOLTAGE TRANSDUCERS 5 Nos VTD1A-VTD5A
4-20MA
DC CURRENT TRANSDUCERS
39 DC CURRENT TRANSDUCERS 5 Nos CTD1A-CTD5A
4-20MA
40 DC VOLTMETER 96,CL-1.0,3.5D,AUX 86- 1 Nos V1
270VAC/DC
METER DIGITAL DC 0-
41 DC VOLTMETER 200A/75MV,M-96,CL- 1 Nos A1
0.5,3.5D,AUX 85-300VAC/DC
DIGITAL DC ENERGY METER
I/P : 10-60 / 61-200 / 201-
42 DIGITAL DC ENERGY METER 1000V, AUX - 60- 2 Nos EM1,EM2
300VAC/DC,ACCURACY CLASS
: 1 (WITH RS485)
43 AH METER AH METER 1 Nos AH
3/7
SPARE Rev. No.: 02
Rev. Date: 05/02/2018
TITLE: SPARE FOR BI-DIRECTIONAL CHARGER CUSTOMAR : GAIL(INDIA) LIMITED
S.No Descrition Rating QTY. UoM
1 MCCB 100A,3POLE, LSI 1 Nos MCCB1
2 MCCB 125A,3POLE , LSI 1 Nos MCCB2,MCCB3,MCCB4
3 MCCB 200A,3POLE , LSI 1 Nos MCCB6,MCCB8
4 MCCB 125A,3POLE , LSI 1 Nos MCCB5,MCCB7
5 MCB 63A,2POLE 1 Nos MCB1
6 CONTACTOR AC 125A 3POLE 1 Nos C1,C2,C3
7 1 Nos C4
1P COIL 24VDC
8 TRANSFORMER, 10KW, 55/240V 1 Nos ATXR-CTXR
9 IGBT 400A, 600V 1 Nos Q3
10 IGBT 600A, 600V 1 Nos AQ1-CQ1,AQ2-CQ2
DIODE DIODE MODULE 160A 1600V # SEMIKRON $
11 1 Nos D1
SKKD101/16
12 DIODE 150A, 1200V 1 Nos D2
13 MSAF06B 1 Nos ACC1-CCC1
14 MSAB06B 1 Nos ACC3-CCC3
15 MPAD06C 1 Nos CC2
16 CARD SPCL86V1 1 Nos ACC5-CCC5,ACC6-CCC6
17 CARD SEPL70 FOR 100A 1 Nos ACC9-CCC9
18 CARD SEPL454 1 Nos ACC7
19 IGBT DRIVER CARD SKYPER-42LJR 1 Nos
20 IGBT DRIVER CARD SKYPER-32R 1 Nos
21 CARD SEPL146 # STATCON ENERGIAA $ SEPL-146 1 Nos CC6
22 KEYPAD MEMBRANE ( THREE LED + LCD ) 1 Nos STK1
23 AH METER 1 Nos AH
24 CARD SEPL160 1 Nos
27 CARD 5790V1 1 Nos CC3A,CC4A,CC5A
28 CARD SPCL284V7 (12-28V/10A) 1 Nos
29 CARD SPCL475V2 (12-28V/5A) OVERVOLTAGE 1 Nos

SHUTDOWN CARD FOR DC-DC CONVERTER
30 CARD SPCL284V7 (48-60V/5A) 1 Nos
CARD SPCL475V2 (40-80V) OVERVOLTAGE
31 1 Nos
SHUTDOWN CARD FOR DC-DC CONVERTER
32 RELAY 5A, 2C/O, 110V 1 Nos RL3A,RLA4,RL5A
33 RELAY 5A, 3C/O, 48V 1 Nos RL1,RL2
CARD SPCL236 (RES 1K2/2W - 6NO.; 220V DROP
34 1 Nos CC12A,CC13A
RESISTANCE CARD)
35 CARD SPCL236 (RES 2K2, 2W -6NOS) # STATCON 1 Nos CC11A
36 CARD SPCL84V3 1 Nos CC18A
37 CARD SPCL148V4A (110V : ±12V) 1 Nos
Fuse for rectifier and inverter
1/1
DOC. NO.: BC_SEP-00028/20-21
No. of
Page
GENERAL DESCRIPTION OF 96V/185A FLOAT
1 STE-DES-00028/20-21 2 4
CUM BOOST CHARGER
GTP OF 96V/185A FLOAT CUM BOOST
2 STE-GTP-00028/20-21 2 2
CHARGER
TRANSFORMER CALCULATION OF 96V/185A
3 STE-CAL-00028/20-21 2 1
FLOAT CUM BOOST CHARGER
GA DRAWING OF 96V/185A FLOAT CUM
4 STE/GA/MC/BC-00028/20-21 2 1
BOOST CHARGER
BLOCK SCHEMATIC DRAWING OF 96V/185A
5 STE/ELECT/BC-00028/20-21 2 6
BILL OF MATERIAL FOR 96V/185A FLOAT
6 STE/BOM/BC/SEP-00028/20-21 2 5
CUM BOOST CHARGER
PART & MAKE LIST FOR 96V/185A FLOAT
7 STE/MAKE/SEP-00028/20-21 2 1
CUM BOOST CHARGER
SPARE FOR 96V/185A FLOAT CUM BOOST
8 STE/BOM/SP/SEP-00028/20-21 2 2
CHARGER

PROJECT SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI PIPELINE PROJECT.
TITLE 96V/185A FLOAT CUM BOOST CHARGER

RATING : 96V/185A FLOAT CUM BOOST CHARGER
DOC. NO. : STE-DES-00028/20-21 REV. 2, DATE: 18-09-2020
---------------------------------------------------------------------------------------------------------------------------------------------------
GENERAL DESCRIPTION OF 96V/185A FLOAT CUM BOOST CHARGER.

The input supply, 415/230VAC, 15%, 3/1phase, 50Hz ±5% is terminated across input
supply terminals. ‘MCCB1’ connects/disconnect the supply. AC Voltage, AC Current, and DC
Voltage, DC Current read by the common LCD. Digital AC Voltmeter read the AC Voltage line to
neutral, V2 reads the charger output voltage. Output current of each charger shall be read by DC
Ammeter (A2).
Input fuse is used at incomer side of single phase charger, input contactor
which trips in case the input supply is switched-off or any fault has occurred in the charger. The
input supply voltage is stepped down by main transformer ‘TX1’. The stepped down AC is
rectified using thyristor-diode modules ‘M1’ to ‘M2’ protected by rectifier fuse ‘F1’ and dV/dT
snubber circuit RC1-RC4. ‘RB’ is bleeder resistance to provide a minimum latching current to the
thyristors. The rectified DC is filtered using LC filter L4 and K4. The filter circuit is protected by a
fuse ‘F4’. The smoothened DC is passed through blocking diode ‘D1’ to prevent reverse leakage
of battery. ‘MCCB2’ is output MCCB. The output DC is terminated across terminals meant for
batteries and Load.
The output DC is stabilized against line voltage and load current variation by controlling the
gate firing angle of the thyristors. The firing pulses for the thyristors are generated and controlled
in main controller ‘CC1’. For this sample of output voltage, output current is fed to these cards.
The sample of the output current is fed in the form of a proportionally generated mV signal across
current shunts SH1. The sample of the input voltage, for stabilizing the output voltage with
respect to input voltage, is taken through synch transformer ‘TX2’. The pulses generated are fed
through small pulse transformers mounted on PTX cards. The control is done in such a manner
that the output voltage is stabilized to 1% against specified variation of line voltage and up-to
the rated output current. Above the rated current or the limits set by current set potentiometer the
output current starts drooping as we load it beyond the rated current. This feature is called
current limit feature.
‘RL1’ is initialization relay used for soft-start build-up of output voltage. ‘RV1’ is current limit
set potentiometer which sets the maximum charging current, which can be drawn by the
batteries. ‘SW7’ is Auto/Manual Selector switch. In this the auto mode is referred to as the mode
in which the firing pulses of the thyristors are controlled automatically, as mentioned above. In
the manual mode the firing angle is controlled manually through potentiometer ‘RV4’.
Page 1 of 4
---------------------------------------------------------------------------------------------------------------------------------------------------
‘RL2’ is mode selector relay. ‘SW5’ is charging mode selector switch. The charging can be
done in following ways: (1.) ‘SW5’ is kept at float position; batteries are charged at 1.45 V/cell.
This voltage is set by potentiometer ‘RV2’. (2.) ‘SW5’ is kept at boost position; voltage is set at
1.7V/cell. Batteries are charged in constant current mode until the battery voltage reaches
1.7V/cell then they are charged at constant voltage. This voltage is set by potentiometer ‘RV3’. It
is to be noted that the voltages in each mode are factory set or can be set once during the
installation and not to be adjusted afterwards. The voltage remains stable as described earlier.
Card ‘CC3’ is for fault annunciation. The faults are sensed on its input ports from individual
fault sensing card. These fault-sensing cards use opto-couplers for isolation between the fault
voltages and low voltage electronic ckts. The opto-coupler switches-on when it senses a fault
voltage and, passes a signal to annunciation card. Facility to acknowledge the fault is provided
by keypad .
Brief System description:
Main charger 96V/185A 3P FCBC is converted in 3 nos. of 96V/62A 1P FCBC. The system
consists of 3 Nos. FCBC Single Phase for one set of battery bank and load. The batteries are
charged in ‘Float’ and ‘Boost’ modes depending on the position of charging “mode selector”
switch.
During normal course of operation, both chargers shall remain OFF. If Battery voltage drops
below 82.0V(1.14V/cell – we are not allowing battery to be completely discharged & battery
charger is switched ON before such condition arises) then charger is AUTOMATICALLY
SWITCHED ON thru interlocking between solar controller & battery charger. Upon receipt of this
signal, battery charger operates in boost/float mode & each charger boost/float chargers its
connected battery. If battery voltage reaches 118.8V (1.65V/cell) then charger is automatically
switched OFF and transfer the battery charging to solar charge controller.
Operating on 1Ph. 230V 50Hz. Ac supply charger 1 is connected to R & N supply. Charger 2 is
connected to Y & N and charger 3 is connected to B & N. Output of three chargers are connected
together.
Suitable control circuit is provided at three phase input which senses all three phases & provides
1Ph. Ac supply to resp. sub-chargers only if all three incoming phases are healthy. this “Single
phase sub-chargers” provide 1/3rd of total battery current.
When all three Phases are available, total capacity will be equal to 3 x Individual charger
capacity. When only two phases are available, total capacity will be equal to 2 x Individual
Page 2 of 4
---------------------------------------------------------------------------------------------------------------------------------------------------
charger capacity. When only one phase is available, total capacity will be equal to Individual
charger capacity. Boost charging shall be done through manual mode only.
INTERLOCKING SEQUENCE : -
CHARGER STATUS
SUB-CHR-1 SUB-CHR-2 SUB-CHR-3 BATTERY REMARKS
CONDITION DRAWS
CURRENT
FROM
HEALTHY ON ON ON ALL THE ON COMMAND
3PH. AC THREE FROM SCC/
SUPPLY CHARGERS BASED ON
AVAILABLE (EACH MANUAL
DELIVERS ON/OFF
1/3RD OF TOTAL SWITCH
BATTERY
CURRENT.)
UNHEALTHY OFF OFF OFF NIL COMMAND/NO
3PH. AC -COMMAND
SUPPLY FROM SCC.
R PH. AC ON OFF OFF SUB- ON COMMAND
SUPPLY CHARGER-1 FROM SCC/
HEALTHY ON (DELIVERS BASED ON
RD
1/3 OF TOTAL MANUAL
BATTERY ON/OFF
CURRENT.) SWITCH
Y PH. AC OFF ON OFF SUB-
SUPPLY CHARGER-2
HEALTHY ON (DELIVERS
RD
1/3 OF TOTAL
BATTERY
CURRENT.)
B PH. AC OFF OFF ON SUB-
SUPPLY CHARGER-3
HEALTHY ON (DELIVERS
1/3RD OF TOTAL
BATTERY
CURRENT.)
R,Y PH. AC ON ON OFF SUB- ON COMMAND
Page 3 of 4
---------------------------------------------------------------------------------------------------------------------------------------------------
SUPPLY CHARGER-1&2 FROM SCC/
HEALTHY ON (EACH BASED ON
DELIVERS MANUAL
RD
1/3 OF TOTAL ON/OFF
BATTERY SWITCH
CURRENT.)
Y,B PH. AC OFF ON ON SUB-
SUPPLY CHARGER-2&3
HEALTHY ON (EACH
DELIVERS
RD
1/3 OF TOTAL
BATTERY
CURRENT.)
B,R PH. AC OFF ON ON SUB-
SUPPLY CHARGER-1&3
HEALTHY ON (EACH
DELIVERS
RD
1/3 OF TOTAL
BATTERY
CURRENT.)
The charger is enclosed in sheet steel cubicle. It is floor-mounted, free-standing, suitable for
indoor application and are installed in well-ventilated space.
Provision of RS485 protocol is there for metering and annunciation to DCS is provided through
micro controller card & shall be wired up to TB.
All the wiring is done by PVC insulated copper wire of 1.1kV grade and can be identified by
ferrule marker rings to match it with the circuit.
Page 4 of 4
DOC NO. : STE-GTP-00028/20-21, Rev. 2, Dtd. 18-09-20
GENERAL TECHNICAL PARTICULARS
Sr. No. Item Description Unit Parameters
Float Cum Boost Charger
1 AC Input
1.1 Input Voltage VAC 415V AC 3-Phase,4wire (330V
415V- 460V AC, 47Hz - 53Hz)
1.2 I/P Voltage variation % 190V - 265V AC, 47Hz
230V, - 53Hz)
± 15% (FOR EACH CHARGER)
1.3 Phase No. Three Phase, 4-WIRE
1.4 Frequency Hz 50 Hz
1.5 Frequency variation % ± 5%
2 DC Output
2.1 Voltage VDC 96V
2.2 Voltage Regulation % 190V - 265V AC,at47Hz
±1% 230V- ±15% Input & 0-100% Load
2.3 Float Voltage V 53Hz) 104.4 V (1.45V/Cell For 72 nos. Of cell, 850Ah)
2.4 Boost Voltage V 122.4 V (1.7V/Cell For 72 nos. Of cell,850Ah)
2.7 Current Adjustable Range % 10-100 %
2.8 Ripple Content % < 3.0 % RMS at rated output and nominal input
2.9 Efficiency % 90%
> 70% at rated output and nominal input
2.10 Power Factor at 230V AC 0.8 Lag at rated output and nominal input
3 Annunciation
3.1 AC SUPPLY FAIL Provided LCD Display
3.2 AC UV/OV "
3.3 RECTIFIER FUSE FAIL "
3.4 CHARGER FAIL/OFF "
3.6 DC LOW VOLTAGE/BATT. LOW "
3.7 DC HIGH VOLTAGE "
3.8 OVER TEMPERATURE "
3.9 SYSTEM OVER LOAD "
3.10 O/P MCCB TRIP/OFF "
3.11 EARTH FAULT "
3.12 FILTER FUSE FAIL "
4 Protections
4.1 Surge Suppressor Protection Provided
4.2 Overvoltage Protection Provided
4.3 Under voltage Protection Provided
4.4 Short Circuit Protection Provided
4.5 Charger Overload Protection Provided
4.6 Current limit (10-100)% Provided
4.7 Over temperature trip Provided
4.8 Filter fuse fail Provided
4.9 Rectifier fuse fail Earth Fault Provided
5 Switchgear
5.1 Input Side MCCB
5.2 Output Side MCCB
6 Panel
6.1 Type Free Standing, Floor Mounted, Indoor Application
6.2 Enclosure
Page 1 of 2
DOC NO. : STE-GTP-00028/20-21, Rev. 2, Dtd. 18-09-20
GENERAL TECHNICAL PARTICULARS
Sr. No. Item Description Unit Parameters
(a) Dimension(HXWXD) 1800+75MMX1200MMX800MM
(b) Degree of Protection IP-31
(c) Thickness of sheet steel 2.0 mm
(d) Colour Colour shade RAL7032
(e) weight of panel 250kg approx.
cable entry from bottom front through 3.0mm removable
(e) cable entry gland plate
7 Meters
7.1 AC Voltmeter V AC
7.3 DC Voltmeter V DC COMMON LCD DISPLAY
7.4 DC Ammeter A DC
7.5 AC Ammeter A AC
7.6 AC Voltmeter V AC DIGITAL METER 0-500V AC,M-96,CL-1
7.7 DC Voltmeter V DC DIGITAL METER 0-200V DC,M-96,CL-1
7.8 DC Ammeter A DC DIGITAL METER 0-75A/75mV DC,M-96,CL-1
8 Other Features
8.1 Soft Start Feature Provided
8.3 Selector Switch Float/Boost Mode
8.4 Control cable 1100V Copper cable
8.7 DC Filter circuit Provided
10 Maximum Temperature within cubicle above 50o C ambient.
10.1 Rectifier Transformer 90 deg. C
10.2 SCR 60 deg. C
10.3 Choke 90 deg. C
11.0 Features
Charger provided with following :
11.1 Provided
features
a)Automatic voltage regulation Provided
b)Current limiting circuitry Provided
c)Smoothing filter circuit Provided
d)Soft-start feature Provided
12.0 Selector Switch
1 Pole, 3 way switch shall be provided on each charger for
12.1 Charger ON/OFF switch
mode selection (Interlocked, Local and Remote)
1. Interlocked on
2. Local on
3. Remote on
12.2 Local ON/OFF switch 1 pole on-off switch provided for local on/off for each charger
1. Local on
2. Local off
Page 2 of 2
DOC. NO. : STE-CAL-00028/20-21, REV. 2, DATE: 18-09-2020
-------------------------------------------------------------------------------------------------------------------------------------------
1. TRANSFORMER CALCULATION FOR 96V/62A FLOAT CUM BOOST CHARGER
Max Output Voltage = 122.4V DC –Voltage, (1.7V/Cell X 72 Cells), Where 1.7 V/Cell is boost charging
voltage for Ni-Cad batteries.
AC Required = [(VDC x 1.03) + 2.1 + 1.5] 1.11 x 1.05 x V1nom./V1min. .............. 
VDC – Output DC voltage
Factor 1.03 – Output regulation
Factor 2.1 – Device drop
Factor 1.5 – Choke drop
Factor 1/0.9- 1phase conversion factor
Factor 1.05 – Transformer regulation
AC Required at 230V nominal = [(122.4 x 1.03) + 2.1+1.5] x 1.05 x 1.11
= 151.13V
At Lowest Voltage, 195 V = 151.13 x 230/195 = 178.2 V = V2
Power rating of Tx.= V2 x I2, I2 = 1.1 x IO .............. 
= 178.2 x 62 x 1.1 = 12.15 KVA
I/P Current = TXR rating/Input Voltage
12150/230 = 52.8A
Page 1 of 1
Grid Side meter should able to show: Phase
Voltage, Phase Current, Frequency, Power, Power DISPLAY DETAIL OF 3X100% FLOAT CUM BOOST CHARGER
Factor of each Phase
1h7 CHARGER-I MAINS ON 2h7 CHARGER-II MAINS ON 3h7 CHARGER-III MAINS ON
1h4 DC ON 2h4 DC ON 3h4 DC ON
1h5 FLOAT MODE 2h5 FLOAT MODE 3h5 FLOAT MODE
96V/185A FLOAT CUM BOOST CHARGER 1h6 BOOST MODE 2h6 BOOST MODE 3h6 BOOST MODE
DISPLAY : PARAMETER DISPLAY : PARAMETER DISPLAY : PARAMETER
h1 h2 h3 1h7 1h5 1h6 1h4 2h7 2h5 2h6 2h4 3h7 3h5 3h6 3h4
AC VOLTAGE AC VOLTAGE AC VOLTAGE
AC CURRENT AC CURRENT AC CURRENT
1V1 1V2 1A2 2V1 2V2 2A2 CHARGER VOLTAGE CHARGER VOLTAGE CHARGER VOLTAGE
LOAD VOLTAGE LOAD VOLTAGE LOAD VOLTAGE
BATTERY VOLTAGE BATTERY VOLTAGE BATTERY VOLTAGE
3V1 3V2 3A2 BATTERY CURRENT BATTERY CURRENT BATTERY CURRENT
- + - + CHARGER CURRENT CHARGER CURRENT CHARGER CURRENT
KEYPAD/DISPLAY-1 KEYPAD/DISPLAY-2 DISPLAY : ANNUNCIATION DISPLAY : ANNUNCIATION DISPLAY : ANNUNCIATION
SW10 SW10 SW10 AC UNDER / OVER VOLTAGE AC UNDER / OVER VOLTAGE AC UNDER / OVER VOLTAGE
RECTIFIER FUSE FAIL RECTIFIER FUSE FAIL RECTIFIER FUSE FAIL
Pb1
OUTPUT MCCB TRIP/OFF
- +
SW11 SW11 SW11

