TORQUE WRENCH SERVICE MANUAL VA if Co INTERNATIONAL, INC.Two ‘TABLE OF CONTENTS: Seetion No, Page No, 1 GENERAL DESCRIPTION 1-1, Introduction 1 1.4. Deseription i 16. Torque Wrench Body 1 1.8. Upper and Lower Clamp Controis : i 19. Dump Valve t 2 1410, Torque Makeup/Braakout Control 2 1-11. Pressure Reducing Valve i 2 112. Supply Pressure Gauge 2 1-13. Vertical Posisioning System 2 114. Actuator Manifold Assembly 2 4.15, Flow Control Valves 2 1-16. Torque Gauge... 4 1-17. Vertical Lift Conéral 4 1-18. Theory of Operation ete 4 121. Specifications Saale 8 " INSTALLATION Installation 7 22. Four Suply Reourements 7 23. Location M 24. Hanging the TW-60.. |. 7 25. Connecting Power Supply 8 2.6. Chocking Operation 8 4 OPERATION 3-1. Operation .... eee 10 33. Changing Jaw Too! Joint Range - oe u 34. Changing Old Style Jaw Too! Joint Range fina ne 38. Changing New Style Jaw Tool Joint Range flee ede 34. Tong Die Changing nhl if 37. Adjusting Stabbing Guide 2 38. Adjusting Torque 2 39. Makeup Operation : en 1" 3410. Resetting Torque Cylinder for Additiqnal Stroke. : 18 341. Breakout Operation Fee eee aa wv MAINTENANCE 4-1, Provontive Maintenance Sa eee a 42. Lubrication 7 these ‘ Sit 20 43. Troubleshooting ||. 21 44. Dump Valve Repair/Replacoment 2.222.220: aude 45. Bump Valve Adjustment I saneass 3S 46, RH Directional Control Valve Aepair/ Replacement Se tae 4:7. RH Directional Control Valve O-Ring Replacement... . 1.00 ccc ssss 24 48. LH Directional Control Valve Repair/Replacoment iy 24 48. LH Directional Control Valve O-Ring Replacement 24 4-10. Lift Cylinder Repair/Replacement — | 24 4-11. Lift Cylinder O-Ring Replacement... sien ait 24 4.12, Torque Cylinder Repair/Replacement . > 2a 4-13, Torque Cylinder O-Ring Replacement! - - z 2 4-14. Clamp Cylinder Repair/Replacement sieeoiedacisbeat 25 4-18. Clamp Gylinder O-Ring Replacement -. . peieterar 25 4-16. Jaw Repair/Replacement frees ss inmmmmaceson 25 v DISASSEMBLY AND ASSEMBLY 541. Disassembly fee 26 52. Assembly 26 wl PARTS LISTS Be, Parts Lists shoaeve sata 36| List oF TABLES | Tite Specileaions ee Power Supply Reauiremens Od Style Jaw Size New divi Jw Size Troubleshooting « Top Gerd, Sasbing Guide, and Tora Cynder J, Dies, Gates, and Latehes Verte! Positioning Syeern Clam Cylinders ‘Torate Bodies | | Title | | LIST OF ILLUSTRATIONS TW-69 Toraue Wranch TW-60 Body Vertes Positioning System “TW.AG Controls and Indicators Funet}onal Sehemotic = Hveraulie Senematic Ottlife Drowing Tyoicdl Rig Layouts... Hangitg the TW60 1? Wad Controls and ladicators Changin dow Size = Standard Tong Die Arrangomont Hard Band Tong Die Arcongement Adjusting Stabbing Guide ‘Adjusting Toraue Sexting Box End in Lower Jow Stabbing Pin Spin Up end Torave Completed Connastion Resevting Torque Cylinders Breakout Operation Libreation Points Duma Vawe ss RH Diractionsi Control Valve LH Directional Control Valve . Lift Cylinder ; Toraue Cylinders Jaw Ojet waves evs : Stabbing Guide” : der Assembly (Typical Hinge Pin ith Eyebott Lifting Plate Inet ation 2 Vertical Postion Wire Rope Reeving LH Difection Control Glamo Valve Assembly RH Direction Control Torque and Lift Valve Assombly - TW.60 Installation Stabbing Guide Assoribly Upper Gate, Lower Gate, and Piston Jaw Assemblies LH Difection Control Clamp Valve Assembly Hydraulic Torque Cylinder Sct Positioning System Clamd Hydraulic Cylinder. Drillels Torque Gauge Assembly Hydedulic Hoses, Tubes, and Fittings RH Direction Control Lift and Torque Valve Assembly. Page No. 6 u uv a D 23 30 33 3a Page No. 4 5 8 8 9 ~1 1.2, 1.3, 14. 16. SECTION | | GENERAL DESCRIPTION INTRODUCTION This manual provides installation, operation, and maintenance procedures for the Varco Torque Wrench Assembly, TW.60, part number 16000. The torque wrench (TW-60) isa hydraulically Sperated tool used in place of tongs to make up oF break out tool joints. During makeup the correct torque for the tubular goods being Fun can be held to precise limits, with ac curate repeatability, DESCRIPTION The TW-60 torque wrench consists of an unper and lower gripping bady, and a vertical Positioning system (Figure 1-1) Figure 1-1. TW-60 Torque Wrench | 16. TORQUE WRENCH BODY. The torque wrench body consists of two segments, upper and lower (Figure 1-2). Each segmenthas two Opposing jaws with die holders, one fixed on the gate and one movable on the clamping piston. The gate on each segment swings open ©” @ hinge pin to allow the wrench to swing onto a tool joint. The jaws are equipped with spring loaded buttons to center the wrench around the pipe connection. 17. 128. Figure 1-2. TW-60 Body The two segments of the torque wrench are connected by two torque cylinders. A torque cylinder mounted on each body is connected to the other body with a rod end elevis and Pin. These two torque cylinders provide the Fotation of the two body segments which Produces the torque on the tool joint. Upper and Lower Clamp Controls. (1 and 2, Figure 1-4) The clamp control valve, located on the left side of the upper body, is divided into two segments. The upper half controls the upper clamping cylinder and the lower half controls the lower clamping cylinder. the valve is a three-position (in-neutral-out) valve detented in the in and out positions, Pulling the lower clamping valve control lever all the way out will clamp the lower clamp on the tool joint box. Pushing the lower clamping valve control lever all the way in will release the clamp from the tool joint box. The upper clamping valve control lever performs. the same functions on the tool joint pin.19. 110. 112, 1.13, 1414, Dump Valve. (3, Figure 1-4 ) The dump valve is a two-position, normally closed valve locat- ed on the left torque cylinder. It is mechan- ically actuated when the cylinder is fully retracted, and reduces the pressure on the torque gauge to near zero. A loss of pressure ‘on the torque gauge indicates that the TW-60 has rotated to the limit of its 34-degree travel ‘Torque Makeup/Breakout Control. (5, Figure 14) The torque makeup/breakout valve is spring centered, located on the right side of the TW-60, and has a spherical knob. Pulling the knob provides make up torque until either the preset torque is reached, or the cylinders reach the ond of their stroke. Pulling the knob before clamping on the tool joint pin will cock the TW-60 for breakout. Clamp the pin and push the torque knob in to break out. |. Pressure Reducing Valve. (7, Figure 1-4) The pressure reducing valve (PRV) adjusts the torque applied by the TW-60. The PRV is located on the right side of the back guard and is manually adjusted. Supply Pressure Gauge. (6, Figure 1.4) The supply pressure gauge is a 0-3000 psi direct, reading gauge located on the right side of the TW-60 behind the torque