Deep Freezer Series Manual

Operating Manual Number : LDF- 8524E(3)
Revised : December 1999

July 2004
September 2006
DEEP FREEZER SERIES

UPRIGHT TYPE & CHEST TYPE
Failure to read, understand and follow the instructions in this manual may result in
damage to the unit, injury to operating personnel and poor equipment performance.
Deep Freezer Series Users Manual
Quick Installation Guide
1. Recommended room conditions

a. Recommended room temperature: between 5℃ and 28 ℃. If the room temperature is
normally > 30 ℃ please ensure that suitable airconditioning is installed
b. Make sure the floor is level and even
c. Make sure the condenser grid is not blocked (adequate air circulation is required)
d. Install the two spacer pins on the back of the freezer to allow heat dispersion behind the
freezer(fig.1)
e.
2. Turning Freezer on
a. Push the power plug firmly into the
power socket (please check you have
the correct voltage)
b. Make sure the main power switch at the Fig.1
back of the freezer is switched on
(Switched upwards)(fig.2)
c. Turn the key switch
(on control panel) to ON position
Fig.2
3. Recommended setpoints
a. set-point – 80 ℃
b. cold alarm – 90 ℃
c. warm alarm – 70 ℃
d. These setpoints are factory set and gives the freezer the optimum conditions for
prolonged life
4. Recommended maintenance
a. We recommend the condenser filter is cleared of dust every month
b. We recommend that ice is removed from the door seals every month
c. We recommend a maintenance visit by your local dealer on an annual basis
We wish you a quick and trouble free installation!
-1-
Contents
Quick Installation Guide
1. Dimensions of the Freezer Model ------------------------------ 1
1.1. Chest Model ------------------------------------------ 1
1.2. Upright Model ---------------------------------------- 2
2. Specification ---------------------------------------------- 3
2.1. Deep Freezers Charicteristic ------------------------------ 3
2.2. Chest Model Specification ------------------------------- 4
2.3. Up right Model Specification ------------------------------ 4
2.4. Characteristics of Temperature LDF85** Series -------------- 5
2.5. Characteristics of Temperature LDF90** Series --------------- 5
3. Installation------------------------------------------------ 6
3.1. Installation place --------------------------------------- 6
3.2. How to install ----------------------------------------- 6
4. Power supply, how to earth and main power switch ----------------- 7
4.1. Power supply------------------------------------------ 7
4.2. How to earth ------------------------------------------ 7
4.3. Main power switch) ------------------------------------- 8
4.4. Door Alarm ------------------------------------------- 9
4.5. Remote Alarm --------------------------------------- 10
5. Index of the parts and functions------------------------------- 11
5.1. Index of the parts , Chest Model ------------------------- 11
5.2. Index of the parts , Upright Model ------------------------ 11
5.3. Index of the inner parts, Chest Model ---------------------- 12
5.4. Index of the inner parts, Up right Model -------------------- 12
5.5. index of control panel and functions ----------------------- 13
5.6. How to Operate --------------------------------------- 15
6. Accessories ---------------------------------------------- 17
6.1. Aluminum Storage Racks for upright freezer ----------------- 17
6.2. Aluminum Storage Racks for chest freezer ------------------ 18
6.3. Fireborad Storage Boxes and Dividers---------------------- 19
6.4. CO2 Back Up System, Optional---------------------------- 20
6.4.1 Index of the parts ------------------------------- 20
6.4.2 Check if following item are present ------------------ 21
6.4.3 How to install the CO2 Back up system --------------- 22
6.4.4 How to set the temperature of the CO2 Back up system -- 25
6.4.5 Consuming time of the CO2 gas --------------------- 25
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6.5. Data Acquistion System, optional-------------------------- 27

6.5.1. Index of the parts ------------------------------- 27
6.5.2. Hardware Installation ---------------------------- 27
6.5.3. Program Introduction, optional---------------------- 27
6.5.4. How to install ---------------------------------- 27
6.5.4.1. Installation ----------------------------- 28
6.5.4.2. How to run ----------------------------- 28
7. Service ------------------------------------------------- 31
7.1. General Trouble shooting ------------------------------- 31
7.2. Electrical Trouble shooting ------------------------------ 32
7.2.1. PCB(ISE-120CF) ERROR CODE ---------------------- 32
7.2.2. Electrical Trouble shotting ------------------------- 34
7.2.3. Electrical Schematic, LDF85** and LDF90** ------------ 36
7.3. Refrigerational Trouble shotting -------------------------- 37
7.3.1. Compressor not in working ------------------------ 37
7.3.2. Compressor is running but wrong temprerature --------- 38
7.3.3. Refrigeration drawing of cascade refrigeration and principle 39
7.3.4 Charging quantity of refrigerant --------------------- 41
7.3.4.1 Refrigerant quantity for Chest Models --------- 41
7.3.4.2 Refrigerant quantity for Up-right Models ----- 41
7.4. Registration of Serivice -------------------------------- 42
WARRANTY -------------------------------------------- 44,45
EC Declaration of Conformity --------------------------------- 46
-3-
1. Dimension of The Freezer Models
1.1 Chest Model
D
W
Exterior Dimensions Interior Dimensions

Model No. Capacity(L)
W×D×H W×D×H
LDF4507
1280×790×1030mm 570×500×670mm 191
LDF9007
LDF4510
1590×790×1030mm 870×500×670mm 295
LDF9010
LDF4514
1880×790×1030mm 1170×500×670mm 392
LDF9014
LDF4517
2180×790×1030mm 1470×500×670mm 492
LDF9017
LDF4520
2480×790×1030mm 1770×500×670mm 593
LDF9020
The operating temperature of Model LDF45** is -20℃ to -45℃, and for the Model LDF** 90 -20℃ to -
90℃ (normal temperature for usages is -20℃ ~ -40℃, -60℃ to -85℃). In addition, if the last two
**
numbers( )of the models are the same, the same operating temperature is applicable.
1.2 Up right model
D
W
Exterior Dimensions Interior Dimensions