OUTPUT MCCB TRIP/OFF OUTPUT MCCB TRIP/OFF
KEYPAD/DISPLAY-3
DC UNDER VOLTAGE DC UNDER VOLTAGE DC UNDER VOLTAGE
DC OVER VOLTAGE DC OVER VOLTAGE DC OVER VOLTAGE
CHARGER FAIL CHARGER FAIL CHARGER FAIL
CHARGER OFF CHARGER OFF CHARGER OFF
SYSTEM OVER LOAD SYSTEM OVER LOAD SYSTEM OVER LOAD
AC SUPPLY FAIL AC SUPPLY FAIL AC SUPPLY FAIL
OVER TEMPERATURE OVER TEMPERATURE OVER TEMPERATURE
FLOAT/BOOST MODE FLOAT/BOOST MODE FLOAT/BOOST MODE
EARTH FAULT EARTH FAULT EARTH FAULT
FILTER FUSE FAIL FILTER FUSE FAIL FILTER FUSE FAIL
CHARGER ON/OFF SWITCH CHARGER ON/OFF SWITCH CHARGER ON/OFF SWITCH
SW10 1. INTERLOCKED ON SW10 1. INTERLOCKED ON
SW10 1. INTERLOCKED ON
2. LOCAL ON 2. LOCAL ON 2. LOCAL ON
3. REMOTE ON 3. REMOTE ON 3. REMOTE ON
LOCAL ON/OFF SWITCH LOCAL ON/OFF SWITCH LOCAL ON/OFF SWITCH
SW11 1. LOCAL ON SW11 1. LOCAL ON SW11 1. LOCAL ON
2. LOCAL OFF 2. LOCAL OFF 2. LOCAL OFF
1V1 AC VOLTMETER FCBC-I 2V1 AC VOLTMETER FCBC-II 3V1 AC VOLTMETER FCBC-III
1V2 DC VOLTMETER FCBC-I 2V2 DC VOLTMETER FCBC-II 3V2 DC VOLTMETER FCBC-III
1A2 DC AMMETER FCBC-I 2A2 DC AMMETER FCBC-II 3A2 DC AMMETER FCBC-III
COMMON
h1-h3 R,Y,B, PHASE ON
RHS VIEW Pb1 EMERGENCY STOP
FRONT VIEW (CLOSED DOOR) EARTH BUS NOTE :-
1. Panel frame shall be fabricated out of 2mm CRCA sheet.
2. Panel shall be painted with shade RAL7032.
3. All cable entry shall be from bottom front side through 3.0 mm thick gland plate.
4. All dimensions are in mm with ± 5mm tolerance.
5. Front and rear door shall be hinge type, while LHS, RHS, & Top cover shall be bolted type.
FOUNDATION 6. Degree of protection shall be IP-31. Suitable for indoor use, floor mounted.
CHANNEL 7. 25 X 3mm copper earth bus shall be provided throught the panel.
DOOR DOOR
SWING SWING 8. All louvers shall be backed up by wire mesh. The number of louvers is indicative and for reference only.
9. Control terminal block suitable to connect the wires of 660V grade, 1.5 mm Sq.
10. Insulation of all circuit except low voltage electronic circuit shall with stand test voltage of 2KV AC for 1 min.
11. Four numbers of lifting hooks shall be provided on top of the panels on diagonically opposite corners.
12. Minimum space of 800mm shall be left at front and rear side of panel for maintenance purpuse.
GLAND PLATE GLAND PLATE 13. Wire mesh will be provided below the Top Cover.
14. All Legends shall be white Engraved letter on Black Background.
15. Charger ON/OFF switch (SW10) and Remote ON/OFF switch (SW11) shall be provided on the panel door as shown.
16. Heat exhaust shall be on back side of the panel.
SHEET-1/2
Perforted sheet backed up by welded wiremesh.
Hole opening 2.5mm. REV. DATE DRAWN CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
0 25-05-20 JITENDER CUSTOMER GAIL (INDIA) LIMITED
1 30-07-20 JITENDER USER -
2 18-09-20 JITENDER CONSULTANT MECON LIMITED

DOOR DOOR Mounting holes suitable
SWING SWING for 12mm bolts.
SUPPLIER STATCON ENERGIAA PVT. LTD.
BOTTOM VIEW SOLAR POWER SYSTEM PACKAGE FOR BARAUNI
TITLE GA DWG. OF 96V/185A FLOAT CUM BOOST CHARGER
DRG.NO. STE/GA/MC/BC-00028/20-21 ISSUE : 1

Doc. No./Rev No. :
NTS: Manufactured By: STATCON ENERGIAA PVT. LTD.
Rev Date :
A B C D E
1200
CC3 CC3 CC3
1800
NOTE:- The internal layout is tentative only and may be change during detail
1C1 2C1 3C1
MCCB1
F1
MCCB2
F1
MCCB3
F1
MCCB4
engineering.Position of internal components are subject to change without notice for
suitable modification.
CC19 CC20
SS
F4 F4 F4
MOV1-3 SH2
TS1
SW3 F5
F13-F15 MOV-4
R Y B N X10 X11
100
SHEET-2/2
FRONT VIEW (OPEN DOOR) REV. DATE DRAWN CHKD. APPD. PO NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123

1 1
SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI
PROJECT PIPELINE PROJECT.
INTERNAL DRG. OF 96V/185A FLOAT CUM BOOST

TITLE
CHARGER
DRG.NO. STE/GA/MC/INT-00028/20-21 ISSUE : 1
There could be minor changes in GA Drg. during actual manufacturing of unit. The same will be shown in as-built Drg.
Rev Date : 08-12-2016
A B C D E
A B C D E
SINGLE LINE DIAGRAM OF 96V/185A FLOAT CUM BOOST CHARGER

96V/62A FLOAT CUM BOOST CHARGER-I
RECTIFIER
V1 BRIDGE A2 V2
4 h7 TX1 RECTIFIER L4 MCCB2 4
CT1 C1 FUSES D1
SH1
F1 F3
TO
K4 CONTROLLER
h4
STEP DOWN FCBC-II
F4
TRNSFORMER TO TO
SHARING CONTROLLER CONTROLLER
GF SIGNAL FCBC-III
CONTROLLER FCBC-I
SW5 1. FLOAT
RV4
RL9 2. BOOST SHARING
SW7 FROM CARD FROM
M FCBC-III
SW7 FCBC-I
SHUNT CC12 SHUNT
1. AUTO FIRING A RV3 RV2 RV1- CURRENT SET POT
2. MANUAL FIRING RV1 RV2- FLOAT VOLT SET POT
RV3- BOOST VOLT SET POT
RV4- MANUAL VOLT SET POT
h1 h2 h3
FROM
FCBC-II
SHUNT
MOV BOX1- MCCB1 96V/62A FLOAT CUM BOOST CHARGER-II
MOV BOX3
X1
R RECTIFIER
INPUT SUPPLY
V1 BRIDGE A2 V2
3 Ph, 4 WIRE
h7 RECTIFIER MCCB2
CT1 C1 TX1 FUSES L4 D1
X2
415V
3
SH1 3
Y F1 F3
K4 SH2
h4
X3 STEP DOWN
F4
B 96V,
TRNSFORMER 850Ah
GF SHARING
CONTROLLER SIGNAL
SW5 1. FLOAT
X7 RV4
N RL9 2. BOOST
SW7
M
SW7
1. AUTO FIRING RV1- CURRENT SET POT
A RV3 RV2
2. MANUAL FIRING RV1 RV2- FLOAT VOLT SET POT
Pb1 (Emergency Stop)
RV4- MANUAL VOLT SET POT
SW10
3 2 1 SW10: CHARGER ON/OFF SWITCH
1. INTERLOCKED ON
2. LOCAL ON
96V/62A FLOAT CUM BOOST CHARGER-III
SW11
3. REMOTE ON
SCC
SW11: LOCAL ON/OFF SWITCH
1 LOCAL ON
2 LOCAL OFF
RECTIFIER
V1 BRIDGE A2 V2
h7 RECTIFIER MCCB2
NOTE:- CT1 C1 TX1 FUSES L4 D1
SH1
TOTAL 185A CHARGER IS DIVIDED INTO THRES 62A CHARGER F1 F3
2
WITH IS SINGLE PHASE INPUT AND 96V/62A DC OUTPUT K4
2
DRAWING OF FCBC-II & FCBC-III SAME AS FCBC-I OTHER h4

STEP DOWN
F4
THEN COMMON ITEM TRNSFORMER
CKT. CODE SHALL BE PREFIX 1 IN FCBC-I, PREFIX 2 IN
FCBC-II, PREFIX 3 IN FCBC-III. GF SHARING
CONTROLLER SIGNAL
FERRULE NO. SHALL BE AS PER DWG. IN FCBC-I, SW5 1. FLOAT
PREFIX 0 IN FCBC-II, PREFIX 1 IN FCBC-III. RV4
RL9 2. BOOST
SW7
M
SW7
RV1- CURRENT SET POT
1. AUTO FIRING A RV3 RV2
RV1 RV2- FLOAT VOLT SET POT
FLOAT CUM BOOST CHARGER 2. MANUAL FIRING
DISPLAY : PARAMETERS RV4- MANUAL VOLT SET POT
AC VOLTAGE
AC CURRENT
CHARGER VOLTAGE
CHARGER CURRENT LEGENDS
LOAD VOLTAGE
BATTERY VOLTAGE
SELECTOR SWITCH FOR METER THERMO-MEGNATIC MCCB SHEET- 1/6
BATTERY CURRENT
CHARGER CURRENT
DISPLAY : ANNUNCIATION SELECTOR SWITCH DC CURRENT SENSING SHUNT REV. DATE DRAWN CHKD. APPD. LOA. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
AC UNDER/OVER VOLTAGE
RECTIFIER FUSE FAIL 0 25-05-20 L.K CUSTOMER GAIL (INDIA) LIMITED
OUTPUT MCCB TRIP/OFF POTENTIOMETER BATTERY
1
DC UNDER VOLTAGE INTERCONNECTION CABLE 1 30-07-20 RAVI USER - 1
DC OVER VOLTAGE
DC CAPACITOR CABLE TERMINAL
CHARGER FAIL 2 18-09-20 RAVI CONSULTANT MECON LIMITED
CHARGER OFF CHOKE FUSE SWITCH SUPPLIER STATCON ENERGIAA PVT. LTD.
SYSTEM OVER LOAD
AC SUPPLY FAIL THYRISTOR (SCR) SOLAR POWER SYSTEM PACKAGE FOR BARAUNI
CONTACTOR PROJECT GUWAHATI PIPELINE PROJECT.
OVER TEMPERATURE
FLOAT/BOOST MODE FUSE SINGLE LINE DIAGRAM OF 96V BATTERY
TITLE CHARGER SYSTEM
EARTH FAULT
FILTER FUSE FAIL DRG.NO. STE/ELECT/BC-00028/20-21 ISSUE : 1
Manufactured By:
Rev Date: 08-12-2016
STATCON ENERGIAA PVT. LTD.
A B C D E
A B C D E
This drawing and design is the property of STATCON ENERGIAA PVT. LTD. It should not be coppied or co mmunicated to any person without the written approval of the proprieto rs.
COMMON INPUT CKT
4 4
124 SPCL-161V1
h1 h2 h3
MOV BOX1- MCCB1

MOV BOX3
X1 121 131 R
R
INPUT SUPPLY
3 Ph, 4 WIRE
TO FCBC-I
X2 122 132
415V
Y
3 3
N
X3 123 133
B
X7 124 Y
N N
B N
TO FCBC-II
TO FCBC-III
2 2
124 SW3
133 28
F5
27
Pb4R1
Pb4F1
Pb4R2
Pb4F2
SS
Th 153
152
29 LPR LPF SHEET- 2/6
SP
REV. DATE DRAWN CHKD. APPD. LOA. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123

1 30-07-20 RAVI USER -
1
CONSULTANT/ 1
2 18-09-20 RAVI PMC MECON LIMITED

INPUT CIRCUIT DRG. OF 96V/62A FLOAT
TITLE CUM BOOST CHARGER-I
DRG.NO. STE/ELECT/BC-00028/20-21 ISSUE : 1
Manufactured By:
Rev Date: 08-12-2016 STATCON ENERGIAA PVT. LTD.
A B C D E
A B C D E
T his draw ing and des ign is t he propert y of ST AT C ON EN ER GI AA PVT . LT D . I t s hould not be c oppied or c o m m unic at ed t o any pers on w it hout t he w rit t en approv al of the proprietors.
96V/62A POWER SUPPLY - FCBC-I (R PHASE)
AUX. SUPPLY
FROM LOAD
AUX. SUPPLY
163 168 FROM LOAD
AUX. SUPPLY V1 163 168
FROM LOAD
A2
4
163 168 MCCB2 4
L4
34 38 127 163
V1
131 FOR FCBC-I, 132 FOR FCBC-II, 133 FOR FCBC-III, TO CC11 SH1A
1
102
RC1
RC2
CT1 B R
131 12 C1 22 TX1 25 95
INPUT SUPPLY F1 F3 CN2/CC9
F S
F13
FROM SHEET-2 RL7
230V ± 15% h7 M1 M2 K4 TO
SPCL-161V1/1
1K,2W 156
61 RB SHEET-4
50Hz ± 5% Pf
h4
124 13 9 26
F4
SW10 TO CC11
145 130 1 140
67
RC3
RC4
2 141
RL5/RL5A
TO CN10/CC3 Pb1 3 142 35 SH1
SW11
EARTH 35 35 42 D1 168
21A
21 35A 42 77
124
42A
RL10
C1 143 SW11: LOCAL ON/OFF SWITCH AUX. 84
1 LOCAL ON
TO TS1 2 LOCAL OFF
SW10: CHARGER ON/OFF SWITCH
1. INTERLOCKED ON
102
95
67
35
2. LOCAL ON
3. REMOTE ON FROM CC24 SPCL-236
CARD SPCL 458/2 5 2 5 2
GF2
3 1 4 3 1 4
PTX
CC28
56
RV1
109
111
110
112
135 42 38 31 105 106
RL1
TX2 103 42A 22 20 18 20 22 10 14 12 10 14 8 18 8 10
4 1 55 1C 1a 1a 1C
8 18
2a 2C 1C 1C 2C 2a 2a 2a 2C 1C 1a 169
SPCL-107 12/1a 2C
42 FROM SH2, 8/2C 75
2 VR1 CARD SPCL 458/1 57 1 CC7 3 BATTERY
FCBC-I 28/2C 24/2C 76
104 5 CC24 3 35A GF1 RL1 8/1C 77 2
3
SPCL-148V4A 2
170 VOLTAGE
58 1
8 6 26/2a SPCL-10VR1 10/1a SPCL422
CN2 CN1 131 FOR FCBC-I,
TX7 4.5V
CC7B
45 59
F
F
26/2C
MAIN CONTROL CARD 132 FOR FCBC-II,
420V 42 RL1 20/2C 131
0V S 60 75 133 FOR
3
4.5V 313
TO 24/2a CC1 1 CC7A 3 MAINS 3
135 CC1 20/2a 76 FCBC-III,

F
18/1C 77 2
3
SPCL-148V4A 2
124 SUPPLY
S 0V 0V S 314 14/1C 24/1C 1
CN2 CN1
16/1a
76 14 16 12 14 30 12 10 26 28 32 6 16 16 24
1a 1C 1C 2C 2C 2a 2C 1C 1C 2C 1C 2a 2C 1a
TO CN3/CC3 FROM
MICRO ANNUNCIATION CARD NTC1 RL8 CC7B 45 TX2 42 53 42 54 98 122 80 78 97 50
121
66 77 14A
F S
RV2
RL2
RL2
C1
RL1
138
NTC1 WILL BE 13 98 RL9
MOUTED ON BRIDGE TX2 42
HEAT SINK
134
55 RV3 55
CARD FROM F3
GF3
SPCL458/3
25
95
CN2 60
FROM SH1 35 + 3
CN4
1
77 FROM 2
2
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
CC7 CC21 1
CN12 CN13 CN14 CN15 CN16 CN17 CN18 CN19 CN20 CN21
RL7 SPCL-434 CN16 CC11
149 FCBC-I OUTPUT 62 FROM CN11
CN3 3 A SW7 1 CC3 SPCL-343V1
CN5
1 2 LOAD
RL2 VOLTAGE M
2 CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 CN9 CN10
CC10
2 1
CN1
42
42
127
RV4 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
146 147 SPCL-161V1/2 1 2 3 3

42
RL2 84
76
77
91
76
4
35
93
92
h5 h6 42 163 168
77
CN1
63
RL8
5
RL3
42 48
76
BOOST CN1
76
76
FLOAT 76
233
232 FROM F4
SPCL-236 FROM FROM FROM
CC18 CC7A O/P
21-0-21V AC
CC7A
324
TX6 SPCL-236 MCCB
325
0-230V AC CC18A
129 124
CN11
FROM 3
CC11/CN11 311
FROM FOR 2
RS485 312
CC9/CN12 1
FROM FROM
CC9/CN1 BATT.
1 2 3 4 5 6 7 8
10 PIN CC9/CN1
4 3 2 1
FROM FFC 169 +VE -Ve
CN2
FROM
CC9/CN8
45
44
2 2
SH1A,
47
46
319
320
-VE FCBC-I
20 PIN 326 169
319
320
321
5 4 3 2 1 2 1
CN6
FFC
77 RL10 FROM
3 2 1 CN16 CN14 CN13 2
CN2 65 76 CC7 170 FROM RB2
CN1 SH2A,
CN7 SEPL-18V2 CARD SEPL-17V1
1 2 3 4
CN9
BATTERY FCBC-I
CN1
CC3 VOLTAGE CC9
CN4
44
2 1
1 2 3 4 5
RL3
CN3 CN6 CN9 CN10 CN11 CN12 CN15 45
TO CC3/CN14
CN12
2 1 2 1 2 1 2 1 2 1 2 1 137
CN15
46
SPCL-236 47
145
130
CC18B
313
314
RB3
CN13
10 PIN FFC
TO CN10/CC19
170
FROM FROM CT1
TX7
SHEET-4
CN16
BATT.
+Ve
CN9 CN8 CN7 CN5 CN1