handle, This gauge provides an indication of inlet system pressure from the hydraulic power supply. VERTICAL POSITIONING SYSTEM. The TW.60 lower body segment is attached to the vertical position hanger. Using a double sheave arrangement and a2-1/2.inch diameter hydraulic cylinder with a 3-foot stroke, the system provides a total of 6 feet vertical travel (Figure 1-3). The vertical positioning system is suspended from a hanger plate by two wire rope assemblies reeved thru the sheaves. Actuator Manifold Assembly. The actuator manifold assembly is a double pilot check valve used to prevent the TW-60 from drifting downward. The manifold also prevents a sudden drop of the TW-60 if the hydraulic power is shut off. Figure 1-3, Vertical Positioning System . Flow Control Valves. (9, Figure 1-4) A pair of adjustable flow control valves, installed in the hydraulic line to the lifting eylinder, con- trol the speed of the TW-60 travel. Rotating the handles clockwise will reduce the flow to reduce speed. The lower valve controls the down speed and the upper valve controls the up speed.Index Control/Indicator Type Function 1 | CLamP Top Valve lever Detent valve, pull to clamp upper body, will stay clamped until pushed (unclamped). 2 | CLAMP BTM Valve lever ‘Same as above; clamps lower body. 3_| Dump valve Normally closed | Actuated when left torque eylinder reaches full valve stroke, causes torque gauge to read near zero. OFT Valve lever (with | Controls height of TW-60. Pull to raise, push to cylindrical handle)_|_lower. Movement stops when lever is released. 5 | TORQUE Valve lever Controls application of torque. Pull for makeup torque; pull, then push for breakout torque. . Torquing stops when lever is released. © | Supply pressure gauge | Pressure gauge Indicates pressure from hydraulic power supply. (psi and bar) Flow control is on power supp) 7 | TORQUE ADJUSTMENT] Pressure reducing | Presets torque for makeup. Equipped with valve locking knob, rotate outer knob to adjust torque. 8 | Torque gauge Bourdon tube Indicates torque being applied. Red target pointer pressure gauge for verification. Zero adjust knob on back of case. 9 | Flow control valves (2) | Inline flow control valve Control raising and lowering speed. Upper valve controls raising and lower valve controls lowering. Figure 1-4. TW-60 Controls and Indicators 31-16. Torque Gauge. (8, Figure 1-4) The torque ‘gauge is located on the front face of the ver- tical positioning system hanger and is direct reading to indicate makeup torque in foot- pounds andeither kilogram meters or Newton meters. A damper is provided to smooth se- vere fluctuations in the pressure. A red adjust- able pointer assists torque gauge readings and a zero adjust knob on the back of the gauge case allows the gauge to be set to 0 when no torque pressure is applied. . Vertical Lift Control. (4, Figure 1-4) The ver- tical lift control valve is located on the right side of the TW-60 above the torque control valve. The lift control valve has a cylindrical handle. Pulling out on the handle raises the TW-60 and pushing in lowers it. The valve is spring loaded to the center position, when itis released, movement stops. |. THEORY OF OPERATION The TW-60 operates on a closed center hy- draulic system, that is, the spools in the direction control valves do not allow the hy- draulic fluid to return to the resevoir when in the neutral position (Figure 1-5). If a 1-20, power supply other than a Varco closed center hydraulic power supply is used to drive the TW-60, 2 Varco Open-to-Closed-Center Converter may have to be installed. The TW-60 torquing capability is used after spinin during makeup operations or before spinout during breakout operations (Figure 1-5). For makeup, with the gates open, the ‘TW-60 is pushed against the drill stem at the tool joint level. The lower gate is latched on the tool joint box and the lower body clamp is actuated to provide a firm grip. The pin is, stabbed, spun in, upper gate latched, and the upper body clamp is actuated. Power is ap- plied to the torque cylinders to rotate the upper body to a maximum of 34 degrees or until the preset torque value is achieved. If the 34-degree travel limit is reached it will be necessary to take another bite and torque again. For breakout, the gates are latched around the tool joint and the lower jaw is clamped. The upper body is torqued to full travel and the upper jaw is clamped. The torque cylinders are actuated to return the upper body to center, thereby preparing the pipe stand for spinout Figure 1-5. Functional Schematic 4VERTICAL POSITION FLOW CONTROL VALVES CHECK VALVE MANIFOLD I CLAMPING CYLINDERS LH DIRECTION CONTROL VALVE LIFT CYLINDER See ehh | DRILLER'S | TORQUE ry! GAUGE | i ToRQUE GAUGE PRESSURE REDUCING LEFT TOROUE CYLINDER. RH DIRECTION CONTROL VALVE RIGHT TORQUE CYLINDER: ‘SUPPLY PRESSURE GAUGE Figure 1-6. Hydraulic Schematic1-21. SPECIFICATIONS Table 1-1. Speci ications English Metric Weight (Including hanger) 2,250 Ib 1.219 kg Size range (tool joint dia) 4-thru Bin 101- thru 203-mm Makeup torque 63,000 ft-lb 83.428 Nm Breakout torque 75,000 ft-lb 101.700 N'm Normal operating pressure 2000 psi 13,79 MPa Hydraulic power requirements 38-45 GPM to'1500 psi and | 8,6 to 10,2m°/h to 10,33 MPaand 1,1 (Closed center system) 5-15 GPM from 1500 to 2000 psi | to 3,3 m*/h from 10,33 to 13,79 MPa | E Vertical positioning system | Stroke (vertical travel) | 72in. 1,83 m Rate of travel 2in./see 80 mm/see Cycle time (@ 40 GPM) Clamping both jaws 2.5 sec max Clamping upper jaw 1.28 see max Torquing 34 degrees 2.0 see max 64 in 162m = 291in 074m 1 rho | atin 12m ee “ADD 6.25 in. FOR OPEN GATE Figure 1-7. Outline Drawing 6SECTION II INSTALLATION 2.1 INSTALLATION 22. POWER SUPPLY REQUIREMENTS. The TW-60 operates as a closed-center hydraulic system in that flow thru the directional con- trol valves is blocked in the center position, Varco's hydraulic power supply is designed for closed-center system operation and can be used with the TW-60 without modification If a hydraulic power supply operating as an ‘open centered system is used to drive the TW0, a Varco Hydraulic Open-to-Closed- Center Converter (P/N 15404) must be install ed. The converter is an accumulator unloading system that prevents possible overheating and damage likely to result to an open-center power unit if it were used alane for a closed- center tool. Refer to Table 2-1. for specific power supply requirements. Table 2-1. Power Supply Requirements English Metric Power requirements 38 to 45 GPM to 1500 psi and 5 to | 8, 6-10,2 m3/h to 10,33 MPa and 1,1 15 GPM from 1500 to 2000 psi_| to 3,3 m9/h from 10,33 to 13,79 MPa Filtration 25 micron 25 micron Maximum temp 180 deg F 82 degC Fluid recommendations Petroleum based industrial hydraulic fluid with additives which provide oxi- Gation inhibition, anti-rust, anti-foam, deaerating and anti-wear properties are recommended. The fluid viscosity should be 150-225 SSU (SAE 10W) at 100 deg F (37,8 deg C) with a viscosity index of 90 minimum. 