Model No. Capacity(L)
W×D×H W×D×H
LDF3510
920×900×1740mm 600×480×960mm 276
LDF8510
LDF3514
920×900×1979mm 600×480×1280mm 369
LDF8514
LDF3517
920×1050×1979mm 600×630×1280mm 484
LDF8517
LDF3520
1070×1050×1979mm 750×630×1280mm 605
LDF8520
LDF3524
1070×1180×1979mm 750×760×1280mm 730
LDF8524
The operating temperature of Model LDF35** is -20℃ to -35℃, and for the Model LDF85** this is -
20℃ to -86℃. (Normal temperature for usages is -20℃ to -30℃, -60℃ to -80℃). In addition, if the last
**
two numbers( ) of the model are the same, the same operating temperature is applicable.
-1-
2. Specification
2.1 Deep Freezers Charicteristic
1. Hermetically sealed cooling system with very durable compressors

2. Cold air loss is minimized by insulated inner doors
3. Efficient evaporator with maximum contact with walls for fast cooling down
4. 130 mm polyurethane foamed insulation
5. Heavy-duty casters with built in adjustable stands ( unique )
6. Cabinet with round corners for easy cleaning
7. 3 Built-in access ports
8. Very user-friendly control panel on eye level
9. Easy to clean condenser filter
10. Pressure equalization port allows easy access to cabinet after door closing
11. Quiet running fans and compressors create a very low noise level (50~55 dBa)
12. Heated door seals (hot gas) prevent ice to build up
-2-
2.2 Chest Model Specification
Capacity Weight Low Usage Electrical Electical Const-

Model No. Insulation
(L) (Kg) Temp. ℃ Temp. ℃ (V, Hz) (Hp) rution
LDF4507 185 -45 -20 ~-40 200/230, 1/2
191
LDF9007 211 -90 -60~ -85 50/60 1/2×2ea
LDF4510 205 -45 -20 ~-40 200/230, 1/2
295 Textured
LDF9010 236 -90 -60~ -85 50/60 1/2×2ea Foamed
steel or
LDF4514 230 -45 -20 ~-40 200/230, 1/2 In place
392 stainless
LDF9014 261 -90 -60~ -85 50/60 1/2×2ea Poly
steel
LDF4517 255 -45 -20 ~-40 200/230, 1/2 urethane
492 (optional)
LDF9017 286 -90 -60~ -85 50/60 1/2×2ea
LDF4520 285 -45 -20 ~-40 200/230, 1
593
LDF9020 311 -90 -60~ -85 50/60 1×2ea
2.3 Up right Model Specification
Capacity Weight Low Usage Electrical Electical Const-

Model No. Insulation
(L) (Kg) Temp. ℃ Temp. ℃ (V, Hz) (Hp) rution
LDF3510 265 -35 -20 ~-30 200/230, 1/2
276
LDF8510 294 -86 -60 ~-80 50/60 1/2×2ea
LDF3514 305 -35 -20 ~-30 200/230, 1/2
369 Textured
LDF8514 334 -86 -60 ~-80 50/60 1/2×2ea Foamed
steel or
LDF3517 350 -35 -20 ~-30 200/230, 1/2 In place
484 stainless
LDF8517 380 -86 -60 ~-80 50/60 1/2×2ea Poly
steel
LDF3520 380 -35 -20 ~-30 200/230, 1/2 urethane
605 (optional)
LDF8520 410 -86 -60 ~-80 50/60 1×2ea
LDF3524 420 -35 -20 ~-30 200/230, 1
730
LDF8524 450 -86 -60 ~-80 50/60 1×2ea
-3-
2.4 Characteristics of Temperature LDF85** Series
40
Ambient Temp. 28C
30 Chamber Temp.(1st)
Chamber Temp.(2nd)
20
Chamber Temp.(3rd)
10 Chamber Temp.(4th)
-10
Temperature( C)
-20
-30
-40
-50
-60
-70
-80
-90
-100
0 5 10 15 20 25 30 35 40 45 50
Time(H)
2.5 Characteristics of Temperature LDF90** Series
40
30 Ambient Temp. 28C

Chamber Temp.
20
10
-10
Temperature( C)
-20
-30
-40
-50
-60
-70
-80
-90
-100
0 5 10 15 20 25 30 35 40 45 50
Time(H)
-4-
3. Installation
3.1 Installation place
1. Not to subject to direct sunlight
2. Adequate air circulation
3. Not subject to excessive dust
4. Not subject to mechanical vibration or shock
5. Ambient temperature : 5℃ to 33℃, Optimum temp. is 18℃ to 25℃
6. Operating Height : below 2,000m
7. Operating moisture : below 80% RH, in case that the max. operating temperature is 33℃,
it should be below 57% RH
8. Allowance of supplying voltage change : lower than 10%
* Caution : In case that you install the unit other places than mentioned, the unit cannot be
operated properly.
3.2 How to install

1. Keep the distance 15cm or longer between the wall and the backside of the unit.
2. Do not install the unit in an uneven position.
3. Make the unit fixed with fixing screws on the sleepy floor.
4. The ventilation should not be obstructed
4. Power supply, how to earth and main power switch
4.1 Power supply

1. To ensure trouble-free connection, connect the plug firmly in the power socket.
2. Don't connect the plug of the unit together with plug of other units in the same socket.
3. Make sure that the power supplying cord is not folded and pressed.
4. If you use an extension wire, it should has capacity above 230V, 15A and not longer than 3m.
5. This unit is exclusively designed for 208-230V, 50/60Hz, please check the operating voltage,
before use. Under the 110V, transmeter for elevating voltage (above 3Kw) should be used.
4.2 How to earth