4 20 3 2 1 3 2 1 3 2 1
1 19 KEYPAD
+12 -12
20 PIN
TO CN10/CC20
77
76
75
FFC
SHEET-4 DISPLAY
FROM TO CC3/CN1
TO CC3/CN2 CC7
FCBC MODULE
SHEET- 3/6
1 NOTE:- REV. DATE DRAWN CHKD. APPD. LOA. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123 1
1. 'CC' with a suffix no. is ckt. code of a card in the charger. 0 25-05-20 L.K CUSTOMER GAIL (INDIA) LIMITED
2. 'CN' with a suffix no. is connector on a card.
3. All electronic card ckt. wiring shall be done using 0.5mm Sq. PVC insulated copper wire. 1 30-07-20 RAVI USER -
4. Control and remote alarm terminal wiring shall be done using
1.5mm Sq. PVC insulated copper wire. 2 18-09-20 RAVI CONSULTANT MECON LIMITED
5. All the components except low voltage electronic ckt. shall with SUPPLIER STATCON ENERGIAA PVT. LTD.
stand 2KV AC rms for 1 min. tested.
6. Provision of cooling fan provided for future purpose. PROJECT PIPELINE PROJECT.
7. CKT. Code shall be prefix 1 in FCBC-I, prefix 2 in FCBC-II, prefix 3 in FCBC-III. POWER CIRCUIT DRG. OF 96V/62A FLOAT
8. Ferrule no. Shall be as per dwg. In FCBC-I, Prefix 0 in FCBC-II, prefix 1 in FCBC-III. TITLE CUM BOOST CHARGER-I
D oc. N o./R e v No. : STE/ENG/F07 (Rev-1)
Manufactured By:
Rev Date: 08-12-2016
LAST FERRULE NO.:325 STATCON ENERGIAA PVT. LTD.
A B C D E
A B C D E
COMMON OUTPUT CIRCUIT

4
131 FOR FCBC-I, 4
GF4
133 FOR
81 131 FCBC-III,
FROM FAN FAN
FCBC-I 82 124
TO CN6/CC9, FROM
SHEET-3 RL11/RL11A
169 -
X10 SW5: MODE SELECTOR SW.
COMMON
1. FLOAT
FROM SH2
MOV4 BATTERY 2. BOOST
FCBC-II 170 76
X11 FROM
+ RL9 SW5 CC7B
77
3 3
121
FCBC-I
55
FROM MANSOON/NON-MANSOON 121

55 FCBC-II
FCBC-III SW4
TS2 121
76
55 FCBC-III
X40
RL5A 76A
FROM SCC (PV LOW)
(RL3, RL6) 77
X41
77 RL5
76
RL11A
FROM
X42 RL11 1NTC2 CC7B
76 FROM SCC (BATTERY LOW) 76
76C
(RL5, RL8) 2NTC2
X43
RED 3NTC2 NTC2 WILL BE
- MOUTED ON BRIDGE
X44 124 HEAT SINK
BLACK FROM SCC (RS485) FCBC-I
82
1 2 1 2 1 2
+
X45
CN11 CN11 CN11 124
2
RED 2
CC9-I CC9-II CC9-III - 82 FCBC-III

X46 TO SCADA (RS485)
BLACK
+
X47
(SHIELD WIRE) FROM

FCBC-I,II & III
RS -485
SHEET- 4/6
NOTE:-
1. 'CC' with a suffix no. is ckt. code of a card in the charger.
2. 'CN' with a suffix no. is connector on a card. 1 30-07-20 RAVI USER -
3. All electronic card ckt. wiring shall be done using 0.5mm Sq. PVC insulated copper wire.
4. Control and remote alarm terminal wiring shall be done using 2 18-09-20 RAVI CONSULTANT MECON LIMITED
1 1.5mm Sq. PVC insulated copper wire. 1

5. All the components except low voltage electronic ckt. shall with
stand 2KV AC rms for 1 min. tested. SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI
6. CKT. Code shall be prefix 1 in FCBC-I, prefix 2 in FCBC-II, prefix 3 in FCBC-III.
7. Ferrule no. Shall be as per dwg. In FCBC-I, Prefix 0 in FCBC-II, prefix 1 in FCBC-III. TITLE OUTPUT OF 96V BATTERY CHARGER SYSTEM

Last Ferrule No. :312 Doc. No./Rev No. : STE/ENG/F07 (Rev-1)
Manufactured By:
A B C D E
A B C D E
4
RS 485 PARAMETERS AND ANNUNCIATION DETAILS 4
OF 96V/185A FLOAT CUM BOOST CHARGER

DISPLAY : PARAMETERS
AC VOLTAGE
AC CURRENT
CHARGER VOLTAGE
CHARGER CURRENT
LOAD VOLTAGE
BATTERY VOLTAGE
BATTERY CURRENT
DISPLAY : ANNUNCIATION
3 AC UNDER/OVER VOLTAGE 3
RECTIFIER FUSE FAIL

OUTPUT MCCB TRIP/OFF
NOTE: In any fault condition alarm shall be mute after one minute and fault will
DC UNDER VOLTAGE appear in display continue.
DC OVER VOLTAGE
CHARGER FAIL
CHARGER OFF
AC SUPPLY FAIL
FLOAT/BOOST MODE
SYSTEM OVER LOAD
OVER TEMPERATURE
EARTH FAULT
FILTER FUSE FAIL
2 2
SHEET- 5/6
1 30-07-20 RAVI USER -
2 18-09-20 RAVI CONSULTANT MECON LIMITED

1
PROJECT PIPELINE PROJECT. 1
RS 485 DETAILS OF 96V BATTERY CHARGER

TITLE SYSTEM
Manufactured By:
A B C D E
A B C D E
28V DC/5A OR 230V AC/5A

4
RATED REMOTE ALARM 4
TERMINALTS1
200
SPCL- 437 COM.
X21
NO 218
123
COM
SYSTEM OVER LOAD
CN12
NC
CN8
X22
1
2
NO 219
123
3
COM DC UNDER VOLTAGE
CN11
NC
CN7
X23
2
NO 220
123
1
COM
NC
DC OVER VOLTAGE
CN6
X24
CN10 NO 221
123
COM
NC
AC SUPPLY FAIL
FROM CC9/CN9
CN5
X25
SHEET-3
NO 222
123
COM
NC AC UNDER/OVER VOLTAGE
CN4
X26
NO 223
123
COM
NC SPARE
3 3
CN3
X27
NO 224
123
COM
NC SPARE
CN2
X28
1
NO 225
123
COM CHARGER FAIL
2
NC
CN9
CN1
X29
3
CC20
4
5
SPCL- 437
NO 226
123
COM OVER TEMPERATURE

CN12
NC
CN8
1
X30
2
NO 227
123
3
COM SPARE
CN11
NC
CN7
X31
2
NO 228
123
1
COM
NC OUTPUT MCCB TRIP/OFF
CN6
2 2
X32
CN10 NO 229
123
COM BOOST MODE

FROM CC9/CN16
NC
CN5
X33
SHEET-3
NO 230
123
COM
NC EARTH FAULT
CN4
X34
NO 231
123
COM
NC FILTER FUSE FAIL
CN3
X35
NO 234
SHEET- 6/6
123
COM
NC
CHARGER OFF
CN2
X36 REV. DATE DRAWN CHKD. APPD. LOA. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123

1
NO 235
123
COM RECTIFIER FUSE FAIL

2
CN9
NC
CN1
3
X37
4
CC19
30-07-20
5
142 1 RAVI USER -

FROM X40 FROM CHARGER 2 18-09-20 CONSULTANT MECON LIMITED
C1 143 REMOTE ON RAVI
1
X41 SUPPLIER STATCON ENERGIAA PVT. LTD. 1

REMOTE TERMINALS OF 96V/62A BATTERY
TITLE CHARGER SYSTEM
Rev Date: 08-12-2016
A B C D E
Rev. Date: 05/02/2018
BATTERY CHARGER
CUSTOMER: GAIL (INDIA) LIMITED

PROJECT: SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI PIPELINE PROJECT.
P.O. No: GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
DOC. No: STE/BOM/BC/SEP-00028/20-21
MANUFACTURED BY

Khasra No-509, Chhijarsi Kulich Nagar, Pilkhuwa.
HAPUR-245304,UTTAR PRADESH,INDIA
Phone-01223058120 E-mail:info@energiaa.in Web:www.energiaa.in
1/5
Rev. Date: 05/02/2018
TITLE: BILL OF MATERIAL FOR BATTERY CHARGER CUSTOMER: GAIL (INDIA) LIMITED
PROJECT: SOLAR POWER SYSTEM PACKAGE FOR BARAUNI
S.No Description Rating Unit Qty CKT. Code
Sheet 2
COMMON ITEM FOR
1 COMMON ITEM NOS 2
96V/185A FCBC
1.1 CHARGER ON/OFF AUX. RELAY RELAY 5A, 3C/O, 12V NOS 2 RL5,RL5A
1.2 COMMON INPUT MCCB MCCB 75A, 3POLE NOS 1 MCCB1
1.3 CONTROL FUSE FUSE 6A/32A, NS TYPE NOS 1 F5
TOGGLE SWITCH 6A/1P/ON
1.4 CONTROL SWITCH NOS 1 SW3
OFF
PUSH BUTTON DOOR MICRO Pb4R1,Pb4R2,
1.5 DOOR PUSH BUTTON NOS 4
SPRING Pb4F1,Pb4F2
EMERGENCY STOP PUSH PUSH BUTTON EMERGENCY
1.6 NOS 1 Pb1
BUTTON STOP + 1 NC ELEMENT
1.7 INPUT TERMINAL ALL. BUS BAR 30X6 KGS 1 X1-X3, X7
LAMP HOLDER STRAIGHT,
1.8 PANEL LAMP NOS 2 LPR,LPF
230V AC
1.9 PF CAPACITOR SELECTED BANK NOS 1 PF
1.10 REMOTE ALARM TERMINAL TERMINAL CMT-4 NOS 5 TS2
SOCKET 6A/5PIN COMBIND
1.11 SERVICE SOCKET NOS 1 SS
WITH ON OFF SWITCH
SPACE HEATER 230V/80-100W
1.12 SPACE HEATER NOS 1 SP
WITH COVER
THERMOSTAT 10-110 DEGREE
1.13 THERMOSTAT NOS 1 TH
( 1 NO/NC )
1.14 FAN FAN 220V AC, 6" NOS 2
TOGGLE SWITCH 6A/1P ON
1.15 FAN ON/OFF TOGGLE SWITCH NOS 2
OFF
FLOAT/BOOST SELECTOR TOGGLE SWITCH 6A/1P ON
1.16 NOS 1 SW5
SWITCH OFF
LOUVERS 256X256 MM SNAP
1.17 LOWERS NOS 2
TYPE
MANSOON/NON MANSOON TOGGLE SWITCH 6A/1P ON
1.18 NOS 1 SW4
TOGGLE SWITCH OFF
1.19 MODE SELECTOR AUX. RELAY RELAY 5A, 3C/O, 12V NOS 1 RL9
1.20 TEMP. SENSING AUX. RELAY RELAY 5A, 3C/O, 12V NOS 2 RL11,RL11A
1.21 BATTERY TERMINAL ALL. BUS BAR 40X6 KGS 1 X10-X11
1.22 BATTERY CURRENT SHUNT SHUNT 200A/75MV NOS 1 SH2
1.23 MAINS ON LED CARD CARD SPCL161V1 ( R, Y, B) NOS 1 h1, h2,h3
1.24 MOV BOX MOV ASSEMBLY 320V/20 NOS 3 MOV1-MOV3
1.25 OUTPUT MOV MOV 175/20 NOS 1 MOV4
Sheet 3
2/5
Rev. Date: 05/02/2018
1 FCBC FCBC 96V/62A 1 PHASE NOS 6
1.1 A/M SWITCH TOGGLE SWITCH 6A/1P/2W NOS 1 SW7
AC CONTACTOR 60A AC1, 2
1.2 AC CONTACTOR POLE + 1 NC AUX. 240V AC NOS 1 C1
COIL
METER DIGITAL AC 0-500VAC,
1.3 AC VOLTMETER M-96, CL-1.0, AUX 40-300V NOS 1 V1
AC/DC
1.4 AUX. TXR FOR SHARING CARD TRANSFORMER 4083 NOS 1 TX6
1.5 BLEEDER W/W/R 150E, 250W, OR EQUV. NOS 1 RB

1.6 BLOCKING DIODE DIODE 90A, 400V NOS 1 D1
1.7 BOOST VOLT SET POT POTENTIOMETER 10K, 1W NOS 1 RV3
1.8 C/F RELAY RELAY 5A, 3C/O, 110V NOS 1 RL7
SWITCH CAM 10A, 1P, 3WAY
1.9 CHARGER ON/OFF SWITCH NOS 1 SW10
NO-OFF
1.10 CHARGER TRIP RELAY RELAY 5A, 3C/O, 12V NOS 1 RL10
1.11 CURRENT SET POT POTENTIOMETER 10K, 1W NOS 1 RV1
1.12 CURRENT TRANSFORMER TRANSFORMER 2645 NOS 1 CT1
METER DIGITAL DC 0-
1.13 DC AMMETER 75A/75MV,M-96,CL-0.5,AUX NOS 1 A2
40-300VAC/DC
1.14 DC VOLTMETER NOS 1 V2
96,CL-1.0,AUX 40-300VAC/DC
DIODE DIODE MODULE
1.15 DIODE MODULE NOS 1 M2
91A/1600V
1.16 EARTH FAULT RELAY RELAY 5A, 3C/O, 48V NOS 1 RL3
1.17 EARTH FAULT RESIS. W/W/R 1K, 20W NOS 2 RB2, RB3
1.18 FB RELAY RELAY 5A, 3C/O, 18V NOS 1 RL2
1.19 FILTER CAPACITOR SELECTED BANK NOS 1 K4
1.20 FILTER FUSE FUSE 50A/63A, TIA TYPE NOS 1 F4
1.21 FLOAT VOLT SET POT POTENTIOMETER 10K, 1W NOS 1 RV2
1.22 INITIALIZATION RELAY RELAY 5A, 3C/O, 18V NOS 1 RL1
1.23 INPUT FUSE FUSE 80A/100A TIA TYPE NOS 1 F1
KEYPAD FOR MICRO
1.24 KEYPAD NOS 1 KEYPAD
CONTROLER CHARGER
1.25 LCD DISPLAY LCD DISPLAY 45X75MM NOS 1 DISPLAY
1.26 MAIN SWING TXR. TRANSFORMER SPC016B NOS 1 TX7
1.27 MANUAL VOLT SET POT POTENTIOMETER 10K, 1W NOS 1 RV4
1.28 NTC TEMP.SENCER 90°C (N/O) NOS 1 NTC1
1.29 OUTPUT MCB MCCB 75A, 3POLE + 1C/O AUX. NOS 1 MCCB2
3/5
Rev. Date: 05/02/2018
1.30 PF CAPACITOR SELECTED BANK NOS 1 PF
1.31 PF FUSE FUSE 32A/32A NS TYPE NOS 1 F13
1.32 PS SYNCH TXR TRANSFORMER 2300B NOS 1 TX2
1.33 RECTIFIER FUSE FUSE LINK 80A, TIA TYPE NOS 1 F3
1.34 RELAY DIODE DIODE 1N4007 NOS 6
1.35 REMOTE ALARM TERMINAL TERMINAL CMT-4 NOS 24 TS1
TOGGLE SWITCH 6A/1P/ON-
1.36 REMOTE ON/OFF SWITCH NOS 1 SW11
OFF
1.37 SCR MODULE SCR SCR MODULE 106A/1600V NOS 1 M1
1.38 TEMP. SENSING AUX. RELAY RELAY 5A, 1C/O, 12V NOS 1 RL8
TEMP. SENSOR FOR COOLING
1.39 TEMP. SENSOR 60°C (N/O) NOS 1 NTC2
FAN
1.40 TOTAL CURRENT SHUNT SHUNT 75A/75MV NOS 2 SH1, SH1A
1.41 ANN. CARD CARD SPCL343V1 NOS 1 CC11
CARD SPCL107V1 (BATTERY
1.42 BCL CARD NOS 1 CC24
CURRENT LIMIT CARD)
1.43 DC FILTER CHOKE CHOKE 62A DC NOS 1 L4
CARD SPCL148V4A (110V :
1.44 DC-DC PS CARD NOS 1 CC7A
±12V)
1.45 DIODE DIODE CARD CARD SPCL422 NOS 1 CC7B
CARD SPCL236(110V FEED
1.46 FEEDBACK CARD NOS 1 CC28
BACK CARD)
CARD SPCL161V1 ( Y,R,G) LED
1.47 FLOAT, BOOST, DC ON LED NOS 1 h6, h5, h4
CARD FOR 110V
CARD SPCL458 (GLASS FUSE
1.48 GLASS FUSE CARD NOS 1 GF1, GF2, GF3
CARD)
CARD SPCL10V1 (MAIN
1.49 MAIN CONTROL CARD NOS 1 CC1
CONTROLLER CARD)
1.50 MAINS ON LED CARD SPCL48 FOR 220V GREEN NOS 1 h7
1.51 MANUAL CARD CARD SPCL150 NOS 1 CC10
1.52 MICRO ANN. CARD CARD SEPL18V2 NOS 1 CC3
1.53 MICRO CONTROLER CARD CARD SEPL17V1 + SPCL580 NOS 1 CC9
1.54 PFC CARD CARD SPCL437 NOS 2 CC19,CC20
1.55 PS CARD NOS 1 CC7
±12V)
CARD PT-01 DOUBLE ( PTX
1.56 PTX CARD NOS 1 PTX
CARD )
1.57 SHARING CARD CARD SPCL434 NOS 1 CC21
CARD SNB-01(50E/5W,
1.58 SNUBBER CARD NOS 2 RC1-RC4
0.1MF/1KV)
1.59 TRANSFORMER TXR 12.15 KVA NOS 1 TX1
4/5
Rev. Date: 05/02/2018
VOLTAGE DROP CARD FOR CARD SPCL-236 RES (33K/2W
1.60 NOS 3 CC18, CC18A, CC18B
MICRO CONTROLLER 3NOS. 22K/2W-3NOS
5/5
PART & MAKE LIST
ISSUE : 1 DATE CHECKED BY:

REVISION : 2 18-09-2020 APPROVED BY:
TITLE : PART AND MAKE LIST
DOC. NO. : STE/MAKE/SEP-00028/20-21
S.No. ITEM DESCRIPTION MAKE
1 ROTARY SWITCHES KAYCEE/SALZER/SWITRON/RECOM/SURABHI/GOLRLAN
2 INSTRUMENT METER (ANALOG) AE/INDOTECH/SIS/RISHABH
3 INSTRUMENT METER (DIGITAL) RISHABH
4 HRC FUSE LINK STANDARD/C&S/FERRAZ SHOWMUTT/L&T/BUSSMAN/ MERSEN
5 HRC FUSE GRIPS STANDARD/C&S/FERRAZ SHOWMUTT/L&T/BUSSMAN/ MERSEN
6 CONTROL CARDS STATCON
7 CONTROL RELAYS PLA/DUNMAG/O.E.N./U.L.APPROVED RELAYS/CE APPROVED RELAYS/SALZER
8 ANNUNCIATION STATCON/SD
9 INDICATION LAMPS / PUSH BUTTON TEKNIK/VAISHNO/STATCON/SURABHI/GILARD/JAI BALAJI/KAYCEE/L&T
10 WIRE WOUND RESISTOR STEAD/PEC/PRC/VEPL
11 TOGGLE SWITCH GILARD/KAYCEE
12 FILTER CAPACITOR ALCON/RESCON/NICHICON/RUBYCON/NIPPON/TOSIN/KENDEIL
13 TRANSFORMER/ CHOKES STATCON
14 SCR/DIODES HR/IR/UR/SEMIKRON//EUPEC/SUNREX/RUTTONSHA/IXYS/NAINA
15 POTENTIOMETER PANKAJ/POTEL
16 BUZZER ION/KELTRON/SD/CRYSTAL
17 PF CAPACITOR CG/EPCOS/ASIAN/CTR
18 MCB/MCCB C&S/SCHNEIDER/GE/ABB/SIEMENS/MDS/EATON/L&T
19 AC CONTACTOR C&S/GE/ABB/SIEMENS/L&T/HPL/SALZER
20 DC CONTACTOR C&S/ABB/ALBRIGHT/YULE/POWNIX/SIEMENS/SCHNEIDER
NOTE :The multiple makes of an item are mentioned to keep the options open with us depending on availability and suitability.
The current ratings of MCB/MCCB/SWITCH/CONTACTOR used in the panel shall be within 10% higher of the ratings mentioned in Bill of Material.
Also the next higher standard rating available may be used.
Page 1 of 1
Rev. Date: 05/02/2018
SPARES
CUSTOMER: GAIL (INDIA) LIMITED

PROJECT: SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI PIPELINE PROJECT.
P.O. No:GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
DOC. No:STE/BOM/SP/SEP-00028/20-21
MANUFACTURED BY

Khasra No-509, Chhijarsi Kulich Nagar, Pilkhuwa.
HAPUR-245304,UTTAR PRADESH,INDIA
Phone-01223058120 E-mail:info@energiaa.in Web:www.energiaa.in
1/2
Rev. Date: 05/02/2018
TITLE: SPARES FOR BATTERY CHARGER CUSTOMER: GAIL (INDIA) LIMITED
Sheet 2
OPERATION AND
1 SPARE OF FCBC MAINTENANCE SPARES FOR NOS 1
BATTERY CHARGER
CARD SPCL10V1 (MAIN
1.1 MAIN CONTROL CARD NOS 1 CC1
CONTROLLER CARD)
1.2 MICRO ANN. CARD CARD SEPL18V2 NOS 1 CC3
1.3 PS CARD, DC-DC PS CARD NOS 1 CC7, CC7A
±12V)
1.4 DIODE DIODE CARD CARD SPCL422 NOS 1 CC7B
1.5 MICRO CONTROLER CARD CARD SEPL17V1 + SPCL580 NOS 1 CC9
1.6 ANN. CARD ARD SPCL343V1 KGS 1 CC11
VOLTAGE DROP CARD FOR CARD SPCL-236 RES (33K/2W
1.7 NOS 1 CC18, CC18A, CC18B
MICRO CONTROLLER 3NOS. 22K/2W-3NOS
1.8 PFC CARD CARD SPCL437 NOS 1 CC19,CC20
1.9 SHARING CARD CARD SPCL434 KGS 1 CC21
CARD SPCL107V1 (BATTERY
1.10 BCL CARD NOS 1 CC24
CURRENT LIMIT CARD)
CARD SPCL236(110V FEED
1.11 FEEDBACK CARD NOS 1 CC28
BACK CARD)
CARD SPCL161V1 ( R, Y, B),
1.12 MAINS ON LED CARD NOS 1 h1,h2,h3
MAIN INDICATION LED CARD
CARD SPCL161V1 ( Y,R,G) LED
1.13 FLOAT, BOOST, DC ON LED NOS 1 h6, h5, h4
CARD FOR 110V
1.14 MAINS ON LED CARD SPCL48 FOR 220V GREEN NOS 1 h7
CARD SPCL458 (GLASS FUSE
1.15 GLASS FUSE CARD NOS 1 GF1, GF2, GF3
CARD)
CARD SNB-01(50E/5W,
1.16 SNUBBER CARD NOS 1 RC1-RC4
0.1MF/1KV)
CARD PT-01 DOUBLE ( PTX
1.17 PTX CARD NOS 1 PTX
CARD )
COMMON INPUT MCCB,
1.18 MCCB 75A, 3POLE NOS 1 MCCB1, MCCB2
OUTPUT MCCB
1.19 CONTROL FUSE FUSE LINK 6A, NS TYPE NOS 1 F5
1.20 FILTER FUSE FUSE LINK 50A, TIA TYPE NOS 1 F4
1.21 INPUT FUSE, RECTIFIER FUSE FUSE LINK 80A, TIA TYPE NOS 1 F1, F3
1.22 PF FUSE FUSE LINK 32A NS TYPE NOS 1 F13
PUSH BUTTON DOOR MICRO Pb4R1,Pb4R2,
1.23 DOOR PUSH BUTTON NOS 1
SPRING Pb4F1,Pb4F2
2/2
Rev. Date: 05/02/2018
TITLE: SPARES FOR BATTERY CHARGER CUSTOMER: GAIL (INDIA) LIMITED
EMERGENCY STOP PUSH PUSH BUTTON EMERGENCY
NOS 1 Pb1
BUTTON STOP + 1 NC ELEMENT
CONTROL SWITCH,
FLOAT/BOOST SELECTOR TOGGLE SWITCH 6A/1P/ON
NOS 1 SW3, SW5, SW11
SWITCH, REMOTE ON/OFF OFF
SWITCH
A/M SWITCH TOGGLE SWITCH 6A/1P/2W NOS 1 SW7
SWITCH CAM 10A, 1P, 3WAY
CHARGER ON/OFF SWITCH NOS 1 SW10
NO-OFF
CHARGER ON/OFF AUX.
RELAY, TEMP. SENSING AUX.
RL5,RL5A, RL8, RL9,
1.24 RELAY, MODE SELECTOR AUX. RELAY 5A, 3C/O, 12V NOS 1
RL10, RL11,RL11A
RELAY, CHARGER TRIP RELAY,
TEMP. SENSING AUX. RELAY
INITIALIZATION RELAY, FB
1.25 RELAY 5A, 3C/O, 18V NOS 1 RL1, RL2
RELAY
1.26 EARTH FAULT RELAY RELAY 5A, 3C/O, 48V NOS 1 RL3
1.27 C/F RELAY RELAY 5A, 3C/O, 110V NOS 1 RL7
AC CONTACTOR 60A AC1, 2
1.28 AC CONTACTOR NOS 1 C1
POLE 240V AC COIL
3/2
DOC. NO.: SCC_SEP-00028/20-21
DOCUMENTS FOR APPROVAL
No.
REV.
Sl. No. DESCRIPTION DOC. NO. OF
No.
Page
GENERAL DESCRIPTION OF 2X100% 96V/125A
1 STE-DES-00028/20-21 2 1
SOLAR CHARGE CONTROLLER
GUARANTEED TECHNICAL PARTICULAR OF 2X100%
2 STE-GTP-00028/20-21 2 2
96V/125A SOLAR CHARGE CONTROLLER
3 CALCULATION FOR SCC, FCBC AND BATTERY STE/CAL-00028/20-21 2 3
GA DRAWING OF 2X100% 96V/125A SOLAR CHARGE
4 STE/GA/MC/SCC/SEP-00028/20-21 2 1
CONTROLLER
ELECTRICAL CIRCUIT DRAWING OF 2X100%
5 STE/ELECT/SCC/SEP-00028/20-21 2 2
96V/125A SOLAR CHARGE CONTROLLER
BILL OF MATERIAL FOR 2X100% 96V/125A SOLAR
6 STE/BOM/SCC/SEP-00028/20-21 2 1
CHARGE CONTROLLER
SPARE BOM FOR 2X100% 96V/125A SOLAR
7 STE/BOM/SP/SEP-00028/20-21 2 1
CHARGE CONTROLLER
CUSTOMER GAIL INDIA LIMITED

CONSULTANT MECON LIMITED
SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI PIPELINE
PROJECT
PROJECT.
TITLE SOLAR CHARGE CONTROLLER
QTY. AS PER P.O.
MANUFACTURER STATCON ENERGIAA PVT. LTD.
CUSTOMER : GAIL (INDIA)LTD.
DOC NO. : STE-DES-00028/20-21 REV. 2, DATE: 18-09-2020
GENERAL DESCRIPTION OF 96V/125A MPPT SOLAR CHARGE CONTROLLER

Solar Charge Controller is based on maximum power point tracker, maximum power point tracker is an
electronic DC to DC converter that optimizes the match between the solar array (PV panels), and the
battery bank. To put it simply, they convert a higher voltage DC output from solar panels and down to the
lower voltage needed to charge batteries. Maximum Power Point Tracking is electronic tracking - usually
digital. The charge controller looks at the output of the panels, and compares it to the battery voltage. It
then figures out what is the best power that the panel can put out to charge the battery. It takes this and
converts it to best voltage to get maximum AMPS into the battery.
SCC is consist two module of rating 96V/125mps. This MPPT Charger is designed to fulfill the requirement
of 96VNi-cd battery charging through PV Voltage.
SCC1 will be connected to battery bank1 and SCC2 will be connected to battery bank2. Similarly FCBC1 &
FCBC2 will be connected to Battery Bank 1 & Battery Bank 2 respectively. There will be a provision to
connect either of battery bank to any of battery charger or Solar charge controller through MCCB8. The
charger controllers will continuously monitoring the battery voltage &when battery gets deep discharge it
will boost charge the battery. SCC enclosure will also consist DC-DC converters which will converter 96V
into 24V & 48V and feed to DCDB.
System Working& Interlocking:
MPPT based Solar Charge Controllers converts PV power in to usable DC power for battery charging & load
requirements. The MPPT charger is buck type convertor such that MPPT Solar Charger Controller receives
DC input from PV array and converts it into DC power for battery charging and DC load supply.
SCC working is described below,
 Condition 1: When PV is available then PV power will be used to charge the respective batteries and
will supply the load. FCBC charges will remain off.
 Condition 2: When PV is partial then PV and battery both will supply the load.
 Condition 3: When PV is not available and battery will discharged upto 86.64volts then FCBC will
turn on automatically through pf contacts from SCC and supply power to load and charge the
respective batteries. When solar comes FCBC will turn off and SCC will start feeding load and charge
respective batteries.
 Condition 4: In case SCC1 and FCBC1 will fail then battery bank 1 can be connected to SCC2
manually through MCCB8.PV1 and PV2 can be connected to healthy Solar charge controller through
MCCB1.
DOC NO. : STE-GTP-00028/20-21 REV. 2, DATE: 18-09-2020
-----------------------------------------------------------------------------------------------------------------------------------------------------------
GUARANTEED TECHNICAL PARTICULARS OF 96V/125A SOLAR CHARGE CONTROLLER

S. No. PARAMETERS SPECIFICATIONS
PV Input
1.1 PV input Total 12KWp
1.2 Max open circuit voltage(Voc) 320V DC
1.3 MPPT Range 140-320V DC
1.4 Charge Controller Type MPPT
1.5 Peak Efficiency > 94%
Battery Side
2.1 Nominal Voltage 96V DC
2.2 Float Voltage 102.24 Volts (Adjustable)
2.3 Boost voltage 122.4 Volts (Adjustable)
2.4 Battery Low 86.4 Volts (Adjustable)
2.5 Battery Type Ni-Cd
2.6 Charging Modes Float, Boost
2.7 Current rating 125A (with 10-100% Adjustable)
Load Side
3.1 24 V Dual 24V, ±1%
3.2 48V Dual 48V, ±1%
Graphical user interface
Charger On/OFF, Charger Fail, Fault
PV Voltage, Current, PV KWH Cumulative, Battery Voltage/Battery
Current, Load Voltage, Load Current
3.3 LCD Display PV KWH Generated in last 30 Days, Monthly Generated KWH, Yearly
Generated KWH
Overload, Over temperature
Float, Boost, Battery Low, Fault
Protections
PV & Battery reverse polarity protection
Over-voltage both at input and output, Under-Voltage at Output
Over current both at input and output
4.1 Protections Over temperature, Over-Discharge, Short circuit protection on battery
side, Surge Protection at input and output
MCCB at PV, Battery and load
Emergency Stop
Communication
RS-485 via Modbus ( All the monitoring parameters and faults will be
5.1 RS-485
provided on RS-485) As per Annexure-1
5.2 PFC on Hard wire Array Fail, Controller Fail, PV U/V, Alarm PFC Battery Voltage @ 80.3V
Page 1 of 6
-----------------------------------------------------------------------------------------------------------------------------------------------------------
PV 1 Voltage , PV1 Current, PV 2 Voltage , PV2 Current

Battery 1 Voltage, Battery 1 Current, Battery 2 Voltage,
Battery 2 Current
5.3 24V Load 1 Voltage, 24V Load2 Voltage, 24V Load 1 Current,
24V Load2 Current
48V Load 1 Voltage, 48V Load2 Voltage, 48V Load 1 Current,
Transducers 48V Load2 Current
Environmental
6.1 Operating Temperature Range 0 to 50 Deg C
6.2 Humidity 0-90% Non condensing
Mechanical
7.1 Cooling Temperature Controlled, Fan forced cooling
7.2 Enclosure construction Powder Coated Sheet Metal
7.3 Sheet steel thickness 2.0 mm/1.6mm min (Load/Non-Load)
7.4 Enclosure IP-31 Suitable for indoor housing
7.5 Mounting Requirements Floor Mounted
Terminations
8.1 Solar Input Terminals Positive -2Nos., Negative -2Nos.
8.2 Battery Terminals Positive -2Nos., Negative -2Nos.
Output Parameters
9.1 Voltage Regulation ±2%, 10% to 100% load variation
>90% @ full load
9.2 Efficiency >75% @75% load
>50% @ 50% load
<2% RMS(Without battery)
9.3 Ripple
<1% RMS(With battery)
Indications & Alarms
10.1 Indications Battery low
10.2 Indications Float mode
10.3 Indications Boost mode
10.4 Indications SCC fail
10.5 Indications Battery reverse polarity
10.6 Alarm Alarm shall sound for 1 min. only with reset & Indication continue.
DC-DC Converter
Selector Switch
12.1 Selector Switch Local On/Off and Remote On/Off
SCC shall be interlocked with FCBC when battery low.
Page 2 of 6
-----------------------------------------------------------------------------------------------------------------------------------------------------------
Annexure-1
Modbus Register list for SCC-1
Baudrate=9600, salve id= set by display(default is 2), parity=none, data bit=8
Parameter Name Parameter Type ADDRESS SCALING UNIT
BATTERY VOLTAGE 16-bit signed int 40001 VALUE / 10 VOLT
BATTERY CURRENT 16-bit signed int 40002 VALUE / 10 AMP
PV VOLTAGE 16-bit signed int 40003 VALUE / 10 VOLT
PV CURRENT 16-bit signed int 40004 VALUE / 10 AMP
PV POWER 16-bit signed int 40005 VALUE / 1000 WATT
TODAY KWH 16-bit signed int 40006 VALUE / 1000 KWH
SYSTEM TEMP 16-bit signed int 400011 VALUE / 10 deg C
1=present,0=not N/A
PV_UNDERVOLT 16-bit signed int 40016 present
1=present,0=not N/A
SYSTEM _OFF 16-bit signed int 40017 present
/Float Charging 1=present,0=not N/A
BOOST_CHARGING 16-bit signed int 40018 present
1=present,0=not N/A
FAN_FAIL 16-bit signed int 40019 present
1=present,0=not N/A
SOLAR_OVERLOAD 16-bit signed int 40020 present
1=present,0=not N/A
SOLAR_OVERVOLT 16-bit signed int 40021 present
1=present,0=not N/A
BATTERY_OVERVOLT 16-bit signed int 40022 present
1=present,0=not N/A
BATTERY_UNDERVOLT 16-bit signed int 40023 present
SCC FAIL
Modbus Register list for 48V DC-1
Salve id=set by display(default is 11), BAUD RATE=9600, STOP BIT=1, PARITY=NONE,
DATA=8bit
- 16-bit signed int 40001 - -
48V DC VOLTAGE 16-bit signed int 40002 VALUE / 10 VOLT
48V DC CURRENT 16-bit signed int 40003 VALUE / 10 AMP
Page 3 of 6
-----------------------------------------------------------------------------------------------------------------------------------------------------------


Salve id= set by display(default is 12), BAUD RATE=9600, STOP BIT=1, PARITY=NONE,
DATA=8bit
Potential free Contact for these conditions shall also be provided-
40004 -
1.0 FCBC ON (FCBC-1)16-bit signed int -
-
-
2.0 AC Power availability 16-bit
(R,Y,signed
B) int 40005 - -
-
3.0 Battery Low 16-bit signed int 40006 - -
a) Grid Supply of individual phases
b) I/P Current (R,Y,B)
c) I/P Voltage (R,Y,B) Modbus Register list for SCC-2
Baudrate=9600, salve id= set by display(default is 3), parity=none, data bit=8
Parameter Name Parameter Type ADDRESS SCALING UNIT
BATTERY VOLTAGE 16-bit signed int 40001 VALUE / 10 VOLT
BATTERY CURRENT 16-bit signed int 40002 VALUE / 10 AMP
PV VOLTAGE 16-bit signed int 40003 VALUE / 10 VOLT
PV CURRENT 16-bit signed int 40004 VALUE / 10 AMP
PV POWER 16-bit signed int 40005 VALUE / 1000 WATT
TODAY KWH 16-bit signed int 40006 VALUE / 1000 KWH
SYSTEM TEMP 16-bit signed int 400011 VALUE / 10 deg C
N/A
PV_UNDERVOLT 16-bit signed int 40016 1=present,0=not present
N/A
SYSTEM _OFF 16-bit signed int 40017 1=present,0=not present
N/A
BOOST_CHARGING /Float Charging
16-bit signed int 40018 1=present,0=not present
N/A
FAN_FAIL 16-bit signed int 40019 1=present,0=not present
Page 4 of 6
-----------------------------------------------------------------------------------------------------------------------------------------------------------
N/A
SOLAR_OVERLOAD 16-bit signed int 40020 1=present,0=not present
N/A
SOLAR_OVERVOLT 16-bit signed int 40021 1=present,0=not present
N/A
BATTERY_OVERVOLT 16-bit signed int 40022 1=present,0=not present
N/A
BATTERY_UNDERVOLT 16-bit signed int 40023 1=present,0=not present
SCC FAIL
Salve id= set by display(default is 13), BAUD RATE=9600, STOP BIT=1, PARITY=NONE, DATA=8bit