23. LOCATION. Rig.up location of the TW-60 is dependent upon the type of rig and other equipment being used. Figure 2-1 shows two typical rig floor layouts and the most desir: able locations for installation of the TW-60. As a general rule, the TW-60 should be placed fon the opposite side of the rotary table from ‘the set-back zone, This will facilitate handling ‘the stands and allow a straight swing from pick up to stabbing. 2.4. HANGING THE TW-60. The TW-60 is sus: pended from a cable as high in the derrick as possible. The longer the cable the easier the ‘TW-60 can be swung into position for oper- ation. Use 5/8-inch cable long enough to reach from the attach point in the derrick to apoint to suspend the hanger plate 13 feet-9-inches off the rig floor (Figure 2-2). 2. Attach cable to derrick girt at selected height. CAUTION Do not drag TW-60 across the rig floor, use a hoist to lift it into position to avoid damage to the equipment. b. Lift TW-60 onto rig floor and place oppo- site the set-back zone across the rotary table. Distance to drill pipe should be 2- to 2-1/2 feet. Note Allow clearance for elevator to work with torque wrench. Adequate space is required for elevator latching and unlatching.c. With the lift cylinder fully retracted, and 25. ‘the TW-60 resting on the floor, hang the hanger plate on the cable 13 feet 9 inches above the floor. STANDARD DERRICK g amen & natee@— Torque wrench —q r In Setback| 5 Zone stouborite EHOW (aa ee g a {vee 26. JACKKNIFE DERRICK g beg crs omit el, Tore wren Ea ee Setback Zone | veer Figure 2-1. Typical Rig Layouts CONNECTING POWER SUPPLY. a. Unwind the 1-inch pressure hose and 1-1/4-inch return hose and hoist them ‘onto the derrick floor. b. Route the hydraulic hoses thru the der- Fick floor. Tie off the hoses with enough slack so as not to interfere with TW-60 operation. Check hydraulic hoses and TW-60 quick- disconnects for mud or sand and clean as necessary before attempting connection. CAUTION The 1-inch and 1-1/4-inch self-sealing quick- disconnects must be fastened together until fully shouldered. If only partially closed, the internal self-sealing valves will be partially ‘open or not open at all. This will cause 3 severe pressure drop to occur thru the quick- disconnecis causing oil to overheat and the hydraulic power supply to overload. d. Connect hoses to quick-disconnects mounted on back of TW-60. e. Connect other ends of hoses to hydraulic power supply. CHECKING OPERATION. a, Check the reservoir of the hydraulic power supply for sufficient fluid, and then start up. Hydraulic oil must be clean b. Check entire system for leaks, tighten as, required ©. Cycle clamping cylinders, torque cylin- ders, and vertical position cylinder several times to verify their proper operation and force any trapped air from the system. d. Recheck fluid level of hydraulic power supply and top up if necessaryCable Hanger Plate ‘Chain Shackle Hanger Prato, 1B FL9In Hoses to Power Supply Figure 2.2. Hanging the TW-60 93-1, OPERATION. SECTION IIT OPERATION 3-2. After installation the TW-60 is ready for operation. Refer to Figure 3-1 for controls and indicators. Index | Control/Indicator Type Function 1 | cLamp Top Valve lever Detent valve, pull to clamp upper body, will stay clamped until pushed (unclamped). Z__| CLAMP BTM Valve lever ‘Same as above; clamps lower body. 3 | Dump valve Normally closed | Actuated when left torque eylinder reaches Tull | valve stroke, causes torque gauge to read neat zero. 4 FT Valve lever [with Controls height of TW-60. Pull to raise, push to cylindrical handle) | lower. Movement stops when lever is released. 5 | TORQUE Valve lever Controls application of torque. Pull for makeup torque; pull, then push for breakout torque. Torquing stops when lever is released. 2 6 | Supply pressure gauge | Pressure gauge Indicates pressure from hydraulic power supply. (psi and bar) Flow control is on power supply. 7 | TORQUE ADJUSTMENT | Pressure reducing | Presets torque for makeup. Equipped with @ valve locking knob, rotate outer knob to adjust torque. & | Torque gauge Bourdon tube Indicates torque being applied. Red target pointer pressure gauge for verification. Zero adjust knob on back of case. a Flow contral valves (2) | Inline flow control | Control raising and lowering speed. Upper valve valve controls raising and lower valve controls lowering. Figure 3-1. TW-60 Controls and Indicators 1033, CHANGING JAW TOOL JOINT RANGE. The TW-60's jaws must match the tool joint diameter. For TW-80's serial numbered up to, and including 143 use the add on spacers per Table 3-1 and Figure 3-2. For serial number 144 and on, use interchangeable jaws and spacers per Table 3-2. A retrofit kit can be ordered in early 1979 to chenge TW-60's serial numbered prior to 144 to the later configuration. Table 3-1. Old Style Jaw Size Tool Joint OD No. of Spacers (inches) (P/N 15141) 4 to 5-3/4 2 5-1/2 to7 1 63/4 to8 34. CHANGING OLD STYLE JAW TOOL JOINT RANGE. Note Do not interchange upper and lower gate Jaws. The lower jaw is 3/8-inch thicker than the upper jaw. ‘a. Determine number of spacers required (Table 3-1 ). b. Loosen jaw retainer sleeve (Figure 3-2) on both gates and add or remove spacers as indicated. CAUTION Ensure retainer sleeve is tight to prevent damage to equipment. ¢. Tighten retainer sleeve. Torque 150 to 160 ft-lb (203 to 217 Nem). 3.5, CHANGING NEW STYLE JAW TOOL, JOINT RANGE. Note Do not interchange upper and lower gate jaws, The lower jaws are thicker than the upper jaws. " Figure 3-2. Changing Jaw Size a. Determine jaw and spacer requirements (Table 3-2). If changing the spacer only, loosen jaw retainer sleeve (Figure 3-3} on both gates and make the change. b. If jaw changeout is required, remove jaw retainer sleeves and jaws. Install jaws, and spacers, if required. c. Tighten retainer sleeve. Torque 150 to 160 ft-lb (203 to 217 N-m). Table 3-2. New Style Jaw Size Ri Jaw Spacer se Upper [Lower] (P/N 18064) 6-3/4 to 8-in 15128 | 15129 No 5.3/4 to 7-1/4-in| 15128 |15129| Yes. 4-3/4 to 6-1/4-in| 18059 | 18058) No 4- to 5-1/4-in 18059 | 18058 Yes TONG DIE CHANGING. Tong dies and spacers shipped with TW-60 are as shown in Figure 3-3, Note that the dies are 5-7/8 inches long and the spacers are in the middle. For use with hard band pipe, the dies and spacers must be the same as Figure 3.4, Lower jaws, both piston and gate, use 5-inch dies with two spacers at the bottom of theslots to prevent excess wear of the dies. The upper jaws have the -7/B.inch dies, but the spacers are located at the top of the slots to ‘equalize the pressure on the pin when the clamp is operated. If the dies are stuck and are difficult to remove, use a Wooley Tong Die Driver (or equivalent) and a hammer to tap out dies and spacers. This will also serve to dress the slots. SPACERS. Figure 3-4. Hard Band Tong Die Arrangement 12 3-7. ADJUSTING STABBING GUIDE. 