1. For security reasons, the unit should be earthed.
2. If the power socket is fitted with earth rod (230V), please check the outlet for earth before use.
3. If the power socket is not fitted with earth rod, first, connect the earth wire to the unit. Then,
connect it to a bronze plate. Subsequently, bury it in the moistened ground. (25 cm under the
ground or deeper)
*
Warning : Do not earth to a gas pipe, a telephone line or lightning conductor.
-5-
4.3 Main Power Switch
The main power switch is located rear the product next to the compressor. After power supply is
checked and the unit is earthen. By switching the main power switch in ON position the Freezer will use
the power and on this time is ready for operation. If the freezer is not in use, please put the main switch in
OFF position.
Door alarm RS232C Port
Main power switch Remote alarm
-6-
4.4 Door Alarm

The door alarm can be used in combination with the CO2 backup system. It is a safety to make sure
the operator will not get liquid CO2/LN2 in the face in case of opening the door of the freezer. Alawys
connect the CO2/LN2 backup system to the door alarm connectionon the back of the freezer.
For safety measure resistance on the contacts with Ohm metre

1. do contact 1&2 show resistance?
Connection should be a close loope
(normal conditions, closed loop) (normal open conditions, open loop)
2. open door/lid
3. do contact 1&2 show unlimited resistance?
Connection should be a open loop
4.5 Remote Alarm

The remote alarm is a volt free dry contact which will alarm in case of.
1. High temperature alarm
2. low temperature alarm
3. power failure Male and female
4. clean filter alarm alarm plug #1019
COM NO
COM
1 2 1 2 NO
3 3
NC NC
Normal Conditions Alarm Conditions
In normal conditions relay is always closed which means connection between COM and NC(normally
closed).in case of alarm relay is open and means connection between COM and NO(normally open)
-7-
5. index of parts and functions

5.1 Index of the parts, Chest Model Handle
Sensor inlet Control panel
(back)
Recorder
(optional)
Locking
device
Condenser
door
Wheel
5.2 Index of the parts, Up-Right Model
CO2 back up inlet

(on top op unit)
Sensor inlet
(on side of unit)
Control panel
Locking
device
Condenser
door
Optional recorder
-8-
5.3 Index of inner Parts - Chest Model
Gasket Inner Door
A B C
Model
Type A=C B
LDF9007 LDF9010 LDF9014 LDF9017 LDF9020
Size(mm) 345×620×18 300×620×18 A2 A2B1 A2B2 A2B3 A2B4
Mat’L HDPE HDPE (A2B1 : A ×2 EA, B ×1 EA)
(Mat’L:Material, HDPE:High Density Poly Ethylene, Num:Number)
5.4 Index of inner Parts 　 Upright Model
CO2 Backup Tube

Insert Hole
Gasket
Validaton
Ladder
Table : Feature of HDPE Shelf
Size(mm)
Model Q’ty Mat’L
(W)×(D)×(H)
Shelf LDF35,8510 2 595×470×18 HDPE
LDF35,8514 3 595×470×18 HDPE
LDF35,8517 3 595×620×18 HDPE
LDF35,8520 3 745×620×18 HDPE
Sensor LDF35,8524 3 745×728×18 HDPE
Cover
∗ Feature of HDPE Shelf

- Made of HDPE plastic
Inner
- Lighter than Metal
Door
- Easily Adjustable
- No Wrenched in -120°C
-9-
5.5 Index of control panel and functions

Temperature
Alarm
Display 2. Scan Indicator
1. Key switch 3. Cursor 4. Numeric Lamp 6. Voltage 5. Alarm
NO. BUTTON CONTROLS
- During OFF, all functions are stopped

- During SET, all functions are working, and it is possible to adjust the
temperature
- During ON, the unit is operating as planned, and it is not possible to adjust
1. KEY SWITCH
the temperature.
* Function blocking system : If you take out the key during ON, all functions
will be blocked
(Please keep the key well, for the planning of functions)
- This button is to select each temperature mode
2. SCAN
(Only in the case that the KEY SWITCH is set to SET)
3. CURSOR - This button is to select a position of numerical value
4. NUMERIC - This button is to change a numerical value
- If the inside temperature of the unit exceeds the alarming temperature

range, an error message will come on the temperature indicator. The lamp
5. ALARM
will be on and the alarm signal will sound.
(Push the alarm button (mute), then, the alarm signal does not sound)
- This button indicates the voltage (Push the button, then the voltage will be
6. VOLTAGE
indicated on the Temperature indicator
- 10 -
5.6 How to Operate
1. Turn the KEY SWITCH to the right and set it to SET.