Salve id= set by display(default is 14), BAUD RATE=9600, STOP BIT=1, PARITY=NONE, DATA=8bit
Potential free Contact for these conditions shall also be provided-
1.0 FCBC ON (FCBC-1)
2.0 AC Power availability (R,Y, B)
3.0 Battery Low
a) Grid Supply of individual phases
b) I/P Current (R,Y,B)
c) I/P Voltage (R,Y,B) Page 5 of 6
-----------------------------------------------------------------------------------------------------------------------------------------------------------
GTP of DC-DC CONVERTER
1.1 Design Ambient temp. 45°C

1.2 Relative humidity 95 % (Max.)
1.3 Altitude/Environment less than 1000 M above MSL/Humid
and corrosive
Parameters:-
2.1 Input Voltage Range 80-125V DC
2.2 Output Voltage 48V DC
24V DC
2.3 Output current 48V/10A
24V/30A
2.4 Output voltage regulation <1% at Module level
2.5 Peak to peak ripple <500mV
2.6 Efficiency
(at100%load) ≥ 80% at Nominal I/P Supply and
Rated Load on Module level *
2.7 Di-electric levels 1KV
48V DCDB Shall have two Bus-Bar and One ref bus bar (-) 48V-0V- (+)48V
Total Converter modules for 48V System shall be 4 in each SCC, 2 for +48V
Power supply and 2 for -48V Power supply.
Page 6 of 6
System Sizing Calculations
S.No. Description Formulae Value Unit
A. Load Details
Daily Load Consumption(24V+48V) Load x 24 Hrs 19200 WHr/Day
Daily Load Consumption(24V+48V) 19.2 KWHr/Day
B. Battery Sizing
Backup Time 3 Days
Battery Bank Voltage 96 V
De-rating factors
Aging Factor 80% 0.8
DOD(Depth of Discharge) 70% 0.7
DC-DC converter efficiency 80% 0.8
Battery AH efficiency 80% 0.8
(Daily Load consumption KWr x Back up time) / (Aging

Battery KWhr 161 KWHr
Factor x DOD x Battery efficiency x DC-DC efficiency)
Total Battery AH roundup(Battery KWhr x 1000 / Battery Voltage) 1674 AH
Selected Battery Bank (2x50%) roundup( Total Battery AH / 2) 850 AH
C. PV Sizing
Avg Solar Insolation 5.2 KWh/sqm/day
Daily Load Consumption(24V+48V) 19.2 KWh/Day
Extra WHr considered for recharging 20% 23.04 KWh/Day
De-rating Factors
PV losses( Module Deterioration, Dust, Cable
Resistance, Array Wiring, Panel Orientation, Temp Rise 30% 1.3
& Charge Controller eff.)
Ageing Factor 80% 0.8
Battery Efficiency 80% 0.8
Page 1 of 3
(Total KWh X PV losses)/(Ageing Factor x Battery efficiency x
Total PV KWp calculated 10.59 KWp
Avg solar insolation per day x DC-DC Converter efficiency)
Total PV KWp Selected roundup(Total PV KWp calculated) 10.8 KWp
D. Module Parameters
Nominal Output Power 300 Wp
Voltage at Pmax, Vmp 36.50 Volts
Current at Pmax, Imp 8.22 Amps
Open Circuit Voltage Voc 45.00 Volts
Short Circuit Current 8.65 Amps
Total No. of Modules PV Capacity / Module Power 36.00 Nos.

Roundoff(No. of Modules) 36 Nos.
PV Modules in MPPT1 No. of Modules / 2 18 Nos.
String Configuration-1 (MPPT1)

Total No. Of Modules 18 Nos.
No. Of Modules in series 6 Nos.
Total No. Of strings 3 Nos.
String Vmp 219 Volts
String Voc 270 Volts

String Vmp 219 Volts
String Voc 270 Volts
Page 2 of 3
E. Array Junction Box 5 Input & 1 Output 2 Nos.
F. Solar Charge Controller (SCC) 2x100%

Rated Capacity of SCC 11 Kwp
PV Input Voltage Range Vmp 140-250 Volts
PV Input Current at Vmp min 78.57142857 Amps
PV Output current at 96V 115 Amps
Design Margin considering 10% 125 Amps
Output Rating of Solar Charge Controller 125 Amps
G. Float Cum Boost Charger (FCBC) 2x100%

