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RITES LTD INSPECTION & TEST PLAN DOC. NO: QA/ERICEW-33 ISSUE NO: 01 PAGE NO: 10f5 BRACKET FOR WIRE ROPE Epencrive DATE: “WA (QA DIVISION) APPROVED BY: GGNHVER [Ease No, Book No: Set No: 1. Specification /Drawing 2. Date of Inspection 3. Place of Inspection 4, Size of lot 5. Size of Sample 6. Document Verification 7, Tests/Checks (to be witnessediconducted by inspector) ICF Drg. No, T-0-3-673 Alt-f/2 a) Internal/ Extemal test certificate for raw material. b) Intemal test and dimensional check report ¢) Calibration record of gauges, measuring instruments & test equipment %CE- 0.39max. B,,| Parameter Value Specified Observations Remarks I should be free from any surface Ref. Drg. No. defects, Sharp edgesinotches to 1.0:3:678 Alt#/2 be ground. (e) | Visual tem can be manufactured either by gas cutting or punching. TAs par IGF Dra, No. Dimansion sheet 673 AlLt2 endosed ay [Divesins | | Tolerance for untoleranced dimensions shall be as per IF Spec. [CF/STD-9-0-004 Te per [SZ062.09 Fed T0 Gi WE Test method As per relevant Plate thickness- *“6mm parls of IS: 228 or any other | Laddle Analysis | Penuissible established Ea instrumentaly chemical method. %C- 0.20max, +002 Norcenes Material - ICF Org. No. © 2éhin- 1.50 max. 40.05 eae Composition | eet" oaomar, 10.03 1.0:3-673 Alia %P- 0.040 mex +0.005 “Alternatively Steol %S- 0,040 max 40.005 to Fost0WC may be %Cu- 0.20-0.35 40.03 used. *Alternatively mm thick CORTEN Steel Off Cuts may be used. Prepared by Chesked By ERAS ‘eonncal Geli RAS Forwarded By cust = sppee| INSPECTION & TEST PLAN DOG. NO; GAERICEW-33 RITES ISSUE NO: 04 MOLE LG Pace not sere RITES LTD BRACKET FOR WIRE ROPE EeeeCrive Dati (QA DIVISION) ‘APPROVED BY: GGit- °.,,| Parameter Value Specified Observations Remarks ‘As per 1S:2062-99 Fedi0 CuWe | = Tensile Test Test method — UTS (MPa)- 410 min As per IS:1608 YS (MPa)- 250 min.(<20mm thk.) %Elongation- 23% min. (q) | Mechanical | Bend Test Test method — Properties As per IS:1599 The test piece shall withstand bsending through 180° to an intemal diameter not greater than 2t without cracking. Charpy impact Test Not applicable on 6mm thick plate ‘As per Note -2 of ICF Drg. No. oe | 873 ALAI2 | Finished component shal be thoroughly cleaned & applied with Two coais of Red oxide zinc | Olea chromato primor to 1S:2074102 | Minimum DFT shall be 38 microns with smooth & matt finish Machined surfaces shall be applied with rust preventive oil, Manufacturer's | name or initials, Month & Year of | © | Marking Manufacture, Name & Signature of IE Note i. Sampling shall be done according to 1S:2500 - 2000 Pt-| single sampling plan (normal) unless mentioned otherwise. 4. In.case, a quality plan is mentioned in the Purchase Order, inspecting Engineer shall also take the same into consideration during inspection and mention the same in inspection Records, i, In case purchase order mentions different drawing/specification, then that wil be applicabie. Prepare oy Foweried By resRas crest RITES | RITES LTD | (QA DIVISION) | INSPECTION & TEST PLAN BRACKET FOR WIRE ROPE DON ISSUE NO: 01 PAGENO: 30f5 eFrective pate:/() ‘APPROVED BY: CGI 1. If actual size/shape of the product didn't permit cutting of test sample for a particular specified test parameter ke tensileybend, etc., then MTC/Lab TC for the same shall be taken into consideration, subject to testing of those specified parameters which is/are feasible (in terms of size/shape of sample piece/test specimen intended for respective fests) and the same shall be mentioned in inspection Records/Repart. Important (Gross check ariginal PO (Either in physical form or online) Do not undertake inspection elsewhere other than the place of inspection mentioned in PO. Do not undertake inspection if quantity offered is fess than quantity mentioned! in call Ietler. Do not inspect part quantity untess provided in PO or authorized by client ‘Stamp/seal complete offered lot after drawing samples for labvin-house testing and before leaving the site. Use check sheet for recording observations. In case of any ambiguity in PO/Specttication/Drawing/QAP/Technical Spec. annexed wilh PO, the seme shail be brought info the notice of vendor as well as CM for ‘seeking necessary clarification from Purchaser/Clfont. 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