Professional Documents
Culture Documents
EDUCATION
VIDYAVARDHINI'S
BHAUSAHEB VARTAK POLYTECHNIC
Academic year:2021-22
ONLINE INDUSTRIAL TRAINIG REPORT ON
L & T Ltd.
Program/ Code: MECHANICAL ENGINEERING (ME)
Course/Code:22057
Name Candidate : Hardik Dattatray Kharkhandi
Roll no: 2139
Enrollment No: 1917380061
Sem:- 5th
Name of Mentor :Mr. Ravi Devkar.
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MAHARASHTRA STATE BOARD OF
TECHNICAL EDUCATION
Certificate of completion of
industrial training
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Signature Seal of Signature
Head of the Department Institute Head of the Institute
ACKNOWLEDGEMENT
The online case study and report making I had with Larsen And
Toubro Ltd. was a great chance for learning and skills developments.
Therefore, I consider myself as a very lucky individual as I was
provided with an opportunity to be a part of it. I am also grateful for
having a chance to learn about how a company works during the
internship period.
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ABSTRACT
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INDEX
Boiler - Applications
Typrs Of Boilers
Task On Materials Used In Boilers
Chapter 3
Heavy Engineering
Coal Gasification Projects
3. Power Plant Projects 25 to 31
Oil & Gas Projects
Chapter 4
Product Testing And Validation
4. End To End Testing 32 to 34
Security Testing
Test Automation And Test Consulting
5
Intelligent Testing
IOT/5G Testing
Chapter 5
Chapter 6
6
Chapter 1
INTRODUCTION
Larsen & Toubro Ltd, commonly known as L&T, is an Indian
multinational conglomerate, with business interests
in engineering, construction, manufacturing, technology and financial
services, headquartered in Mumbai. It was founded by two Danish
engineers taking refuge in India. As of 2020, L&T Group comprises 118
subsidiaries, 6 associates, 25 joint-venture and 35 joint operations
companies, operating across basic and heavy engineering, construction,
realty, manufacturing of capital goods, information technology, and
financial services.
HISTORY
Larsen & Toubro originated from a company founded in 1938 in
Mumbai by two Danish engineers, Henning Holck-Larsen and Søren
Kristian Toubro. The company began as a representative of Danish
manufacturers of dairy and allied equipment. However, with the start of
the Second World War in 1939 and the resulting blockade of trade lines,
the partners started a small workshop to undertake jobs and provide
service facilities. Germany's invasion of Denmark in 1940 stopped
supplies of Danish products. The war-time need to repair and refit and
degauss ships offered L&T an opportunity, and led to the formation of a
new company, Hilda Ltd, to handle these operations. L&T also started to
repair and fabricate ships signalling the expansion of the company. The
sudden internment of German engineers in British India (due to
suspicions caused by the Second World War), who were to put up a soda
ash plant for the Tata's, gave L&T a chance to enter the field of
installation.
In 1944, ECC (Engineering Construction & Contracts) was incorporated
by the partners; the company at this time was focused on construction
projects (Presently, ECC is the construction division of L&T). L&T
began several foreign collaborations. By 1945, the company represented
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British manufacturers of equipment used to manufacture products such
as hydrogenated oils, biscuits, soaps and glass. In 1945, the company
signed an agreement with Caterpillar Tractor Company, USA, for
marketing earth moving equipment. At the end of the war, large numbers
of war-surplus Caterpillar equipments were available at attractive prices,
but the finances required were beyond the capacity of the partners. This
prompted them to raise additional equity capital, and on 7 February
1946, Larsen & Toubro Private Limited was incorporated.
After India's independence in 1947, L&T set up offices in Calcutta
(now Kolkata), Madras (now Chennai) and New Delhi. In 1948, 55 acres
of undeveloped marsh and jungle was acquired in Powai, Mumbai. A
previously uninhabitable swamp subsequently became the site of its
main manufacturing hub. In December 1950, L&T became a public
company with a paid-up capital of ₹20 lakh (equivalent to ₹18 crore or
US$2.5 million in 2019). The sales turnover in that year was ₹1.09
crore (equivalent to ₹97 crore or US$14 million in 2019). In 1956, a
major part of the company's Mumbai office moved to ICI House
in Ballard Estate, which would later be purchased by the company and
renamed as L&T House, its present headquarters.