3.8, a, Swing TW-60 onto tool joint box and close lower gate. b, Adjust height of TW-60 so that center of connection is centered between upper and lower clamping jaws. ¢. Clamp lower jaw on box. d. Loosen two rear nuts (1, Figure 3-5) and align inside edge of stabbing guide (2) with outer circumference of the box. Tighten nuts. Figure 3-5, Adjusting Stabbing Guide ADJUSTING TORQUE, a. Swing TW-60 onto tool joint box and close lower gate. b. Adjust height of TW-60 so that center of the connection is centered between upper and lower clamping jaws. c. Clamp lower jaw on box. Spin pin into box, close gate and clamp upper jaw. d. Loosen inner knob (1, Figure 3-6) on TORQUE ADJUSTMENT valve and un- serew outer knob (2) until it turns with- out resistance. e. Pull TORQUE knob (3) full out and hold. Watch torque gauge (4) and screw outer knob until gauge indicates required tor que. Lock inner knob to prevent setting from drifting,i Rotate center knob on torque gauge until red target pointer indicates the same tor- Que as adjusted in step e. Release TOR- QUE knob. Note If TW60 is rotated to its fullest extent during this procedure (indicated by the torque gauge indicating near zero) it will be necessary to release the upper clamp and push the TOR- QUE knob full in until the upper body is centered, Clamp upper jaw and repeat steps eand f. 1. LOCKING KNOB 2. ADJUSTING KNOB 3. TORQUE CONTROL 4. TORQUE GAUGE Figure 3.6. Adjusting Torque 133.9, MAKEUP OPERATION. The makeup oper- ation is performed as outlined in Figures 3-7 thru 3-10, LIFT CLAMP BTM 1, Align two body halves, swing TW-60 onto 3, Pull CLAMP BTM handle to clamp box t001 joint and close lower gate. in lower body. 2, Position TW-60 vertically so that top of box centers between upper and lower clamping jaws. Figure 3-7. Setting Box End in Lower Jaw 41. With upper gate open, stab the pin of the add-on stand into box. 2. Close upper gate. Figure 3-8, Stabbing Pin 15VYArFCO SERVICE MANUAL CHANGE NOTICE CHANGE 1 TO TW-60 SERVICE MANUAL DATED 12-78 ‘THIS PAGE REPLACES PAGE 16, ‘SPINNING WRENCH CLAMP TOP TORQUE CLAMP BTM. 1. After add-on stand is spun in, pull 3. Push CLAMP TOP lever to release pin. CLAMP TOP and CLAMP BTM handles. 4. Push TORQUE handle in and hold until 2. Pull TORQUE handle out and hold until upper body is in center position. preset torque is reached, verify by reading (on torque gauge. 5. Push CLAMP BTM lever to release box Figure 3.9. Spin-Up and Torque 16 eusam0s.1/3.79. Open both gates and swing TW-60 out of the way. 3-10. Completed Connection 7310. RESETTING TORQUE CYLINDER FOR ADDITIONAL STROKE. If the torque gauge reading suddenly drops to near zero before the desired torque indication has been reached, the cylinders have reached the end of their stroke. Take another bite per Figure 341. CLAMP TOP CLAMP BTM 1, Push CLAMP TOP lever to release upper clamp grip on pin. 2. Push TORQUE lever in and hold until upper body is in center pesition. 3. Pull CLAMP TOP lever to clamp on pin. 4, Pull TORQUE lever out and hold until preset torque is reached, verify by reading ‘on the torque gauge. TORQUE Push CLAMP TOP lever to release upper clamp grip on pin. . Push TORQUE lever in and hold untit upper body is in center position. Push CLAMP BTM lever in to release box. Figure 3-11. Resetting Torque Cylinders3-11. BREAKOUT OPERATION, Refer to Figure 3-12, LIFT CLAMP TOP. TORQUE CLAMP BTM. Swing TW-60 onto tool joint and close 6. Push TORQUE lever and hold until upper both gates. body stops rotating, 2. Adjust height as necessary to center joint 7. Push CLAMP TOP lever to release pin. between upper and lower bodies, Note Pull CLAMP BTM lever to grip box. Additional untorquing may be required before spinning out. Repeat steps 4 thru 7 Pull TORQUE lever and hold until upper a8 necessary to enable spinout. body stops rotating, 8. Spinout pin and rack the stand. 5. Pull CLAMP TOP lever to grip pin. 9. Push CLAMP BTM lever to release box. Figure 3-12. Breakout Operation 19SECTION IV MAINTENANCE PREVENTIVE MAINTENANCE = LUBRICATION. Thorough lubrication is important to the well-being of the TW-60. To ensure trouble- free operation, the TW-60 should be lubricated per Figure 4-1. The grease used for lubrication should be a high quality multipurpose water resistant grease, NUGI grade 2. index No. of No. Item Lube Points Application Lube Cycle 1 Torque cylinders 6 Multipurpose water Every trip. {2 on trunnion mounting, resistant grease 1 on rod end pin) 2 Gates {2 on latch, 6 Multipurpose water Every trip. 1_on gate hinge) resistant grease Z| Vertical positioning 6 Multipurpose water | Every tip. (1 on each pulley shaft)_ resistant grease 4 | Body to body contact AIR Multipurpose water | Every trip. a surfaces (apply with upper resistant grease body fully rotated) 5 Pressure reducing valve (PRV) 5 SAE 10 oil Every trip. 6 Valve handle links and spools AIR SAE 10 oil Every trip. Figure 4-1. Lubrication Poi 2043, TROUBLESHOOTING Table 4-1. Troubleshooting Probable Cause Remedy TW-60 moves in one direction only Flow control valve closed Actuator manifold assembly dirty Open valve if closed. Clean and/or replace. ‘TW-60 does not move in either direction Power supply not operating Both flow control valves are closed Individual component failure Check power supply pressure gauge for indication. Check power supply per applicable manual. Operate TORQUE lever: if no re- sponse, problem is in TORQUE valve. Could also be dirty or con- taminated line. Check and clean valve. Check and open both valves. Trace hydraulic circuit and check all components for adequate fluid flow and operation. ‘TW-60 does not maintain vertical position Sticky LIFT valve Actuator manifold leaky LIFT valve excessively leaky Return valve to center manually. If problem persists, replace valve (Para 4-6) Clean or replace. Replace O-rings (Para 4-7) Torque Wrench Bodies Torque cylinders will not make up Pressure reducing valve (PRV) Dump valve stuck open (pressure will not build up) PRV stuck closed, dirty or defective Check PRV setting is nat too low. Manually actuate valve, replace if faulty, Check PRV screwed in, clean or replace valve. Torque cylinders will not break out PRV stuck closed, dirty or defective Check PRV screwed in; clean or replace valve. Torque cylinders drift in make up direction Sticky TORQUE valve Return valve to center position manually. If problem persists, replace (Para 4-6). Torque cylinders drift in break out direction Sticky TORQUE valve Excessive back pressure on return line Return valve to center position manually. If problem persists, replace (Para 4.6). Check hydraulic power supply for defect or malfunction. 