2. All functions will be operational. The PRESENT lamp will be on and the inside temperature of the
Chamber will be shown.
3. Push the SCAN button once to check the temperature. The SET POINT lamp will be on. (To adjust
SET POINT, use the CURSOR button and NUMERIC button)
4. Push the SCAN button once more to check minimum alarm temperature. Then, the COLD ALARM
lamp will be on. (To adjust the COLD ALARM temperature, use the CURSOR button and NUMERIC
button) The COLD ALARM temperature should be set lower than the SET POINT.
* Temperature : e.g. In the case that the SET POINT temperature is –70 °C , the COLD
ALARM temperature is –75 °C .
5. Push the SCAN button once more to check the maximum alarm temperature. Then, the WARM
lamp will be on. (To adjust the WARM ALARM temperature, use the CURSOR button and
NUMERIC button)
* The WARM ALARM temperature should be set higher than the SET POINT temperature:
e.g. In the case that the SET POINT temperature is –70 °C , the WARM ALARM temperature
is –65 °C .
6. Push the SCAN button once more to turn on the PRESENT lamp showing the present inside
temperature of the deep freezer.
7. Now, everything is set. Turn the KEY SWITCH to the right once more and set it to ON. Take out
the KEY by pulling it to the front. Please keep the KEY carefully to change the temperature in the
future. (As long as the key is taken out, it is impossible to set the temperature. It prevents the unit
from changing the temperature by the third party or by mistake. In this way, the test material and the
unit can be protected).
8. To check the voltage, push the VOLT button, then, the current incoming voltage will be shown on
the temperature indicator.
9. The voltage Booster is equipped :
i. If the input voltage is lower than 205V, the lamp of the Booster will be on and the voltage
boosted. e.g. 205V->225V (15V boosted)
ii. If the input voltage is lower than 180V, the operation of the unit will be stop to protect the parts
of the unit. (The functions such as temperature indication and alarm, are still operating)
- 11 -
6. Accessories
6.1 Aluminum Storage Racks For Upright Freezer
Remarks : ∗∗ is 45 and 90
- 12 -
6.2 Aluminum Storage Racks For Chest Freezer
- 13 -
6.3 Fireboard Storage Boxes and Dividers
Easy to remove cover
Thick Plastified Cardbox Material
External dimensions:
External dimensions of 2 inch boxes (model PP0060): 133x133x49 mm (DxWxH)
External dimensions of 3 inch boxes (model PP0061): 133x133x77 mm (DxWxH)
Internal Dimensions:
Internal dimensions of 2 inch boxes (model PP0060): 124x124x45 mm (DxWxH)
Internal dimensions of 3 inch boxes (model PP0060): 124x124x70 mm (DxWxH)
Possible dividers:
Dividers are also made of plastified cardbox. Height of all dividers is 35 mm
Model: Description:
PP1049 Storage box divider 7 x 7
- 14 -
6.4 CO2 Back Up System, Optional

This backup system is used in the case that the temperature gose up, because of the failure of
power and technical problem, the temperature set to BACK UP SYSTEM, will be observed. Thus the
damage of the sample in the unit can be limited in the minimum
6.4.1 Index of the parts
- 15 -
6.4.2 Check if following item are present
5
6
4 3
9
2
1. CO2 Back up system

2. Injection tube with hoses(straight one is used in case of up-right freezer. Bended one is used in
case if chest freezers)
3. Connection cable for door switch
4. Black flexible horse
5. Capillair tubing
6. Copper insulated hose
7. Connection for CO2 cillinder( including Teflon ring for well fitting)
8. Roll kit for sealing up
9. Connecton srews(2x)
- 16 -
6.4.3 How to install the CO2 Back up system
1. Remove black stoppers on the back side and top of the freezer. (In case of a chest freezer both
stoppers are on the back side)
2. Remove the protection panel for the temperature sensor inside the freezer
3. Drill a hole of 13 mm in the black stopper which was removed in step 1.
4. Insert the injection tube (b) through the drilled hole in the stopper.
5. Connect the injection tube (b) to the inner wall of the freezer with the two connection srews (j)
(special holes are factory drilled.)
6. Seal the stopper with kit.
- 17 -
7. Connect the door switch cable (c) between the back up system (a) and the connection on the
back of the freezer (next to power line) (see also paragraph 4.4 Door Alarm)
8. Place the sensor in the clip en re install the protection panel for the temperature sensor
9. Connect the capillair tubing (e) to the injection tube (b).
10. Connect the black flexible hose (d) to the capillair tubing (e)
11. Connect the black flexible hose (d) to the OUT(5) of the CO2 back up system (a).
12. Connect the copper insulated hose (f) to the IN(4) of the CO2 back up system (a)
13. Connect the connection for CO2 cillinder(g) to the CO2 cilinder. Do not forget to use the teflon
ring for well fitting!
14. Connect the copper insulated hose (f) to the connection for CO2 cillinder(g)
15. Open the CO2 cilinder
16. Test the connections on leakages (soap water)
17. Set the set-point of the CO2 back up system on – 40 ºC
18. Always put the high alarm of the freezer on a colder set-point (for example – 50 ºC)
19. Switch on the BATTERY SWITCH
20. Switch the ALARM SWITCH on, to activate the alarm signal. When the ALARM SWITCH or
BATTERY SWITCH is off, the alarm signal will not be activated.
- 18 -
6.4.4 How to set the temperature of the CO2 back up system

1. Push ①SET SWITCH
2. To change the set temmperature, while you continue in pushing the button ① SET SWITCH, turn the
③ TEMP.ADJ. to the left and right to set the temperature,
3. Release the SET at the chosen temperature, the PRESENT lamp will be on and the present
temperature of the camber will be shown. The temperature is set to – 40℃ , ex-work in a standard
way.
6.4.5 Consuming time of the CO2 gas
Tested by on the base of the following conditions :

z Model : LDF8517, 480 liter
z CO2 Cylinder capacity: 40 liter
z CO2 Gas charge capacity: 40 liter
(table)
z SET TEMP.: - 70 °C
z CO2 Backup System : SET TEMP. : - 40 °C
A B C D
- 19 -
Section Description Remarks
- Normal operating section during –70 °C setting

A - Deviation: - 71 °C to -75 °C
- ON/OFF: 10 minutes ON, 20 minutes OFF
- Non-operational (failure of power or technical problem): section

B for natural radiation of heat
- Duration from –70 °C to –40 °C : 2 hours
- CO2 Gas injecting section during – 40 °C

- Deviation: -41 °C to – 44 °C
C
-Consuming time for 40 liters CO2 gas injection : 9hours (13.5 min /
liter)
- Section for natural radiation of heat, after consuming up the CO2