During the 1960s, ventures included UTMAL (set up in 1960), Audco
India Limited (1961), Eutectic Welding Alloys (1962)
and TENGL (1963).
In 1965, L&T had been chosen as a partner for building nuclear reactors.
Dr. Homi Bhabha, then chairman of the Atomic Energy Commission
(AEC) had in fact first approached L&T in the 1950s to fabricate critical
components for atomic reactors. He convinced Holck-Larsen, a friend
with whom he shared an interest in the arts that the company could do it,
indeed must do it. L&T has since contributed significantly to the Indian
nuclear programme ... Holck-Larsen was once asked by a junior
engineer why L&T should get into building nuclear power plants when
companies in the US and Germany were losing money on nuclear jobs.
He replied: 'Young man, India has to build nuclear power plants. If not
L&T, who will do it?'
During the 1970s, L&T was contracted to work with Indian Space
Research Organisation (ISRO). Its then chairman, Vikram Sarabhai,
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chose L&T as manufacturing partner. In 1972, when India launched its
space programme, L&T was invited to participate.
In 1976, ECC bid for a large airport project in Abu Dhabi. ECC's
balance sheet, however, did not meet the bid's financial qualification
requirement. So it was merged into L&T. ECC was eventually
rechristened L&T Construction and now accounts for the largest slice of
the group's annual revenue.
In 1985, L&T entered into a partnership with Defence Research and
Development Organisation (DRDO). L&T was not yet allowed by the
government to manufacture defence equipment but was permitted to
participate in design and development programmes with DRDO. After
the design and development was done, L&T had to hand over all the
drawings to DRDO. The government would then assign the production
work to a public sector defence unit or ordnance factory for
manufacture. After a series of successes and positive policy initiatives,
L&T today makes a range of weapon and missile systems, command and
control systems, engineering systems and submarines through DRDO.
EMPLOYEES
As on 31 March 2019, the company had 44,332 permanent employees,
out of which 2,822 were women (5.29%) and 90 were employees with
disabilities (0.1012%). At the same period company had 2,93,662
employees on contract basis.
COMPANY STRUCTION
Three key products/services which L&T is engaged in are: Construction
and project-related activity; manufacturing and trading activity; and
engineering services. For administrative purposes, L&T has been
structured into five broad categories:
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SHAREHOLDERS
Shareholders as of 31 March 2020
Percenta
Major holder
ge
Promoters 0.00
Institutional
54.22
Investors
Government 0.38
Public 20.98
Total 100.00
R. Shankar Raman
(CFO)
Products : Heavy equipment
Electrical equipment
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Chapter 2
L&T – MHI Power Boilers Private Limited (Formerly known as
L&T-MHPS Boilers Private Limited) has established state of art
manufacturing facility for Pressure Parts and Pulverisers for super
critical boilers at Hazira in Gujarat. The current installed capacity is
5000 MW per year. The facility has systems, processes, machinery,
manufacturing capabilities which are the best in its class. Today we can
boast of creating such a facility in India which is unique and augurs well
for the Indian Power Equipment requirement.
In Pulveriser manufacturing facility, the plant layout is designed for
optimum movement of material. Also many of the production
accessories are designed and facilitated to achieve the ergonomic
workstation design to reduce the fatigue of the people working in the
area.
There has been lot of thrust and emphasis on system driven approach
since inception and MPW has put lot of emphasis on training and
development of workforce skill development.
This has lead to development of a strong technical team with proficiency
in super critical boiler fabrication. Along with MPW, we have run
various training and skill development programs. More than 400 people
have been trained in their areas of activities with the active participation
of MPW experts, this covered detail Manufacturing Procedure for
Header, Pipe, Panel and Coils.
For the on job Shop Floor experience a MPW Technical Advisory Team
has been placed at L&T-MHI Power Boilers Hazira Manufacturing
Complex to assist the Engineers and Supervisors in fabrication activities.
With their in depth knowledge and proficiency in manufacturing of
Super critical boilers, we have been able to develop our workforce too.
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After starting the full load production a Quality Patrol Team has been
formed including the MPW and L&T – MHI Power Boilers persons.
This team takes in frequent visits in fabrication shops and suggests
various measures for improvement. These suggestions are related to
safety, improving productivity and quality of products.
The manufacturing shops are equipped with a combination of various
imported and indigenous machines.