21‘Symptom Table 4-1. Troubleshooti 19 (Continued) Probable Cause Remedy Torque gauge does not indi pressure during make up Dirty inlet port to gauge. Torque cylinders reached end of stroke and actuated dump valve Dirty orifice Gauge damper closed Clean inlet port or replace gauge. Reset for additional stroke (Para 3-7). Clean. Open damper (rotate counter- clockwise). Torque gauge does not return tozero Gauge not adjusted to zero Gauge defective Rotate zero adjust knob on back ‘of gauge case. Recheck torque setting. Replace (Figure 6-7). Torque gauge fluctuates Gauge damper out of adjustment ‘Adjust (oush in to engage threads| and rotate clockwise to smooth fluctuations) CLAMP valve does not shift, or overtravels and will not return Defective detent in control valve Replace valve (Para 4-8) Joint is not centered in wrench when clamped Centering button spring broken or has taken a permanent set Repair or replace (Para 4-16). Hydraulic fluid leakage around either end of clamp cylinders Wom or defective seals Replace seals (Para 4-15). Jaws will not grip joint Wom or broken dies Incorrect spacer arrangement Replace dies (Para 4-16) Check die and spacer arrangement.44, DUMP VALVE REPAIR/REPLACEMENT. If the dump valve is stuck open and cannot bbe jarred loose by tappingit, replace the valve (Figure 4-2). DumP VALVE Nore: DUMP VALVE SUPPLIED WiTHt ATTACHING HARDWARE Figure 42. Dump Valve 4.5, Dump Valve Adjustment. Dump valve adjust- ‘ment consists of loosening and tightening the jam nuts on either side of the dump valve bracket to move the valve in or out. 1a. Close and latch both gates. b. Pull and hold TORQUE handle until up- per body rotates to its fullest travel. cc. Check dump valve has notinterfered with upper body travel, and that the torque gauge has dropped to near zero. . Loosen and tighten the jam nuts on the dump valve to change its position in relation to the dump valve stop 23 46. Note The dump valve should be positioned so that it is actuated and relieves the torque gauge pressure when the upper body reaches the full extent of its travel. fe. Upon completion of adjustment, tighten jam nuts to 45 to 50 ft-lb (61 to 68 N-m) and check that the valve is actuated by the upper body at full travel. RH DIRECTIONAL CONTROL VALVE REPAIR/REPLACEMENT. The RH direc. tional control valve (Figure 4-3) is the LIFT and TORQUE valve. If a valve becomes ex- cessively leaky, replace the O-rings (Para- graph 4-7). If @ valve becomes excessively sticky (will not return to center position when released) it must be replaced (Table (REF FIG. 6-1) Figure 4-3. RH Direction Control Valve48, (REF FIG. 6-1) 49. RH Directional Control Valve O-Ring Re: placement. Seal kit P/N 13494-17 contains all of the O-rings and seals required to service the LIFT and TORQUE control valve. Re- move the valve per Table 5-5 and install new O-rings and seals per Figure 6-5, LH DIRECTIONAL CONTROL VALVE REPAIR/REPLACEMENT. The LH direc- tional control valve (Figure 4-4Jis the upper and lower (TOP and BTM) clamp valve. If a valve becomes excessively leaky, replace the O-rings (Paragraph 4-9}. If a valve will not remain in either the in or out position, the detents are worn, or loase, and must be tight- ened or replaced (Table 6-5) Figure 4-4. LH Direction Control Valve LH Directional Control Valve O-Ring Re- placement. Seal kit P/N 13494-17 contains all of the O-rings and seals required to service the TOP and BTM clamp control valve. Re: move the valve per Table 5:5 and install new O-rings and seals per Figure 6-4. 24 410. LIFT CYLINDER REPAIR/REPLACEMENT The lift cylinder (Figure 4-5) is part of the vertical positioning system. If the cylinder leaks, the most probable cause is faulty O- rings and packings. Another possible cause could be a scored rod, requiring replacement of the lift cylinder. Replace O-rings (Para- graph 4-11) or, if scratches or scoring ere dis- covered by inspection, replace the cylinder por Table 5-3, Figure 4-5. Lift Cylinder 4-11. Lift Cylinder O-Ring Replacement, Seal kit 412 PIN 13192-1 contains all of the O-rings and packings required to service the lift cylinder. Remove the oylinder per Table 5-3 and install new O-rings and packings per Figure 6-7. TORQUE CYLINDER REPAIR/REPLACE- MENT. If the torque cylinders leak (Figure 46), the most probable cause is faulty O-rings, and seals. Another possible cause could be a scored rod, requiring replacement of the damaged torque cylinder. Replace O-rings (Paragraph 4-13) or, if scratches or scoring are discovered by inspection, replace the damaged. cylinder per Table 5-1. To open the torque cylinder, insert two 3/4-10 UNC bolts in cy- linder cap. Place a bar between the bolts and rotate to break the joint.4.13, 415. Figure 4.6. Torque Cylinders Torque Cylinder O-Ring Replacement, Seal Kit PIN 16049-T contains all of the O-rings and seals required to service the torque cy: linders. Remove the cylinders per Table 5-1 and install new O-rings and seals per Figure 66 CLAMP CYLINDER REPAIR/REPLACE- MENT. The clamp cylinders are housed in the upper and lower bodies which are bored to form the cylinder barrels. If the clamp cylin: ders leak, the most probable cause is faulty O-rings. leplace O-rings per Paragraph 4-15. Clamp Cylinder O-Ring Replacement. Remove lamp cylinder piston and head per Table 5-4 and install new O-rings per Figure 6-8. 25 4-16. JAW REPAIR/REPLACEMENT. If the jaws (Figure 4-7) do not grip properly to rotate the pipe, the gripping dies are worn or broken and must be replaced. Centering the pipe in the TW.60 jaws is important to the correct operation of the TW-60, the centering buttons are used to achieve this condition. If any of the centering button springs are broken, or have taken aset, they must be replaced. These springs are preloaded to approximately 600 pounds (282 kilograms) each at time of as sembly. It is recommended that the jaws be returned to a Varco Service Genter for replace. ment. Disassemble jaws per Table 5-2 and Figure 6:3. (UPPER PISTON JAW SHOWN) Figure 4-7, Jaw Dies54 52, 53. 