D
Gas Duration from – 40 °C to – 20 °C : 2.5 hours
* This test has been done under the circumstance of the outdoor temperature of + 25 °C
and the unloaded state.
- 20 -
6.5 Data Acquisition System, optional

6.5.1 Index of the parts
6.5.2 Hardware Installation
The diagram below illustrates the wiring between the RS-232C port of the computer and the Deep
freezer.
Rx 2 2 2 2 2 Tx
Tx 3 3 3 3 3 Rx
Com 5 5 5 5 5 Com
PC RS232 P1 P2 P3 Freezer Control Board

Connection Cable Assembly 15m max.
6.5.3 Program Introduction, optional

This Software displays a monitoring panel which shows ; Present Temperature, Set Point, Warm
Alarm Limit, Cold Alarm Limit etc.
- 21 -
6.5.4 How to install

6.5.4.1 Installation
Minimum requirements : 486 PC with Windows 98 installed. Creat the folder RS232C and Copy
the file “ilshin.exe or il.exe” in a folder of your own choice.
6.5.4.2 How to run
Start the program by double clicking on the ilshin icon. At the first time. configuration file with user
settings is loaded, Click the “OK”. Once the program is started it checks for a connected freezer in
operation on either COM1 or COM2. If no freezer is found the program enters a simulation mode. In
case of normal operation a configuration file with user settings is loaded and the values which are
received from the freezer are displayed. If no configuration file is found, default user settings are loaded.
When during normal operation the freezer is disconnected or turned off, the text “Freezer Off” is
displayed, until the normal operation is restored.
User Settings
Pic1. Via the menu Control->User Pic 2. User Settings Dialog Box
Settings a Dialog Box
Via the menu Control->User Settings a Dialog Box is opened with the following information:
UserId, UserName.(for instance the location or contents of the freezer), Manufacturer TypeNumber,
Serial Number, Logging Interval, Pathname to folder on hard disk where the log file is stored, For instance
c: or c:\ilshin etc. ( So NO ending backslash!)
This information is effected when the button “OK” is checked. When “Close” is checked without
checking “OK” before, the user settings remain unchanged. The user settings are stored in the
configuration file on the hard disk when the program terminates.
- 22 -
Logging of temperature
Logging is switched “on” or “off” by checking Log On or Lo Off in the control menu. The logging
status or interval is shown in the low right corner. In the User settings dialog box (Control->User Settings)
the log interval can be set from 1 minute to 60 minutes. The log information is written to a text file named
‘username’-‘date’.txt in the folder which is specified in the User Settings. If an invalid pathname is
specified, the current directory will be used. The format of the log file is also compatible with an MS
Excel worksheet. The used format for the date is “daymonthyear”(For example 311203)
Pic 3. Logging is switched “on” or “off” by checking Log On or Log Off in the control menu.
- 23 -
7. Service
7.1 General Trouble shooting
1. When the room temperature is above + 30°C. When the room Temperature is above +30°C, the
condenser cannot be cooled. It can be one of cause of trouble.
=> If the room temperature around the unit is +28°C, please often the condenser door and window to
optimize the ventilation and cooling.
2. When the room temperature is under 0°C. The oil of the compressor is condensed. It can have
negative effect on the operation of the compressor. Each electrical part can be wrongly operated
=> Under the circumstance that the room temperature is under 0°C, make the place warm by using
the other heating application and keep the temperature minimal +5°C.
3. In case there is excessive dust around the unit. This unit use the condenser which is air cooled,
In case of the excessive dust around the unit, dust will pill up the front of the condenser. This will
cause the compressor to nor work efficiently, This is one of the cause of a defect compressor
=> In case there is excessive dust around the unit door which covers condenser should be often
once in a month and remove dust and clean up. Also wipe the dust off the condenser with a soft
brush.
4. Under heavy humid circumstances. It can cause a technical malfunction in the electrical
application and short circuit.
=> Ventilation the place properly by using the ventilator and opening the windows. An application,
which can reduce moisture, will be helpful.
- 24 -
7.2 Electrical Trouble shooting

7.2.1 PCB(ISE-120C) ERROR CODE
Display Message Mean Situation
ST-E Setting Error Setting Value Wrong

LO-T Low Temp. Low Temperature Alarm
HI-T High Temp. High Temperature Alarm
LO-V Low Voltage Line Voltage Low
CLEN Clean Clean Contact Point Off
BATE Power failure Power Failure
LOAD Over Load Rise Temperature Over 15℃ Fast
+199 +F.S Over Pt Sensor Disconnection
-199 -F.S Over Pt Sensor Short
Error indication
LO-T : Cold Alarm (If the temperature is lower than the Cold Alarm temperature). Adjust the
temperature lower or please ask our technical department or service center.
HI-T : Warm Alarm (If the temperature is higher than the Warm Alarm temperature). Warm Alarm ( In
the case that the temperature is higher than the set Warm Alarm temperature)
LO-V : Low Voltage (If the input voltage is lower than 205V). Please, don’t use other electrical
appliances and take some actions to boost the voltage.
CLEAN : Clean (When the outdoor temperature is above 30℃ or the ventilation of the condenser is
bad). Please keep the indoor temperature lower by ventilation or clean the dust in the condenser.
BATE : Operation condition of charging battery (In the case that there is a power failure). If the power
failure takes long, please use CO2 Backup System or move the test sample to a safe place.
LOAD : Abrupt temperature increasing(In the case that the door of the unit is open for a long time, or
the amount of the test sample is too big). Please, check whether the door is open. When you put
the test sample, please do it in small quantity, and in a short period.
- 25 -
7.2.2. Electrical Trouble shooting
P.C.B No. 1, 3 Display

Temp. No
Error Yes Display Yes Yes
Massage Voltage check Board
Display
Check none 220V Exchange
Main Board Short or