Battery Charging Current at C10 rate 170 Amps
Load Current at 96V Output load / (96V x DC-DC Conv eff.) 10 Amps
Rating of FCBC Load current + 0.1 x AH rating of total battery bank 180 Amps
Page 3 of 3
This drawing and design is the property of STATCON ENERGIAA PVT. LTD. It should not be copied or communicated to any person without the written approval ofthe proprietors.
FRONT PANEL CONTROL & INDICATION
1
----------flBQQr---------~~
ARRAY-1 ARRAY-2
D11,---1- - - - - - - - , 1 D
1
DISPLAY KEYPAD PARAMETER DISPLAY KEYPAD PARAMETER
SOLAR CHARGE CON1ROU.ER 16VM25A
ARRAY-1 ARRAY-2 PV VOLTAGE PV VOLTAGE
~~~~
0 PVCURRENT PVCURRENT
BATTERY VOLTAGE BATTERY VOLTAGE
~ ~ ~ ~ BATTERY CURRENT BATTERY CURRENT

VSS1 ASS1 VSS2 ASS2 LOAD VOLTAGE LOAD VOLTAGE
LOAD CURRENT LOAD CURRENT
LOADK.W. LOADK.W.
V1 SCC-1 DC VOLMETER V2 SCC-11 DC VOLMETER
A1 SCC-1 DC AMMETER A2 SCC-11 DC AMMETER
VSS1 VOLMETER SELECTOR SWITCH VSS2 VOLMETER SELECTOR SWITCH
SCC-1 PVVOLTAGE SCC-11 PVVOLTAGE
SCC-1 BATT. VOLTAGE SCC-11 BATT. VOLTAGE
~1© ~ 1 ASS1 AMMETER SELECTOR SWITCH ASS2 AMMETER SELECTOR SWITCH
SW2 SW3
SCC-1 PV CURRENT SCC-11 PV CURRENT
0 [ 1875 SW2
SCC-1 BATT. CURRENT
SELECTOR SWITCH SW3
SCC-11 BATT. CURRENT
SELECTOR SWITCH
1. LOCAL ON/OFF 1. LOCAL ON/OFF
111111111111 SW5
AH-1
2. REMOTE ON/OFF
LOCAL ON/OFF
BATTERY AH METER
SW6
AH-2
2. REMOTE ON/OFF
LOCAL ON/OFF
BATTERY AH METER
BATTERY BATTERY
CHARGING/ CHARGING/
111111111111
DIS-CHARGING AH DIS-CHARGING AH
=r=' =r=' =r=' =r=' =r=' Pb I EMERGENCYSTOP

I I I I I
I I I I I
I I I I I
I I I I I
I I I I I
111111111111 0
I
c=h
I
c=h
I
c=h c=h
I I
c=h
NOTE:-
1. Panel frame is fabricated out of 2mm CRCA sheet. While door and side covers shall be 1.6mm thick.
J SIDE VIEW
[ 2. Panel is painted with colour shade RAL 7032.
3. All cable entry are from bottom front side through removal gland plate.
FRONT VIEW(CLOSED DOOR) EARTHING BUSBAR 4. All dimensions are in mm with± 10mm tolerance.
(FULL LENGTH) 5. Front and rear door are hinge type, while LHS, RHS, & Top cover shall be bolted type.
FOUNDATION CHANNEL 6. Degree of protection is IP-31.
7. Doors and side covers is fitted with Rubber gasket.
8. All louvers are backed up by wire mesh. The number of louvers is indicative and for reference only.
9. Insulation of all circuit except low voltage electronic circuit is with stand test voltage of 2KV AC for 1 min.
10. Minimum space of 800mm is left at front and rear side of panel for maintenance purpuse.
11. lifting hooks are provided on top of the panels on diagonically opposite corners.
12. The panel layout is tentative only may be changed during detail engg.
13. Earthing busbar should be 25x3mm Copper (Full length).
14. Selector switch shall be mounted front on the panel for Local on/off and Remote on/off.
SHEET-1/2
REV. DATE DRAWN CHKD. APPD. PO. NO. GAIUNOIDA/C&P/PROJ/BGPUSOLAR/19.{127/123
perforted sheet hole opening CUSTOMER

0 25-05-2020 RAVIKANT GAIL (INDIA) LIMITED
should be 2.5mm
1 30-07-2020 RAVIKANT USER
Mounting holes suitable

2 18-09-2020 RAVIKANT
~- CONSULTANT MECON LIMITED
for 12mm bolts. SUPPLIER STATCON ENERGIAA PVT. LTD.

BOTTOM VIEW PROJECT PROJECT.
GA DRAWING OF 2X100% 96V/125A SOLAR CHARGE

TITLE CONTROLLER
DRG.NO. STE/GA/MC/SCC-00028/20-21 ISSUE: 1

Doc. No.IRev No.: STEIENGIFOB (Rev-1)
Rev Date: 08-12-2016 Approvld fcmnat
NTS: Manufactured By: STATCON ENERGIAA PVT. LTD.
A B C D E
900.00 900.00
1800.00
1875.00 NOTE:- The internal layout is tentative only and may
be change during detail engineering.Position of internal
components are subject to change without notice for
suitable modification.
75.00
FRONT VIEW (OPEN DOOR) REAR VIEW (OPEN DOOR)
SHEET-2/2
REV. DATE DRAWN CHKD. APPD. PO NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123

1 1
INTERNAL DRG. OF 2X100% 96V/125A SOLAR

TITLE CHARGE CONTROLLER
DRG.NO. STE/GA/MC/INT-00028/20-21 ISSUE : 1
There could be minor changes in GA Drg. during actual manufacturing of unit. The same will be shown in as-built Drg.
Rev Date : 08-12-2016
A B C D E
A B C D E
T his d rawing and d e s ig n is the property of STATCON ENERGIAA PVT. LTD. It should not be coppied or communicated to any person without the written approval of the proprietors.
VSS1: POSITION BATT. AUX.

SUPPLY
CIRCUIT DIAGRAM OF 96V/125A SOLAR CHARGE CONTROLLER-I
1-SCC I/P-1 VOLTAGE
2-SCC O/P-1 VOLTAGE 1
2
V1 1
2
VSS1
BATT. AUX.
SUPPLY
CC3A
NO. 5790V1 1
1 2 3 4 2
A1 1
25
26
4 2 4
CC11A
ASS1
024 RL3
ASS1: POSITION
1-SCC I/P-1 CURRENT
CC11A1
CC5A
2-SCC O/P-1 CURRENT NO. 5790V1
L1
1 2 3 4
MPPT MODULE-I FROM DC-DC
29
30
CONVERTER-I
HS1A CC4A SHEET-2/5
+ (VE) MCCB2 HS1A
3 NO. 5790V1
1 24
RL5
1 2 3 4
T1
C1 Q1A
27
28
DIODE-DIODE
CC15A
SEPL160
MODULED1A BROWN
4
CC13A
5
RL4
WHITE
CC1A
L1 HS2A MCCB4 + (VE)
6 7
C2E1A
9
SPD1
T5
250V DC
K1A
K2A
K3A D2A
M
17
AY-1 6
R1A BATTERY-I
SPD3
K5A K6A 96V
7
R2A
SH1A SH6A SH2A SH3A
T2
2 4 E2 40 8 15 16 T6
- (VE) - (VE)
BROWN
- (VE)
WHITE
RED
BLACK RL1
CARD SEPL104 T11 FROM
CN4 CC28A FCBC-I
E G C OUTPUT
GND
COM
CN2
+24V
CN6
NC
TERMINAL
+20V
+20V
NO
T12 (AUX. SUPPLY
0V
0V
SEPL167 CC3 + (VE) FOR CTD &
PULSE
GND
VTD)
3 CN1 CN3 CN5 3
-VE +VE
RED
YELLOW
CN1
TO SCC-II CARD
TO SCADA
FROM BATTERY COUPLER SPCL84V3
NTC (CTD & VTD
SYTEM
AUX. SUPPLY) MCCB6 CC18A
64 CN1 +485
SHEET-3/5
1 2 3
PFC FOR FCBC-I 65 CN2 FROM

CN7
1 2 3
1 2 3
-485
CN9
INTERFACE CARD (SEPL-90) FCBC-I
66 GND CARD
SPCL-563 CTD-2A VTD-2A
2 1
CC6A RL2A
CN3
CN1
CN10
CN6 CN3
CC9A 45 47
1 2 3 4 8 7 6 5 4 3 2 1 1 2 3 4
O/P O/P
4-20mA 4-20mA
Yellow 0.5mm
Black 0.5mm
Red 0.5mm
Red 0.5mm
BI-DIRECTIONAL
8 7 6 5 1 2 3 4 2 SPCL CN2 -12V
8 7 6 5 4 3 2 1
CN10 CARD 148V4A
1 2 3 4
CN9 CARD FROM BATTERY GND
U8 CC7A -12V SPCL-148V4A
1
SEPL-3
-12V SPCL-148V4A 1 1
PS-1 AH METER 1
BATT.+VE
BATT.-VE
1 1 2 2 (CTD & VTD

PV+VE
SH. SIGNAL
+(Ve ) +12V
PV-VE
CN2
CN1
CN2
2 2 2
CN1
3
CN7
+12V 3 3
3
3 3 CC10B AUX. SUPPLY) CN1 GND
CC10A
CN2
CN1 CN8 -(Ve ) A- A+ -12V +12V V- V+

4 CN5
+12V
1 2 3 4 5 6 7 8 1 2 3
21
22
3 -VE +VE VTD-2A CTD-2A
-VE +VE -VE +VE
71 57 59
72
O/P O/P
4-20mA
FAN3A 4-20mA
FAN1A FAN2A
9
40 20
9
NC
NO +12V PS-1
2 COM 2
RL3A
NC
NO
COM
FROM BATTERY
AUX. SUPPLY)
LCD DISPLAY
(CTD & VTD
CTD-1A
& KEYPAD
(SEPL 15V3)
CN7
CC8A
43
VTD-1A
O/P
4-20mA
Pb1 SW2 1 SW5
41 74
(Emergency switch) 76 77 GND-PS1
75 A 73
O/P 2 A REMOTE
4-20mA
TO SCC-II
COUPLER
MCCB1
SHEET-3/5
NOTE:-
1. All electronic circuit wiring done by using 0.5 mm sq. PVC wire.
2. All control and external alarm circuit wiring done by 1.5mm sq. of 660V grade. PVC wire. SHEET-1/5
3. CC is circuit code of a card, CN is connector number.
4. Power wiring is used 2.5mm Sq. (min.) PVC insulated copper wire 650V grade. REV. DATE DRAWN CHKD. APPD. P.O. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
5. Metering & Indication : Parameters provided as per below
1
1
LCD Dispaly : Chager On/Off, Charger Fail, fault, PV Volatage, Current, PV KWH Cumulative,
Battery Voltage/ Battery Current, PV Monthly KWH, PV Yaerly KWH, Overload, Over temperature 1 30-07-20 RAVIKANT USER -
Battery AH Meter : Battery Charging/ Discharging AH 2 18-09-20 RAVIKANT CONSULTANT MECON LIMITED
Alarms & Indications : Battery Deep-discharge, SCC Fault, Earth Fault, Battery Charging, Battery Full, Battery Float/ Bosst STATCON ENERGIAA PVT. LTD.
SUPPLIER
4-20mA Transducers : Battery Voltage, Solar Array Current, Solar Array Voltage, Battery Current, Load Current, Load Voltage SOLAR POWER SYSTEM PACKAGE FOR BARAUNI
PF Contact : Earth Fault
TITLE CIRCUIT DIAGRAM OF 96V/125A SOLAR
CHARGE CONTROLLER -I
DRG.NO. STE/ELECT/SCC/SEP-00028/20-21 ISSUE : 1
Doc. No./Rev No. : STE/ENG/F07 (Rev-1) Manufactured By:
A B C D E
A B C D E
CIRCUIT DIAGRAM OF 48V/5A & 24V/10 DC-DC CONVERTER-I

FROM BATTERY
BLACK
MCCB4 I/P
RED
CN1
1
2
3
TO Kwh RS485 (-)VE SPCL
Meter -2 RS485 (+)VE 148V4A
4 CC20A 4
CN2
GND
+12V
-12V
1
2
3
GND
+12V
MCB1
51
52
53
54
55
56
57
DC- DC
O/P
FROM
I/P
+12V IN
CONVERTER-1
AMP+
SCC-I
AMP-
485+
GND
48V/5A
485-
PV-
SHEET-1/5 SH4A SH7A -Ve
PV+
-12V IN
M1A 12 012
T13
TO DCDB KWh
R3A
48V METER-1
13 CC24A
T14
+Ve
DC- DC
CONVERTER-2 FROM
48V/5A BATTERY
MCCB4 I/P
M2A VTD-3A CTD-3B
RS485 (-)VE
BLACK
49 51
RED
RS485 (+)VE
O/P O/P TO Kwh
GND
+12V
Meter -3
-12V
4-20mA 4-20mA
CN1
1
2
3
3 3
FROM BATTERY SPCL
51
52
53
54
55
56
57
(CTD & VTD 148V4A
AUX. SUPPLY)
DC- DC CC21A
CN2
CONVERTER-1
GND
PV+
485+
PV-
1
2
3
AMP+
-12V IN
+12V IN
485-
AMP-
24V/10A
+12V
GND
M3A
KWh
DC- DC METER-2
CONVERTER-2 CC25A
24V/10A
M4A
SH5A
18
SH8A -Ve
018 T15
DC- DC
TO DCDB
R4A
CONVERTER-3
24V/10A 24V
M5A 19 T16
+Ve T15
DC- DC
CONVERTER-4
24V/10A
CTD-4A
M6A VTD-4A
2 2
53 55
O/P O/P
4-20mA 4-20mA
FROM BATTERY
(CTD & VTD
AUX. SUPPLY)
SHEET-2/5
1 30-07-20 RAVIKANT USER -

1 1


A B C D E
A B C D E
CC3B
NO. 5790V1
1 2 3 4
CIRCUIT DIAGRAM OF 96V/125A SOLAR CHARGE CONTROLLER-II
026
0024 RL6 025
FROM SCC-I
COUPLER
CC11B
SHEET-1/5
SW3 1
CC11B1
076 SW6 077 GND-PS2
074 B
075
2 073 B REMOTE
4 MPPT MODULE-II 4
NC
NO +12V PS-2
COM
RL3B
NC
NO
COM
MCCB1
09
072
FROM DC-DC CC5B
CC4B CONVERTER-II SHEET-4/5 NO. 5790V1
HS1B NO. 5790V1 1 2 3 4
MCCB3 HS1B
+ (VE) 03 1 2 3 4
01 024
029
030
T3
027
028
C1 Q2
DIODE-DIODE
RL8
MODULE BROWN
SEPL-160
4
RL7
D1B
CC13B
5
CC15B
WHITE
C2E1A
CC1B
HS2B MCCB5 + (VE)
L2
140-250V DC C2B 06 07 09 T7
K1A
SPD2
K2A
FROM K4A D2B
ARRAY-II
017
R1B
SPD4
6
K6B BATTERY -II
7 K5B 96V
R2B
04 SH1B SH6B SH2B SH3B
015
02 E2 040 08 016
T4 T8
- (VE) - (VE)
BROWN
RED
WHITE
CARD SEPL104 - (VE)
3
BLACK T9 FROM RL2 3
CN4 CC28B FCBC-II

E G C
MCCB6
OUTPUT
COM
GND
+24V
CN2 CN6
NC
+20V
NO
+20V
TERMINAL
0V
0V
T10 (AUX. SUPPLY
SEPL167 CC3 FOR CTD &
PULSE
+ (VE)
GND
VTD)
CN1 CN3 CN5
RED
YELLOW
NTC TO SCADA
SYTEM
064
FROM BATTERY
(CTD & VTD
FROM SCC-I
CN1
COUPLER
1 2 3
PFC FOR FCBC-II -VE +VE

CN7
CN2
065 +485 AUX. SUPPLY)
1 2 3
1 2 3
CN9
INTERFACE CARD (SEPL-90) -485 CARD
066 GND SPCL-563 SHEET-1/5
CC6B CN1 RL2B CTD-2B VTD-2B CN1
CN3
CC9B FROM CARD
CN10 CN6 CN3
045 FCBC-II
1 2 3 4 8 7 6 5 4 3 2 1 1 2 3 4 047 SPCL84V3
O/P O/P CC18B
Yellow 0.5mm
Black 0.5mm
Red 0.5mm
Red 0.5mm
4-20mA 4-20mA
8 7 6 5
BI-DIRECTIONAL
8 7 6 5 4 3 2 1 1
CN10
2 3 4
2 SPCL CN2 -12V
1 2 3 4
CN9 CARD
U8 CC7B -12V SPCL-148V4A CARD
148V4A GND
SEPL-3
BATT.+VE
1
BATT.-VE
1 1
+(Ve ) -12V SPCL-148V4A PS-2 AH METER 2
SH. SIGNAL
2
PV+VE
2 2
PV-VE
CN1
+12V
CN2
CN7 -(Ve ) 1 1
3 3
3
CN1 CN8 +12V 2 2
3 CN1 GND
CN2
CN2
CN1
4 CN5 3 3
1 2 3 4 5 6 7 8 1 2 3 CC10C CC10D FROM BATTERY A- A+ -12V +12V V- V+
021 (CTD & VTD
+12V
AUX. SUPPLY)
071 022
072 -VE +VE -VE +VE
-VE +VE
040 VTD-5B CTD-5B

2 2
057 059
FAN1B FAN2B
FAN3B
O/P O/P
040 020 4-20mA 4-20mA
FROM BATTERY LCD DISPLAY

(CTD & VTD CTD-1B & KEYPAD
AUX. SUPPLY) (SEPL 15V3)
CN7
043 CC8B
VTD-1B O/P
4-20mA
VSS2: POSITION BATT. AUX.
041 SUPPLY
1-SCC I/P-2 VOLTAGE
O/P 2-SCC O/P-2 VOLTAGE
4-20mA
1
2
V2 1
2
VSS2
BATT. AUX.
SUPPLY
1
2
A2 1
2
SHEET-3/5
ASS2
NOTE:- ASS2: POSITION REV. DATE DRAWN CHKD. APPD. P.O. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
1. All electronic circuit wiring done by using 0.5 mm sq. PVC wire. 1-SCC I/P-2 CURRENT
2-SCC O/P-2 CURRENT 0 25-05-20 RAVIKANT CUSTOMER GAIL (INDIA) LIMITED
1
2. All control and external alarm circuit wiring done by 1.5mm sq. of 660V grade. PVC wire. 1
3. CC is circuit code of a card, CN is connector number. 1 30-07-20 RAVIKANT USER -

4. Power wiring is used 2.5mm Sq. (min.) PVC insulated copper wire 650V grade.
5. Metering & Indication : Parameters provided as per below 2 18-09-20 RAVIKANT CONSULTANT MECON LIMITED
LCD Dispaly : Chager On/Off, Charger Fail, fault, PV Volatage, Current, PV KWH Cumulative, SUPPLIER STATCON ENERGIAA PVT. LTD.
Battery Voltage/ Battery Current, PV Monthly KWH, PV Yaerly KWH, Overload, Over temperature SOLAR POWER SYSTEM PACKAGE FOR BARAUNI
Battery AH Meter : Battery Charging/ Discharging AH
Alarms & Indications : Battery Deep-discharge, SCC Fault, Earth Fault, Battery Charging, Battery Full, Battery Float/ Bosst TITLE CHARGE CONTROLLER -II
4-20mA Transducers : Battery Voltage, Solar Array Current, Solar Array Voltage, Battery Current, Load Current, Load Voltage DRG.NO. STE/ELECT/SCC/SEP-00028/20-21 ISSUE : 1
PF Contact : Earth Fault
A B C D E
A B C D E
CIRCUIT DIAGRAM OF 48V/5A & 24V/10 DC-DC CONVERTER-II FROM BATTERY
BLACK
MCCB5 I/P
RED
CN1
1
2
3
TO Kwh RS485 (-)VE SPCL
Meter -4 RS485 (+)VE 148V4A
4 CC20B 4
CN2
GND
+12V
-12V
1
2
3
GND
+12V
MCB2
51
52
53
54
55
56
57
DC- DC
O/P
FROM
I/P
+12V IN
CONVERTER-1
AMP+
AMP-
SCC-II
485+
GND
48V/5A
485-
PV-
SHEET-3/5 SH4B SH7B -Ve
PV+
-12V IN
M1B 012 0012
T17
TO DCDB KWh
R3B
48V METER-3
013 CC24B
T18
+Ve
DC- DC
CONVERTER-2 FROM
48V/5A BATTERY
MCCB5 I/P
M2B VTD-3A CTD-3B
BLACK
RS485 (-)VE
RED
049 051
RS485 (+)VE
O/P O/P TO RS485
GND
+12V
-12V
4-20mA 4-20mA TERMINAL
CN1
1
2
3
3 3
FROM BATTERY SPCL
51
52
53
54
55
56
57
(CTD & VTD 148V4A
AUX. SUPPLY)
DC- DC CC21B
CN2
CONVERTER-1
GND
PV+
485+
PV-
1
2
3
AMP+
+12V IN
-12V IN
485-
AMP-
24V/10A
GND
+12V
M3B
KWh
DC- DC METER-4
CONVERTER-2 CC25B
24V/10A
M4B
SH5B
018
SH8B -Ve
0018 T19
DC- DC
TO DCDB
R4B
CONVERTER-3
24V/10A 24V
M5B 019 T20
+Ve
DC- DC
CONVERTER-4
24V/10A
CTD-4B
M6B VTD-4B
2 2
053 055
O/P O/P
4-20mA 4-20mA
FROM BATTERY
(CTD & VTD
AUX. SUPPLY)
SHEET-4/5

1 1


A B C D E
A B C D E
COMMON TERMINAL DETAILS OF 2 x 96V/125A SOLAR CHARGE CONTROLLER

ARRAY-I ARRAY-II
RATED FOR 240VAC/5A RATED FOR 240VAC/5A
OR 28VDC/5A OR 28VDC/5A
REMOTE TERMINALS (PFC) REMOTE TERMINALS (PFC)
4 1TS1 2TS1 4
35 035
COMM. COMM.
X1 X1
RL1 RL2
36 GROUND FAULT 036 GROUND FAULT
NO TERMINAL-I NO TERMINAL-II
X2 X2
37 037
NC NC
X3 X3
58 058
RL3 59 X4 PFC FOR PV U/V-I RL6
059 X4 PFC FOR PV
U/V-II
60 X5 060 X5
RL4 61 X6 PFC FOR CONTROLLER RL7 061X6 PFC FOR CONTROLLER
FAIL FAIL
62 X7 062
X7 48V 24V 48V 24V
DCDB DCDB DCDB DCDB
RL5 63 X8 PFC FOR BATT. LOW RL8 X8 PFC FOR BATT. LOW TS3
VOLTAGE 063 VOLTAGE CARD
Kwh Kwh Kwh Kwh CARD
SEPL90 SEPL90 + RS485 + RS 485
38 X9
X9
CC6A Meter-1 Meter-2 Meter-3 Meter-4 CC6B X22
3
038 - RS485
3
RL2A 39 X10 PFC FOR SOLAR ARRAY RL2B X10 PFC FOR SOLAR ARRAY - RS485 +RS485 - RS485
- RS 485
FAIL-I 039 FAIL-II X23
X11 X11 + RS485 - RS485 + RS485
GND
X24
TRANSDUCERS FOR ARRAY-I TRANSDUCERS FOR ARRAY-II

1TS2 2TS2
41 VTD-1A PV I/P -I VOLTAGE 041 VTD-1B PV I/P -II VOLTAGE
X12 X12
43 CTD-1A PV I/P -I CURRENT 043 CTD-1B PV I/P -II CURRENT
X13 X13
45 VTD-2A BATTERY -I VOLTAGE 045 VTD-2B BATTERY -II VOLTAGE
X14 X14
47 CTD-2A BATTERY -I CURRENT 047 CTD-2B BATTERY -II CURRENT
X15 X15
49 VTD-3A 48V LOAD -I VOLTAGE 049 VTD-3B X1648V LOAD -II VOLTAGE
X16
48V LOAD -I CURRENT 051 CTD-3B X1748V LOAD -II CURRENT
51 CTD-3A X17
53 VTD-4A 24V LOAD -I VOLTAGE 053 VTD-4B 24V LOAD -II VOLTAGE
2
X18 X18 2
55 CTD-4A 24V LOAD -I CURRENT 055 CTD-4B 24V LOAD -II CURRENT
X19 X19
57 VTD-5A PV O/P -I VOLTAGE 057 VTD-5B PV O/P -II VOLTAGE
X20 X20
59 CTD-5A PV O/P -I CURRENT 059 CTD-5B PV O/P -II CURRENT
X21 X21
SHEET-5/5


1
SUPPLIER STATCON ENERGIAA PVT. LTD. 1

TITLE CHARGE CONTROLLER -II
A B C D E

Rev. Date: 05/02/2018
TITLE : SOLAR CHARGE CONTROLER 96V/125A
DOC. NO. : STE/BOM/SCC/SEP-00028/20-21
Sr
Item Description Make Qty UoM
No
1 MCCB 125A,3P SCHNEIDER/C&S/ABB/L&T 3 No's
2 MCB 63A,2P SCHNEIDER/C&S/ABB/L&T 2 No's
3 MCCB 160A,3P SCHNEIDER/C&S/ABB/L&T 3 No's
HIRECT/SEMIKRONS/RUTTONHA
4 DIODE DIODE MODULE 160A, 1200V 2 No's
HR/DIOTECH
5 DIODE 150A, 400V HR/RIR/SEMICRON/DIOTECH 2 No's
6 DC-DC CONVERTER 48V/5A STATCON ENERGIAA 4 No's
7 DC-DC CONVERTER 24V/10A STATCON ENERGIAA 8 No's
8 PG CAP. 10000MF/250V ALCON/RESCON/KENDEIL 4 No's
9 PG CAP. 4700MF/450V ALCON/RESCON/KENDEIL 4 No's
10 IGBT 300A, 600V SEMIKRON/MITSUBISHI/INFINEON 2 No's
11 MPPT CHOKE 150A STATCON ENERGIAA 2 No's
12 SHUNT 150A/75MV NIKITA/UBAH/AE 6 No's
13 SURGE PROTECTION DEVICE MERSEN/CITEL/PHOENIX 4 No's
14 DISPLAY CARD STATCON ENERGIAA 2 No's
15 AH METER STATCON ENERGIAA 2 No's
16 INTERFACE CARD STATCON ENERGIAA 2 No's
17 CONTROL CARD STATCON ENERGIAA 2 No's