Workmen are developed as multi skilled fabricators in order to carry out
the manufacturing of different pressure parts for supercritical boilers.
Offerings
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B FIRING
ARRANGEMENT
o Circular corner o Less steam temperature imbalance
firing (CCF) with between left and right leads
twin fire vortex o Uniform heat flux in the furnace
as standard o Less burner heat input
C COAL FIRING
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SYSTEM
o Use of MACT o High ignition ability under low O2
(Mitsubishi condition
Advanced o Reduced NOx emmisions
Combustion o Reduced unburn carbon loss
o Low excess air (15%) increases
Technology) with
boiler efficiency
APM (Advanced
Pollution
Minimum) burner
and additional air
port
D RH
TEMPERATUR
E CONTROL
o Use of gas biasing o Pressure control of RH temperature is
damper in the achieved
second pass as o No RH spray under steady state
primary control operation
o Additional tilting
mechanism for
burners as a
secondary control
o Interstage
attemperation as
emergency control
E SUPERHEATER
CONFIGURATIO
N
o Use of three stage o Better creep properties
superheater o Reduced steam oxidation leading
o Use of inter stage to higher availability as compared
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attemperation to T91 materials
USE OF
ADVANCED
F RELIABLE
MATERIALS FOR
HIGH
TEMPERATURE
APPLICATIONS
BOILER - APPLICATIONS
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• In Industries – where process steam / captive power is reqd.
• Paper and Pulp Industry
• Sugar mills • Oil & Gas industries i.e., refineries, petrochemical
complex etc.,
• Textile industries • Cement industry • Aluminium industry
• Steel industries
• Chemical industry and many more..
• In power generation plants – where power is exported to grid
• All coal based power generating station.
TYPRS OF BOILERS
Industrial Boiler:-Used for generation of process steam for industrial
purpose, small capacity boilers.
Fire Tube Boilers:-Fire tube boilers consist of long steel tubes through
which hot flue gases from the furnace pass and water around the flue
gets heated to form steam and gets collected in the vessel from where it
is tapped. These boilers are limited to small capacity and pressure range
only.
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Water Tube Boilers:-In Water tube boilers, water flows in tubes and
hot flue gases pass around the tubes (also known as heating surfaces).
These boilers are generally used for power generation purpose.
Vertical Boiler:-In the vertical boilers, the axis of the shell is vertical
e.g.-simple vertical boiler and Cochran boilers.
Stoker Fired:-Coal is fed onto one end of a moving chain grate. As the
grate moves along, the coal burns before dropping off at the end as ash.
Coal must be uniform as large lumps will not burn completely before
reaching the end of the grate.
2. Pipes
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3. Plates
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4. Fittings
5. Forgings
6. Castings
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Chapter 3
HEAVY ENGINEERING
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L&T Heavy Engineering is one of the world's leading manufacturing
organisations for technology-intensive custom-made equipment, with a
reputation in global markets. It manufactures and supplies critical
equipment and systems for core sectors such as Refinery, Petrochemical,
Fertiliser, Power (including Nuclear) as well as Defence and Aerospace.
Its activities are organised under selfreliant Strategic Business Units
(SBUs), each specialising in specific industry sectors. New products and
manufacturing technologies are developed at three Technology
Development Centres. Its state-ofthe-art manufacturing facilities - which
meet the challenges of technology, quality conformance and delivery
and ensure cost competitiveness - are located at: ! Powai (Mumbai) !
Hazira (Surat) - a super-heavy manufacturing complex with its own
waterfront ‘Load On’ and ‘Ro-Ro’ jetties ! Ranoli (Vadodara) - a facility
that handles stainless steels, nonferrous, exotic materials and advanced
composite materials ! Coimbatore (in Tamil Nadu) - a precision
manufacturing facility ! Talegaon (near Mumbai) - a weapon systems
and sensors integration complex ! Bangalore - a strategic electronics
centre for avionics ! Sohar, Oman - a joint venture with The Zubair
Corporation for the fabrication of heavy equipment, catering primarily to
the GCC region. HE’s significant contributions include: ! World's largest
coal gasifier, for a petrochemical complex in China ! Longest product
splitter for Saudi Arabia ! Largest ammonia converter for Australia !