8,9,10
No
Sensor
Resistance
Exchanger
Yes Check
8 and 9 : 100Ω
8 and 10 :100Ω
Set, Cold,
Warm
Point Check
1st S.S.R
MG/SW Main Board Board
Comp. check No No No Input No No
MG/SW coil Check 16+,13
Comp C, Line
Working 220V Voltage check Exchange
4- 6A DC24V DC 24V
Yes Yes Yes Yes Yes
Start Capacity S.S.R. Line 26,3t

MG/SW
Pot Relay 3A Connect check
Exchange Exchange Exchange
Comp.
Check Amp. No Normal
Over 10A
Operation
Yes
Compressor
Exchange
- 26 -
5 minutes
elapsed
2nd
Comp. check Yes Normal
Comp C, Line Operation
4- 6A
No
1
st
No 1st
pressure
H: 120~ 180,
Refrigerant
L: -5~5 psi check
Yes
1st MG Coil S.S.R Display

Mg/SW
No No No No Board
Input No. 16, 14
Working Check voltage
220 V DC24V Exchange
DC 24V
Yes Yes Yes Yes
Start Capacity S.S.R

MG/SW Check
Pot Relay
Exchange Exchange Exchange Line 27
T.C
Point of No T.C Poing
Comp. No Normal contact
Check Amp. Operation -20 ℃ Adjust
Over 10A
Yes
Yes
Compressor Line
Exchange
Check
- 27 -
7.2.3 Electrical Schematic, LDF85** and LDF90**
(Tube Number)
(RS232C)
CN4
H - 3
H - 4
H - 4
H - 1
B'
B
A
KEY S/W
POTENTIAL RERAY
POTENTIAL RERAY
- 28 -
7.3 Refrigerational Trouble shooting

7.3.1 Compressor not in working
Refrigeration Repairing
Repairing the compressor not in working over one day
Necessary tools : Manifolds, Refrigerant(R408A, R409A, R290, R23), Welding machine
Below Charging Refrigerants

Check 1st pressure Normal Check leakage
pressure R408A
High pre : 60 ~ 80 psi Soak, Sight
R409A
Low pre : 60 ~ 80 psi Leak Detector
Yes Leak refrigerant Making vacuum

Welding on the Manifolds
leaked part Vacuum pump
Check 2nd pressure

Below
High pre : 70~ 80 psi Normal
Check leakage Charging Refrigerants
pressure
Low pre : 70~ 80 psi
Soak, Sight R290
Leak Detector R23

Yes
Operate the machine

Leaked refrigerants Making vacuum
Charging refrigerants,
Welding on the Manifolds
check pressure
leaked part Vacuum pump
Yes
High High
normal st normal Control 1st refrigeration
Check 2 nd
pressure Check 1 pressure
pressure pressure
Clean condenser
High pre : 130~150 psi High pre : 140~160 psi
Refill R409A little
Low pre : -5 ~ 5 psi Low pre : -5 ~ 5 psi
Yes
Below
Normal Control 1st refrigeration
pressure
Clean condenser
Check pressure and temp.
If ambient 20C, chamber temp. -80C Refill R408A little
1st; high : 130~150 psi, low : -5 ~ 5 psi

Checking temp. & pressure
2차; high : 100~110 psi low : -5 ~ 5 psi
- 29 -
7.3.2 Compressor is running but wrong temperature)
Check the refrigeration
Necessary tools : manifolds, refrigerants(R408A, R409A, R290, R23), welding machine
Power off, pass over 5 minutes

Think of the no leaked at the refrigerating machine
Re Operation
Power ON
Set Point Check
After 10 min, High

High normal st Normal Control 1st refrigeration
Check 2nd pressure Check 1 pressure pressure
pressure
Clean condenser
High pre. : 130~140 psi High : 140~160 psi
Refill R409A little
Low pre. : -5 ~ 5 psi Low : -5 ~ 5 psi
After 10 min,
Below normal
pressure Below
Normal Control 1st refrigeration
pressure
Charging 2nd Refrigerants Clean condenser
Refill R408A little

High : 140~160 psi
Low : -5 ~ 5 psi Checking temp. & pressure

Checking temp. &pressure
Charging R290, R23 a little
Check pressure and temp. Remark ;

If ambient 20C, chamber temp. -80C
1st; high : 130~150 psi, low : -5 ~ 5 psi Pressure of 1st and 2nd pressure is different,
2차; high : 100~110 psi low : -5 ~ 5 psi according to ambient &chamber temperature.
- 30 -
7.3.3 Refrigeration drawing of cascade refrigeration and Principle
Cascade refrigeration system is designed to use different refrigerants which have different boiling
points. Accordingly, this system needs separated two cooling facilities as shown above. Each facility
works simultaneously. First stage facility exists to condense high pressure line of the second stage.
Second stage is main system which maintains temperature of the freezer. On first compressor of first
stage condense refrigerant after compressing them. Condensed refrigerant is dried by drier. You can
check procedure through sight glass. Dried refrigerant becomes evaporated material (low pressure, low
temperature) after passing through capillary tube. Plate heat exchange is cooled down less than -40
degree for second gas condensing. Strainer removes dirt from evaporated refrigerant. By passing through
liquid separator, liquid refrigerant is prevented from sucking into the compressor. This is cycle of the first
stage system.
And compressor of second stage compress refrigerant. This refrigerant is pre-cooled by passing
through pre-cooler. After passing oil separator and drier, it is condensed in the plate heat exchange.
Condensed refrigerant passing through strainer, and passing through capillary tube. Then it (low
temperature, low pressure) is evaporated in the evaporator, and cooling chamber temperature less than -
86 or -90 degree.
Shortly, it is operation of first compressor – cooling of first plate heat exchange – operation of second
compressor – second refrigeration condensing in the first plate heat exchange – cooling chamber of
second refrigeration (less than -86 or -90 degree)
- 31 -
7.3.4 Charging quantity of refrigerant