18 RELAY 5A, 1C/O, 12V PLA 4 No's
19 RELAY 5A, 3C/O, 110V PLA 6 No's
20 W/W/R 220E, 25W, ± 10% STEAD 2 No's
21 FAN 24V DC, 4" SUNON 4 No's
22 SHEET METAL ENCLOSURE STD 1 No's
23 HEAT SINK 130 STATCON ENERGIAA 2 No's
24 HEAT SINK 126 STATCON ENERGIAA 2 No's
25 DC CURRENT TRANSDUCERS 4-20MA AUTONIX / RISHABH 10 No's
26 DC VOLTAGE TRANSDUCERS 4-20MA AUTONIX / RISHABH 10 No's
27 DC VOLTMETER ESSEN DENKI/ RISHABH 2 No's
28 DC AMMETER ESSEN DENKI/ RISHABH 2 No's
1/2
SPARE Rev. No.: 03
Rev. Date: 05/02/2019
TITLE : SPARE BOM FOR SOLAR CHARGE CONTROLLER
Rating : SPARE FOR 96V/125A SOLAR CHARGE CONTROLER
DOC. No : STE/BOM/SP/SEP-00028/20-21
S.No Description Unit Qty Ckt. Code
1 MCCB 125A,3P NOS 1 SCHNEIDER/C&S/ABB/L&T
2 MCCB 160A,3P NOS 1 SCHNEIDER/C&S/ABB/L&T
3 MCB 63A 2P NOS 1 SCHNEIDER/C&S/ABB/L&T
4 MCB 63A,2P NOS 1 SCHNEIDER/C&S/ABB/L&T
7 MCB 6A 2P NOS 1 SCHNEIDER/C&S/ABB/L&T
9 CARD SEPL90 NOS 1 STATCON ENERGIAA
10 CARD SPCL580 (MODBUS INTERFACING) NOS 1 STATCON ENERGIAA
11 CARD SEPL167 FOR MPPT DRIVER NOS 1 STATCON ENERGIAA
12 CARD SEPL160 (SINGLE IGBT) NOS 1 STATCON ENERGIAA
13 CARD SEPL3 (SOLAR CHARGE CONTROLLER) NOS 1 STATCON ENERGIAA
14 CARD SEPL15V3 NOS 1 STATCON ENERGIAA
15 CARD SPCL563 FOR SOLAR CHARGE CONTROLLER NOS 1 STATCON ENERGIAA
16 CARD SPCL148V4A (110V : ±12V) # STATCON $ SPCL-148V4A NOS 1 STATCON ENERGIAA
17 CARD AH METER NOS 1 STATCON ENERGIAA
18 CARD SPCL284V7 (12-28V/10A) NOS 1 STATCON ENERGIAA
CARD SPCL475V2 (12-28V/5A) OVERVOLTAGE SHUTDOWN
19 NOS 1 STATCON ENERGIAA
CARD FOR DC-DC CONVERTER
20 CARD SPCL284V7 (48-60V/5A) NOS 1 STATCON ENERGIAA
CARD SPCL475V2 (40-80V) OVERVOLTAGE SHUTDOWN CARD
FOR DC-DC CONVERTER
22 CARD 5790V1 NOS 1 STATCON ENERGIAA
23 CARD SPCL84V3 NOS 1 STATCON ENERGIAA
24 CARD KWH METER (RS-485 COMM.) NOS 1 STATCON ENERGIAA
CARD SPCL236 (RES 1K2/2W - 6NO.; 220V DROP RESISTANCE
CARD)
26 CARD SPCL236 (RES 2K2, 2W -6NOS) # STATCON $ SPCL-236 NOS 1 STATCON ENERGIAA
27 IGBT 300A, 600V NOS 1 SEMIKRON/MITSUBISHI/INFINEON
28 RELAY 5A, 1C/O, 12V NOS 1 PLA
32 TOGGLE SWITCH 6A/1P/ON OFF NOS 1 GILLARD/KAYCEE
33 AC SWITCH CAM 10A, 1 POLE, 2 WAY NO-OFF NOS 1 SWITRON/KAYCEE/SALZER
34 PUSH BUTTON ELEMENT NC FOR 22.5MM NOS 1 GILLARD/KAYCEE/TEKNIC/VAISHNO
35 PUSH BUTTON EMERGENCY STOP NOS 1 GILLARD/KAYCEE/TEKNIC/VAISHNO
2/2
DOC. NO.: DCDB_SEP-00028A/20-21
No. of
Page
1 G.A DRAWING OF 48V DCDB STE/GA/MC/DCDB-00028A/20-21 2 1
2 ELECTRICAL DRAWING OF 48V DCDB STE/ELECT/DCDB-00028A/20-21 2 1
3 BILL OF MATERIAL OF 48V DCDB STE/BOM/DCDB/SEP-00028A/20-21 2 1

PROJECT
PROJECT.
TITLE 48V DCDB
This drawing and design is the property of Statcon Energiaa Pvt. Ltd. It should not be copied or communicated to any person without approval of the proprietors.
550 250
12 FRONT PANEL INDICATIONS
510 Ø
V DC VOLTMETER
48V DCDB A DC AMMETER

h1 h2 h1 INCOMER-1 SUPPLY ON
V A h2 INCOMER-2 SUPPLY ON
h3-h14 FEEDER MCB ON
-Ve 30X4mm Cu Bus Bar
h3
+Ve 30X4mm Cu Bus Bar h4

750
700
h5
h6
h7
h8
h9
h10
h11
MCB1
MCB2
MCB3
MCB4
MCB5
MCB6
MCB7
MCB8
MCB9
MCB10
h12
h13
h14
FRONT VIEW (CLOSED DOOR) EARTH BUS SIDE VIEW

25X6mm
NOTE:-
1. All dimensions are in mm with ±5mm tolerance.
2. Panel frame shall be fabricated out of 2mm CRCA sheet. While doors
and cover shall be 1.6 mm thick. Gland plate will be 3mm thick.
3. Panel shall be painted with RAL-7032.
4. Cable entry shall be from bottom through gland plate.
5. Degree of protection shall be IP-31.
6. The panel layout is tentative only may be change during detail engg.
SHEET-1/1
250
GLAND PLATE REV. DATE DRAWN CHKD. APPD. P.O. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
1 30-07-20 Ravi USER -
2 18-09-20 Ravi CONSULTANT MECON LIMITED
550 SUPPLIER STATCON ENERGIAA PVT. LTD.

BOTTOM VIEW PROJECT GUWAHATI PIPELINE PROJECT.
TITLE GA DRG. OF 48V DCDB
Doc. No./Rev No. : STE/ENG/F08 (Rev-1) DRG.NO. STE/GA/MC/DCDB-00028A/20-21 ISSUE : 1

Manufactured By:
Rev Date : 08-12-2016 NTS: STATCON ENERGIAA PVT. LTD.
A B C D E
48V DCDB
INCOMER
63A MCB1
4 4
-
1
X1
h1 AUX. SUPPLY
SPCL-48
INCOMER-1 3 4
48V
(FROM SCC-1) V
+
2
X2
3
INCOMER
63A MCB2 SH1
4
-
01
X3
h2 03
MCB12
SPCL-48
INCOMER-2 MCB3 MCB7 MCB8 MCB13 MCB14

A 16A 16A 6A 6A 32A 32A
48V
(FROM SCC-2)
3 4
+
3
02 AUX. SUPPLY 3
X4 h3 h7 h8 h12 h13 h14
5 6 13 14 15 16 23 24 25 26 27 28
+ - + - + - + - + - + -
X5 X6 X13 X14 X15 X16 X23 X24 X25 X26 X27 X28
FEEDER-1 FEEDER-5 FEEDER-6 FEEDER-10 FEEDER-11 FEEDER-12
There shall be 02 Bus bar, one for +48V DC system and another for -48V DC system. 02
nos of 16A and 02 nos of 6A feeder shall be connected to -48V DC system. CARD SPCL497
NOTE:-
1. The internal wiring og the panel shall be done with PVC insulated copper wire.
2 2
1 30-07-20 RAVI USER -

1 1
TITLE CKT. DRAWING OF 48V DCDB
DRG.NO. STE/ELECT/DCDB-00028A/20-21 ISSUE : 1

A B C D E
Rev. Date: 05/02/2018
TITLE : BOM FOR 48V DCDB
Rating: 48V DCDB
DOC. No : STE/BOM/DCDB/SEP-00028A/20-21
S.No Description Unit Qty Make
1 MCB 63A,2 POLE NOS 2 ABB/C&S/SCHNEIDER
2 MCB 16A,2POLE NOS 5 ABB/C&S/SCHNEIDER
3 MCB 6A, 2POLE NOS 5 ABB/C&S/SCHNEIDER
5 SHUNT 75A/75MV NOS 1 NIKITA/UBAH/AE
6 METER DIGITAL DC 0-75A/75MV,M-96,CL-1.0,AUX 40-70VDC NOS 1 RISHABH
7 LED 10MM GREEN NOS 14 STATCON ENERGIAA
8 METER DIGITAL DC 0-100V,M-96,CL-1.0,AUX 45-300VDC NOS 1 RISHABH
DCDBs shall be provided with suitable rating fuses in O/G MCBs.
1/1
DOC. NO.: DCDB_SEP-00028B/20-21
No. of
Page
1 GA DRAWING OF 24V DCDB STE/GA/MC/DCDB-00028B/20-21 2 1
2 ELECTRICAL DRAWING OF 24V DCDB STE/ELECT/DCDB-00028B/20-21 2 1
3 BILL OF MATERIAL OF 24V DCDB STE/BOM/DCDB/SEP-00028B/20-21 2 1

PROJECT
PROJECT.
TITLE 24V DCDB
This drawing and design is the property of Statcon Energiaa Pvt. Ltd. It should not be copied or communicated to any person without approval of the proprietors.
850
810 12
Ø 250
24V DCDB FRONT PANEL INDICATIONS

h1 h2
h3 h12 V DC VOLTMETER
h4 h13
V A h5 h14
A DC AMMETER
h6 h15
-Ve 30X4mm
h7 Cu Bus
h16 Bar
h8 h17
h1 INCOMER-1 SUPPLY ON
750
700
+Ve 30X4mm Cu Bus Bar h9 h18
h10 h19
h2 INCOMER-2 SUPPLY ON
h11 h20
h3-h20 FEEDER MCB ON
MCB1
MCB2
MCB3
MCB4
MCB5
MCB6
MCB7
MCB8
MCB9
MCB10
MCB11
MCB12
MCB13
MCB14
MCB15
MCB16
MCB17
MCB18
MCB19
MCB20
FRONT VIEW CLOSED DOOR) EARTH BUS SIDE VIEW
25X6mm
NOTE:-
1. All dimensions are in mm with ±5mm tolerance.
2. Panel frame shall be fabricated out of 2mm CRCA sheet. While doors
and cover shall be 1.6 mm thick. Gland plate will be 3mm thick.
3. Panel shall be painted with RAL-7032.
4. Cable entry shall be from bottom through gland plate.
5. Degree of protection shall be IP-31.
6. The panel layout is tentative only may be change during detail engg.
250
SHEET-1/1
GLAND PLATE
1 30-07-20 Ravi USER -
2 18-09-20 Ravi CONSULTANT MECON LIMITED

850
BOTTOM VIEW PROJECT

TITLE GA DRG. OF 24V DCDB
Doc. No./Rev No. : STE/ENG/F08 (Rev-1) DRG.NO. STE/GA/MC/DCDB-00028B/20-21 ISSUE : 1

Manufactured By:
Rev Date : 08-12-2016 NTS: STATCON ENERGIAA PVT. LTD.
A B C D E
T his drawing and design is the property of ST AT CON ENERG IAA PVT. LTD. It should not be coppied or communicated to any person without the written approval of the proprietors.
24V DCDB
4 4
INCOMER
63A MCB1
-
1
X1
h1 AUX. SUPPLY
INCOMER-1
SPCL-48
3 4
24V
(FROM SCC-1) V
+
2
X2
3
INCOMER
63A MCB2 SH1
4
-
01
X3
h2 03
MCB12
SPCL-48
3 INCOMER-2 MCB3 MCB7 MCB8 MCB13 MCB18 MCB19 MCB20 3
A 20A 20A 16A 16A 6A 6A 32A 32A

24V
(FROM SCC-2)
3 4
+
02 AUX. SUPPLY
X4 h3 h7 h8 h12 h13 h18 h19 h20
5 6 13 14 15 16 23 24 25 26 35 36 37 38 39 40
+ - + - + - + - + - + - + - + -
X5 X6 X13 X14 X15 X16 X23 X24 X25 X26 X35 X36 X37 X38 X39 X40
FEEDER-1 FEEDER-5 FEEDER-6 FEEDER-10 FEEDER-11 FEEDER-16 FEEDER-17 FEEDER-18
CARD SPCL497
NOTE:-
2 2
1. The internal wiring of the panel shall be done with PVC insulated copper wire.
1 30-07-20 RAVI USER -

1
1
TITLE CKT. DRAWING OF 24V DCDB
DRG.NO. STE/ELECT/DCDB-00028B/20-21 ISSUE : 1

A B C D E
Rev. Date: 05/02/2018
TITLE : BOM FOR 24V DCDB
Rating: 24V DCDB
DOC. No : STE/BOM/DCDB/SEP-00028B/20-21
S.No Description Unit Qty Make
1 MCB 63A,2 POLE NOS 2 ABB/C&S/SCHNEIDER
6 SHUNT 75A/75MV NOS 1 NIKITA/UBAH/AE
7 METER DIGITAL DC ±75A/75MV,M-96,CL-1.0,AUX 21-30VDC NOS 1 RISHABH
8 LED 10MM, GREEN NOS 20 STATCON ENERGIAA
9 METER DIGITAL DC 0-50VDC,M-96,CL-1.0,AUX 20-60VDC NOS 1 RISHABH
DCDBs shall be provided with suitable rating fuses in O/G MCBs.
1/1
DOC. NO.: AJB_SEP-00028/20-21
No. of
Page
G.A DRAWING OF 5 INPUT 1 OUTPUT
1 STE/GA/MC/AJB-00028/20-21 2 1
ARRAY JUNCTION BOX
ELECTRICAL DRAWING OF 5 INPUT 1
2 STE/ELECT/AJB-00028/20-21 2 1
OUTPUT ARRAY JUNCTION BOX
BILL OF MATERIAL OF 5 INPUT 1 OUTPUT
3 STE/BOM/AJB/SEP-00028/20-21 2 1
ARRAY JUNCTION BOX

PROJECT
PROJECT.
TITLE 5 INPUT 1 OUPUT ARRAY JUNCTION BOX
This drawing and design is the property of Statcon Energiaa Pvt. Ltd. It should not be copied or communicatedto any personwithout approval of the proprietors.
450
TOP VIEW
400
170
1000V SPD -Ve Busbar
+Ve Busbar
438 398
Earthing -Ve I/P Terminal
+Ve I/P FUSE (5 Nos) EARTHING
MCCB 63A
LHS VIEW RHS VIEW

FRONT VIEW ( OPEN DOOR)
398 Note:-
Earthing 1. All dimensions are in mm with ± 5mm tolerance.
REV. DATE DRAWN. CHKD. APPD. PO. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123
0 25-05-20 L.K CUSTOMER GAIL INDIA LTD.

+Ve input PG-9 -Ve input PG-9
Gland Output Gland
PG-19 2 18-09-20 RAVIKANT CONSULTANT MECON LIMITED
Gland
PROJECT
PIPELINE PROJECT.
BOTTOM VIEW TITLE GA DRAWING OF 5 INPUT ARRAY JUNCTION BOX
DRG.NO. STE/GA/MC/AJB-00028/20-21 ISSUE : 1

NTS. Manufactured By:
Rev Date : 08-12-2016 STATCON ENERGIAA PVT. LTD.
A B C D E
ARRAY JUNCTION BOX
4
F1 4
X1
F2
X2
MCCB
F3
X3
+Ve INPUT
F4
(1-5)
X11
X4 +(Ve)
F5
X5
-(Ve)
3
X12 3
SPD
2
X6 2
Earthing
X7
-Ve INPUT
(1-5)
X8
X9
SHEET-1/1

X10
0 25-05-20 L.K CUSTOMER GAIL INDIA LTD.
1
2 18-09-20 RAVIKANT CONSULTANT MECON LIMITED 1

PROJECT BARAUNI GUWAHATI PIPELINE PROJECT.
TITLE 5 INPUT AJB WITH MCCB
DRG.NO. STE/ELECT/AJB-00028/20-21 ISSUE : 1

A B C D E
BILL OF MATERIAL
ISSUE: 1 REV.: 2 DATE: 18-09-2020
CUSTOMER : GAIL (INDIA) LTD.
TITLE : 5 INPUT ARRAY JUNCTION BOX
DOC. NO. : STE/BOM/AJB/SEP-00028/20-21
SL No. ITEM DESCRIPTION Part No. Qty MAKE
1 Polycarbonate Enclosure 400X400X170 mm - 1 Nos. CAB-PCQ-404017T 1 Set Fibox

Chint/ ABB/
2 MCCB 63A, 3 Pole ,- 1 Nos.
Schneider/ C&S
3 Fuse Link 15A/1000V DC - 5 Nos. Littelfuse/ Mersen
4 Fuse Holder 30A/ 1000V DC - 5 Nos. Littelfuse/ Mersen
VAL-MS 1000DC- Phoenix/

5 SPD 1000VDC, TYPE-II 1 Nos.
PV/2+V-FM-2800627 Mersen/citel
United/ Ortac/
6 Cable Gland PVC PG9 - 11 Nos
Trinity
United/ Ortac/
7 Cable Gland PVC PG19 - 2 Nos
Trinity
8 Copper Bus bar - - 2 Nos Statcon
Phoenix/ Elmax/
9 Terminal 6mm, Grey - 5 Nos
connectwell
Phoenix/ Elmax/
10 Terminal 16mm, Grey - 1 Nos
connectwell
Page 1 of 1
BILL OF MATERIAL
ISSUE:- 1 DATE-21-07-2020
REVISION :- 1
CONSULTANT/ PMC : M/S MECON LTD., DELHI
PROJECT : SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI PIPELINE PROJECT
TITLE : BILL OF MATERIAL FOR SOLAR POWER PLANT
DOC. NO. :
Qty. for No of Total

Sr. No. Block Item Description Make Unit
1 Set stations Qty.
1 Module Block Modules with RFID Tags 315Wp/ Poly-crystalline REIL Nos. 36 32 1152
Anodized AL/ Hot

As per As per
2 Structure block Mounting Structure dipped Galvanized M-Steel Statcon Energiaa Nos. 32
Req. Req.
structure 170 Kmph
Array Junction Box , IP-65,
Statcon Energiaa
3 Combiner Block Array Junction Box Protection with terminal Nos. 2 32 64
Pvt. Ltd.
block 5 In 1 Out
Solar Charge 2X100% Solar Charge Statcon Energiaa
4 - Set 1 32 32
Controller Controller , 96V/ 125A Pvt. Ltd.
415V FCBC 2X100% Float-cum-Boost Statcon Energiaa
5 3X Single Phase Set 1 29 29
Charger charger, 96V/ 180A Pvt. Ltd.
Bidirectional FCBC 2X100% Float-cum-Boost Statcon Energiaa

6 - Set 1 3 3
Charger charger, 96V/ 180A Pvt. Ltd.
For Bidirectional FCBC Statcon Energiaa
7 ACDB - Set 1 3 3
Charger Pvt. Ltd.
2X72 Cells (1 Set) 1.2 V
8 Battery Block Ni-cd Battery Bank Saft Set 1 32 32
Nominal, 850KPL
Statcon Energiaa
96V-48V DC- DC Converter (96V-48V/5A Inbuilt in SCC) Nos. 4 32 128
Pvt. Ltd.
9 DC-DC Converter
Statcon Energiaa
96V-24V DC- DC Converter (96V-24V/10A Inbuilt in SCC Nos. 8 32 256
Pvt. Ltd.
Statcon Energiaa
24V DCDB (Dual Redundant) Nos. 1 32 32
Pvt. Ltd.
10 DCDB
Statcon Energiaa
48V DCDB (Dual Redundant) Nos. 1 32 32
Pvt. Ltd.
SPV Based Outdoor

11 20W LED fixture Bajaj Set 1 32 32
Emergency Lighting
LAPP/ CPMET/
Suitable size cable glands and lugs for cable termination.
17 Gland & Lugs HMI/ CCI/ Lot 1 32 32
Glands shall be double compression type
DOWELLS/ Axis
Advance maintenance free earthing system with 3 mtr each
Jef Techno/
electrode ( 17.2mm Dia) of low carbon steel with 250 micron
18 Earthing System Ruckmani/ JMV/ Nos. 3 32 96
copper coating with carbon based back compound as per IS
Reputed
3043/ IEEE-SO.
As per As per
19 Earthing Strip GI 25 sqmm & Saddle (25X3 mm-GI) Reputed make Meter 32
Req. Req.
True power/ JMV/
20 Lighting System Light arrestor conventional copper 2 Mtrs long Nos. 2 32 64
Remedles
As per As per
21 Cable Ties Cable tie, 300mm, UV resistant Reputed make p 32
Req. Req.
Ferrules (A-Z, 0-9, plus sign and minus sign) & Al cable tag as
22 Ferrule & Cable Tag reputed make Lot 1 32 32
per site requitment
Cable from roof to the building (50mm GI, Perforated type with As per As per
23 Cable tray reputed make Meter 32
support) Req. Req.
24 Battery MCCB 180A, 3POLE ,MCCB Provided on bakelite sheet reputed make Nos. 2 32 64
Page :1 of 2
BILL OF MATERIAL
ISSUE:- 1 DATE-21-07-2020
REVISION :- 1
CONSULTANT/ PMC : M/S MECON LTD., DELHI
PROJECT : SOLAR POWER SYSTEM PACKAGE FOR BARAUNI GUWAHATI PIPELINE PROJECT
TITLE : BILL OF MATERIAL FOR SOLAR POWER PLANT
DOC. NO. :
Qty. for No of Total

1 Set stations Qty.
25 SPARE & TWO YEAR O&M SPARES
Qty.
West
Bihar Assam
Bengal
25.1 PV Module 315Wp/ Poly-crystalline REIL Nos. 1 1 1
FCBC Cards* Statcon Energiaa
25.2 Set 1 1 1
(unidirectinal type) Pvt. Ltd.
FCBC Cards* Statcon Energiaa
25.3 Set 1 1 1
(bidirectinal type) Pvt. Ltd.
Statcon Energiaa
25.4 SCC Cards* Set 1 1 1
Pvt. Ltd.
DC-DC Converter Statcon Energiaa
25.5 Set 1 1 1
cards* Pvt. Ltd.
Statcon Energiaa
25.6 PCU Cards* Set 1 1 1
Pvt. Ltd.
MCCB 1 Nos of each rating, Same as used in the
MCCB's and MCB's
25.7 MCB 1 Nos of each rating, FCBC, SCC & Set 1 1 1
*
DCDBs
Same as used in the
25.8 Fuse for all Rating** Used for FCBC, SCC, DCDBs FCBC, SCC & Sets 1 1 1
DCDBs
Battery cell (Ni-Cd)
25.9 for NI-Cd , 1.2V Nominal, 850 KPL Saft Nos. 2 2 2
SPV System
Battery Cell Solar
25.10 Street Bajaj Nos. 1 1 1
Light System
Installation, Testing Complete Instalation, testing & commissioning of SPV system

Statcon Energiaa
26 & Commissioning of Inclusing PG test at site with all equipment FCBC, SCC, Battery Location 1
Pvt. Ltd.
SPV system Bank etc.
Page :2 of 2
J This drawing and design is the property of Statcon Energiaa Pvt. Ltd. It should not be copied or communicatedto any personwithout approval of the proprietors.
,JJJ
STATCON
~ ENERGIAA
W
*E
~ -·-·- N
s
r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2400D----------------------------- -~
~-
I
-,6
I 0
0
I t;'l
I _ _j
I 0
I c.o
I
I
60
r-t-400
I I
r-t-400
I I
----- --, ~
I
0
cp X I
I
6co
I c.o
I
cp
I I
I I
I __ j
I I
------
I 0
I I I c.o
~
L_ I I ~
I
I I I I
1--2439-- - I - - - - - - - - - - - - - - - - - - - - - - - -19121------------------------ - I - -244o- --l
Total capacity installed= 11.025 KWp

Total No of modules= 35
Rating of each module= 315Wp (REIL)
Module dimension = 1972X997X40mm
Mounting Structure = 3 Sets
SHEET-113
REV. DATE DRAWN CHKD. APPD. FOA. NO. GAIUNOIDA/C&P/PROJ/BGPUSOLAR/19~27/123, Did., 01.01.2020
NOTE:- CONSULTANT/
MECON LIMITED
0 10·09·2020 BK PMC
ALL DIMENSIONS ARE IN MM.
CUSTOMER GAIL (INDIA) LTD.
PROJECT SOLAR POWER SYSTEM UNDER BGPL PROJECT
TITLE PV MODULE LAYOUT ON ROOF
SITE
STE/LAYOUT- 000-(20·21)
DRG.NO.
I ISSUE: 1