54, SECTION V DISASSEMBLY AND ASSEMBLY DISASSEMBLY Disassembly is presented in Tables 5-1 thru 5-5 with the components of the TW-60 listed in disassembly sequence. The tables start with a complete assembly and end with a bare body. Itisnot necessary to start at the begin- ning and work thru the tables for every task; locate the part to be worked on and start at that point. Notes are provided, where apy cable, to reference or explain a detail for the particular step of disassembly or assembly. When used in the reverse order the tables provide assembly information as well as dis- assembly information. ASSEMBLY Assembly of the TW-60 can be performed by following the reverse order of Tables 5-1 thru 5-5. Notes peculiar to a particular step are provided to highlight critical assembly infor- mation, such as adjustment or torque values, 26Table 6-1. Top Guard, Stabbing and Torque Cylinders en] rite. | rune. | 1.2.2. pmainton PU | —onasenay SO ary] bettors lected ieee | ei + fetes | it 27Table 5-2. Jaws, Dies, Gates, and Latches — dow i Step] Fig. No. | Part No Unie Asamby 16450 | WRENCH ASSY, TW.60 Torque Ref a. |3,Fig.61 |15128 |. Jaw Assy, Upper sote 1 ». [a 15129 |. JAWASSY, Loner gate 1 «|e, 16562 |. Jaw ASSY, Piston 2 4. |6,Fig.63 fre776 RETAINER, Die 1 |rio.52 Fig. 5:2 e|7 e777 |. . SPACER, Die 2 te 12045 |. . DIE, Tong 2 IApply multiurpore teres grease a [11 jisss2 |. . RETAINER; Die 1 WARNING The centering button springs are preloaded to approximately 800 pounds (282 kilograms) Extreme care should bo used during deessombly to avard injury t9 personnel or damage 0 equment. {tis recommended ther the ave be returned t0 Varco Intemational for replacement ‘of contaring buttons and springs (steps fad). h. 412, 14622 PIN, Spring retainer 2 au |3, taate |. SPRING, Holic 6 lapaty multipurpose hwaterlss grease “A i. [v4 asa |. . BUTTON, Spring retainer 6 lapoty multipurpose frsterless grease x. |15, haz ROD, Threaded (used only on gate | 1 |otean lApaly locking jaws BIN 18128 and 15120), lcompound ' aN 8320-271 1. fre, lso00e co]. . SCREW, Hexnacap jused only | 2 on piston jaws PIN 16862) m. \17, s0908-¢ |. . LoCKWASHER (used only on 2 siston jaws PIN 16662) n. [r8, 15083 JAW, Upper gate 1 [Pores Pata 36, «. |19. 5064 |. . JAW, Lower gate 1 [pores Para 36. | ». |20. ese JAW, Piston 1 Paras |pora 3 a. |a.Fiaet |st6o420 |. PIN, Roll 4 |Uniook atch and |g. 53. ing gato full open. (ig. 53) + fe 15967 |. PIN, Hinge 2 [Threed 1/2:n evebelt into pin to litt ovt [a easo |. GATE, Modified 2 + fo. js967 |. PIN, Hinge 2 [Mrread 1/250 yebalt into Bin to ite out 2BTable 6:2. Jaws, Dies, Gates, and Latches (Cont) sen [pins | Pere. 1. 2, 3, Deteription ———— “| u. 12, 16323 ‘SPRING, Torsion 2 w [a 15924 LATCH 2 | wo faa 16317 STOP, Latch 2 | x 15, 16106 STOP, Gate a Figure 5-1. Stabbing Guide (LOWER PISTON JAW SHOWN) .. Jaw Assembly (Typical) Figure 5-3, Hinge Pin with Eyebolt 29Part No. Table 5.3. Vertical Positioning System 1. 2. 3, Description Nowe Disassembly Assembly 20, 21 22, 23, 24, 25, 28, 27, 28, Fig. 6-10] Fig. 6-7 15928 16435 1404-128 soB16NC tora9 5140285 s0008-F.c 6408-22 s0508.c s0B0e.w.c rera2 16050 13649 13640 3602-150 51820 14275 14927 13038 13512 13697 16433 16365 16436 14278 11920 15081 BODY, Upper and lower POSITIONING SYSTEM, Vertical PIN, Cotter WASHER, Flat . PIN, Hinge PIN, Cotter WASHER, Flat PIN, Cievis NUT, Slotted hex WASHER, Wide fat Eyebolt PLATE, Mounting PLATE, Honger ROPE ASSY, Wire «RING, Retaining NUT, Hox solfocking PIN ASSY, Outer sheave PIN ASSY, loner sheave SHEAVE PLATE, Sheave guide BLOCK, Sheave mounting FITTINGS AND TUBES, Hydraulic » GAUGE ASSY, Torque GAUGE, Torque BRACKET, Torque gauge mounting MANIFOLD ASSY, Actustor MANIFOLD, Pilot check valve VALVE, Flow contro! Use ttting plate PIN 14337 (Fig. 5-4) Tag identify tubes for future use. Use lifting plate PIN 14337 (Fig. 5.4), Install new. Install new, | safety wire bots to Feast Une Reeve per Fig. 55. Install new. Arrows point to eact other 30Figure 5-5. Vertical Position Wire Rope Reeving (Typical) 31 ‘LIFTING PLATE PIN 14337‘Table §, Vertical Positioning System (Continued) Index Jory er Notes stop | Fig. No. | Part No. 1, 2. 3. Description Unit [Disassembly Basembly a.| 13192 |. CYLINDER, Lift 1 ab. |29, 55408 NUT, Hex. 8 ac. [30, 131924 RETAINER, Bearing 1 ad, |31, 1319212 |. . BEARING, Rod 1 ae, |32, 131925 ADAPTER, Packing 1 at, |33, 131928 HEAD, Rod end 1 as. |34, 131922 |. . ROD, Piston 1. [check forscoring. | Install newif damaged. ah. |35, 131927 |. . Bovy 1 ai. |36, 1319241 ROD, Tie 4 ai. (37, 131928 PISTON 1 ek, |38, 50704-4 SETSCREW, Soc hd 4 a. |39, 131929 |. . RING, Piston 4 am, |40, 131920 |. . HEAD, Blind end 1 an, [ar 1319248 |. . NUT, Tie rod 4 a. | - rais24 |. . KIT, Seal 1 ow. |a2, 51300.230-8|. . . O-RING 2 aq. |43, 51300-24-8 |... O-RING 1 ar. |44, 1319214 PACKING, Rod 4 a. |45, 1319243 |. . . PACKING, Upper Rod 1 at. |46, 1319212 SCRAPER, Rod 1 au. [47, re8132 HANGER 1Table 5.4. Clamp Cylinders index lary per Notes Fig. No. | Part No. 1. 2, 3. Deseription Unit. [ —Digaisembly Assembly —| = CYLINDER, Clamp hydraulic. Ref l,Fig.68 11075 |, HEAD, Cylinder 1 |Fia.56. Fig. 56. , 11085, RING, Cylinder head 1 bs, 12820 PISTON 1 is. 5100-4488, O-RING 2 Discare, Install new. b. 14079 RING, Backup 4 51300.445-8|. O-RING 1 piseard. Install new. i. 14078 RING, Backup 2 ls, 12873 RING, Seraper 1 | | | Pore eee aeTable 6-5. Torque Bodies I Index laty pe Net 1 Fig. No, | Part No. Ur Disassembly “Assembly Stop 41. 2. 3. Description nit = |ToRauE sooies Ret «| Fito] - |. Hoses, ruses ano errtinas, | — |ragidentty hoses and Hydraulic tubes for future use b. | Fig.o4 heats VALVE ASSY, LH dlreetion 1 control elamp e. fto, h's900 LINK, Handle 2 4. fn, 5908 LINK, Handle 2 «fa, 16052 HANDLE, Upper 1 £ |, 16051 HANDLE, Lower 1 a |- 18637 VALVE, Clamp (modification) 1 h. /18, 16133 BALL, Detent 4 ; ufo, fororec |... screw, sch ep ‘ i. fro, 904.6 LOCKWASHER 4 w f= haao4 » VALVE, Clamp 1 Modify per steps Bi andj (Fig. 65). Fig.65 fears VALVE ASSY, RH direction 1 control torque snd lift m. |e, haze GAUGE, Pressure 1 a. | - hs6se VALVE, Lift and torque 1 (moditieationt o. f20, 104-86 SCREW, Sch cap 4 p. a1, 908-c LOCKWASHER 4 a | = 3493 VALVE, Lift and torque 1 ‘Modity per steps 9 {modification} [and p ig. 67). +. |28,Fig.o4 fazer VALVE ASSY, Pressure reducing 1 “Adjust (Para 35} s. |38, 15928 BODY, Upper and lower 2 [Use lifting plate |Use lifting plate PIN 14337 (Fig. 64). P/N 14337 (Fig. 5.4. apply multipurpose waterless grease to mating surfaces.Figure 5-6. LH Direction Control Clamp Valve Assembly Figure 5-7. RH Direction Control Torque and Lift Valve Assembly 35641. 6-2. SECTION VI PARTS LISTS. PARTS LISTS The parts lists in this section reflect part numbers and quantities used on the TW-60. The parts lists use the indention method to show component/subassembly relationship. Items listed in the column to the right, under ‘an assembly are detail parts of that assembly. 