7.3.4.1 Refrigerant quantity for Chest Models
The first stage The second stage
Model Charging Remarks
Refrigerant Refrigerant Charging Quantity(g)
Quantity(g)
R-408A 130 - -
LDF4507
R-409A 330
R-408A 135 - -
LDF4510
R-409A 340
Single
R-408A 140 - -
LDF4514 Stage
R-409A 350
System
R-408A 145 - -
LDF4517
R-409A 360
R-408A 150 - -
LDF4520
R-409A 370
R-408A 120 R-290 20
LDF9007
R-409A 310 R-23 140
R-408A 130 R-290 20
LDF9010
R-409A 320 R-23 150
R-408A 160 R-290 20 Cascade
LDF9014
R-409A 320 R-23 164 System
R-408A 100 R-290 20
LDF9017
R-409A 300 R-23 194
R-408A 110 R-290 20
LDF9020
R-409A 310 R-23 196
7.3.4.2 Refrigerant quantity for Up-Right Models

The First Stage The Second Stage
Model Charging Remarks
Refrigerant Refrigerant Charging Quantity(g)
Quantity(g)
R-408A 130 - -
LDF3510
R-409A 330
R-408A 135 - -
LDF3514
R-409A 340 Single
R-408A 140 - -
LDF3517 Stage
R-409A 350
R-408A 145 - - System
LDF3520
R-409A 360
R-408A 150 - -
LDF3524
R-409A 370 - -
R-408A 120 R-290 20
LDF8510
R-409A 310 R-23 140
R-408A 130 R-290 20
LDF8514
R-409A 320 R-23 150
R-408A 160 R-290 20 Cascade
LDF8517
R-409A 320 R-23 164 System
R-408A 100 R-290 20
LDF8520
R-409A 300 R-23 194
R-408A 110 R-290 20
LDF8524
R-409A 310 R-23 196
- 32 -
7.4 Registration of Service

* Before you register for the service, please read the following information:
1. The unit does not operate at all.
O Please, check the power supply (230V) plug connection.
O Please, check whether the temperature is set in a right way.
O Please, check whether the unit is too close to a heating object.
O Please, check whether the rear side of the unit is too close to the wall.
O Please, check whether the condenser is blocked by dust
(Remedy: wipe off the dust by soft brush)
O Please, check whether a big amount of test sample is inserted within a few hours. (Remedy:
this is a temporal phenomenon, please just wait)
2. Loud running noise

O Please, check whether the floor is even.
O Please, check whether the noise is coming from the compressor.
* The noise of the compressor is bigger than that of household refrigerators
O Do you hear a turbo sound?
* This unit is equipped with a fan motor which is used for air cooling system. When the fan motor
is running, you can hear some noise.
O Do you hear a knocking sound?
* This sound originates from the parts of the unit, when they are expanded or shrunk.
O Do you hear water stream?
* The unit is equipped with circulation of refrigerant. You can hear the refrigerant stream through the
circulation. It is not a technical problem.
3. A layer of ice has formed in the inside wall of the deep freezer
O Put the samples with distances for good ventilation
O If a sample contains much moisture, then put a top on it, or keep it in wrap.
O Please, check whether the door is closed.
O Please, reduce the times to open the door.
- 33 -
WARRANTY
Descriptions Deep Freezer
Model LDF-
Serial No.
Warranty Period 12 Months after purchase
Date of Purchase
Purchase From
WARRANTY COVERAGE
LabTech’s warranty obligations for the products are limited to the terms set forth below:
Daihan LabTech Co., Ltd. ("LabTech") warrants the product against defects in materials and workmanship for a
period of one (1) year from the date of original purchase ("Warranty Period").
If a defect arises and a valid claim is received by LabTech within the Warranty Period, at its option, LabTech will
(1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a
product that is new or which has been manufactured from new or serviceable used parts and is at least functionally
equivalent to the original product.
If a defect arises and a valid claim is received by LabTech after the first one hundred and eighty (180) days of the
Warranty Period, a shipping and handling charge will apply to any repair or exchange of the product undertaken by
LabTech.
LabTech warrants replacement products or parts provided under this warranty against defects in materials and
workmanship from the date of the replacement or repair for ninety (90) days or for the remaining portion of the
original product's warranty, whichever provides longer coverage for you. When a product or part is exchanged, any
replacement item becomes your property and the replaced item becomes LabTech’s property. When a refund is
given, your product becomes LabTech's property.
- 34 -
EXCLUSIONS AND LIMITATIONS
This Limited Warranty applies only to the product manufactured by or for LabTech that can be identified by Name Plate.
LabTech is not liable for any damage to or loss of any products or material stored or tested in the instruments or programs, data, or other
information stored on any media contained within the product, or any non-LabTech product or part not covered by this warranty. Recovery or
reinstallation of programs, data or other information is not covered under this Limited Warranty.
This warranty does not apply: (a) to damage caused by accident, abuse, misuse, misapplication, or non-LabTech products; (b) to damage caused
by service performed by anyone other than LabTech; (c) to a product or a part that has been modified without the written permission of LabTech;
or (d) if any LabTech serial number has been removed or defaced; or (e) if the unit is not used according to its purpose; or (f) no original spare
parts are used.
TO THE MAXIMUM EXTENT PERMITTED BY LAW, THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE
EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS, WHETHER ORAL OR WRITTEN,
EXPRESS OR IMPLIED. LABTECH SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF LABTECH CANNOT
LAWFULLY DISCLAIM OR EXCLUDE IMPLIED WARRANTIES UNDER APPLICABLE LAW, THEN TO THE EXTENT POSSIBLE
ANY CLAIMS UNDER SUCH IMPLIED WARRANTIES SHALL EXPIRE ON EXPIRATION OF THE WARRANTY PERIOD. No LabTech
reseller, agent, or employee is authorized to make any modification, extension, or addition to this warranty.
TO THE MAXIMUM EXTENT PERMITTED BY LAW, LABTECH IS NOT RESPONSIBLE FOR DIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES RESULTING FROM ANY BREACH OF WARRANTY OR CONDITION, OR UNDER ANY OTHER
LEGAL THEORY, INCLUDING ANY COSTS OF RECOVERING OR REPRODUCING ANY PRODUCT OR MATERIAL STORED OR
TESTED IN THE INSTRUMENTS, PROGRAM OR DATA STORED IN OR USED WITH THE LABTECH PRODUCT, AND ANY
FAILURE TO MAINTAIN THE CONFIDENTIALITY OF DATA STORED ON THE PRODUCT. LABTECH SPECIFICALLY DOES NOT
REPRESENT THAT IT WILL BE ABLE TO REPAIR ANY PRODUCT UNDER THIS WARRANTY OR MAKE A PRODUCT EXCHANGE
WITHOUT RISK TO OR LOSS OF MATERIAL, PROGRAMS OR DATA.
FOR CONSUMERS WHO HAVE THE BENEFIT OF CONSUMER PROTECTION LAWS OR REGULATIONS IN THEIR COUNTRY OF
PURCHASE OR, IF DIFFERENT, THEIR COUNTRY OF RESIDENCE, THE BENEFITS CONFERRED BY THIS WARRANTY ARE IN
ADDITION TO ALL RIGHTS AND REMEDIES CONVEYED BY SUCH CONSUMER PROTECTION LAWS AND REGULATIONS. TO
THE EXTENT THAT LIABILITY UNDER SUCH CONSUMER PROTECTION LAWS AND REGULATIONS MAY BE LIMITED,
LABTECH'S LIABILITY IS LIMITED, AT ITS SOLE OPTION TO REPLACEMENT OR REPAIR OF THE PRODUCT OR SUPPLY OF
THE REPAIR SERVICE AGAIN.
- 35 -
Note: Before you deliver your product for warranty service it is your responsibility to remove all products or materials stored in the
instrument.
Before returning a defective unit, please contact local representative or LabTech Support Center at service@labtech.co.kr.
LabTech will issue RGA number for authorized return ;
If we agree to the unit being returned, arrange for careful packing and send the unit to
DAIHAN LABTECH CO., LTD.
247-16 GAGOK-RI, HWADO-EUP,
NAMYANGJU-CITY, KYONGGI-DO,
KOREA
TEL : +82-31-593-9561
FAX : +82-31-593-9563
Email : service@labtech.co.kr
Please remember to describe the kind of fault you found and state your complete address.
- 36 -
CE Declaration of Conformity
All the Products obtained “CE” certificate as you can see on LDF8524.
- 37 -