Biggest FCC regenerator, for world's largest refinery in India ! Largest
tubular reactor for Kuwait petrochemical complex ! Heavy hydro-
cracker & hydro-treator reactors ! High pressure heat exchangers !
World's single largest order for reactors on a single supplier (22 Nos.,
valued USD 421mn), from KNPC Kuwait.
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COAL GASIFICATION PROJECTS
L&T is the leading manufacturer of ey asification equipment. L&T has
supplied 9 gasifiers to various projects in China and 2 gasifiers to
Vietnam. The list of esteemed customers include Yuntianhua Group,
Shenhua Group, Datang Intrnational Power Generation Co. and Hebi
Coal & Electricity Co. At present, L&T is manufacturing gasifiers as per
Lurgi Design for Jindal's DRI project in Angul. L&T is also qualified for
supplying gasifiers as per Philips 66, GE, KBR, Siemens among other
gasification technology providers.
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The world’s largest coal gasifier manufactured by L&T being erected at
a project site in China
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L&T is qualified to take up challenge of manufacturing GTL reactors
by leading process licensors and EPC Contractors.
SLUG CATCHERS
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Dimensions : 3700 mm dia x 99 mm thk x 18288 mm T/T
Weight : 220 MT.
Material : SA 516-70
Supplied to Saudi Aramco Shedgum Gas Project through Black &
Veatch Pritchard, U.S.A in 1999.
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Chapter 4
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PRODUCT TESTING AND VALIDATION
As a pure-play engineering services organization, one of our key strengths lie
in embedded software. With all your products going digital, there has never
been a more critical time to onboard a reliable testing partner who can work
on quality assurance of a range of embedded technologies such as 5G, ML,
IoT, across multiple industries. LTTS’ reusable and robust testing
accelerators/frameworks enable superior quality, improved test execution,
rapid delivery, and enhanced reporting along with Agile/DevOps
methodology.
SECURITY TESTING
Security Assessment
Security Consulting
Vulnerability Test
Penetration Test
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Fuzz Test
Threat modelling and analysis
Cybersecurity Test
INTELLIGENT TESTING
IOT/5G TESTING
End to End Testing of IoT applications/systems
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IoT Usability, Compatibility, Scalability Testing
Hardware, Device, Connectivity, Cloud and Application Testing
API, Microservices Testing
NR UE Test
Access NW Test- ORAN Test
Core NW component Test
ONAP Service Orchestration Test
Chapter 5
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ACHIEVING SAFETY COMPLIANCE AMIDST EVOLVING
INDUSTRY PRACTICES
With the onset of Industry 4.0, supply chains are benefitting from
increased intelligence through connected machinery on the factory floor
which allows for real-time supervision and provides predictive alerts.
These mechanisms can be actively leveraged to mitigate safety risks and
boost productivity.
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– take for instance a subsidiary of a major manufacturing company that
reduced workplace safety incidents by more than three quarters.
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Forecasts indicate that digitized plants are the future of manufacturing,
where connected machines will collaborate with one another and work
more efficiently. At the same time, digital technology, when integrated
with machine safety and electrical safety protocols and solutions will
open up new avenues for process safety management.
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Chapter 6
The construction sector which has been a brick-and mortar industry both
literally and metaphorically for years, is now transforming with the use
of smart technologies. The project sites now use RFID tags to track
material entering a site, along with advanced geospatial techniques and
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Internet of Things. Digitalisation also empowers engineers by
eliminating mundane activities, and helping them focus on progressive
and more productive areas.
The most significant of these smart initiatives is the ‘BIM for Safety’
which is transforming the way EHS functions. BIM comprises 3D-
models embedded with data and information, and has been an excellent
platform to share resources and improve co-ordination. This path-
breaking technology is used to enhance safety at work sites through
identification and mitigation of risks, making a paradigm shift in EHS
performance.
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RESOURCES/REFRANCE -:
1. https://en.wikipedia.org/wiki/Larsen_%26_Toubro
https://www.larsentoubro.com/
2. https://ficci.in/events/20682/ISP/SMishra-Larsen-Toubro.pdf
https://lntcmb.com/about-us/environment-health-safety/
3. https://corpwebstorage.blob.core.windows.net/media/45950/lnt-
integrated-report-2020-21.pdf
4. https://www.larsentoubro.com/heavy-engineering/products-
services/process-plant/oil-gas/
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