(QA DIVISION) INSPECTION & TEST PLAN BRAKE CYLINDER FIXING BRACKET DOG. NO: GATERICEW-25 ISSUE NO: 01 PAGE NO: 1of7 Case No. Book No: 1. Specification /Drawing 2. Date of Inspection 3. Place of Inspection 4, Size of lot 5. Size of Sample 6. Document Verification a) Intemal/ External test certificate for raw material b) Internal test and dimensional check report ) Calibration record of gauges, measuring instruments & test equipment 7. Tests/Checks (to be witnessed/conducted by inspector) Ro,| Parameter Value Specified Observations Remarks Teshould be free from any surface & “All weld spatters | welding defects shall be ground ‘Sharp edgesinotches to be ground | clean. (a) | Visual for removal of stress raisers oo | be jig riled after L wolong the Bosses ‘As pet ICF Drg. No. T-0-3-807 Alt-c Dimension sheet | enclosed (b) | Dimensions Tolerance for untoleranced dimensions shall be as per ICF Spec. ICF/STD-9-0-001 ‘Stiffener- Plate thickness 6mm Gaus Paemond © : Feai0 WA @40mm Boss - Round 940mm PA eee ae ‘As per 18:2062-99 Test method = eT As per relevant addle Arava issibig onl Peanissitia parts of IS: 228 or a any other rn established ee instrumental! %C-0.20 max-WG | %C- +002 ‘chemical method. 4 | Material 0.23 max.- WA" 1) Composition | %Min- 1.5max. | %KIn- +0.05 %Si 040mex. | %SI- 40.03 {4P-0.0410.05" max. | %P- 40.005 %S-0.0410.05" max. | %S-+0.00 %Cu- 0.2010 0.35" | %Cu- 40.08 %CE-0.89mex-WC 042max-WA, | i ! Checked by Powe oe Prepare oy ERAS Technical Ct: RAS custle payree INSPECTION & TEST PLAN DOG. NO: QAERICEW-25 £7 OF SE LEE Eee Age Not cur RITES LTD BRAKE CYLINDER FIXING BRACKET | Errective oate:/1 (QA DIVISION) APPROVED BY: GGMIER Ro.| Parameter Value Specified Observations Romarks eas As per |S:206; Pe . ae = Tensile Tost ‘Test method — UTS (MPa)- 410 min. As per I$:1608 Y S (MPa)- 250 min,(<20mm thk.) 240 min,(20-40mm thk.) ‘%Elongation- 23% min Bend Test Test method — | As per 1S:1599 | | The test piece shall withstand bending through 180° to an internal c.2 | Mechanical diameter not greater than 3t (for Properties WA) & 2t (Cu WC) without The V-notch test cracking, pieces shall be in ‘conformity with Charpy Impact Test Is:1757 ‘The average value of 03 test (Not applicable for specimens shall be 27J min, and Gram plato but if 1no individual value shall be loss teeta (amas % i plate for channel wi than 70% of the specified value, Pyne (Gr. Fe4t0 Cu WC at 0/-20°/-40°C eure cd/specified by Purchaser) acts} a8 agree applicabie) {q) | Channel: Pate thickness 10mm Rib- Plate thickness Smm ‘As per IRS MeSTO7* Test method AAs per relevant Plate/sheet thickness: 5 & 10mm parts of IS: 228 or TES ‘Permissible any other Laddle Analvsis | variation for established | Product instrumental! Analysis chemical method %KC- OADmax. | %O- 40.02 Sehr 0,25 t00.45 | %eMn- 40.05 epee Material %Si- 0.28100.72 | %Si- 40.03 Org. No. 4.1 | Composition | %N- 0.201047 | %NI 30.03 T:0:3-807 Alt-¢ %Cu- 0.30 100.60 %Cu- 40.08 j %4Cr 0.35t0.060 | %Cr 40.05 “Alternatively steel %S- 0.03mex. | %S- +0.005 %%P-0.075 100.140 | %P- $0.05 %lMo- 0.05 max.” %V= 0.05 max.* %Al- 0.08 max.* YAND- 0.04 max.* “Total Incidental Elements-0. 15% max. to |1$:2062 Fe410 CuWC may be used in lieu of stee! to IRS M1, where specified for the items pertaining to this Drg. Checks by ‘Teenneal et: RAS Fomwaded exeswee, INSPECTION & TEST PLAN BOG. NO: QAERICEW-25 ALLTEL? Sof? RITES LTD BRAKE CYLINDER FIXING BRACKET | Errecrive DATE: “hh~ (QADIISION) | APPROVED BY: GGM-VER &,,| Parameter Value Specified Observations Remarks "T's per IRS M-41/97 : Tensile Test i Hot Cold Rolled _| Rolled UFS(UP a) | 280 min. | 440 min - ; YS (Mpa)_| 340 min, _| 300 min, ediciee g2|Mechanicat | [3aeiong—[ 22% min. | 26% min per 18:1608 Properties Bend Test Bend through 180° around a former of diameter equivalent to the Test method — thickness of the material without cracking on the outside of the bent As per IS:1599 portion. As per Note -3 of ICF Drg. No. ~ | Batch-wise TC of T-0-3-807 Alt-c primer also to be verified. | Finished assembly shall be thoroughly cleaned & applied with {e) | Painting ‘Two coats of Red oxide zinc chromate primer to IS:2074/02 Minimum DFT shall be 36 microns with smooth & matt finish As per Drg. No. 7-0:3-807 Alc Manufacturers initial, | (f) | Marking Month & Year of Manufacture to be stamped in 6mm high letters at location marked/shown in the Org. Name & Signature of IE Note: 1. Sampling shail be done according to 1S:2500 - 2000 Pt. | single sampling plan (normal) unless. mentioned otherwise. it in case, a quality plan is mentioned in the Purchase Order, Inspecting Engineer shall also fake the same into consideration during inspection and mention the same in Inspection Records, fi. In case purchase order mentions different drawing/specitication, then that will be applicable. lv. if actual size/shape of the product didn't permit cutting of test sample for a particular specified test parameter lke tensile/bend, atc, then MTC/Lab TC for the same shall be taken into consideration, subject to testing of those specified parameters wich is/are feasibie (in terms of size/shape of sample piece/est specimen intended for respective fests) and the same shall be mentioned in Inspection Records/Report. Prepared oy Chesed by Farad BE TeRas ‘Technical Gl: RAS custINSPECTION & TEST PLAN DOC. NO: GATERICEW-25 RITES LTD BRAKE CYLINDER FIXING BRACKET (QA DIVISION) ‘Gross check original PO (Either in physical form or online) Do not undertake inspection elsewhere other than the place of inspection mentioned in PO, Do not undertake inspection if quantity offered is less than quantily mentioned in call letter Do not inspect part quantity unless provided in PO or authorized by olient ‘Stamp/seal complete offered lot after drawing samples for fabfin-house testing and before teaving the site. Use check sheet for recording observations. In case of any ambiguity in PO/Specification/Drawing/QAP/Tactnical Spec. annexed with PO, the same shall be brought into the notice of vendor as well as CM for seeking necessary cfarification from Purchaser/Client. 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