3616 a 18 19 20 a 22 23 28 PART NO. 16450 16371 15223 15128 15129 15141 16682 16532 1604.28 15967 83201 16359 16323 15924 16317 16106 50012-14-H5 50912 16415 500068 50906 18414 0006.8 ‘50906 513002128 13497 0006-10 50906 16065 0008.8 50908 12648 16084 so008-8 50008 51403165 15978 Figure 6-1. TW-60 Installation 1. 2. 3. DESCRIPTION WRENCH ASSY, TW-60 torque (see Figure 6-10 for hydraulic breakdown) GUIDE ASSY, Stabbing (see Figure 6.2 for breakdown)......... + SLEBVE, Theanded. «os nssue ccs 9 eS yw 6 4 40> vet JAW ASSY, Upper cate (see Figure 6:3 for breakdown) . JAW ASSY, Lower gate (see Figure 6:3 for breakdown) ‘ SPACER, Javr . Srecansenan JAW ASSY, Piston (see Figure 6:4 for breakdown) KEY... PIN, Roll... PIN, Hinge FITTING, Grease GATE, Modified. SPRING, Torsion LATCH. STOP, Latch STOP, Gato ATTACHING PARTS SCREW, Hex hd cap LOCKWASHER VALVE ASSY, LH direction control clamp (see Figure 6-4 for breakdown) . ATTACHING PARTS SCREW, Hex hd cap = LOCKWASHER . VALVE ASSY, RH direction control lift and torque . . (see Figure 6-5 for breakdown) ATTACHING PARTS SCREW, Hex hd cap « ~ LOCKWASHER . . - O-RING ‘i = PLATE, Valve adapter ATTACHING PARTS - SCREW, Hex hd cap ~ LOCKWASHER STOP, Dump valve... . ATTACHING PARTS SCREW, Hex hd cap... . - LOCKWASHER, VALVE, Dump : = BRACKET, Dump vale... eee ects eee ATTACHING PARTS SCREW, Hex hd cap . ~ LOCKWASHER.. . - PIN, Cotter . PIN, Clovis, 38 ory PER UNIT.INDEX No. 25 26 27 28 29 30 31 32 33 34 35, 37 39 PART NO. 15969 50012:30.c9 50912 5121246 17810 14221 15081 51110 15052 51108 14872 16435 16635 15209 3301-10-16 15928 16384 Figure 6-1. TW-60 Installation (Continued) 1, 2, 3. DESCRIPTION - BLOCK, Pillow. ATTACHING PARTS, SCREW, Hex hd cap LOCKWASHER = PIN, Dowel . CYLINDER, Torque hydraulic fee Figute 6-6 for breakdown) - « VALVE ASSY, Pressure reducing. » BOLT, Drilled hd : + LOCKWASHER..... + BOLT, Drilled hd + LOCKWASHER . + GUARD, Back. «POSITIONING SYSTEM, Vertical (eee Figure 6-7 for breakdown)... | CYLINDER, Clamp hydraulic (see Figure 6-8 for breakdown) » NAMEPLATE PLATE, Instruction ATTACHING PARTS, SCREW, Drive . = BODY, Upper and lower GAUGE ASSY, Dillr’s (see Figure 6.9 for breakdown). - 39 (OTY PER, UNITPART NO. 16371 1603-11 50216-¢ 14459 50916 18177 50R16-R S0816-N 15031 15032 14460 16370 1. 2. 3. DESCRIPTION GUIDE ASSY, Stabbing (see Figure 6-1 for NHA) LOCKWASHER WASHER, Flat SPRING, Belleville GUIDE, Stabbing . Figure 6-2. Stabbing Guide AssemblyLOWER PISTON JAW PART NO. 18128 15129 16662 500088-C9 50908-C 16776 16777 12845 150008-6-C9 '50906-C 16852 14622 14418 14649 15224 50008-8-C9 50908-C 15083 15088 16861 UPPER PISTON JAW 1. 2, 3, DESCRIPTION JAW ASSY,, Upper Gate (see Figure 6-1 for NHAD JAW ASSY, Lower Gate (see Figure 6-1 for NHA). AW ASSY’ Piston (Gee Figure 6-1 for NHAl ‘SCREW, Hex hd cap LOCKWASHER RETAINER, Die SPACER, Die. DIE, Tong i“ SCREW, Hex hd cap | LOCKWASHER RETAINER, Di PIN, Spring retainer. 1 SPRING, Helical ‘ BUTTON, Spring retainer. .- j ROD, Threaded (used only on Index 1 and 2) * SCREW, Hex hd cap (used only on Index 3) LOCKWASHER, (used only on Index 3)... - SJAVI, Upper gate (used only on Index 1) ‘YAW, Lower gate [used only on Index 2). ‘JAW; Piston (used only on Index 3) Figure 6:3. Upper Gate, Lower Gate, and Piston Jaw Assemblies a1 18,19 ary PER UNIT Ref Ret RefFigure 6-4. LH Direction Control Clamp Valve Assembly (Sheet 1 of 2) 42INDEX NO. u 12 13 14 16 16 7 18 19 20 a 22 23 24 25 26 27 28 29 30 at 32 33, 3a PART NO. 16415 5143358 ‘5O806-N-C 56406-24.C 16189 56400-28-C 16188 1549 56406-10-C 156406-13-C 15909 15908 16569 16570 5330123 19082 1051 56531-125) 1307-12 15637 16135 501048-C +50904-C 13494 1349-8 13008-6 17933 13498-9 13494-17 1348-15 radanas 50206-C ra4an4 1949016 ¥3494.13, '50006-42-¢ y3494-12 y3494-11 13494-10, Figure 6-4. LH Direction Control Clamp Velve Sssetht 4. 2. 3, DESCRIPTION VALVE ASSY, LH direction control clamp (see Figure 6-1 for NHA)- PIN, Cotter | WASHER, Flat. PIN, Clevis. « » SPACER PIN, Clevis TOP. SPACER. + PIN, Clevis. PIN, Clevis, LINK, Hendle 1 LINK, Handle TAG, CLAMP TOP | TAG, CLAMP BTM. « SCREW, Drive « HANDLE, Upper HANDLE, Lower PLUG... ++ ORING... 02-0008 VALVE, Clamp (modification) BALL, Dotent. - a | SCREW, Sch cep « - LOCKWASHER. . « VALVE, Clamp CAP. SPRING... 22-5 PLUG 22. EXTENSION, Spoo! TIT, Seal. wees eee : INLET SECTION, k (with 01 spool) * QUTLET SECTION, E (with D1 spool nur. eer ais PLUG SHIM. PLUG ‘SCREW, Hex hd BALL SPRING. PLUG [ATTACHING PARTS N Ty PER unit RiFigure 6-4. LH Direction Control Clamp Valve Assembly (Sheet 2 of 2) 44Figure 6-5. RH Direction Control Lift and Torque Valve Assembly (Sheot 1 of 2) 45INDEX No. u 12 13 14 15 16 7 18 20 21 2 2B 4 25 26 27 28 29 30 a1 32 33 35 Figure 6-5. RH Direction Control Lift and Torque Valve Assembly PART NO. 16414 51433.5.S 50806-N 56406-24-¢ 16189 56406-28-C 16188 16549 56408-10-¢ 56406-13.¢ 15909 15908 16567 16568 9320128 16099 16098 56531-4128, 51307-12 14783 134934 15838 50104-8-C '50004-0 13493 134932 134933 13494-17 1393.4 13494.2 134935 50206-¢ 1349-16, 13494.13, 50006.42.¢ 134936 1349812 1494-11 1494-10 1. 2. 3. DESCRIPTION VALVE ASSY, RH direction control lift and torque « (soe Figure 6-1 for NHA) PIN, Cotter WASHER, Flat. PIN, Clovis. . PIN, Clovis. LINK, Handle. LINK, Handle . TAG, LIFT, TAG, TORQUE .. SCREW, Drive - HANDLE, Upper HANDLE, Lower PLUG. _ O-RING - GAUGE, Pressure - coveR ATTACHING PARTS VALVE, Lift and torque (modification) SCREW, Sch cap LOCKWASHER.. 21... VALVE, Lift and torque RETAINER SLEEVE KIT, Seal SPRING, Centering C Washer . INLET SECTION, K (with 8 spool) NuT SHIM PLUS SCREW, Hox hd * BALL SPRING. PLUG OUTLET SECTION E ( (with D spool) TY PER unit Ret >"ASSEMBLY VIEW Figure 6.5, RH Direction Control Lift and Torque Valve Assembly (Sheet 2 of 2) a7Figure 68, Hydraulic Torque Cylinder Imex TY PER No. PARTNO. 1, 2. 3, DESCRIPTION untT = 17510 CYLINDER ASSY, Tora om Figure for HA) « Ret 1 SO706-4-AS —. SETSCREW, Soc hd 1 2 16330 SLUG, Locking . 1 3a 15974 CLEVIS, Cylinder ne 1 ie 16049 CYLINDER, Torque hyrauie 1 4 16049.6 CAP i 1 5 51300-1578". . O-RING 1 6 51300-244.8° || O-RING... ‘ 1 7 51301-244* | | RING, Backup 1 8 51603-15" PIN, Roll . 1 8 55220-C-H NUT, Hex. 1 10 16907" © | SEAL, Piston 2 " 513000268" || O-RING. . 1 12 16049.5 * : PISTON 1 13 160194 ROD... 1 4 160493 ++ BUSHING . 1 18 16908" + «SEAL, Trunnion 1 16 16909° +. WIPER, Rod. . 1 v7 160492 ++ BARREL, Hydraulic eylinder 1 “Those parts are included in Seal Kit (P/N 16049-1)..Figure 6-7. Vertical Positioning System INDEX Ory PER No. PARTNO, 1, 2. 3. DESCRIPTION UNIT — 16435 POSITIONING SYSTEM, Vertical (see Figure 6-1 for NHA} . .« Ret 1 16417 « SHACKLE, Chain 4 : 1 2 13643 PLATE, Hanger 1 3 13640 + ROPE ASSY,, Wire 2 4 53602150. RING, Retaining 2 5 51820 ~ NUT, Hex selfocking . 4 6 14275 PIN ASSY, Outer sheave 2 7 14927 PIN ASSY, Inner sheave. 2 a 13638 SHEAVE. ... 