().-, be minor changes in GA during actua l manufacturingof unit. The same will be shown in as-buill drg. I SUPPLEIR Statcon Energiaa Pvt. Ltd., Noida
J This drawing and design is the property of Statcon Energiaa Pvt. Ltd. It should not be copied or communicatedto any personwithout approval of the proprietors.
,JJJ
-- - -- -
STATCON
~ ENERGIAA
W
*E
~ -·-·- N
~ ~ ~ ~ ;-R7000
y
/
/ ~ s
I
~-----------------------------~~0~-----------------------------~
I \ \
,- I I \ \
I
I
I
I
I r----- -500~-----.
I I
I \ \ 60
0
';'I
I
I
I 1 I I \ \ .J.
I I
<!)LA I 0
doD--H
---,
I @LAt-t-4ob co
I I ~
I I I I I ~
I --1
60
0
cr>
I
\ \ I X
6CXl
co
I
I
I I
I
'?
I
I
I
I
\ \ y ---- __ j
I
I
~ ~7
I 0
I co
L_
I I ~ ------------------19121---
/ ~ - - - - - - - - - - - - - - - -/- - - - I1- -244o- -1I
I
-, ~
~
1- -2439- - I - - - - -
...____ - -------- ...____ - --------

Module dimension = 1972X997X40mm
SHEET-2/3
NOTE:- CONSULTANT/
MECON LIMITED
0 10·09·2020 BK PMC
SITE
DRG.NO. STE/LAYOUT- 000-(20·21) I ISSUE: 1
().-, be minor changes in GA during actua l manufacturingof unit. The same will be shown in as-buill drg. I SUPPLEIR Statcon Energiaa Pvt. Ltd .,Noida
This drawing and design is the property of Statcon Energiaa Pvt. Ltd. It should not be copied or communicatedto any personwithout approval of the proprietors.
Lightning
Arreste~
1
~'1
.---.,.-,--~/c::;J
LA JNSULATOR
.II /
~· .. ~· ·. ,•.
PVModule
l8 ;)--;~~}.
--- ~ I v LAINSULATION
--Al ~]""/
I ;~ I
""
co ~
~{F.~ ""
co
""'" ~~:,. ""'"
I ~r-1. I
GL l t~ l GL
LA FOUNDATION BLOCK
-368o- - - - -l-soo-W-2oo /X)(0.
SIDE VIEW
Module dimension= 1972X997X40mm
SHEET-3/3
NOTE:- CONSULTANT/
MECON LIMITED
0 10-09-2020 BK PMC
SITE
DRG.NO. STE/LAYOUT- 000-(20-21) I ISSUE : 1
be minor changes in GA during actua l manufacturingof unit. The same will be shown in as-buill drg. I sUPPLEIR Statcon Energ iaa Pvt. Ltd., Noida
CALCULATION OF PROTECTION RADIUS
AS Per IS/IEC 62305-3
Calculation for protection radius of a rod air-termination system is related to its height (h)
relative to the structure to be protected and to the selected protection level.
= ∗
Where
Rp(h) (m) is the protection radius
H (m) = 2 m is the height of the air-termination over the horizontal plane through the furthest
point of the object to be projected
αis the angle of protection at Level II i.e 74degree
Step 1: Calculate Radius of Protection
= ∗
= 4∗2
= 3.49∗2
= 6.98
Step 2: Calculate Area of Protection
= ∗ ∗
= . ∗6.98 ∗6.98
= 152.98 . m
Therefore 2 Nos. of LA is sufficient to cover entire roof Area.
Down conductor size and nos. shall be as per IEC_62305 as per Level-II Lightning
Roof Load Calculation:-
Module mounting structure Weight (12 module set) = 90 kg

SPV Module Weight = 12*22 kg= 264kg
No. of civil foundation blocks = 6
Size 350x350x350
= 300mm*300mm*200mm
1 Cubic meter of concrete = 2400 kg
Total weight of Civil block = volume*no. of Civil block*2400
= 0.018*6*2400
= 259.2 kg 618 kg
Total Weight of 12 module set= Structure weight + Module Weight + Civil Blocks
618+90+264
= 90+264+259.2
618+90+264=2916 KG
= 613.2Kg
Point Load on each Block = (Structure weight + Module Weight)/No of block in
each set
= (90+264)/6
= 59kg
Roof area covered by one set of SPV Structure (one set=12 module structure)
= 24 sq mtr
Total Load on the Roof Surface = Total Weight of 12 module set/ Covered area
2916/24
= 613.2/24
= 25.55 kg/sq mtr
121 Kg/Sqmtr

A B C D E
SINGLE LINE DIAGRAM FOR PIPELINE PROJECT SOLAR POWER PLANT
Module Wattage - 315Wp

Module Wattage - 315Wp No. of Module - 18 Nos
No. of Module - 18 Nos No of Module in series - 6Nos
PV1 No of Module in series - 6Nos PV2 total String - 3 Nos
total String - 3 Nos
2R X1C X 4 Sqmm 2R X1C X 4 Sqmm
1000V DC Solar Cable, 1000V DC Solar Cable,
XLPE Insulated XLPE Insulated
4
4C X 50 Sqmm, Cu AJB1 AJB2 4C X 50 Sqmm, Cu 4
Cable XLPE Cable XLPE

Insulated Insulated
5 I/P, 1 O/P 5 I/P, 1 O/P
2C X 25 Sqmm, Cu
cable XLPE
Insulated
415V, 3PHASE 415V, 3PHASE
MCCB1
125A, 3P
MCCB2 MCCB3 MCCB5
MCCB4 125A, 3P
125A, 3P
FCBC-1 FCBC-2
MPPT-1 SCC 2X100% MPPT-2
96V/180A 96V/180A
96V/125A
MCCB6 MCCB7
180A, 3P
MCCB8
3 3
BATTERY MCCB9
BATTERY MCCB10
180A, 3P
2R X 1C X 95 Sqmm, 2R X 1C X 95 Sqmm,
180A, 3P
63A, 2P
MCB12
63A, 2P
MCB11
Cu Cable XLPE Cu Cable XLPE

Insulated Insulated
Insulated Insulated
BATTERY MCCB13 BATTERY MCCB14 BATTERY

BATTERY 180A, 3P BANK-2
BANK-1 180A, 3P
(96V/850AH)
(96V/850AH) Ni-cd
Ni-cd
DC-DC CONVERTER PANEL
(InBuilt in Solar Charge Controller)
96V-24V 96V-48V 96V-24V 96V-48V

2
DC-DC CONV. DC-DC CONV. DC-DC CONV. DC-DC CONV.
2
Insulated Insulated
DCDB 24V DCDB 48V
MCB1 MCB2 MCB1 MCB2

63A, 2P 63A, 2P 63A, 2P 63A, 2P
MCB10
MCB20
MCB3
MCB4
MCB5
MCB3
MCB4
MCB5
24V DC FEEDER 48V DC FEEDER
SHEET-1/1
FOR REFERENCE ONLY

REV. DATE DRAWN CHKD. APPD. FOA. No. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/
1 123, Dtd., 01.01.2020 1
0 15-07-2020 BK CONSULTANT/ MECON LIMITED

PMC
PROJECT SOLAR POWER SYSTEM UNDER BGPL

PROJECT
PRODUCT SLD
TITLE BLOCK DIAGRAM OF 10.8KW SOLAR POWER
SYSTEM WITH GRID CHARGER
DOC.NO. STE/SLD-000-(19-20) ISSUE : 1
SUPPLIER
Statcon Energiaa Pvt. Ltd.
A B C D E
A. Load Details
Daily Load Consumption(24V+48V) Load x 24 Hrs 19200 WHr/Day
Daily Load Consumption(24V+48V) 19.2 KWHr/Day
B. Battery Sizing
Backup Time 3 Days
Battery Bank Voltage 96 V
De-rating factors
Aging Factor 80% 0.8
DOD(Depth of Discharge) 70% 0.7
Battery AH efficiency 80% 0.8
(Daily Load consumption KWr x Back up time) / (Aging Factor

Battery KWhr 161 KWHr
x DOD x Battery efficiency x DC-DC efficiency)
Total Battery AH roundup(Battery KWhr x 1000 / Battery Voltage) 1674 AH
Selected Battery Bank (2x50%) roundup( Total Battery AH / 2) 850 AH
C. PV Sizing
Avg Solar Insolation 5.2 KWh/sqm/day
Daily Load Consumption(24V+48V) 19.2 KWh/Day
Extra WHr considered for recharging 20% 23.04 KWh/Day
De-rating Factors
PV losses( Module Deterioration, Dust, Cable
Resistance, Array Wiring, Panel Orientation, Temp Rise 30% 1.3
& Charge Controller eff.)
Ageing Factor 80% 0.8
Battery Efficiency 80% 0.8
(Total KWh X PV losses)/(Ageing Factor x Battery efficiency x Avg solar

Total PV KWp calculated 10.59 KWp
insolation per day x DC-DC Converter efficiency)
Total PV KWp Selected roundup(Total PV KWp calculated) 11.34 KWp
D. Module Parameters
Nominal Output Power 315 Wp
Voltage at Pmax, Vmp 37.3 Volts
Current at Pmax, Imp 8.44 Amps
Open Circuit Voltage Voc 45.9 Volts
Short Circuit Current 8.9 Amps
Total No. of Modules PV Capacity / Module Power 36 Nos.

Roundoff(No. of Modules) 36 Nos.

String Vmp 223.8 Volts
String Voc 275.4 Volts

String Vmp 223.8 Volts
String Voc 275.4 Volts
E. Array Junction Box 5 Input & 1 Output 2 Nos.
F. Solar Charge Controller (SCC) 2x100%

Rated Capacity of SCC 11 Kwp
PV Input Voltage Range Vmp 140-250 Volts
PV Input Current at Vmp min 78.57142857 Amps
PV Output current at 96V 115 Amps
Design Margin considering 10% 125 Amps
Output Rating of Solar Charge Controller 125 Amps
G. Float Cum Boost Charger (FCBC) 2x100%

Battery Charging Current at C10 rate 170 Amps
Load Current at 96V Output load / (96V x DC-DC Conv eff.) 10 Amps
Rating of FCBC Load current + 0.1 x AH rating of total battery bank 180 Amps
VOLTAGE DROP CALCULATION
Voltage Drop of String 1,2,3 :-
Cable Length = 15 mtr
Reasistance of cable of 4 sqmm = 4.7 Ohms/Km
Short Circuit current of Module(Isc) = 8.7 Amps
Open Circuit Voltage of Module(Voc) = 45.5 Volts
No. of module in Series = 6 Nos.
Voltage Drop = [2 X (Isc x 1.25) X R X Cable Length]/1000
= 1.53 Volts
Voltage Drop Percentage = 0.56 %
Voltage Drop From AJB To Charge Controller:-

Reasistance of cable of 25 sqmm R = 0.734 Ohms/Km
Current from AJB To Charge Controller(Isc) = 26.1 Amps
Voltage from AJB To Charge Controller(Voc) = 273 Volts
= 0.48 Volts
Voltage Drop From Charge Controller To Battery Bank:-

Current from Charge Controller To Battery Bank(I) = 180 Amps
Voltage from Charge Controller to Battery Bank(V) = 96 Volts
= 0.88 Volts
Voltage Drop From DC-DC Converter To DCDB:-

Current from DC-DC Converter to DCDB(I) = 30 Amps
Voltage from DC-DC Converter to DCDB(V) = 24 Volts
= 0.44 Volts
Voltage Drop From DC-DC Converter To DCDB:-

Current from DC-DC Converter to DCDB(I) = 10 Amps
= 0.15 Volts
Voltage Drop From FCBC Charger To SCC:-

Current from FCBC Charger to Battery Bank(I) = 180 Amps
= 0.88 Volts
FOA NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123 DT. 01.01.2020
CONTRACTOR CLIENT: M/s GAIL (I) Limited
QUALITY ASSURANCE PLAN Barauni-Guwahati Pipeline Line
FOR PROJECT:
ORDER NO. & DATE SOLAR SYSTEM EQUIPMENT PACKAGE NO. 23F2
SUB-CONTRACTOR PACKAGE NAME SOLAR SYSTEM
ORDER NO. & DATE
INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS:
1. QAP shall be submitted for each of the equipment separately with break up Code Description Code Description Code Description DOCUMENTS:
of assembly/sub-assembly & part/component or for group of equipment
having same specification. 1. Visual 12. Routine test as per relevant IS 23. Short time rating D1. Approved GA drawings
2. Use numerical codes as indicated for extent of inspection & tests and 2. Dimensional other standard 24. Operational & functional D2. Approved single line/
submission of test certificates & documents. Additional codes & description 3. Fitment & Alignment 13. Type test as per relevant IS/ check schematic diagram
for extent of inspection & tests may be added as applicable for the plant and 4. Physical Test (Sample) other standard 25. Over Speed Test D3. Approved
equipment 5. Chemical Test (Sample) 14. Impulse Test 26. Flame Proof Test data sheet
3. Separate identification number with quantity for equipment shall be indicated 6. Ultrasonic Test 15. Partial Discharge Test 27. Clearance and creepage D4. Approved bill of materials
wherever equipment having same specifications belonging to different 7. Magnetic Particle Test (MPT) 16. Heat run test\temp rise. Distance D5. Unpriced P.O. copy
facilities are grouped together. 8. Radiography Test 17. Enclosure Protection Test 28. Acceptance Test D6. Calibration Certificate
4. Weight in tonnes (T) must be indicated under column 5 for each item. 9. Dye Penetration Test 18. Calibration 29.Harmonics measurement . of all measuring
Estimated weights may be indicated wherever actual weights are not 10. Measurement of IR Value 19. Noise & Vibration instruments and gauges
available. a) Before HV Test 20. Test certificates for bought out
ABBREVIATIONS USED : b) After HV Test components
CONTR : CONTRACTOR 11. High Voltage test/Dielectric 21. Tank Pressure Test
MFR : MANUFACTURER test 22. Paint shade verification
E Q UI P M E N T D E T A I L S INSPECTIONANDTESTS Test Certificates Acceptance Criteria REMARKS /
Sl. Description (With equipment Identification Quantity Manufacturer’s Expected schedule of Raw Material and inprocess stage Final Inspection/Test by & documents to Standards /IS/ SAMPLING
No. heading, place of use, and No. Name and Address Final Inspection inspection be submitted to BS/ASME/ Norms PLAN
Brief Specifications) No/M T MFR CONTR MECON MFR CONTR CONTR/ MECON / and Documents
TPI and ONGC
GAIL
MECON/
778
Owner
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1.0 LT Power and Control Mtr - - - 1,10,11, 1,2,10,11, 1,2,10,11, 12,13,28 I.S., Data Sheet, 12, 13
Cable 12,13, 28 12, 28 12, 28 D3, D5, D6, Specifications & Document to be
reviewed by
Test Certificate MECON
2.0 Solar Module Nos. 1,2,3,4, - - 1,2,3,12, 1,2,3,12, 1,2,3,12, D1, D2, D3, D4, Tech. Specification, 12, 13
24, 27 13, 29 28, 29 28, 29 D5, D6, 20, Approved Document to be
reviewed by
12,13,17,29 Drawings, BIS MECON
14286 & Applicable
IS & IEC standards
3.0 Module Mounting Structure Nos. 1,2,3,4, - - 1,2,3,12, 1,2,3,12, 1,2,3,12, D1, D2, D3, D4, Tech. Specification, 12, 13
24, 27 13, 29 28, 29 28, 29 D5, D6, 20, Approved Document to be
reviewed by
12,13,17,29 Drawings, BIS MECON
14286 & Applicable
IS & IEC standards
4.0 Solae charge controller, Set 1,2,3,4, 1,2,3,12, 1,2,3,12, 1,2,3,12, D1, D2, D3, D4, Tech. Specification, ( * ) 12 hour
Grid Charger (FCBC), PCU 24, 27 16, 22, 16, 22, 16*, 22, D5, D6, 20, 12,13 Approved heat run test
12, 13
23,24,27 23,24,27 23,24,27, Drawings & Data Document to be
Sheets applicable IS reviewed by
& IEC standards MECON
5.0 Battery Set-Solar system Set 1,2,3,4, - - 1,2,3,12, 1,2,28 1.2,28 D1, D3, D4, D5, Tech. Specification, 12, 13
24,27 13 D6, 12,13,20 Approved Document to be
reviewed by
Drawings & Data MECON
Sheets Test
certificates
applicable IS &
IEC standards
6.0 Solar Street light system Nos. 1.2,3,12, - - 1.2,3,12, 1.2,3,12, 1.2,3,12, D1, D3, D4, D5, Tech. Specification,
24 24 24 24 D6, 12,13,20 Approved
Drawings & Data
Sheets Test
certificates
Q.A.P. NO.
MEC/05/E9/QAP/23U2/078/001
For Manufacturer For CONTR For MECON
(Stamp & Signature) (Stamp & Signature) (Stamp & Signature) SHEET 1 OF 1 R-0
E-Tender no. 8000015394 Page 127 of 135

Aan (Code-B) Off Grid SPV System With Solar Street Light SV Stations (FCBC, Modules, Ni-CD Battey & SCC) - BGPL - Project - 07.10.2020

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Aan (Code-B) Off Grid SPV System With Solar Street Light SV Stations (FCBC, Modules, Ni-CD Battey & SCC) - BGPL - Project - 07.10.2020

Uploaded by

Copyright:

Available Formats

OFF GRID (11KWp)

1. SPV structure anchoring & its foundation details shall be provided.

G. Serial Communication data –

1. BOOST_CHARGING Shall be Modified to BOOST_CHARGING/FLOAT_CHARGING.

Height shall be as per Level_II, So that it covers all the solar

DOCUMENTS FOR APPROVALS

BLOCK SCHEMATIC DRAWING OF SOLAR

CUSTOMER GAIL (INDIA) LIMITED

TITLE SOLAR POWER SYSTEM

GENERAL DESCRIPTION OF THE COMPELTE SYSTEM

SYSTEM THEORY AND GENERAL DESCRIPTION OF THE

OPERATION LOGIC TABLE

Bi-directional Charger Solar

Solar < Load

* If Net meter connected.

2.17 MPPT Shall be provided

GUARANTEED TECHNICAL PARTICULARS OF 96V/125A SOLAR CHARGE CONTROLLER

Current Limit_ Boost charging and float charging current limiting

PV 1 Voltage , PV1 Current, PV 2 Voltage , PV2 Current

INDICATION & METERS-I

V1 PV & MPPT VOLTAGE METER

INDICATION & METERS-II

REV. DATE DRAWN CHKD. APPD. P.O. NO. GAIL/NOIDA/C&P/PROJ/BGPL/SOLAR/19-027/123

0 25-05-20 L.K CUSTOMER GAIL (INDIA) LIMITED

1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED

2 18-09-20 RAVIKANT SUPPLIER STATCON ENERGIAA PVT. LTD.

SOLAR POWER SYSTEM PACKAGE FOR BARAUNI

TITLE GA OF BI-DIRECTIONAL & SOLAR CHARGE CONTROLLER

DRG.NO. STE/GA/MC/BDC&SCC-00028A/20-21 ISSUE : 1

POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER-I

84 85 h1 h2 h3 VAF METER 033

DRG.NO. STE/ELECT/BDC-I-00028/20-21 ISSUE : 1

POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER-I

WHITE SEPL160 WHITE SEPL160

IGBT DRIVER IGBT DRIVER

INTERFACE CARD INTERFACE CARD

FROM BPS A19 ACC3 J23

A13 YELLOW Ve + TO SHEET-6/7

T17 TO TERMINALS If GPRS is applicable, go on

POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER-I

ALU. BUS BAR 25X8mm²

IGBT DRIVER IGBT DRIVER

INTERFACE CARD INTERFACE CARD

E C15 CC3 (J4) B35

TO A15 TO C15 SHEET-3/7

(CC10D) 1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED

POWER & CONTROL CIRCUIT OF THREE PHASE 96V/185A BI-DIRECTIONAL CHARGER -I

WHITE SEPL160 WHITE SEPL160

ALU. BUS BAR 25X8mm²

INTERFACE CARD INTERFACE CARD

RT-65C WHITE C14

0 25-05-20 RAVIKANT CUSTOMER GAIL (INDIA) LIMITED

NOTE-1: V1 (+5V), V2 (+15V) & V3 (-15V) IN PS1 (CPS) 2 3 4

POWER & CONTROL CIRCUIT OF THREE PHASE 96V/125A BI-DIRECTIONAL CHARGER -I

CARD R1A BATTERY-I

ALL. bus bar 25X8mm²

SH3 SH4 T9 SPCL

1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED

2 18-09-20 RAVIKANT SUPPLIER STATCON ENERGIAA PVT. LTD.

PROJECT BARAUNI GUWAHATI PIPELINE

POWER & CONTROL CIRCUIT OF 96V/125A SOLAR CHARGER CONTROLLER -I

ALL. bus bar 25X8mm²

1 30-07-20 RAVIKANT CONSULTANT MECON LIMITED