Deep Freezer Series Manual

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Deep Freezer Series Manual

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Operating Manual Number : LDF- 8524E(3)

Revised : December 1999

DEEP FREEZER SERIES

Quick Installation Guide

1. Recommended room conditions

We wish you a quick and trouble free installation!

6.5. Data Acquistion System, optional-------------------------- 27

Exterior Dimensions Interior Dimensions

1.2 Up right model

Exterior Dimensions Interior Dimensions

1. Hermetically sealed cooling system with very durable compressors

2.2 Chest Model Specification

Capacity Weight Low Usage Electrical Electical Const-

2.3 Up right Model Specification

Capacity Weight Low Usage Electrical Electical Const-

2.4 Characteristics of Temperature LDF85** Series

2.5 Characteristics of Temperature LDF90** Series

30 Ambient Temp. 28C

3.2 How to install

4. Power supply, how to earth and main power switch

4.1 Power supply

4.2 How to earth

4.3 Main Power Switch

Door alarm RS232C Port

Main power switch Remote alarm

4.4 Door Alarm

For safety measure resistance on the contacts with Ohm metre

(normal conditions, closed loop) (normal open conditions, open loop)

4.5 Remote Alarm

5. index of parts and functions

5.2 Index of the parts, Up-Right Model

CO2 back up inlet

5.3 Index of inner Parts - Chest Model

Gasket Inner Door

5.4 Index of inner Parts Upright Model

CO2 Backup Tube

∗ Feature of HDPE Shelf

5.5 Index of control panel and functions

1. Key switch 3. Cursor 4. Numeric Lamp 6. Voltage 5. Alarm

NO. BUTTON CONTROLS

- During OFF, all functions are stopped

3. CURSOR - This button is to select a position of numerical value

4. NUMERIC - This button is to change a numerical value

- If the inside temperature of the unit exceeds the alarming temperature

5.6 How to Operate

1. Turn the KEY SWITCH to the right and set it to SET.

6.2 Aluminum Storage Racks For Chest Freezer

6.3 Fireboard Storage Boxes and Dividers

Easy to remove cover

Thick Plastified Cardbox Material

External dimensions of 3 inch boxes (model PP0061): 133x133x77 mm (DxWxH)

Internal dimensions of 3 inch boxes (model PP0060): 124x124x70 mm (DxWxH)

Dividers are also made of plastified cardbox. Height of all dividers is 35 mm

6.4 CO2 Back Up System, Optional

6.4.1 Index of the parts

6.4.2 Check if following item are present

1. CO2 Back up system

6.4.3 How to install the CO2 Back up system

6.4.4 How to set the temperature of the CO2 back up system

6.4.5 Consuming time of the CO2 gas

Tested by on the base of the following conditions :

Section Description Remarks

- Normal operating section during –70 °C setting

5.4 Index of inner Parts 　 Upright Model

7.2.3 Electrical Schematic, LDF85 and LDF90