6 9 13512 | PLATE, Sheave guide . 2 10 13637 BLOCK, Sheave mounting 1 " 14861 COVER, Torque wrench ae 1 ATTACHING PARTS 5006-6 SCREW, Hex hd cap, ir aoe poe 50906 LOCKWASHER ae ea 16433 GAUGE ASSY, Torque . 1 ATTACHING PARTS ‘50006-6 « SCREW, Hox hd cap eee eee nee 4 50906 » LOCKWASHER everaenmaness ee 2 16365 GAUGE, Torque... - 22s ee ae 1 ATTACHING PARTS 1647 SCREW, Flathd. .. 3 t Saaeeeeal 13 16436 BRACKET, Torque gauge mounting - ....+ ++ Neen 14278 MANIFOLD ASSY, Actuator . . enemies : 1 ATTACHING PARTS ‘5008-14 SCREW, Hex hd cap « : ee 2 50906 LOCKWASHER ......... ae cteiad 2 “4 11929 . . MANIFOLD, Pilot check valve cae 1 16 15081 VALVE, Flow control Peapegbeicet woes 16 15379 PLATE, Instruction (gate spacers) ati red ATTACHING PARTS 53901406 —. SCREW, Drive...... 0.2. Seared sae 7 16156 SCREW, Leveling 2 18 50316-C © NUT, Hex jar 2 19 51404128 PIN, Cotter . 2 20 SOBIGN-C —. WASHER, Flat. . 2 2 16149 PIN, Hinge. 1 2 5140288 PIN, Cotter 2 2 50808.A-C — . WASHER, Flat : 1 m4 5640822. PIN, Clevis....- 1 25 50508-¢ ~ NUT, Slotted hex. 1 28 5008W-C ©. WASHER, Wide flat 1 2 16132 » EYEBOLT. 1 28 16050 | PLATE, Mounting (installed on torque wrench body) 1 13192 CYLINDER, Lift 1 [ATTACHING PARTS 55208 NUT, Hox. 4 50908 ~ LOCKWASHER ‘ 4 50Figure 6-7. Vertical Positioning SystemINDEX No. 29 30 31 32 33 34 35 36 37 38 39 40 ai 42 43. 4a 45 46 4a PART NO. 55408 131924 1319212 131925, 131926 131922 131927 1319241 131928 07044 131929 1319210 1319215 1319241 51300-230-8 51300-24.8 1319214 1319213 1319242 16432 Figure 6-7. Vertical Positioning System (Continued) 1. 2. 3. DESCRIPTION |» NUT, Hox. RETAINER, Bearing. BEARING, Rod. ADAPTER, Packing + HEAD, Rodend. .... ~ ROD, Piston = BODY + ROD, Tie. PISTON | SETSCREW, Soc hd RING, Piston. . HEAD, Blind end. . + NUT, Tie rod, KIT, Seal O-RING. O-RING. . PACKING, Rod. PACKING, Upper rod, . SCRAPER, Rod . * HANGER 52 Ty PER, UNITINDEX ory PER NO. PARTNO. 1. 2. 3. DESCRIPTION UNIT - CYLINDER, Clamp hydraulic see Figure 6-1 for NHAD ceveeeee Ref 1 11075 = HEAD, Cylinder... 6... eae : 1 2 11085 RING, Cylinder head 1 3 12820 PISTON 1 4 51300-4488 . O-RING .. 2 5 14079 RING, Backup . 4 6 51300-4458. O-RING 1 7 14078 - RING, Backup 2 8 12873 ~ RING, Scraper . 1 Figure 6-8. Clamp Hydraulic Cylinder 53INDEX NO. PART NO. 16304 559045 559038 56703.4-4.S 16433 50008.6.C 0906-¢ 16365 16437 16436 16480 1. 2. 3. DESCRIPTION GAUGE ASSY, Drillers torque (see Figure 6-1 for NHA) COUPLING HALF, Less flange CAP, Dust NIPPLE : GAUGE ASSY, Torque meet ATTACHING PARTS. SCREW, Hex hd cap LOCKWASHER GAUGE, Toraue es ATTACHING PARTS SCREW, Flat hd. . BRACKET, Torque gauge mounting PLATE, Drillor’s gauge mounting, Figure 6.9. Drillers Torque Gauge Assembly 54 ory PER UNIT) RINDEX No, rn 12 13 4 18 16 7 18 19 20 a 22 2B 24 25 26 27 PART No. 5902-16 54084-¢ 50902 55903-16 5590220 50203 548105. 150903 '55903-20 56700-16-128 56501-12128 15293 56504-12125 15295 15204 58522-12128 56547128) 14233 56160-12125 53007-04.6 56700124 15487 16414 56529-12128 1307-12 50529-1088 1307-10 96529-1055, 51307-10 '56529-10-128 51307-10 56707448 52008-36-8-8 56551848. 14783 16415 5651842128 50529-10128 51307-10 Figure 6-10. Hydraulic Hoses, Tubes and Fittings ary PER 1. 2. 3, DESCRIPTION UNIT, HOSES, TUBES AND FITTINGS, TW-60 hydraulic. ..... 02.2.0... ReF (see Figure 6-1 for NHA) COUPLING HALF, Mounting flange Bee eee 1 ATTACHING PARTS - SCREW, Pan hd tifbunares = LOCKWASHER , CAP, Dust (with chain) peer : COUPLING HALF, Mounting flange 2.200... se sce Se ATTACHING PARTS: NUT, Hex... eee eee tee _ ¢ + SCREW, Panhdeap os... wee LOCKWASHER . ies ata CAP, Dust (with chain) . . - REDUCER .. - CONNECTOR . . TURE, Inlet to tee . TEE, Union . eee TUBE, Tee to RH direction control valve TUBE, Tee to backplate. . ELgow . LOCKNUT, Bulkhead TUBE, Backplate ta toe TEE PLus. REDUCER, cegsnee TUBE, Tee to LH ditection control valve. : « VALVE ASSY, RH direction control . . . aa Re CONNECTOR O-RING CONNECTOR O-RING. .. CONNECTOR O-RING. . CONNECTOR _ O-RING, . ELBOW NIPPLE CONNECTOR GAUGE : = VALVE ASSY, LH direction contral ELBOW CONNECTOR - O-RING. 55i RH TORQUE a TO DRILLER’S GAUGE CHECK VALVE LH TORQUE CYLINDER (rw =< “SS ns = —— 151638 } 2 w 12 »\ 2 os 7. 2 26. 23 al | =o} Oy-=s O CLAMPING CONTROL 2 VALVE LirT & ToRQUE UPPER BODY CONTROL VALVE ‘UPPER CLAMPING UPPER JAW (FIXED) CYLINDER & JAW Figure 6-10. Hydraulic Hoses, Tubes and Fittings 5612 ‘TO DRILLER’S GAUGE || ©.) 7 90 9 n RH TORQUE CYLINDER CHECK VALVE MANIFOLD TORQUE CYLINDER 68 ov ooo 70 To LOWER BODY : CLAMPING CYLINDER, f 3 59 se ee L 67 oy fo a rT) ta || Zw i 6 rf =. 0 i 87 = WY CLAMPING CONTROL: 3 t vw Li ” VALVE = | eS 0} lo AR © 7 2 2 2 upPeR BODY” LIFT & TORQUE CONTROL VALVE a UPPER JAW (FIXED) LOWER CLAMPING CYLINDER & JAW Lower BoDy. LOWER JAW (FIXED) Figure 6-10, Hydraulic Hoses, Tubes and Fittings (Continued) 87Figure 6-10. Hydraulie Hoses, Tubes and Fittings (Continued) inex TY PER No. PARTNO, 1, 2. 3, DESCRIPTION UNIT > 28 56529-108S . . CONNECTOR al ~ 5130710. . O-RING. 1 29 565294124128 . . CONNECTOR 1 e 5130712. . . O-RING. 1 30 16269 - TUBE, Upper body to LH dirsction control valve 1 31 5650188 . CONNECTOR 1 32 16268 ‘TUBE, Upper body to LH dirsction control valve 1 33 6501-812 . CONNECTOR 7 ae oe 34 16275 TUBE, LH adapter plate to RH adapter plate. .....sssssesseeesee 4 35 56502-12-125 . ELBOW . 1 36 56533-12125. TEE 1 37 14878 TUBE, RH adapter plate to outlet 1 38 56501-12128 . CONNECTOR 1 39 56700-20125. . REDUCER 1 40 5650146 | CONNECTOR 1 41 1488 TUBE, PRY to RH adapter plate. . i 42 14221 VALVE ASSY, Pressure reducing, Ret 43 5301-12. PLUG anise 1 a4 56501-12-128 . . CONNECTOR 1 45 565084.6S ELBOW. 1 46 56501445 CONNECTOR 1 a7 56501648 CONNECTOR 1 48 14875 1 TUBE, RH direction control valve to PRV 1 49 5300208S . PLUG i * 4 50 16337 HOSE, RH direction control valve to RH cylinder 1 ~ 51 sossse8S | TEE. : : . vase, 52 567004285 REDUCER ..... i cance 53 16331 HOSE, RH eylinder to LH cylinder 1 54 56502-1285 . ELBOW fl 55 16332 HOSE, Dump valve to LH adapter plate 1 56 5650144 | CONNECTOR i 1 87 56502445 . ELBOW 1 58 154184 HOSE, Dump valve to PRV 1 59 * ‘§650144$ . CONNECTOR te eet eee 1 ~ 60 12644 - VALVE, Dump zs Ref 6 16335 HOSE, LH direction control valve to body. . 1 62 16389 = HOSE, LH direction control valve to body. 1 63 56502885. ELBOW 2 64 16333 HOSE, RH cylinder to PRV - 1 65 16334 ~ HOSE, LH cylinder to PRY. . 1 66 58506-1288 | ELBOW 2 67 56533885 | TEE : 1 68 5670028 . REDUCER : as 1 6a 14245, HOSE, RH direction contral valve to manifold, . 1 70 14238 HOSE, RH direction control valve to manifold 1 n 18070 = HOSE, PRV to torque gauge 1 2 16435 ; POSITIONING SYSTEM, Vertical Ret B 14278 MANIFOLD ASSY, Actuator Ref "4 86501665 .. . CONNECTOR, 2 5 5670566... ELBOW 1